Low-carbon coating metal plate assembly system and method based on big data and BIM

Abstract

The invention provides a low-carbon coating metal plate assembling system and method based on big data and BIM, the low-carbon coating metal plate assembling system comprises a fixing device and an expansion device, the fixing device comprises a clamping assembly, a suction cup assembly and a rack, the clamping assembly and the suction cup assembly are arranged on the rack, the expansion device is detachably connected with the rack, and the expansion device is detachably connected with the rack. The expansion device is provided with an actuator used for cutting or drilling the low-carbon coating metal plate. The low-carbon coating metal plate can be cut and drilled according to different installation environments, the assembly mode is flexibly selected, and high economic benefits are achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of plate assembly, and in particular to a low-carbon coated metal plate assembly system and method based on big data and BIM. Background Art

[0002] Low-carbon coated metal plate is a metal plate that has been surface treated and coated. It has multiple properties such as corrosion resistance, aesthetics, wear resistance, impact resistance, and high temperature resistance. It is widely used in construction, automobiles, electronics, home appliances and other fields.

[0003] Due to the above advantages, more and more companies choose to use low-carbon coated metal sheets as decorative materials for the exterior walls and roofs of buildings, which allows them to express their creativity more freely and achieve more magnificent and unique architectural forms. However, the current low-carbon coated metal sheets have the following problems in the field of assembly: 1. Low-carbon coated metal plates are usually of fixed specifications when they leave the factory. However, due to the complex conditions at the installation site, it is necessary to cut special-shaped plates according to the actual situation. In the past, workers cut them on site by comparing them at the installation location, which was inconvenient and inefficient. Alternatively, they contacted the manufacturer to cut them in the factory, which was costly. 2. There are many ways to install low-carbon coated metal plates, such as welding and bolting. The welded structure is stable and has strong load resistance, but the construction cost is high. The bolted connection has low torsion resistance and poor corrosion resistance, but its construction cost is low. So what installation method to choose to maximize the benefits has become a technical problem that needs to be solved. Summary of the invention

[0004] In view of the above-mentioned problems existing in the prior art, the present invention provides a low-carbon coated metal plate assembly system and method based on big data and BIM, which can cut and drill low-carbon coated metal plates according to different installation environments, flexibly select assembly methods, and achieve higher economic benefits.

[0005] Technical solution: In order to achieve the above-mentioned objectives, the present invention provides a low-carbon coated metal plate assembly system based on big data and BIM, including a fixing device and an expansion device, the fixing device including a clamping assembly, a suction cup assembly and a frame, the clamping assembly and the suction cup assembly are arranged on the frame, the expansion device is detachably connected to the frame, and the expansion device is provided with an actuator for cutting or drilling low-carbon coated metal plates.

[0006] The fixing device includes a clamping assembly and a suction cup assembly. The clamping assembly is used to fix the low-carbon coated metal plate, and the suction cup assembly sucks the back side of the plate to provide reliable fixation during lifting. The fixing device and the expansion device are detachably connected. When the low-carbon coated metal plate needs to be cut or drilled, the expansion device is installed on the fixing device, and the actuator is used to process the low-carbon coated metal plate, thus realizing the multi-purpose use of the fixing device.

[0007] Further, the frame includes a connecting flange and four groups of L-shaped arms, and the arms are evenly distributed on the connecting flange; The clamping assembly comprises four groups of first clamping plates and four groups of second clamping plates, the first clamping plates are arranged on the connecting flange, and the second clamping plates are arranged on the arm.

[0008] Preferably, the first clamping plate is arranged on the connecting flange through a pneumatic telescopic rod, the second clamping plate is arranged at the end of the arm through a pneumatic telescopic rod, the cross section of the second clamping plate is L-shaped, and the first clamping plate and the second clamping plate are located in the same plane. The first clamping plate can be contracted or extended in its plane to change the supporting position on the back of the low-carbon coated metal plate, and the second clamping plate can be extended and retracted under the action of the pneumatic telescopic rod to provide clamping force for the low-carbon coated metal plate.

[0009] Furthermore, the suction cup assembly includes a suction cup and a telescopic rod, one end of the telescopic rod is connected to the connecting flange, and the other end is connected to the suction cup, and the suction cup is a vacuum suction cup.

[0010] In a preferred solution, the expansion device further includes a transverse movement component, a longitudinal movement component and a lifting component; The transverse shift assembly includes a group of transverse shift plates, which are detachably connected to the frame. A transverse shift screw is provided on the transverse shift plate. The transverse shift screw is provided with a screw sleeve, and a fixing rod is provided on the screw sleeve. The lifting assembly is provided on the fixing rod, and the longitudinal shift assembly is provided on the lifting assembly.

[0011] The lifting assembly comprises a lifting plate, the lifting plate is arranged on a fixing rod, and a lifting screw rod is arranged on the lifting plate; The longitudinal shift assembly comprises a longitudinal shift plate and a longitudinal shift screw rod. The longitudinal shift plate is threadedly fitted on the lifting screw rod. The longitudinal shift screw rod is arranged on the longitudinal shift plate. A mounting block is threadedly fitted on the longitudinal shift plate.

[0012] The actuator is arranged on the mounting block, and the transverse moving screw rod, the longitudinal moving screw rod and the lifting screw rod are respectively connected to the driving device.

[0013] The driving device drives the transverse screw to rotate, and the screw sleeve moves on the transverse screw to drive the longitudinal plate to move horizontally. The rotation of the lifting screw can drive the longitudinal plate to move up and down along the lifting screw. The rotation of the longitudinal screw can drive the mounting block to move longitudinally, thereby realizing the three-way movement of the actuator.

[0014] Furthermore, the frame is also provided with a lifting ring, which is used to connect with a lifting device during lifting.

[0015] A low-carbon coated metal plate assembly method based on big data and BIM includes the following steps: S1, measure and lay out the installation positions, and use BIM technology to model and layout the low-carbon coated metal plates; S2, according to the model output drawing of the low-carbon coated metal plate, the low-carbon coated metal plate at the special-shaped installation position is fixed by a fixing device, and then cut by an expansion device; S3, select the assembly method based on the climate conditions of the installation site according to the big data analysis, and choose welding or bolt connection; S4, fixing the low-carbon coated metal plate using a fixing device, and then using a lifting device to lift the fixing device with the low-carbon coated metal plate to an installation position; S5, complete the installation.

[0016] The step S2 specifically includes placing the low-carbon coated metal plate on the second clamping plate and clamping it through the second clamping plate, adjusting the position of the first clamping plate to support the back of the low-carbon coated metal plate, and the actuator cutting the low-carbon coated metal plate of a corresponding shape under the drive of the transverse moving assembly, the longitudinal moving assembly and the lifting assembly; The step S3 further comprises: A1, if the climate of the installation site is dry and windless all year round, bolt connection should be used to fix the low-carbon coated metal plate; A2, install the low-carbon coated metal plate on the fixing device and use the actuator on the expansion device to open a hole at the corresponding position of the low-carbon coated metal plate; B1. If the climate at the installation site is humid and windy all year round, use welding to fix the low-carbon coated metal plate and perform anti-corrosion treatment on the welds.

[0017] It can be seen from the above technical solution that the present invention has the following beneficial effects: 1. The present invention firstly utilizes BIM to layout the low-carbon coated metal plate according to the installation site conditions, models the required special-shaped low-carbon coated metal plate, outputs drawings according to the model, and then uses a fixing device and an expansion device to cut the metal plate to obtain the required shape according to the drawings, and then uses big data to analyze the climatic conditions of the installation location to select a suitable assembly method, and finally uses a fixing device to hoist the metal plate to the installation location to complete the installation, with high assembly efficiency, compatible construction cost and construction quality, and high economic benefits.

[0018] 2. The fixing device in the present invention can be used to clamp the metal plate when the metal plate is cut or drilled. When the metal plate needs to be lifted up, the expansion device can be removed to serve as a lifting fixture, thereby achieving multiple uses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the assembly of the fixing device and the expansion device in the present invention; Figure 2 It is a schematic diagram of the structure of the fixing device in the present invention; Figure 3 The present invention discloses a low-carbon coated metal plate assembly flow chart based on big data and BIM.

[0020] In the figure: 1-fixing device, 11-clamping assembly, 111-first clamping plate, 112-second clamping plate, 113-pneumatic telescopic rod, 12-suction cup assembly, 121-suction cup, 122-telescopic rod, 13-frame, 131-connecting flange, 132-arm, 133-lifting ring, 2-expansion device, 21-transverse movement assembly, 211-transverse movement plate, 212-transverse movement screw rod, 213-screw sleeve, 214-fixing rod, 22-longitudinal movement assembly, 221-longitudinal movement plate, 222-longitudinal movement screw rod, 223-mounting block, 23-lifting assembly, 231-lifting plate, 232-lifting screw rod. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The embodiments of the present invention include the following parts: like Figure 1 As shown, a low-carbon coated metal plate assembly system based on big data and BIM includes a fixing device 1 and an expansion device 2, wherein the fixing device 1 includes a clamping assembly 11, a suction cup assembly 12 and a frame 13, wherein the clamping assembly 11 and the suction cup assembly 12 are arranged on the frame 13, and the expansion device 2 is detachably connected to the frame 13, and the expansion device 2 is provided with an actuator 24 for cutting or drilling the low-carbon coated metal plate.

[0022] like Figure 2 As shown, the frame 13 includes a connecting flange 131 and four groups of L-shaped arms 132, and the arms 132 are evenly distributed on the connecting flange 131; The clamping assembly 11 includes four groups of first clamping plates 111 and four groups of second clamping plates 112 . The first clamping plates 111 are arranged on the connecting flange 131 , and the second clamping plates 112 are arranged on the arm 132 .

[0023] In another preferred embodiment, the connecting flange 131 can be made into two sections, and the two sections can rotate relative to each other. The arm 132 and the first clamping plate 111 are respectively installed at two different sections of the connecting flange 131, that is, the first clamping plate 111 can rotate relative to the frame 13 through the connecting flange 131, and the supporting position of the first clamping plate 111 on the back side of the low-carbon coated metal plate can be adjusted in a larger range to avoid interference between the actuator 24 and the actuator 24 when working.

[0024] Please refer again Figure 2 The first clamping plate 111 is arranged on the connecting flange 131 through the pneumatic telescopic rod 113, and the second clamping plate 112 is arranged at the end of the arm 132 through the pneumatic telescopic rod 114. The cross-section of the second clamping plate 112 is L-shaped, and the first clamping plate 111 and the second clamping plate 112 are located in the same plane.

[0025] The suction cup assembly 12 includes a suction cup 121 and a telescopic rod 122, one end of the telescopic rod 122 is connected to the connecting flange 131, and the other end is connected to the suction cup 121, and the suction cup 121 is a vacuum suction cup. The suction cup assembly 12 is mainly used to suck the low-carbon coated metal plate to prevent it from falling during the lifting process. In addition, the suction cup assembly 12 can also be replaced by an electromagnet assembly, that is, the suction cup 121 is replaced by an electromagnet. When lifting is required, the telescopic rod 122 extends the electromagnet and sticks it to the low-carbon coated metal plate, and then powers on to suck it. It should be noted that the components for adsorbing the low-carbon coated metal plate are not limited to the above two structures, and other structures that can achieve this function are all acceptable.

[0026] In addition, the number of suction cups 121 can be increased or decreased according to the size of the low-carbon coated metal plate. Only one bracket is needed, and multiple suction cups 121 are evenly distributed on the bracket, and the bracket is connected to the telescopic rod 122.

[0027] like Figure 1 As shown, the expansion device 2 further includes a transverse movement component 21, a longitudinal movement component 22 and a lifting component 23; The transverse movement assembly 21 includes a group of transverse movement plates 211, which are detachably connected to the frame 13. A transverse movement screw rod 212 is provided on the transverse movement plate 211. The transverse movement screw rod 212 is cooperated with a screw sleeve 213, and a fixing rod 214 is provided on the screw sleeve 213. The lifting assembly 23 is arranged on the fixing rod 214, and the longitudinal movement assembly 22 is arranged on the lifting assembly 23.

[0028] The traverse screw rod 212 is connected to the driving device, and further, the traverse screw rod 212 is connected to the driving device through a synchronization device, and the driving device drives the traverse screw rods 212 on both sides to rotate synchronously to ensure that the movement frequency of the screw sleeve 213 is the same. The driving device and the synchronization device are both shown in the figure, and the driving device drives two or more units through the synchronization device, which is a conventional technical means and will not be described in detail here.

[0029] See again Figure 1 The lifting assembly 23 includes a lifting plate 231, and the lifting plate 231 is arranged on the fixing rod 214, and a lifting screw rod 232 is arranged on the lifting plate 231; The longitudinal moving assembly 22 includes a longitudinal moving plate 221 and a longitudinal moving screw 222 . The longitudinal moving plate 221 is threadedly engaged with the lifting screw 232 . The longitudinal moving screw 222 is disposed on the longitudinal moving plate 221 . A mounting block 223 is threadedly engaged with the longitudinal moving plate 221 .

[0030] The actuator 24 is disposed on the mounting block 223 , and the transverse screw rod 212 , the longitudinal screw rod 222 and the lifting screw rod 232 are respectively connected to the driving device.

[0031] like Figure 2 As shown, the frame 13 is also provided with a hanging ring 133 .

[0032] The actuator 24 can be a drill or a cutter, which can be replaced according to different usage scenarios. It should be noted here that if the space at the installation site is suitable, a lifting ring 133 can be set on the expansion device 2, and the expansion device 2 and the fixing device 1 with the metal plate can be hoisted to the installation position together. At this time, the actuator 24 can be replaced with a spot welding gun or a rivet gun, and the metal plate can be directly installed and fixed by the actuator 24, further improving the assembly efficiency.

[0033] like Figure 3 As shown, a low-carbon coated metal plate assembly method based on big data and BIM includes the following steps: S1, measure and lay out the installation positions, and use BIM technology to model and layout the low-carbon coated metal plates; S2, according to the model output drawing of the low-carbon coated metal plate, the low-carbon coated metal plate at the special-shaped installation position is fixed by the fixing device 1, and then cut by the expansion device 2; S3, select the assembly method based on the climate conditions of the installation site according to the big data analysis, and choose welding or bolt connection; S4, fix the low-carbon coated metal plate using the fixing device 1, and then use a lifting device to lift the fixing device 1 with the low-carbon coated metal plate to the installation position; S5, complete the installation.

[0034] The step S2 specifically includes placing the low-carbon coated metal plate on the second clamping plate 112 and clamping it through the second clamping plate 112, adjusting the position of the first clamping plate 111 to support the back of the low-carbon coated metal plate, and the actuator 24 cuts the low-carbon coated metal plate of a corresponding shape under the drive of the transverse moving assembly 21, the longitudinal moving assembly 22 and the lifting assembly 23; The step S3 further comprises: A1, if the climate of the installation site is dry and windless all year round, bolt connection should be used to fix the low-carbon coated metal plate; A2, install the low-carbon coated metal plate on the fixing device 1 and use the actuator 24 on the expansion device 2 to open a hole at the corresponding position of the low-carbon coated metal plate; B1. If the climate at the installation site is humid and windy all year round, use welding to fix the low-carbon coated metal plate and perform anti-corrosion treatment on the welds.

[0035] The present invention provides a low-carbon coated metal plate assembly system and method based on big data and BIM, which can cut and drill low-carbon coated metal plates according to different installation environments, flexibly select assembly methods, and achieve higher economic benefits.

[0036] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A low-carbon coated metal plate assembly system based on big data and BIM, characterized by: The invention comprises a fixing device (1) and an expansion device (2), wherein the fixing device (1) comprises a clamping assembly (11), a suction cup assembly (12) and a frame (13), wherein the clamping assembly (11) and the suction cup assembly (12) are arranged on the frame (13), the expansion device (2) is detachably connected to the frame (13), and an actuator (24) for cutting or drilling a low-carbon coated metal plate is arranged on the expansion device (2).

2. According to claim 1, a low-carbon coated metal plate assembly system based on big data and BIM is characterized by: The frame (13) comprises a connecting flange (131) and four groups of L-shaped arm supports (132), wherein the arm supports (132) are evenly distributed on the connecting flange (131); The clamping assembly (11) comprises four groups of first clamping plates (111) and four groups of second clamping plates (112), wherein the first clamping plates (111) are arranged on the connecting flange (131), and the second clamping plates (112) are arranged on the arm frame (132).

3. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 2 is characterized by: The first clamping plate (111) is arranged on the connecting flange (131) via a pneumatic telescopic rod (113), the second clamping plate (112) is arranged at the end of the arm (132) via a pneumatic telescopic rod (114), the cross-section of the second clamping plate (112) is L-shaped, and the first clamping plate (111) and the second clamping plate (112) are located in the same plane.

4. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 2 is characterized by: The suction cup assembly (12) comprises a suction cup (121) and a telescopic rod (122); one end of the telescopic rod (122) is connected to a connecting flange (131), and the other end is connected to the suction cup (121); the suction cup (121) is a vacuum suction cup.

5. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 1 is characterized by: The expansion device (2) further comprises a transverse movement component (21), a longitudinal movement component (22) and a lifting component (23); The transverse movement assembly (21) comprises a group of transverse movement plates (211), the transverse movement plates (211) being detachably connected to the frame (13), a transverse movement screw rod (212) being provided on the transverse movement plate (211), a screw sleeve (213) being provided in cooperation with the transverse movement screw rod (212), a fixing rod (214) being provided on the screw sleeve (213), the lifting assembly (23) being provided on the fixing rod (214), and the longitudinal movement assembly (22) being provided on the lifting assembly (23).

6. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 5 is characterized by: The lifting assembly (23) comprises a lifting plate (231), wherein the lifting plate (231) is arranged on a fixing rod (214), and a lifting screw rod (232) is arranged on the lifting plate (231); The longitudinal movement assembly (22) comprises a longitudinal movement plate (221) and a longitudinal movement screw rod (222); the longitudinal movement plate (221) is threadedly engaged with the lifting screw rod (232); the longitudinal movement screw rod (222) is arranged on the longitudinal movement plate (221); and a mounting block (223) is threadedly engaged with the longitudinal movement plate (221).

7. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 6 is characterized by: The actuator (24) is arranged on the mounting block (223), and the transverse moving screw rod (212), the longitudinal moving screw rod (222) and the lifting screw rod (232) are respectively connected to the driving device.

8. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 1 is characterized by: The frame (13) is also provided with a lifting ring (133).

9. A low-carbon coated metal plate assembly method based on big data and BIM, implemented based on a low-carbon coated metal plate assembly system based on big data and BIM according to any one of claims 1 to 8, characterized in that: The steps include: S1, measure and lay out the installation positions, and use BIM technology to model and layout the low-carbon coated metal plates; S2, according to the model output drawing of the low-carbon coated metal plate, the low-carbon coated metal plate at the special-shaped installation position is fixed by using a fixing device (1), and then cut by using an expansion device (2); S3, select the assembly method based on the climate conditions of the installation site according to the big data analysis, and choose welding or bolt connection; S4, using a fixing device (1) to fix the low-carbon coated metal plate, and then using a lifting device to lift the fixing device (1) with the low-carbon coated metal plate to an installation position; S5, complete the installation.

10. The low-carbon coated metal plate assembly method based on big data and BIM according to claim 9, characterized in that: The step S2 specifically comprises placing the low-carbon coated metal plate on the second clamping plate (112) and clamping it by the second clamping plate (112), adjusting the position of the first clamping plate (111) to support the back side of the low-carbon coated metal plate, and the actuator (24) cuts out the low-carbon coated metal plate of a corresponding shape under the drive of the transverse movement component (21), the longitudinal movement component (22) and the lifting component (23); The step S3 further comprises: A1, if the climate of the installation site is dry and windless all year round, bolt connection should be used to fix the low-carbon coated metal plate; A2, mounting the low-carbon coated metal plate on the fixing device (1) and using the actuator (24) on the expansion device (2) to open a hole at a corresponding position of the low-carbon coated metal plate; B1. If the climate at the installation site is humid and windy all year round, use welding to fix the low-carbon coated metal plate and perform anti-corrosion treatment on the welds.

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