Plastic flat filament drawing, cooling and cleaning pool system
By using horizontal slip and vertical lifting mechanisms in the plastic flat wire cooling cleaning tank, combined with clamping components and guide rollers, the problem of height and position adjustment of the cooling cleaning tank is solved, the production efficiency and product quality are improved, and high efficiency is achieved cooling and drafting process.
Patent Information
- Application Number
- CN202411476804.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-10-22
AI Technical Summary
The existing plastic flat-wire cooling cleaning tank cannot flexibly adjust the height and position, resulting in limited production efficiency and product quality.
The horizontal slip mechanism and the vertical lift mechanism are adopted to adjust the height and position of the cooling cleaning tank through the cooperation of the guide rail, cylinder and drive block, and combine the clamping assembly and guide roller to improve drafting efficiency and cooling effect.
It realizes flexible adjustment of the height and position of the cooling cleaning tank, improves production efficiency and product quality, simplifies the drafting process of plastic flat wire, and improves the cooling efficiency and environmentally friendly performance of water circulation.
Smart Images

Figure CN119102000A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of plastic flat wire production, and in particular to a plastic flat wire drawing cooling and cleaning pool system. Background Art
[0002] The production process of plastic flat wire mainly melts the plastic at high temperature, and then the extruder squeezes the melted fluid into the molding die to form the required plastic flat wire through the die; in order to ensure that the flat wire has good mechanical properties and flatness, it usually enters the cooling and shaping stage immediately after extrusion molding. The cooling and cleaning tank is a commonly used cooling device in the production process of plastic flat wire drawing. A wire guide roller is set in the cooling and cleaning tank. By winding the extruded plastic flat wire around the wire guide roller, it enters the cooling and cleaning tank under the guidance of the wire guide roller for cooling, and at the same time, it can also clean the impurities attached to the surface of the plastic flat wire.
[0003] Existing cooling and cleaning pools are usually fixed in place. During the production process of plastic flat wires of different specifications, the optimal temperature of the plastic flat wires when entering the water is different. Therefore, the distance requirements for the plastic flat wires from extrusion molding to entering the cooling pool are also different. When the height of the cooling and cleaning pool is fixed, the height and position of the cooling and cleaning pool cannot be flexibly adjusted according to production needs, resulting in certain limitations on production efficiency and product quality. Summary of the invention
[0004] In order to facilitate the adjustment of the height and position of the cooling and cleaning pool and improve production efficiency, the present application provides a plastic flat wire drawing cooling and cleaning pool system.
[0005] The present application provides a plastic flat wire drawing cooling and cleaning pool system, which adopts the following technical solutions: A plastic flat wire drawing cooling and cleaning pool system comprises a frame, a base, a cooling and cleaning pool body, a horizontal sliding mechanism and a vertical lifting mechanism. The base is slidably arranged on the frame, the horizontal sliding mechanism can drive the base to move along the plastic flat wire drawing direction, the cooling and cleaning pool body is arranged on the base, and the vertical lifting mechanism can drive the cooling and cleaning pool body to move up and down.
[0006] By adopting the above technical scheme, the horizontal sliding mechanism can drive the base to move along the stretching direction of the plastic flat wire, and the vertical lifting mechanism can drive the cooling and cleaning pool body to move up and down, and can flexibly adjust the height and position of the cooling and cleaning pool body, thereby adjusting the position of the plastic flat wire entering the cooling and cleaning pool body, adapting to different production needs, and improving production efficiency and product quality.
[0007] Optionally, the horizontal sliding mechanism includes a guide rail arranged between the base and the frame, a first cylinder arranged on the frame, and a driving block arranged at the bottom of the base, and the end of the telescopic shaft of the first cylinder is connected to the driving block; The vertical lifting mechanism includes a second cylinder arranged on the frame and an insertion rod arranged on the cooling and cleaning pool body. The telescopic shaft of the second cylinder extends vertically upward and is connected to the cooling and cleaning pool body. A slot for the insertion rod to slide up and down is opened on the base.
[0008] By adopting the above technical solution, the horizontal sliding mechanism realizes the smooth sliding and precise positioning of the base through the cooperation of the guide rail, the first cylinder and the drive block; the vertical lifting mechanism realizes the smooth lifting and height adjustment of the cooling and cleaning pool body through the cooperation of the second cylinder and the insertion rod.
[0009] Optionally, it also includes guide rollers, clamping components and positioning components, wherein a plurality of guide rollers are arranged inside the cooling and cleaning pool body along the length direction of the cooling and cleaning pool body; the positioning component is arranged on the cooling and cleaning pool body, and the clamping component is detachably arranged on the positioning component, and the clamping component can clamp all plastic flat wires entering the cooling and cleaning pool body.
[0010] By adopting the above technical solution, the positioning component is used to place the clamping component, the clamping component clamps all the plastic flat wires, and the clamping component is controlled to guide the stretching of all the plastic flat wires, which can effectively improve the stretching efficiency.
[0011] Optionally, the positioning assembly includes a positioning seat, a positioning rod, a limiting strip and a fixing bolt, the positioning seat is clamped on the side wall of the cooling and cleaning pool body, the positioning rod is arranged on the positioning seat and extends in the length direction of the cooling and cleaning pool body, the limiting strip is arranged on the upper surface of the positioning rod, the fixing bolt can be threaded through the side wall of the positioning seat and abut against the side wall of the cooling and cleaning pool body, and the positioning assembly is arranged in two groups on the inner side wall of the cooling and cleaning pool body along the width direction of the cooling and cleaning pool body; The clamping assembly includes a clamping plate, a magnet and an iron sheet. There are two clamping plates, one of which is provided with magnets at both ends, and the other is provided with magnetic sheets at both ends. When the two clamping plates are close to each other, the magnets and the iron sheets attract each other. The lower surfaces of the two clamping plates are provided with limiting grooves for clamping the limiting strips, and the limiting grooves are respectively opened at both ends of the clamping plates corresponding to the two limiting rods. When the two clamping plates are spaced apart along the length direction of the positioning rod, an accommodating cavity for all plastic flat wires to pass downward is formed between the two clamping plates and the two positioning rods.
[0012] By adopting the above technical scheme, the combination of the positioning seat and the fixing bolts realizes the detachable installation of the clamping assembly on the cooling and cleaning tank body, the positioning rod can be used to support the clamping plate, and the limit bar and the limit groove can guide the sliding direction of the clamping plate; by sliding the two clamping plates and fixing the two clamping plates with magnets and iron sheets, all plastic flat wires can be clamped and fixed conveniently and quickly.
[0013] Optionally, the guide roller is slidably arranged up and down in the cooling and cleaning pool body, and a driving member for driving the guide roller to slide up and down is arranged on the cooling and cleaning pool body; the guide roller includes a central axis and a rotating outer roller rotatably arranged outside the central axis, and the driving member can drive the central axis to slide up and down.
[0014] By adopting the above technical solution, the guide roller is set up to slide up and down, so that when stretching the plastic flat wire, it can be stretched in the horizontal direction. After the stretching is completed, the guide roller is adjusted up and down to adjust the stretching path of the plastic flat wire in the cooling and cleaning tank body, making the stretching more convenient.
[0015] Optionally, sliders are provided at both ends of the central axis, and a sliding groove for the slider to slide up and down is opened on the side wall of the cooling and cleaning pool body. The driving member includes a driving screw, a driving motor and a guide rod. The driving screw is rotatably arranged on the side wall of the cooling and cleaning pool body along a vertical direction, and the driving screw is threadedly connected and passes through one of the sliders on the central axis. The guide rod is arranged on the side wall of the cooling and cleaning pool body along a vertical direction, and the guide rod slides through the other slider on the central axis.
[0016] By adopting the above technical solution, the slider, slide groove, drive screw, drive motor and guide rod are used in coordination to achieve smooth up and down sliding and precise control of the guide roller; this driving method is simple and reliable, with low maintenance cost, and improves the stability and durability of the system.
[0017] Optionally, a partition is provided at one end of the cooling and cleaning pool body, a second water outlet trough is formed between the partition and the inner side wall of the cooling and cleaning pool body, a water outlet is provided on the upper side wall, a water outlet plate is provided on the partition wall, a first water outlet trough is formed between the water outlet plate and the partition, the first water outlet trough and the second water outlet trough are connected through the water outlet, a filter is provided at the water outlet, a groove for water flow is provided at the upper end of a side wall of the water outlet plate away from the partition, and a plurality of grooves are provided along the extension direction of the side wall of the water outlet plate; a drain pipe and a water inlet pipe are provided on the outer wall of the cooling and cleaning pool body, the drain pipe is connected to the second water outlet trough, a water pump is also provided on the outer side wall of the cooling and cleaning pool body, the drain pipe is connected to the water inlet of the water pump, and the water outlet of the water pump is connected to the water inlet pipe through a hose.
[0018] By adopting the above technical solution, setting up the partition, water outlet plate, filter screen and groove structures, the water circulation and filtration in the cooling cleaning pool are realized, ensuring the cleanliness and cooling effect of the cleaning water. This design reduces the waste of water resources, reduces environmental pollution, and improves the environmental performance of the system.
[0019] Optionally, one end of the water inlet pipe facing the cooling and cleaning pool body is connected to a water supply pipe, the central axis is an internal hollow structure, a connecting pipe is provided on the side wall of the end of the central axis, a water supply hose is connected between the connecting pipe and the water supply pipe, a first water outlet hole is opened on the part of the side wall of the central axis located on the inner side of the rotating outer roller, and second water outlet holes are opened at both ends of the rotating outer roller.
[0020] By adopting the above technical solution, the central shaft has an internal hollow structure and is connected to the water supply main pipe through a connecting pipe, thereby realizing the function of supplying water to the rotating outer roller. This design enables the cooling water to fully cool the rotating outer roller, thereby improving the cooling efficiency and cooling effect of the plastic flat wire.
[0021] Optionally, a wire dividing mechanism is provided at one end of the cooling and cleaning pool body away from the positioning assembly, and the wire dividing mechanism includes two parallel mounting plates, a bolt assembly for fixing the mounting plates to the side walls of the cooling and cleaning pool body, and a wire dividing plate provided between the two mounting plates, the wire dividing plate extending along the inner width direction of the cooling and cleaning pool body, and a plurality of wire dividing teeth are provided on the upper surface of the wire dividing plate at intervals along its own length direction.
[0022] By adopting the above technical solution, the wire dividing plate is provided to ensure that the flat wire will not be entangled or knotted during the cleaning process, and the mounting plate and the bolt assembly can fix the wire dividing plate to the cooling and cleaning tank body.
[0023] Optionally, a water storage tank is provided on the side of the wire dividing plate facing the positioning assembly.
[0024] By adopting the above technical solution, the impurities and debris cleaned off by the plastic flat wire after passing through the wire separating teeth can be collected in the water storage tank.
[0025] In summary, the present application includes at least one of the following beneficial effects: 1. Through the horizontal sliding mechanism and the vertical lifting mechanism, the height and position of the cooling and cleaning tank body can be flexibly adjusted, thereby adjusting the position of the plastic flat wire entering the cooling and cleaning tank body to adapt to different production needs and improve production efficiency and product quality; 2. The plastic flat wire is clamped and fixed by the clamping plate, and the guide roller is moved up and down to quickly stretch the plastic flat wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 It is a schematic diagram of the exploded structure of the horizontal sliding mechanism; Figure 3 It is a structural schematic diagram of the cooling and cleaning pool body; Figure 4 is a schematic diagram of the structure of the clamping assembly; Figure 5 It is a schematic diagram of the structure of the driving part; Figure 6 It is a schematic diagram of the position of the guide roller before and after pulling the plastic flat wire; Figure 7 It is a schematic diagram of the cross-sectional structure of the guide roller; Description of reference numerals: 1, frame; 11, wire inlet; 12, wire outlet; 13, base; 131, slot; 2, cooling and cleaning tank body; 21, driving member; 211, driving screw; 212, driving motor; 213, guide rod; 22, partition; 221, second water outlet trough; 23, water outlet plate; 231, first water outlet trough; 24, filter screen; 25, drain pipe; 26, water pump; 27, water supply main pipe; 28, water supply hose; 3, horizontal sliding mechanism; 31, guide rail; 32, first cylinder; 33, driving block; 4 , vertical lifting mechanism; 41, second cylinder; 42, insert rod; 5, guide roller; 51, center axis; 511, connecting pipe; 512, first water outlet; 52, rotating outer roller; 521, second water outlet; 53, slider; 6, clamping assembly; 61, clamping plate; 611, buffer pad; 62, magnet; 63, iron sheet; 7, positioning assembly; 71, positioning seat; 72, positioning rod; 73, limit strip; 74, fixing bolt; 8, wire dividing mechanism; 81, mounting plate; 82, bolt assembly; 83, wire dividing plate; 84, water storage tank. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1-7 This application is described in further detail.
[0028] The present application embodiment discloses a plastic flat wire drawing cooling and cleaning pool system. Figure 1 The cooling and cleaning pool system includes a frame 1, a base 13, a cooling and cleaning pool body 2, a horizontal sliding mechanism 3 and a vertical lifting mechanism 4. The frame 1 is a frame structure, including a rectangular frame part at the bottom and a spaced rectangular column extending vertically upward. A guide roller assembly for guiding the extruded plastic flat wire is arranged between the two columns. A crossbar and a longitudinal rod are cross-connected in the rectangular frame at the bottom of the frame 1. The base 13 is a rectangular seat body, and the cooling and cleaning pool body is a pool body with a hollow interior and an opening at the top. The base 13 is arranged on the rectangular frame at the bottom of the frame 1. The cooling and cleaning pool body is arranged on the frame 1. One end of the cooling and cleaning pool body 2 is a wire inlet 11, and the other end is a thread outlet. After the plastic flat wire is formed, it falls into the cooling and cleaning pool body at the wire inlet 11 along the guide roller assembly. The cooling and cleaning pool body is filled with cooling water. After the plastic flat wire is cooled by the cooling water, the plastic flat wire is sent out from the thread outlet 12. At the same time, the plastic flat wire can also be cleaned by the cooling water.
[0029] Reference Figure 1 and Figure 2 In this embodiment, the horizontal sliding mechanism 3 includes a guide rail 31, a first cylinder 32 and a driving block 33. The guide rail 31 is arranged between the lower surface of the base 13 and the frame 1, and the guide rail 31 extends along the length direction of the cooling and cleaning pool body, so that the base 13 can slide along the length direction of the cooling and cleaning pool body. The first cylinder 32 is fixed in a rectangular frame at the bottom of the frame 1, and a driving block 33 is welded on the lower surface of the base 13. The end of the telescopic shaft of the first cylinder 32 is connected to the driving block 33 to drive the horizontal movement of the base 13 on the frame 1. In other embodiments, the first cylinder 32 can also be replaced by a linear drive device such as an oil cylinder or a telescopic rod as required.
[0030] Reference Figure 1 and Figure 2 In this embodiment, the vertical lifting mechanism 4 includes a second cylinder 41 and a plug rod 42. The second cylinder 41 is a pneumatic telescopic cylinder, and its telescopic shaft is vertically arranged and connected to the bottom of the cooling and cleaning pool body 2. In order to improve stability, the second cylinder 41 can be respectively arranged on the diagonal lines of the cooling and cleaning pool body 2. The plug rod 42 can be a rectangular or cylindrical structure, which is fixed to the lower surface of the cooling and cleaning pool body 2 and can be arranged on another set of diagonal lines of the cooling and cleaning pool body 2. The base 13 is provided with a slot 131 for the plug rod 42 to slide up and down.
[0031] Starting the first cylinder 32 can drive the cooling and cleaning pool body 2 to move in the horizontal direction, and starting the second cylinder 41 can drive the cooling and cleaning pool body 2 to move up and down, thereby adjusting the position of the plastic flat wire entering the cooling and cleaning pool body 2. By flexibly adjusting the height and position of the cooling and cleaning pool body 2, it can adapt to different production needs and improve production efficiency and product quality.
[0032] Reference Figure 1 and Figure 3 In this embodiment, further, a guide roller 5 is provided in the cooling and cleaning pool body 2, and the guide roller 5 extends along the width direction of the cooling and cleaning pool body 2, and the guide roller 5 is arranged at intervals along the length direction of the cooling and cleaning pool body 2. After the plastic flat wire falls into the cooling and cleaning pool body 2, the plastic flat wire is controlled to be wound around multiple guide rollers 5 in sequence, so that the plastic flat wire is stretched along the length direction of the cooling and cleaning pool body 2 under the guidance of the guide roller 5.
[0033] Reference Figure 1 and Figure 3 Since the temperature of the plastic flat wire is high when it just falls into the cooling and cleaning tank body 2, the operator has to guide the plastic flat wire to wind around each guide roller 5 by hand, which is not only difficult, but also inconvenient and time-consuming. Each auxiliary drafting will generate a large amount of waste wire. In order to facilitate the drafting of the plastic flat wire and make it quickly wind around the corresponding guide roller 5, the cooling and cleaning tank system also includes a clamping component 6 and a positioning component 7.
[0034] Reference Figure 3 and Figure 4 In the present embodiment, the positioning assembly 7 is arranged at the wire inlet 11, and two groups of the positioning assembly 7 are arranged along the width direction of the cooling and cleaning pool body 2. The positioning assembly 7 includes a positioning seat 71, a positioning rod 72, a limiting strip 73 and a fixing bolt 74. The positioning seat 71 is an inverted "U"-shaped structure, and its opening can be snapped onto the upper end of the side wall of the cooling and cleaning pool body 2 downward. The fixing bolt 74 is threadedly connected and passes through the side wall of the positioning seat 71, and is pressed against the outer side wall of the cooling and cleaning pool body 2, thereby fixing the positioning seat 71 on the cooling and cleaning pool body 2. The positioning rod 72 is a rectangular rod, which is fixed to the upper surface of the positioning seat 71 and extends into the cooling and cleaning pool body 2 in the length direction of the cooling and cleaning pool body 2; the limiting strip 73 is integrally formed on the upper surface of the positioning rod 72, and the limiting strip 73 is a rectangular strip long structure and extends along the length direction of the positioning rod 72.
[0035] Reference Figure 3 and Figure 4In this embodiment, the clamping assembly 6 is detachably arranged on the positioning assembly 7. Specifically, the clamping assembly 6 includes a clamping plate 61, a magnet 62 and an iron sheet 63. The clamping plate 61 is a rectangular flat plate structure, and the magnet 62 and the iron sheet 63 are sheet structures. One clamping plate 61 has magnets 62 embedded at both ends, and the other clamping plate 61 has iron sheets 63 embedded at both ends; a limiting groove is also provided on the lower surface of the clamping plate 61. When the clamping plate 61 is placed on the positioning rod 72, the limiting strip 73 is inserted into the limiting groove, so that the clamping plate 61 can slide stably along the extension direction of the limiting strip 73. Further preferably, a buffer pad 611 is embedded on the side where the two clamping plates 61 are close to each other. The buffer pad 611 is made of high-temperature resistant rubber material to avoid pinching the plastic flat wire; optionally, the side wall of one of the buffer pads 611 facing the other clamping plate 61 can also be set to be wavy, which is used to clamp and accommodate the plastic flat wire.
[0036] When in use, first set the two clamping plates 61 at the two ends of the positioning press respectively, at this time, a receiving cavity for the plastic flat wire to pass downward is formed between the two clamping plates 61 and the two positioning rods 72; when the plastic flat wire is formed and falls into the cooling and cleaning pool body, all the plastic flat wires can fall into the receiving cavity; at this time, control the two clamping plates 61 to slide close to each other, and through the magnetic attraction of the magnet 62 and the iron sheet 63, the two clamping plates 61 are pressed against each other, and the plastic flat wire is clamped between the buffer pads 611 of the two clamping plates 61. At this time, the operator only needs to control the two clamping plates 61, and wind the clamping plates 61 around each guide roller 5 according to the required path to complete the stretching work of the plastic flat wire. Not only is the stretching efficiency high, but the safety hazard is small, and the clamping plate 61 is fixed in a way that there is no need to pinch all the flat wires into a ball for operation, which helps to quickly adjust the position of the plastic flat wire so that it is evenly wound on the wire guide roller.
[0037] Reference Figure 3 and Figure 5 In an optional embodiment, further, the wire guide roller is slidably arranged in the cooling and cleaning tank body 2, and a driving member 21 for driving the guide roller 5 to slide up and down is arranged on the cooling and cleaning tank body 2. Specifically, the guide roller 5 includes a central shaft 51 and a rotating outer roller 52 rotatably arranged on the outer side thereof, and sliders 53 are fixed at both ends of the central shaft 51. The slider 53 is preferably arranged in a "T" shape, and can also be a dovetail shape or a rectangle in other embodiments; a slide groove for the slider 53 to slide up and down is arranged on the side wall of the cooling and cleaning tank body 2.
[0038] The driving member 21 includes a driving screw 211, a driving motor 212 and a guide rod 213. The driving screw 211 rotates on the side wall of the cooling and cleaning pool body 2 in the vertical direction and is threadedly connected to pass through the slider 53; the driving motor 212 is preferably fixed to the upper surface of the cooling and cleaning pool body 2, and the output shaft of the driving motor 212 extends vertically downward and is connected to the driving screw 211; the guide rod 213 is fixed on the other side wall of the cooling and cleaning pool body 2 in the vertical direction, and the guide rod 213 passes through another slider 53 in the guide tube. When the driving motor 212 is started, the driving screw 211 rotates, driving the slider 53 to slide up and down, so that the central axis 51 moves up and down.
[0039] Reference Figure 6 When drafting is required, first start the drive motor 212 to adjust all guide rollers 5 upward or downward to state A. At this time, all plastic flat wires can be clamped by the clamping plate 61 and passed through the middle of all guide rollers. Then start the drive motor 212 to move the guide roller 5 up and down to state B. During the movement of the guide roller 5, the plastic flat wire can be automatically tightened and the plastic flat wire can be stretched in a predetermined manner; that is, the stretching efficiency is improved and the stretching effect is improved. Furthermore, when the water temperature in the cooling and cleaning pool body 2 rises due to long-term use, the position of the guide roller 5 is adjusted up and down to increase the distance the plastic flat wire passes in the cooling water, thereby increasing the cooling effect by increasing the immersion time. There is no need to readjust the stretching method during shutdown, which can effectively improve the production quality.
[0040] Reference Figure 1 and Figure 3 In this embodiment, a partition 22 is provided at one end of the cooling and cleaning pool body 2 close to the wire inlet 11, and a second water outlet trough 221 is formed between the partition 22 and the inner wall of the cooling and cleaning pool body 2. A water outlet is provided on the wall of the partition 22, and a water outlet plate 23 is provided outside the water outlet. The water outlet plate 23 and the partition 22 enclose a first water outlet trough 231. The first water outlet trough 231 and the second water outlet trough 221 are connected through the water outlet, and a filter screen 24 is provided at the water outlet. When the cooling water passes through the filter screen 24, the impurities carried in the cooling water can be filtered by the filter screen 24. A groove for water flow is provided at the upper end of the far side wall of the water outlet plate 23, and a plurality of grooves are provided along the extending direction of the side wall of the water outlet plate 23. The groove helps to control the rate at which the cooling water flows into the first water storage tank; it should be noted that the water outlet needs to be provided at the upper end of the partition 22 to adapt to the water level of the cooling and cleaning pool body 2.
[0041] Reference Figure 3 and Figure 4Furthermore, a drain pipe 25 and a water inlet pipe are provided on the outer wall of the cooling and cleaning pool body 2. The drain pipe 25 is connected to the second water outlet tank 221, and a water pump 26 is provided on the outer wall of the cooling and cleaning pool body 2. The drain pipe 25 is connected to the water inlet of the water pump 26, and the water outlet of the water pump 26 is connected to the water inlet pipe through a hose. This design allows the cooling water to be sent back to the cooling and cleaning pool body 2 through the water pump 26 after being filtered by the filter screen 24, so that the cooling water can be recycled, while improving the cooling efficiency, reducing the waste of water resources, and effectively removing impurities through the filter screen 24 to ensure the cleanliness of the cooling water, thereby improving the quality of the plastic flat wire. It should be noted that the water inlet of the water pump 26 is also connected to a water pipe, which can be used to take in water from the outside, and the water pump 26 can control the pumping of water from the second water storage tank, or pumping water from the outside.
[0042] Reference Figure 5 and Figure 7 In an optional embodiment, further, one end of the water inlet pipe facing the cooling and cleaning pool body 2 is connected to the water supply pipe 27. The central shaft 51 is an internal hollow structure, and a connecting pipe 511 is fixed on the side wall of the end of the central shaft 51. A water supply hose 28 is connected between the connecting pipe 511 and the water supply pipe 27. The water supply hose 28 is arranged one by one with the guide roller 5. A first water outlet 512 is opened on the side wall of the central shaft 51 located on the inner side of the rotating outer roller 52. Multiple first water outlets 512 can be set, and are preferably opened in the middle position of the central shaft 51; second water outlets 521 are opened at both ends of the rotating outer roller 52.
[0043] This design allows cooling water to enter the central axis 51 of all guide rollers 5 through the water supply hose 28, and then be transported to the space between the rotating outer roller 52 and the central axis 51 through the first water outlet 512, so as to quickly cool the rotating outer roller 52, and then improve the cooling effect of the plastic flat wire through the contact between the plastic flat wire and the side wall of the rotating outer roller 52. Finally, the cooling water is sprayed out through the second water outlet 521 on the rotating outer roller 52, and the spraying position is located around the plastic flat wire, so as to directly cool the plastic flat wire and further improve the cooling efficiency.
[0044] Reference Figure 1 and Figure 3In the present embodiment, further, a wire dividing mechanism 8 is provided at one end of the cooling and cleaning pool body 2 where the wire outlet 12 is located. The wire dividing mechanism 8 includes two parallel mounting plates 81, a bolt assembly 82 fixed on the side wall of the cooling and cleaning pool body 2, and a wire dividing plate 83 arranged between the two mounting plates 81. Specifically, the upper end of the mounting plate 81 is bent to form a horizontal plate, and its main body is placed on the inner wall of the cooling and cleaning pool body 2, and the horizontal plate portion is located above the side wall of the cooling and cleaning pool body 2. The bolt assembly 82 includes a bolt and two nuts, wherein the bolt can pass through the horizontal plate portion and be threaded downwardly to the upper surface of the cooling and cleaning pool body 2. Two lock nuts are respectively located on the lower surface of the horizontal plate and the upper surface of the cooling and cleaning pool body 2 to assist in positioning the mounting plate 81. At the same time, a plurality of threaded grooves are provided on the upper surface of the side wall of the cooling and cleaning pool body 2 at intervals along the length direction to facilitate adjustment of the position of the mounting plate 81.
[0045] The wire dividing plate 83 extends along the width direction of the cooling and cleaning pool body 2, and its two ends are fixed to the mounting plate 81 by bolts or the like; a plurality of wire dividing teeth are arranged at intervals on the upper surface of the wire dividing plate 83 along its own length direction. With this structural design, multiple plastic flat wires can be effectively separated to prevent the flat wires from sticking together during the cooling process. Furthermore, a metal plate is fixed to the side of the wire dividing plate 83 facing the wire inlet 11, so that a water storage tank 84 is formed between the wire dividing plate 83 and the metal plate. When the plastic flat wire passes through the wire dividing teeth on the wire dividing plate 83, the impurities and cooling water carried by the plastic flat wire will be scraped into the water storage tank 84 for temporary storage, so as to prevent impurities from falling into the cooling and cleaning pool body 2.
[0046] Optionally, two wire dividing plates 83 can be arranged at intervals along the length direction of the cooling and cleaning tank body 2, and a positioning roller is arranged between the two wire dividing plates 83, and both ends of the positioning roller are rotatably connected to the inner wall of the cooling and cleaning tank body 2, so that the quality of the plastic flat wire can be further increased through two wire dividing combings.
[0047] The implementation principle of a plastic flat wire drawing cooling and cleaning pool system according to an embodiment of the present application is as follows: before use, first start the first cylinder 32 and the second cylinder 41 according to production requirements, adjust the position of the cooling and cleaning pool body 2 along the drawing direction of the plastic flat wire and the vertical direction, and then start the drive motor 212 to move all the guide rollers 5 up and down to the predetermined positions, and then place the two clamps 61 on the positioning rod 72; when in use, first start the extruder to extrude the plastic flat wire, and the plastic flat wire falls between the two clamps 61, and then slide the two clamps 61 so that they will clamp each other and clamp all the plastic flat wires between the two clamps 61; then remove the two clamps 61, control the clamps 61 to pass through the middle of all the guide rollers 5, and then pass upward from the wire dividing teeth on the upper surface of the wire dividing plate 83, and then draw out the cooling and cleaning pool body 2; finally, start the drive motor 212 to drive each guide roller 5 to move up and down, and the drawing of the plastic flat wire can be completed.
[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A plastic flat wire drawing cooling and cleaning pool system, characterized in that: The invention comprises a frame (1), a base (13), a cooling and cleaning pool body (2), a horizontal sliding mechanism (3) and a vertical lifting mechanism (4); the base (13) is slidably arranged on the frame (1); the horizontal sliding mechanism (3) can drive the base (13) to move along the stretching direction of the plastic flat wire; the cooling and cleaning pool body is arranged on the base (13); and the vertical lifting mechanism (4) can drive the cooling and cleaning pool body to move up and down.
2. A plastic flat wire drawing cooling and cleaning pool system according to claim 1, characterized in that: The horizontal sliding mechanism (3) comprises a guide rail (31) arranged between the base (13) and the frame (1), a first cylinder (32) arranged on the frame (1), and a driving block (33) arranged at the bottom of the base (13), wherein the end of the telescopic shaft of the first cylinder (32) is connected to the driving block (33); The vertical lifting mechanism (4) comprises a second cylinder (41) arranged on the frame (1) and an insertion rod (42) arranged on the cooling and cleaning pool body, the telescopic shaft of the second cylinder (41) extending vertically upward and connected to the cooling and cleaning pool body, and the base (13) is provided with a slot (131) for the insertion rod (42) to slide up and down.
3. A plastic flat wire drawing cooling and cleaning pool system according to claim 1, characterized in that: It also comprises a guide roller (5), a clamping assembly (6) and a positioning assembly (7), wherein a plurality of guide rollers (5) are arranged inside the cooling and cleaning pool body along the length direction of the cooling and cleaning pool body; the positioning assembly (7) is arranged on the cooling and cleaning pool body, and the clamping assembly (6) is detachably arranged on the positioning assembly (7), and the clamping assembly (6) is capable of clamping all plastic flat wires entering the cooling and cleaning pool body.
4. A plastic flat wire drawing cooling and cleaning pool system according to claim 3, characterized in that: The positioning assembly (7) comprises a positioning seat (71), a positioning rod (72), a limiting strip (73) and a fixing bolt (74); the positioning seat (71) is clamped on the side wall of the cooling and cleaning pool body; the positioning rod (72) is arranged on the positioning seat (71) and extends in the length direction of the cooling and cleaning pool body; the limiting strip (73) is arranged on the upper surface of the positioning rod (72); the fixing bolt (74) can be threadedly passed through the side wall of the positioning seat (71) and abut against the side wall of the cooling and cleaning pool body; the positioning assembly (7) is arranged in two groups on the inner side wall of the cooling and cleaning pool body (2) along the width direction of the cooling and cleaning pool body; The clamping assembly (6) comprises a clamping plate (61), a magnet (62) and an iron sheet (63). Two clamping plates (61) are provided, one of which is provided with magnets (62) at both ends, and the other clamping plate (61) is provided with magnetic sheets at both ends. When the two clamping plates (61) are close to each other, the magnets (62) and the iron sheet (63) attract each other. The lower surfaces of the two clamping plates (61) are provided with limiting grooves for clamping the limiting strips (73), and the limiting grooves are respectively opened at both ends of the clamping plates (61) corresponding to the two limiting rods. When the two clamping plates (61) are arranged at intervals along the length direction of the positioning rods (72), a receiving cavity for all the plastic flat wires to pass downward is formed between the two clamping plates (61) and the two positioning rods (72).
5. A plastic flat wire drawing cooling and cleaning pool system according to claim 4, characterized in that: The guide roller (5) is arranged in the cooling and cleaning pool body (2) so as to slide up and down, and a driving member (21) is arranged on the cooling and cleaning pool body (2) so as to drive the guide roller (5) to slide up and down; the guide roller (5) comprises a central axis (51) and a rotating outer roller (52) rotatably arranged outside the central axis (51), and the driving member (21) is capable of driving the central axis (51) to slide up and down.
6. A plastic flat wire drawing cooling and cleaning pool system according to claim 5, characterized in that: Slide blocks (53) are provided at both ends of the central shaft (51); a slide groove for the slide block (53) to slide up and down is provided on the side wall of the cooling and cleaning pool body (2); the driving member (21) comprises a driving screw (211), a driving motor (212) and a guide rod (213); the driving screw (211) is rotatably arranged on the side wall of the cooling and cleaning pool body (2) along a vertical direction, and the driving screw (211) is threadedly connected and passes through one of the slide blocks (53) of the central shaft (51); the guide rod (213) is arranged on the side wall of the cooling and cleaning pool body (2) along a vertical direction, and the guide rod (213) slidably passes through another slide block (53) of the central shaft (51).
7. A plastic flat wire drawing cooling and cleaning pool system according to claim 6, characterized in that: A partition (22) is provided at one end of the cooling and cleaning pool body (2), a second water outlet groove (221) is formed between the partition (22) and the inner side wall of the cooling and cleaning pool body (2), a water outlet is provided on the upper side wall, a water outlet plate (23) is provided on the wall of the partition (22), a first water outlet groove (231) is formed between the water outlet plate (23) and the partition (22), the first water outlet groove (231) and the second water outlet groove (221) are connected via the water outlet, a filter screen (24) is provided at the water outlet, and the water outlet plate (23) is provided at the inner side wall of the cooling and cleaning pool body (22), 23) A groove for water flow is provided at the upper end of a side wall away from the partition (22), and a plurality of the grooves are provided along the extension direction of the side wall of the water outlet plate (23); a drainage pipe (25) and a water inlet pipe are provided on the outer wall of the cooling and cleaning pool body (2), the drainage pipe (25) is connected to the second water outlet groove (221), and a water pump (26) is also provided on the outer wall of the cooling and cleaning pool body (2), the drainage pipe (25) is connected to the water inlet of the water pump (26), and the water outlet of the water pump (26) is connected to the water inlet pipe via a hose.
8. A plastic flat wire drawing cooling and cleaning pool system according to claim 7, characterized in that: One end of the water inlet pipe facing the cooling and cleaning pool body (2) is connected to a water supply pipe (27); the central shaft (51) is an internal hollow structure; a connecting pipe (511) is provided on the side wall at the end of the central shaft (51); a water supply hose (28) is connected between the connecting pipe (511) and the water supply pipe (27); a first water outlet hole (512) is provided on a portion of the side wall of the central shaft (51) located inside the rotating outer roller (52); and second water outlet holes (521) are provided at both ends of the rotating outer roller (52).
9. A plastic flat wire drawing cooling and cleaning pool system according to claim 8, characterized in that: A wire dividing mechanism (8) is provided at one end of the cooling and cleaning pool body (2) away from the positioning assembly (7), the wire dividing mechanism (8) comprising two parallel mounting plates (81), a bolt assembly (82) for fixing the mounting plates (81) to the side walls of the cooling and cleaning pool body (2), and a wire dividing plate (83) provided between the two mounting plates (81), the wire dividing plate (83) extending along the inner width direction of the cooling and cleaning pool body (2), and a plurality of wire dividing teeth are provided on the upper surface of the wire dividing plate (83) at intervals along its own length direction.
10. A plastic flat wire drawing cooling and cleaning pool system according to claim 9, characterized in that: A water storage tank (84) is provided on one side of the wire dividing plate (83) facing the positioning assembly (7).
Citation Information
Patent Citations
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