Metal machining device for new energy automobile production and machining method of metal machining device
By introducing a hydraulic module and a fan cleaning system into the metal processing device, combined with the design of the clamping pushing component, the impurities problem of stamping parts are solved, and the quality of stamping parts and the application effect of equipment is improved.
Patent Information
- Application Number
- CN202411534911.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metal stamping processing devices are prone to shake off metal slag or impurities during the downward process, resulting in potholes on the surface of the stamping parts and affecting the quality.
A metal processing device including a stamping forming mechanism and a clamping pushing component is designed. The hydraulic module is used to control the downward movement of the stamping forming mechanism, and generate airflow to clean surface impurities through the fan shaft. The clamping pushing component is used for metal positioning. and push to ensure the surface of the stamping part is clean.
The surface of stamping parts is cleaned, the quality of stamping and the practical application effect of equipment is improved, and the problem of difficult metal derivation after stamping is solved.
Smart Images

Figure CN119114734A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of metal stamping processing, and in particular relates to a metal processing device and a processing method thereof for producing new energy vehicles. Background Art
[0002] Metal stamping is an important metal forming process. It is based on the principle of metal plastic deformation. It uses molds and stamping equipment to apply pressure to metal sheets to cause them to plastically deform or separate, thereby obtaining parts with certain shapes, sizes and performances. When performing metal stamping, metal processing equipment needs to be used.
[0003] Chinese patent (CN118417417A) discloses a stamping device and a stamping method for metal processing, which relate to the field of stamping technology. The stamping die and stamping method for metal processing include a chassis, the top outer wall of the chassis is fixedly connected to an operating table, the top outer wall of the chassis is fixedly connected to a frame, the top outer wall of the frame is fixedly connected to an electric push rod, one end of the electric push rod is fixedly connected to an upper module, the top outer wall of the operating table is provided with a lower module, the bottom outer wall of the upper module is fixedly connected to a punching head, and the inner wall of the lower module is penetrated with a punching hole. The automatic loading of the metal gasket is realized by the feeding device, the motor drives the incomplete gear to rotate, and intermittently meshes with the teeth of the inner wall of the movable frame, thereby driving the plug-in board and the metal gasket to move to the stamping position. This design not only improves production efficiency, but also expands the distance between the staff and the stamping mechanism, reducing the operation risk. Although today's metal stamping processing devices can realize stamping processing of materials, there are still some problems in the actual application process. The main problem is that today's stamping processing devices generally use stamping plates to test the materials to deform them. However, when the stamping plate is descending, it is very easy to shake off some metal slag or impurities on it onto the surface of the stamped part due to vibration. At this time, if stamping is performed, these slag will be pressed into the surface of the stamped part under strong pressure, causing potholes on the surface of the stamped part, affecting the quality of the stamped part. The actual application effect is not good. There is an urgent need for a metal processing device and a processing method for new energy vehicle production. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the current stamping processing equipment generally uses a stamping plate to test the material to make it deform, but during the descending process of the stamping plate, due to the vibration, some metal slag or impurities on it are easily shaken off onto the surface of the stamping part. At this time, if stamping is performed, these slags will be pressed into the surface of the stamping part under strong pressure, causing potholes on the surface of the stamping part, affecting the quality of the stamping part, and the actual application effect is not good. A metal processing device and a processing method for new energy vehicle production are proposed.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a metal processing device for the production of new energy vehicles, comprising a molding machine and a hydraulic module, wherein the hydraulic module is arranged on the inner wall of the top surface of the molding machine, a storage shell is fixedly installed on the outer wall of one side of the molding machine through a bracket, a side baffle is rotatably installed on the outer wall of the other side of the molding machine through a hinge, and a base is fixedly installed on the bottom of the molding machine; A stamping and forming mechanism is fixedly installed at the bottom end of the hydraulic module, and the stamping and forming mechanism is used for stable stamping processing of metal. A travel groove is longitudinally arranged on the inner wall of one side of the forming machine, and an inner slide groove is transversely arranged on the inner wall of one side of the forming machine. A positioning and pushing assembly is slidably installed inside the inner slide groove, and the positioning and pushing assembly is used for positioning the processed metal parts and pushing them after stamping.
[0006] As a further description of the above technical solution: The stamping and forming mechanism comprises a stamping and forming platen, a side sliding block is fixedly mounted on an outer wall of one side of the stamping and forming platen, a bottom rack is longitudinally fixedly mounted on the bottom of the side sliding block, and a side cover is fixedly mounted on one side of the stamping and forming platen.
[0007] As a further description of the above technical solution: The side slider is slidably installed inside the travel groove, the stamping and forming platen is fixedly installed on the bottom end of the hydraulic module, a plurality of air holes are arranged on the bottom surface of the stamping and forming platen, and side grooves are arranged on the outer walls on both sides of the stamping and forming platen.
[0008] As a further description of the above technical solution: A transmission assembly is arranged inside the side groove, and the transmission assembly includes two inner shafts, which are rotatably mounted in rotating holes arranged on an inner wall of one side of the stamping forming platen, and walking rollers are fixedly mounted at the outer center positions of the two inner shafts.
[0009] As a further description of the above technical solution: A belt groove is provided at the middle position of the walking roller, and a connecting belt is provided in the belt grooves of the two walking rollers. One side of the two walking rollers passes through the side groove and is rollingly connected to the inner wall of the forming machine, and a plurality of side meshing teeth are fixedly installed on the outer wall of one side of the connecting belt.
[0010] As a further description of the above technical solution: A rotating hole is arranged on the inner wall of the bottom surface of the stamping forming plate, and a spoiler assembly is rotatably installed in the rotating hole. The spoiler assembly comprises a fan shaft, and the fan shaft is rotatably installed in the rotating hole. A linkage gear is fixedly installed on the outside of the fan shaft.
[0011] As a further description of the above technical solution: A fan is fixedly mounted on the bottom end of the fan shaft, the linkage gear and a plurality of side meshing teeth are meshed and connected with each other, and the fan is located just above the air hole.
[0012] As a further description of the above technical solution: The positioning and pushing assembly includes a limiting slide, which is laterally fixedly installed inside the storage shell, and a movable plate is slidably installed on the outside of the limiting slide, one end of the movable plate is slidably installed inside the inner slide groove, and a central groove is provided on the inner side of the movable plate, the central groove is located on one side of the bottom rack, and the width of the central groove is greater than the width of the bottom rack.
[0013] As a further description of the above technical solution: A plurality of bottom meshing teeth are fixedly installed on the bottom surface of the movable plate, a transmission gear roller is rotatably installed on the inner side of the travel groove through the installation shaft, the transmission gear roller is respectively meshed and connected with the bottom rack and a plurality of bottom meshing teeth, and a positioning push plate is fixedly installed at one end of the movable plate.
[0014] The present invention also discloses a processing method of a metal processing device for producing new energy vehicles, comprising the following steps: S1. When performing metal stamping, the metal to be stamped is placed inside the forming machine. When stamping, the hydraulic module is directly turned on. The hydraulic module can control the stamping forming mechanism to move downward, so that the stamping forming mechanism can stamp the metal part; S2. During the descent of the stamping and forming mechanism, the two walking rollers can roll on the inner wall of the forming machine. At this time, the two walking rollers can rotate to drive the connecting belts thereon. When the connecting belts are transmitting, several side meshing teeth on the outside thereof can mesh with the linkage gears. At this time, the fan can rotate through the fan shaft. At this time, a large amount of airflow is generated inside the stamping and forming platen. These airflows can be guided out through several air holes at the bottom thereof. The blown airflow can effectively clean the air that is shaken off on the upper surface of the stamping metal by the vibration of the stamping and forming mechanism during movement, thereby ensuring the cleanliness of the outer surface of the stamping and forming platen when it contacts the stamping metal. S3. When loading the stamped metal, the stamped metal is installed between the card-positioning and pushing assembly and the side baffle. When stamping, the stamping pressing plate moves down, and the bottom rack can move down synchronously; S4. When the stamping plate contacts the stamped metal, the bottom rack can mesh with the transmission gear roller, driving the transmission gear roller to rotate. The rotating transmission gear roller can drive the movable plate with bottom meshing teeth to move toward the inside of the storage shell. At this time, the stamping plate can apply pressure to the stamped metal, and the stamped metal gradually deforms. At this time, since the metal is compressed in the longitudinal direction, its lateral volume will expand. At this time, the movable plate moving inward can give the metal a certain expansion space until the stamping operation is completed; S5. When the metal needs to be taken out after stamping is completed, open the side baffle and control the stamping forming mechanism to automatically lift and reset. When the stamping forming mechanism is lifted, the positioning and pushing assembly will also automatically reset under the action of the transmission. At this time, the reset positioning and pushing assembly can push the stamped metal to one side, and finally the stamped metal can be automatically exported through the sliding groove of the side baffle.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. In the present invention, a stamping forming mechanism is arranged inside. When metal stamping is performed, the metal to be stamped is placed inside the forming machine. When stamping, the hydraulic module is directly turned on. The hydraulic module can control the stamping forming mechanism to move downward so that the stamping forming mechanism can stamp the metal part. During the descent of the stamping forming mechanism, the two walking rollers can roll on the inner wall of the forming machine. At this time, the two walking rollers can rotate to drive the connecting belts thereon. When the connecting belt is transmitting, several side meshing teeth on its outside can mesh with the linkage gear. At this time, the fan can rotate through the fan shaft. At this time, a large amount of airflow is generated inside the stamping forming plate. These airflows The air flow can be discharged through several air holes at the bottom thereof, and the blown air flow can effectively clean the impurities that are shaken off the upper surface of the stamped metal due to the vibration of the stamping forming mechanism when it moves, thereby ensuring the cleanliness of the outer surface of the stamping forming plate when it contacts the stamped metal. Through this design, not only can the stamping forming mechanism be stably driven to move, and stable stamping processing of the stamped parts can be achieved, but also the outer surface of the stamped parts can be effectively cleaned when the stamping forming mechanism is displaced, and the impurities that are shaken off the surface of the stamped metal due to the movement and vibration of the stamping forming mechanism can be effectively removed, thereby effectively protecting the surface of the stamped metal, improving the processing quality of the stamped metal, and improving the actual application effect of the equipment.
[0016] 2. In the present invention, a positioning and pushing assembly is provided in a matching manner. When the stamped metal is loaded, the stamped metal is installed between the positioning and pushing assembly and the side baffle. When stamping, the stamping forming plate moves downward, and the bottom rack can move downward synchronously. When the stamping forming plate contacts the stamped metal, the bottom rack can mesh with the transmission gear roller, driving the transmission gear roller to rotate. The rotating transmission gear roller can drive the movable plate with the bottom meshing teeth to move toward the inside of the storage shell. At this time, the stamping forming plate can apply pressure to the stamped metal, and the stamped metal gradually deforms. Since the metal is compressed in the longitudinal direction, its lateral volume will expand. At this time, the movable plate moving inward can give the metal a certain expansion space until the stamping operation is completed. Through this design, not only can the stamped metal be quickly positioned during the initial installation, but also during the stamping process of the metal, the lateral expansion space of the stamped metal can be gradually increased, so that the stamped metal can be effectively stamped. At the same time, the gradually moving movable plate and the positioning push plate can continuously fit with the metal, which can improve the stamping processing effect and quality of the metal.
[0017] 3. In the present invention, a sliding groove is provided on one side of the side baffle plate. When the metal needs to be taken out after stamping is completed, the side baffle plate is opened, and the stamping forming mechanism is controlled to automatically lift and reset. When the stamping forming mechanism is lifted, the positioning and pushing assembly will also automatically reset under the action of the transmission. At this time, the reset positioning and pushing assembly can push the stamped metal to one side, and finally the stamped metal can be automatically exported through the sliding groove of the side baffle plate. Through this design, not only the stable positioning and support of the stamped metal processing process is realized, but also the function of automatically exporting the stamped metal can be realized after the stamping is completed, which effectively solves the problem that some metals are difficult to export due to deformation after stamping, and further improves the actual application effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of a metal processing device for the production of new energy vehicles.
[0019] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of a metal processing device used in the production of new energy vehicles.
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a forming machine in a metal processing device for the production of new energy vehicles from another angle.
[0021] Figure 4 It is a schematic diagram of the combined three-dimensional structure of a stamping forming mechanism and a positioning and pushing component in a metal processing device for the production of new energy vehicles.
[0022] Figure 5It is a schematic diagram of the three-dimensional structure of a stamping forming platen after the side cover is disassembled in a metal processing device for the production of new energy vehicles.
[0023] Figure 6 A metal processing device for the production of new energy vehicles Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0024] Figure 7 This is a schematic diagram of the exploded three-dimensional structure of a stamping forming mechanism in a metal processing device used in the production of new energy vehicles.
[0025] Figure 8 It is a schematic diagram of the exploded three-dimensional structure of a transmission component and a spoiler component in a metal processing device for the production of new energy vehicles.
[0026] Fig. 9 This is a schematic diagram of the three-dimensional structure of a spoiler component in a metal processing device used in the production of new energy vehicles.
[0027] Fig.10 A metal processing device for the production of new energy vehicles Figure 5 Schematic diagram of the enlarged structure at point B in the middle.
[0028] Legend: 1. Base; 2. Side baffle; 3. Stamping mechanism; 31. Side slider; 32. Stamping plate; 33. Air hole; 34. Bottom rack; 35. Side groove; 36. Transmission assembly; 361. Connecting belt; 362. Inner shaft; 363. Walking roller; 364. Side meshing teeth; 37. Spoiler assembly; 371. Linkage gear; 372. Fan; 373. Fan shaft; 38. Side cover; 4. Positioning and pushing assembly; 41. Limiting slide plate; 42. Movable plate; 43. Positioning and pushing plate; 44. Bottom meshing teeth; 5. Forming machine; 6. Storage shell; 7. Travel groove; 8. Inner slide groove; 9. Hydraulic module; 10. Mounting shaft; 11. Transmission gear roller. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 10The present invention provides a technical solution: a metal processing device for the production of new energy vehicles, comprising a molding machine 5 and a hydraulic module 9, wherein the hydraulic module 9 is arranged on the inner wall of the top surface of the molding machine 5, a storage shell 6 is fixedly installed on the outer wall of one side of the molding machine 5 through a bracket, a side baffle 2 is rotatably installed on the outer wall of the other side of the molding machine 5 through a hinge, and a base 1 is fixedly installed on the bottom of the molding machine 5; A stamping and forming mechanism 3 is fixedly installed at the bottom end of the hydraulic module 9. The stamping and forming mechanism 3 is used for stable stamping processing of metal. A travel groove 7 is longitudinally arranged on the inner wall of one side of the forming machine 5. An inner slide groove 8 is transversely arranged on the inner wall of one side of the forming machine 5. A positioning and pushing component 4 is slidably installed inside the inner slide groove 8. The positioning and pushing component 4 is used for positioning the processed metal parts and pushing them after stamping.
[0031] The stamping mechanism 3 includes a stamping plate 32, a side slider 31 is fixedly installed on the outer wall of one side of the stamping plate 32, a bottom rack 34 is longitudinally fixedly installed on the bottom of the side slider 31, a side cover 38 is fixedly installed on one side of the stamping plate 32, the side slider 31 is slidably installed inside the stroke groove 7, the stamping plate 32 is fixedly installed at the bottom end of the hydraulic module 9, a plurality of air holes 33 are arranged on the bottom surface of the stamping plate 32, and side grooves 35 are arranged on the outer walls on both sides of the stamping plate 32.
[0032] The side groove 35 is provided with a transmission assembly 36, which includes two inner shafts 362, which are rotatably mounted in a rotating hole provided on an inner wall of one side of the stamping and forming platen 32, and walking rollers 363 are fixedly mounted at the outer center positions of the two inner shafts 362, and belt grooves are provided at the middle positions of the walking rollers 363, and connecting belts 361 are provided in the belt grooves of the two walking rollers 363, and one side of the two walking rollers 363 passes through the side groove 35 and is rollingly connected to the inner wall of the forming machine 5, and the connecting belt 361 is provided in the middle position of the two walking rollers 363. A plurality of side meshing teeth 364 are fixedly mounted on an outer wall on one side, a rotating hole is provided on the inner wall of the bottom surface of the stamping forming plate 32, a spoiler assembly 37 is rotatably mounted in the rotating hole, the spoiler assembly 37 includes a fan shaft 373, the fan shaft 373 is rotatably mounted in the rotating hole, a linkage gear 371 is fixedly mounted on the outside of the fan shaft 373, a fan 372 is fixedly mounted on the bottom end of the fan shaft 373, the linkage gear 371 and the plurality of side meshing teeth 364 are meshedly connected with each other, and the fan 372 is located directly above the air hole 33.
[0033] The specific implementation method is as follows: when performing metal stamping processing, the metal to be stamped is placed inside the forming machine 5. When stamping, the hydraulic module 9 is directly turned on. The hydraulic module 9 can control the stamping and forming mechanism 3 to move downward, so that the stamping and forming mechanism 3 can stamp the metal part. During the descent of the stamping and forming mechanism 3, the two walking rollers 363 can roll on the inner wall of the forming machine 5. At this time, the two walking rollers 363 can rotate to drive the connecting belt 361 thereon to transmit. When the connecting belt 361 is transmitting, several side meshing teeth 364 on its outside can mesh with the linkage gear 371. At this time, the fan 372 can rotate through the fan shaft 373. At this time, a large amount of airflow is generated inside the stamping and forming platen 32. These airflows can be discharged through several air holes 33 at the bottom thereof. The blown airflow can effectively clean the upper surface of the stamped metal caused by the vibration of the stamping and forming mechanism 3 when moving, thereby ensuring the cleanliness of the outer surface of the stamping and forming platen 32 when it contacts the stamped metal.
[0034] Through this design, not only can the stamping and forming mechanism 3 be driven to move stably to achieve stable stamping processing of the stamped parts, but also the outer surface of the stamped parts can be effectively cleaned when the stamping and forming mechanism 3 is displaced, and impurities shaken off the surface of the stamped metal when the stamping and forming mechanism 3 moves and vibrates can be effectively removed, thereby effectively protecting the surface of the stamped metal, improving the quality of stamped metal processing, and improving the actual application effect of the equipment.
[0035] The positioning and pushing assembly 4 includes a limiting slide 41, which is laterally fixedly installed inside the storage shell 6, and a movable plate 42 is slidably installed on the outside of the limiting slide 41. One end of the movable plate 42 is slidably installed inside the inner slide groove 8. A center groove is provided on the inner side of the movable plate 42, and the center groove is located on one side of the bottom rack 34. The width of the center groove is greater than the width of the bottom rack 34. A plurality of bottom meshing teeth 44 are fixedly installed on the bottom surface of the movable plate 42, and a transmission gear roller 11 is rotatably installed on the inner side of the travel groove 7 through the installation shaft 10. The transmission gear roller 11 is respectively meshed and connected with the bottom rack 34 and a plurality of bottom meshing teeth 44.
[0036] The specific implementation method is as follows: when loading the stamped metal, the stamped metal is installed between the positioning and pushing assembly 4 and the side baffle 2. When stamping is performed, the stamping forming plate 32 moves downward, and the bottom rack 34 can move downward synchronously. When the stamping forming plate 32 contacts the stamped metal, the bottom rack 34 can engage with the transmission gear roller 11, driving the transmission gear roller 11 to rotate. The rotating transmission gear roller 11 can drive the movable plate 42 with the bottom meshing teeth 44 to move toward the inside of the storage shell 6. At this time, the stamping forming plate 32 can apply pressure to the stamped metal, and the stamped metal gradually deforms. At this time, since the metal is compressed in the longitudinal direction, its lateral volume will expand. At this time, the movable plate 42 moving inward can give the metal a certain expansion space until the stamping operation is completed.
[0037] Through this design, not only can the stamped metal be quickly positioned during its initial installation, but also during the stamping process of the metal, the lateral expansion space of the stamped metal can be gradually increased, so that the stamped metal can be effectively stamped. At the same time, the gradually moving movable plate 42 and the positioning push plate 43 can continue to fit the metal, which can improve the stamping processing effect and quality of the metal.
[0038] A positioning and pushing plate 43 is fixedly mounted on one end of the movable plate 42 .
[0039] The specific implementation method is as follows: when the metal needs to be taken out after stamping is completed, the side baffle 2 is opened, and the stamping forming mechanism 3 is controlled to automatically lift and reset. When the stamping forming mechanism 3 is lifted, the positioning and pushing assembly 4 will also automatically reset under the action of the transmission. At this time, the reset positioning and pushing assembly 4 can push the stamped metal to one side, and finally the stamped metal can be automatically discharged through the sliding groove of the side baffle 2.
[0040] This design not only achieves stable positioning and support during the stamping metal processing, but also enables the automatic export of the stamped metal after the stamping is completed. It effectively solves the problem that some metals are difficult to export due to deformation after stamping, and further improves the actual application effect of the equipment.
[0041] The present invention also discloses a processing method of a metal processing device for producing new energy vehicles, comprising the following steps: S1. When performing metal stamping, the metal to be stamped is placed inside the forming machine 5. When stamping, the hydraulic module 9 is directly turned on. The hydraulic module 9 can control the stamping forming mechanism 3 to move downward, so that the stamping forming mechanism 3 can stamp the metal part; S2. During the descent of the stamping and forming mechanism 3, the two walking rollers 363 can roll on the inner wall of the forming machine 5. At this time, the two walking rollers 363 can rotate to drive the connecting belt 361 thereon to transmit. When the connecting belt 361 is transmitting, several side meshing teeth 364 on its outside can mesh with the linkage gear 371. At this time, the fan 372 can rotate through the fan shaft 373. At this time, a large amount of airflow is generated inside the stamping and forming platen 32. These airflows can be discharged through several air holes 33 at the bottom thereof. The blown airflow can effectively clean the upper surface of the stamped metal that is shaken off by the stamping and forming mechanism 3 during movement, thereby ensuring the cleanliness of the outer surface of the stamping and forming platen 32 when it contacts the stamped metal. S3. When loading the stamping metal, the stamping metal is installed between the positioning and pushing assembly 4 and the side baffle 2. When stamping, the stamping pressing plate 32 moves downward, and the bottom rack 34 can move downward synchronously; S4. When the stamping press plate 32 contacts the stamped metal, the bottom rack 34 can mesh with the transmission gear roller 11, driving the transmission gear roller 11 to rotate. The rotating transmission gear roller 11 can drive the movable plate 42 with the bottom meshing teeth 44 to move toward the inner side of the storage shell 6. At this time, the stamping press plate 32 can apply pressure to the stamped metal, and the stamped metal gradually deforms. At this time, since the metal is compressed in the longitudinal direction, its lateral volume will expand. At this time, the movable plate 42 moving inward can give the metal a certain expansion space until the stamping operation is completed; S5. When the metal needs to be taken out after stamping is completed, open the side baffle 2 and control the stamping and forming mechanism 3 to automatically lift and reset. When the stamping and forming mechanism 3 is lifted, the positioning and pushing assembly 4 will also automatically reset under the action of the transmission. At this time, the reset positioning and pushing assembly 4 can push the stamped metal to one side, and finally the stamped metal can be automatically discharged through the sliding groove of the side baffle 2.
[0042] Working principle: When performing metal stamping, the metal to be stamped is placed inside the forming machine 5. When stamping, the hydraulic module 9 is directly turned on. The hydraulic module 9 can control the stamping and forming mechanism 3 to move downward, so that the stamping and forming mechanism 3 can stamp the metal parts; during the descent of the stamping and forming mechanism 3, the two walking rollers 363 can roll on the inner wall of the forming machine 5. At this time, the two walking rollers 363 can rotate to drive the connecting belt 361 thereon. When the connecting belt 361 is transmitting, several side meshing teeth 364 on its outside can mesh with the linkage gear 371. At this time, the fan 372 can rotate through the fan shaft 373. At this time, a large amount of airflow is generated inside the stamping and forming plate 32. These airflows can be discharged through several air holes 33 at the bottom thereof. The blown airflow can effectively clean the upper surface of the stamped metal that is vibrated by the stamping and forming mechanism 3 when moving, thereby ensuring the cleanliness of the outer surface of the stamping and forming plate 32 when it contacts the stamped metal. When the stamping metal is loaded, the stamping metal is installed between the positioning and pushing assembly 4 and the side baffle 2. When stamping is performed, the stamping forming plate 32 moves downward, and the bottom rack 34 can move downward synchronously. After the stamping forming plate 32 contacts the stamping metal, the bottom rack 34 can mesh with the transmission gear roller 11, driving the transmission gear roller 11 to rotate. The rotating transmission gear roller 11 can drive the movable plate 42 with the bottom meshing teeth 44 to move toward the inside of the storage shell 6. At this time, the stamping forming plate 32 can apply pressure to the stamping metal, and the stamping metal gradually deforms. At this time, since the metal is compressed in the longitudinal direction, its lateral volume will expand. At this time, the movable plate 42 moving inward can give the metal a certain expansion space until the stamping forming operation is completed; When the metal needs to be taken out after stamping is completed, the side baffle 2 is opened, and the stamping forming mechanism 3 is controlled to automatically lift and reset. When the stamping forming mechanism 3 is lifted, the positioning and pushing assembly 4 will also automatically reset under the action of the transmission. At this time, the reset positioning and pushing assembly 4 can push the stamped metal to one side, and finally the stamped metal can be automatically discharged through the sliding groove of the side baffle 2.
[0043] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal processing device for the production of new energy vehicles, comprising a forming machine (5) and a hydraulic module (9), characterized in that: A hydraulic module (9) is provided on the inner wall of the top surface of the molding machine (5); a storage shell (6) is fixedly mounted on the outer wall of one side of the molding machine (5) via a bracket; a side baffle (2) is rotatably mounted on the outer wall of the other side of the molding machine (5) via a hinge; a material slide trough is provided on one side of the side baffle (2); and a base (1) is fixedly mounted on the bottom of the molding machine (5); A stamping and forming mechanism (3) is fixedly installed at the bottom end of the hydraulic module (9), and the stamping and forming mechanism (3) is used for stable stamping processing of metal. A travel groove (7) is longitudinally arranged on the inner wall of one side of the forming machine (5), and an inner slide groove (8) is transversely arranged on the inner wall of one side of the forming machine (5). A positioning and pushing component (4) is slidably installed inside the inner slide groove (8), and the positioning and pushing component (4) is used for positioning the processed metal parts and pushing them after stamping.
2. A metal processing device for new energy vehicle production according to claim 1, characterized in that: The stamping and forming mechanism (3) comprises a stamping and forming platen (32), a side slider (31) being fixedly mounted on an outer wall of one side of the stamping and forming platen (32), a bottom rack (34) being fixedly mounted longitudinally on the bottom of the side slider (31), and a side cover (38) being fixedly mounted on one side of the stamping and forming platen (32).
3. A metal processing device for new energy vehicle production according to claim 2, characterized in that: The side slider (31) is slidably mounted inside the travel groove (7), the stamping and forming platen (32) is fixedly mounted on the bottom end of the hydraulic module (9), a plurality of air holes (33) are provided on the bottom surface of the stamping and forming platen (32), and side grooves (35) are provided on the outer walls on both sides of the stamping and forming platen (32).
4. A metal processing device for new energy vehicle production according to claim 3, characterized in that: A transmission assembly (36) is arranged inside the side groove (35), and the transmission assembly (36) comprises two inner shafts (362). The two inner shafts (362) are rotatably mounted in a rotating hole arranged on an inner wall of one side of the stamping and forming platen (32), and a walking roller (363) is fixedly mounted at the outer center position of the two inner shafts (362).
5. A metal processing device for new energy vehicle production according to claim 4, characterized in that: A belt groove is provided at the middle of each walking roller (363), a connecting belt (361) is provided in the belt grooves of the two walking rollers (363), one side of each walking roller (363) passes through the side groove (35) and is rollingly connected to the inner wall of the forming machine (5), and a plurality of side meshing teeth (364) are fixedly mounted on the outer wall of one side of the connecting belt (361).
6. A metal processing device for new energy vehicle production according to claim 5, characterized in that: A rotating hole is provided on the inner wall of the bottom surface of the stamping and forming pressing plate (32), and a spoiler assembly (37) is rotatably mounted in the rotating hole. The spoiler assembly (37) comprises a fan shaft (373), and the fan shaft (373) is rotatably mounted in the rotating hole. A linkage gear (371) is fixedly mounted on the outside of the fan shaft (373).
7. A metal processing device for new energy vehicle production according to claim 6, characterized in that: A fan (372) is fixedly mounted on the bottom end of the fan shaft (373); the linkage gear (371) and a plurality of side meshing teeth (364) are meshedly connected with each other; and the fan (372) is located directly above the air hole (33).
8. A metal processing device for new energy vehicle production according to claim 7, characterized in that: The positioning and pushing assembly (4) comprises a limiting slide plate (41), wherein the limiting slide plate (41) is fixedly mounted transversely inside the storage shell (6), a movable plate (42) is slidably mounted outside the limiting slide plate (41), one end of the movable plate (42) is slidably mounted inside the inner slide groove (8), a central groove is arranged on the inner side of the movable plate (42), the central groove is located on one side of the bottom rack (34), and the width of the central groove is greater than the width of the bottom rack (34).
9. A metal processing device for new energy vehicle production according to claim 8, characterized in that: A plurality of bottom meshing teeth (44) are fixedly mounted on the bottom surface of the movable plate (42), a transmission gear roller (11) is rotatably mounted on the inner side of the travel groove (7) via a mounting shaft (10), the transmission gear roller (11) is respectively meshed and connected with the bottom rack (34) and the plurality of bottom meshing teeth (44), and a positioning push plate (43) is fixedly mounted on one end of the movable plate (42).
10. A processing method of a metal processing device for producing new energy vehicles, characterized in that: The steps include: S1. When performing metal stamping, the metal to be stamped is placed inside the forming machine (5). When performing stamping, the hydraulic module (9) is directly turned on. The hydraulic module (9) can control the stamping forming mechanism (3) to move downward, so that the stamping forming mechanism (3) can stamp the metal part; S2. During the descent of the stamping and forming mechanism (3), the two walking rollers (363) can roll on the inner wall of the forming machine (5). At this time, the two walking rollers (363) can rotate to drive the connecting belt (361) thereon to transmit. When the connecting belt (361) is transmitting, a plurality of side meshing teeth (364) on the outside thereof can mesh with the linkage gear (371). At this time, the fan (372) can rotate through the fan shaft (373). At this time, a large amount of airflow is generated inside the stamping and forming plate (32). The airflow can be discharged through a plurality of air holes (33) at the bottom thereof. The blown airflow can effectively clean the metal that is shaken off by the stamping and forming mechanism (3) during movement, thereby ensuring the cleanliness of the outer surface of the stamping and forming plate (32) when it contacts the stamping metal. S3. When loading the stamped metal, the stamped metal is installed between the positioning and pushing assembly (4) and the side baffle (2). When stamping, the stamping pressing plate (32) moves downward, and the bottom rack (34) can move downward synchronously; S4. When the stamping press plate (32) contacts the stamped metal, the bottom rack (34) can mesh with the transmission gear roller (11), driving the transmission gear roller (11) to rotate. The rotating transmission gear roller (11) can drive the movable plate (42) having the bottom meshing teeth (44) to move toward the inside of the storage shell (6). At this time, the stamping press plate (32) can apply pressure to the stamped metal, and the stamped metal gradually deforms. At this time, since the metal is compressed in the longitudinal direction, its lateral volume will expand. At this time, the movable plate (42) moving inward can give the metal a certain expansion space until the stamping operation is completed; S5. When the metal needs to be taken out after stamping is completed, the side baffle (2) is opened, and the stamping forming mechanism (3) is controlled to automatically lift and reset. When the stamping forming mechanism (3) is lifted, the positioning and pushing assembly (4) is also automatically reset under the action of the transmission. At this time, the reset positioning and pushing assembly (4) can push the stamped metal to one side, and finally the stamped metal can be automatically discharged through the sliding groove of the side baffle (2).
Citation Information
Patent Citations
Stamping device and stamping method for metal machining
CN118417417A
Cited By
Metal machining device for new energy automobile part production
CN120115624A
