Profile processing equipment and profile processing method
By designing profile processing equipment, using mechanized clamping and automated moving components, the problem of cumbersome operation of manual hand-held drilling machines is solved, the efficiency and accuracy of aluminum profile processing is improved, and the aluminum tube is prevented from overheating through the water cooling system, achieving high efficiency, Accurate drilling.
Patent Information
- Application Number
- CN202411550205.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, during the drilling process of tubular aluminum profiles, manual hand-held drilling machines and fixed aluminum pipes are cumbersome to operate, and the labor intensity is high, resulting in low processing efficiency.
Design a profile processing equipment, including a base, a sliding drilling machine, clamping mechanical claws, moving components and rotating drive parts, reduce manual handheld and fixing, and improve processing efficiency through mechanical clamping and moving components automated operation.
It reduces labor intensity, simplifies operation steps, improves processing accuracy and efficiency, and prevents overheating of aluminum pipes through a water-cooling system to ensure processing quality.
Smart Images

Figure CN119115002A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of profile processing, and in particular to a profile processing device and a profile processing method. Background Art
[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. The production process of aluminum profiles mainly includes three processes: melting, extrusion and coloring. Among them, coloring mainly includes: oxidation, electrophoretic coating, fluorocarbon spraying, powder spraying, wood grain transfer and other processes. Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. Common aluminum profiles are processed into tubular structures, and holes are drilled at the ends of the tubular structures according to usage requirements.
[0003] In the prior art, when drilling holes in tubular aluminum profiles, workers usually use a drilling machine to manually drill holes in the fixed aluminum tubes. In the actual processing process, manual hand-held drilling and manual fixing of tubular aluminum profiles are not only cumbersome and labor-intensive, but also limit the overall processing efficiency during the long processing and production process. Summary of the invention
[0004] In order to improve processing efficiency, the present application provides a profile processing device and a profile processing method.
[0005] The present application provides a profile processing device and a profile processing method using the following technical solutions: A profile processing equipment comprises a base and a drilling machine slidably arranged on the base, the base being provided with a sliding assembly, the sliding assembly being used to drive the drilling machine to slide, the base being provided with a material discharge slope and a material feed guide rail, the base being provided with a first clamping mechanical claw, the first clamping mechanical claw being used to clamp aluminum profiles, the base being provided with a moving assembly, the moving assembly being used to drive the first clamping mechanical claw to move, the base being provided with a lower clamping block, the base being rotatably provided with an upper clamping block which can be fitted with the lower clamping block, the base being provided with a rotating driving member, the rotating driving member being used to drive the upper clamping block to rotate, the upper clamping block being provided with a first clamping groove, the lower clamping block being provided with a second clamping groove, and anti-slip pads being provided in both the first clamping groove and the second clamping groove.
[0006] By adopting the above technical solution, when in use, the staff moves the first clamping mechanical claw to the feed guide rail through the moving component, and operates the first clamping mechanical claw to clamp the aluminum profile, and then moves the first clamping mechanical claw through the moving component to place the aluminum profile in the second clamping groove of the lower clamping block so that the anti-slip gasket in the second clamping groove fits the aluminum profile, starts the rotating drive member to drive the upper clamping block to rotate so that the upper clamping block fits the lower clamping block, so that the anti-slip gasket on the first clamping groove fits the aluminum profile, and clamps the aluminum profile through the anti-slip gasket to complete the clamping and fixing of the aluminum profile, and then starts the drilling machine and drives the drilling machine to slide through the sliding component, so as to The fixed aluminum profile is drilled. After the processing is completed, the rotating drive is started to drive the upper clamping block to rotate away from the lower clamping block. At this time, the first clamping mechanical claw is operated by the moving component to take the aluminum profile out of the second clamping groove and place it on the unloading slope to complete the unloading, thereby completing the drilling processing of the aluminum profile. During this operation, the staff only needs to operate the equipment, and does not need to manually carry and fix the aluminum profile, nor does they need a handheld drilling machine for drilling operations. While reducing labor intensity, it improves processing convenience and reduces operation time, thereby improving processing efficiency. At the same time, compared with handheld drilling processing, it improves processing accuracy.
[0007] Preferably, a fixed seat is slidably arranged on the base, and a locking member is arranged on the base, and the locking member is used to lock the fixed seat, the lower clamping block is arranged on the fixed seat, a rotating rod is arranged on the fixed seat, and the upper clamping block is rotatably arranged on the rotating rod, and the fixed seat is provided with a rotating cylinder as a rotating driving member, and the upper clamping block is connected to the piston rod of the rotating cylinder.
[0008] By adopting the above technical solution, the fixing seat is moved and fixed on the base through a locking member, so that the equipment can be used for processing aluminum profiles of different lengths, thereby improving applicability. At the same time, by setting a rotating cylinder as a rotating driving member, the convenience of use is improved.
[0009] Preferably, the base is provided with a cylinder groove, and the rotating cylinder is slidably arranged in the cylinder groove.
[0010] By adopting the above technical solution, by sliding the rotating cylinder in the cylinder groove, on the one hand, the rotating cylinder is shielded, reducing the possibility of damage to the rotating cylinder due to collision, and improving the durability of the rotating cylinder; on the other hand, the rotating cylinder is pressed against the inner wall of the cylinder groove, thereby improving the stability of the fixed seat moving on the base surface.
[0011] Preferably, the feed guide rail is arranged on a fixed seat, and the fixed seat is provided with a limit block which abuts against the feed guide rail.
[0012] By adopting the above technical solution, the feed guide rails are set on the fixed seats, and the distance between the fixed seats is changed by moving the fixed seats. Not only can the equipment be used to fix aluminum profiles of different specifications, but the distance between the two feed guide rails is changed after the fixed seats are moved, so that the feed guide rails can be used for feeding aluminum profiles of different lengths. The distance between the feed guide rails is synchronized with the distance between the fixed seats, and no additional adjustment is required, thereby improving the convenience of use.
[0013] Preferably, the drilling machine is provided with a first water-cooling pipe, the base is slidably provided with a water-cooling block that can be abutted against the fixed seat, the water-cooling block is provided with a positioning hole, the drill bit of the drilling machine passes through the positioning hole, a transmission assembly is provided between the water-cooling block and the rotating cylinder, the transmission assembly is used to drive the water-cooling block to move, the water-cooling block is provided with a second water-cooling pipe, and the fixed seat is provided with a baffle.
[0014] By adopting the above technical scheme, the water-cooling pipe sprays coolant or cutting fluid to the drill bit of the drilling machine to cool down and take away debris. At the same time, the rotating assembly drives the water-cooling block to move while the rotating upper clamp clamps the aluminum profile, so that the aluminum profile transmits the positioning hole. The water-cooling block fixes the aluminum profile while cooperating with the baffle. At the same time, cooling water is injected into the water-cooling block through the second water-cooling pipe, so as to cool the processing part of the aluminum profile by water, prevent the end of the aluminum tube from overheating due to the continuous processing of the drill bit during the processing, thereby preventing cracking and deformation of the end of the aluminum tube during the drilling process, thereby ensuring the quality of drilling processing.
[0015] Preferably, the transmission assembly includes a first transmission rack, a first transmission gear, a first transmission bevel gear, a second transmission bevel gear, a second transmission gear, a third transmission gear and a second transmission rack, the base is provided with a protective cover and a first transmission groove, the first transmission gear, the first transmission bevel gear and the second transmission bevel gear are all rotatably arranged in the protective cover, the protective cover is provided with an open groove, the first transmission rack is arranged on the rotating cylinder piston rod and passes through the open groove to mesh with the first transmission gear, the first transmission gear and the first transmission bevel gear are coaxially connected, the first transmission bevel gear is meshed with the second transmission bevel gear, the second transmission gear and the third transmission gear are meshed and are all rotatably arranged in the first transmission groove, the second transmission gear is coaxially connected with the second transmission bevel gear, the base is provided with a second transmission groove communicating with the first transmission groove, the second transmission rack is slidably arranged in the second transmission groove, the second transmission rack is connected to the water cooling block and meshed with the third transmission gear.
[0016] By adopting the above technical scheme, when the piston rod of the rotating cylinder rises and drives the upper clamping block to rotate and clamp the aluminum profile, the first transmission rack moves up and engages to drive the first transmission gear to rotate, the rotation of the first transmission gear drives the first transmission bevel gear to rotate, thereby engaging and driving the second transmission bevel gear to rotate, the rotation of the second transmission bevel gear drives the second transmission gear to rotate, and then engaging and driving the third transmission gear to rotate, thereby pushing the second transmission rack to move in the second lifting groove, thereby driving the water cooling block to move toward the fixed seat, so that the positioning hole is sleeved on the aluminum profile to realize transmission, the operation is simple and convenient, and the rotating cylinder is used as a driving part, and there is no need to set up an additional driving part, which saves equipment costs while reducing energy consumption.
[0017] Preferably, the moving assembly includes a moving frame, a first moving cylinder, a second moving cylinder, a first moving block and a second moving block. The moving frame is arranged on a base and between a drilling machine and a fixed seat. The first moving block is slidably arranged on the moving frame. The first moving cylinder is arranged on the moving frame. The piston rod of the first moving cylinder is connected to the first moving block. The second moving cylinder is arranged on the first moving block. The second moving block is connected to the piston rod of the second moving cylinder. The first clamping mechanical claw is arranged on the second moving block.
[0018] By adopting the above technical solution, the first moving cylinder drives the first moving block to move horizontally, and the second moving cylinder drives the second moving block to move vertically, thereby driving the first clamping mechanical claw to move in various directions, and the operation is simple and convenient.
[0019] Preferably, a second clamping mechanical claw is provided on the moving block.
[0020] By adopting the above technical solution, the distance between the two mechanical claws is equal to the distance between the fixed seat and the feed guide rail, and the distance between the fixed seat and the discharge slope. In this way, by setting up two mechanical claws, the operations of moving the aluminum profile to be processed from the feed guide rail to the second clamping groove of the lower clamping block and taking the processed aluminum profile out of the second clamping groove and placing it on the discharge slope can be performed simultaneously, which simplifies the operating steps in the processing process, improves the convenience of use, and improves the processing efficiency.
[0021] Preferably, the base is provided with a sliding groove, a sliding block is slidably arranged in the sliding groove, the drilling machine is arranged on the sliding block, the sliding assembly includes a sliding motor and a sliding screw, the sliding screw is rotatably arranged in the sliding groove, the sliding screw passes through the sliding block and is threadedly connected to the sliding block, and the sliding motor is arranged on the base and connected to the sliding screw.
[0022] By adopting the above technical solution, when the drilling machine needs to be moved, the sliding motor is started to drive the sliding screw to rotate, thereby driving the sliding block to move in the sliding groove, so that the drilling machine can slide on the surface of the base. The operation is simple and convenient, and it is easy to use.
[0023] A profile processing method, in the first step, according to the length of the aluminum profile to be processed, a fixing seat is moved and fixed on a base through a locking member, and the aluminum profile is placed on a feed guide rail; In the second step, the first gripping mechanical claw is moved to the feeding guide rail by the moving component to operate the first gripping mechanical claw to grip the aluminum profile, and the aluminum profile is moved to the top of the lower clamping block by the moving component, and the first gripping mechanical claw is operated to place the aluminum profile on the anti-slip pad of the second clamping groove; The third step is to start the rotating cylinder to drive the upper clamp block to rotate and fit the lower clamp block, so that the anti-slip pad in the first clamping groove presses against the aluminum profile, thereby using the upper clamp block and the lower clamp block to clamp the aluminum profile; The fourth step is to start the drilling machine and drive the drilling machine to move through the sliding assembly, and use the drilling machine to perform drilling processing on the clamped aluminum profile; The fifth step is to turn off the drilling machine after the processing is completed, start the rotating cylinder to drive the upper clamping block to rotate away from the lower clamping block, move the first clamping mechanical claw through the moving component to clamp the aluminum profile and take it out of the second clamping groove, and move the moving component to the unloading slope to release the first clamping mechanical claw, and the aluminum profile rolls along the unloading slope to complete the unloading.
[0024] By adopting the above technical solution and using the method in conjunction with the equipment for processing, multiple processing steps can be simplified and processing time can be saved. At the same time, by replacing manual labor with the equipment, labor intensity can be reduced, thereby improving processing efficiency.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting a base, a drilling machine, a sliding assembly, a first clamping mechanical claw, a moving assembly, a lower clamping block, a second clamping groove, an upper clamping block, a first clamping groove, a rotating cylinder and an anti-skid pad, the first clamping mechanical claw is driven by the moving assembly to move and clamp the aluminum profile and place it in the second clamping groove of the lower clamping block, and the upper clamping block is driven by the rotating cylinder to rotate and fit the lower clamping block, so that the anti-skid pads on the first clamping groove and the second clamping groove clamp the aluminum profile. At this time, the drilling machine is started, and the sliding assembly is used to drive the drilling machine to move to process the clamped and fixed aluminum profile. Compared with manual drilling by staff, various machines are set to simplify operations, reduce labor intensity, and thus improve processing efficiency; 2. By setting the unloading slope, feeding guide rail, fixed seat, locking piece and limit block, the fixed seat is moved according to the length specification of the aluminum profile to be processed, and then the fixed seat is fixed by the locking piece, so that the distance between the two fixed seats is suitable for the placement of the aluminum profile. At the same time, the feeding guide rail moves with the aluminum profile to facilitate the feeding and stacking of the aluminum profile and to abut against the limit block. The first clamping mechanical claw moves to the side of the feeding guide rail close to the limit block to clamp the aluminum profile. When the processing is completed, the first clamping mechanical claw clamps the aluminum profile and places it on the unloading slope to complete the unloading. The operation is simple and convenient, which improves the convenience of feeding and unloading of aluminum profiles. 3. By setting a water-cooling block, a positioning hole, a transmission assembly and a second water-cooling pipe, when the rotating cylinder drives the upper clamping block to rotate and clamp the aluminum profile, the transmission assembly drives the water-cooling block to move and puts the positioning hole on the fixed and clamped aluminum profile, and the second water-cooling pipe provides water cooling to the water-cooling block. While the water-cooling block fixes the aluminum profile, it reduces the temperature of the processing side of the aluminum profile during the processing through water cooling, thereby reducing the possibility of cracking and deformation of the aluminum tube end during the drilling process due to overheating caused by continuous processing of the drill bit during the processing, thereby ensuring the quality of drilling processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is an overall schematic diagram of a profile processing equipment provided in an embodiment of the present application.
[0027] Figure 2 yes Figure 1 Magnified view of area A.
[0028] Figure 3 It is a cross-sectional view used to reflect the structure of the transmission component.
[0029] Description of the reference numerals: 1. base; 11. sliding groove; 111. sliding block; 12. auxiliary block; 121. auxiliary groove; 13. cylinder groove; 14. protective cover; 141. opening groove; 15. first transmission groove; 16. second transmission groove; 17. unloading slope; 2. fixed seat; 21. limit block; 22. feed guide rail; 221. bracket; 23. locking bolt; 24. rotating rod; 241. rotating cylinder; 242. rotating block; 3. lower clamping block; 31. second clamping groove; 32. anti-slip pad; 33. upper clamping block; 331. first clamping groove; 34. baffle; 4. drilling machine; 41. sliding assembly; 41 1. Sliding motor; 412. Sliding screw; 42. First water-cooling pipe; 5. First clamping mechanical claw; 51. Moving assembly; 511. Moving frame; 512. First moving cylinder; 513. First moving block; 514. Second moving cylinder; 515. Second moving block; 52. Second clamping mechanical claw; 6. Water-cooling block; 61. Mounting block; 62. Second water-cooling pipe; 63. Positioning hole; 7. Transmission assembly; 71. First transmission rack; 72. First transmission gear; 73. First transmission bevel gear; 74. Second transmission bevel gear; 75. Second transmission gear; 76. Third transmission gear; 77. Second transmission rack. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-3 This application is described in further detail.
[0031] The present application discloses a profile processing device and a profile processing method. Figure 1 to Figure 2The profile processing equipment includes a base 1 and a drilling machine 4. Two sliding grooves 11 are provided on the surface of the base 1. A sliding block 111 is adapted to slide in the sliding groove 11. The drilling machine 4 is fixedly arranged on the sliding block 111. The base 1 is provided with a sliding assembly 41 for driving the sliding block 111 to slide. A material discharge slope 17 is fixedly arranged on the side wall of the base 1. Two fixed seats 2 are slidably arranged on the surface of the base 1. An auxiliary block 12 is fixedly arranged on the surface of the base. An auxiliary groove 121 penetrating through the side walls of both sides is arranged on the bottom wall of the fixed seat 2. The auxiliary block 12 is adapted to slide and insert into the auxiliary groove 121. The fixed seat 2 is provided with a locking bolt 23 as a locking member. The locking bolt 23 is used to fix the fixed seat 2 on the base 1. An angle steel-shaped feed guide rail 22 is fixedly and tiltedly arranged on the side of the fixed seat 2 away from the material discharge slope 17. A bracket 221 is provided at one end of the feed guide rail 22 away from the base 1 to support it on the ground. The fixed seat 2 is fixedly provided with an angle steel-shaped limit block 21 that abuts against the side of the feed guide rail 22 close to the fixed seat 2. The base 1 is provided with a first clamping mechanical claw 5 for clamping aluminum profiles, and the base 1 is provided with a moving component 51 for determining the movement of the first clamping mechanical claw 5. The fixed seat 2 is fixedly provided with a lower clamping block 3 by bolts, and the surface of the lower clamping block 3 is provided with a second clamping groove 31 that runs through both sides. The surface of the fixed seat 2 is rotatably provided with a rotating rod 24, and a rotating block 242 is rotatably provided on the rotating rod 24. The rotating block 242 is far away from an upper clamping block 33 that can fit with the surface of the lower clamping block 3. The bottom wall of the upper clamping block 33 is provided with a first clamping groove 331 that runs through both sides, and an anti-slip pad 32 is fixedly provided in the first clamping groove 331 and the second clamping groove 31. The fixed seat 2 is fixedly provided with a rotating cylinder 241 that is rotatably connected to the end of the rotating block 242 that is away from the upper clamping block 33. The aluminum profile is clamped and carried by the moving component 51 in cooperation with the first clamping mechanical claw 5. After the aluminum profile is placed in the second clamping groove 31, the rotating cylinder 241 is started to drive the upper clamp block 33 to rotate and fit the lower clamp block 3, so that the anti-slip pad 32 clamps the aluminum profile to fix it. At this time, the drilling machine 4 can be started and cooperated with the sliding component 41 to drive the drilling machine 4 to perform sliding drilling processing. Compared with manual fixing and drilling, through the reasonable cooperation of various machines, only the machine needs to be operated during processing, which reduces labor, simplifies operation, and improves processing efficiency. In another embodiment, a control module can be set to control the actions of various driving parts, thereby further improving processing efficiency.
[0032] To improve the convenience of use, refer to Figure 1The sliding assembly 41 includes a sliding motor 411 and a sliding screw 412. The sliding motor 411 is fixedly arranged on the side wall of the base 1. The sliding screw 412 is rotatably arranged in the sliding groove 11 and is coaxially fixedly connected with the rotating shaft of the sliding motor 411. The sliding screw 412 penetrates the sliding block 111 and is threadedly connected to the sliding block 111. When the drilling machine 4 needs to be moved for drilling processing, the sliding motor 411 is started to drive the sliding screw 412 to rotate, thereby driving the sliding block 111 to move, so that the drilling machine 4 can be moved for drilling processing, thereby improving the convenience of use.
[0033] In order to improve processing efficiency, refer to Figure 1 The moving assembly 51 includes a moving frame 511, a first moving cylinder 512, a second moving cylinder 514, a first moving block 513 and a second moving block 515. The moving frame 511 is door-shaped and fixedly arranged on the surface of the base 1 and arranged between the drilling machine 4 and the fixed seat 2. The first moving block 513 is slidably sleeved on the crossbeam of the moving frame 511, and the first moving cylinder 512 is fixedly arranged on the crossbeam of the moving frame 511 and the piston rod is fixedly connected to the first moving block 513. The second moving cylinder 514 is fixedly arranged on the first moving block 513, and the second moving block 515 is arranged directly below the second moving cylinder 514 and is fixedly connected to the piston rod of the second moving cylinder 514. The first clamping mechanical claw 5 is fixedly arranged on the bottom wall of the second moving block 515 and arranged between the two fixed seats 2. The bottom wall of the second moving block 515 is provided with a second clamping mechanical claw 52 arranged side by side with the first clamping mechanical claw 5. The distance between the first clamping mechanical claw 5 and the second clamping mechanical claw 52 is equal to the distance from the second clamping groove 31 to the side of the material discharge slope 17 close to the fixed seat 2 and the distance from the second clamping groove 31 to the side of the material feed guide rail 22 close to the fixed seat 2. When in use, the first moving cylinder 512 and the second moving cylinder 514 drive the first clamping mechanical claw 5 and the second clamping mechanical claw 52 to move horizontally and move up and down. At the same time, by setting up two clamping mechanical claws, the loading of the aluminum profile to be processed and the unloading of the processed aluminum profile can be performed synchronously, which simplifies the operation and improves the convenience of processing.
[0034] In order to improve the processing quality, refer to Figures 1 to 3, a cylinder groove 13 is provided on the surface of the base 1, and a rotating cylinder 241 is slidably provided in the cylinder groove 13 and fits with the inner wall of the cylinder groove 13. The drilling machine 4 is provided with a first water-cooling pipe 42. A water-cooling block 6 is slidably provided on the base 1, which can abut against the side wall of the fixing seat 2 close to the drilling machine 4. A positioning hole 63 is provided through the side wall of the water-cooling block 6 for the drill bit of the drilling machine 4 to pass through. The size of the positioning hole 63 is consistent with the size of the slot hole surrounded by two anti-slip pads 32. A transmission assembly 7 for transmission is provided between the water-cooling block 6 and the rotating cylinder 241. A baffle 34 is fixedly provided on the side wall of the fixing seat 2 away from the drilling machine 4, which fits with the side wall of the lower clamping block 3 away from the drilling machine 4. The water-cooling block 6 is provided with a second water-cooling pipe 62 that is internally communicated. When fixing the aluminum profile, the piston rod of the rotating cylinder 241 rises and drives the water cooling block 6 to move through the transmission assembly 7, so that the positioning hole 63 is sleeved on the aluminum profile. While fixing the aluminum profile, the processing part is cooled down to a certain extent through water cooling to prevent the end of the aluminum tube from overheating due to the continuous processing of the drill bit during the processing, thereby preventing cracking and deformation during the drilling process of the end of the aluminum tube, thereby ensuring the quality of the drilling processing.
[0035] For ease of use, refer to Figure 1 and Figure 2The transmission assembly 7 includes a first transmission rack 71, a first transmission gear 72, a first transmission bevel gear 73, a second transmission bevel gear 74, a second transmission gear 75, a third transmission gear 76, and a second transmission rack 77. The base 1 is fixedly provided with a protective cover 14. The first transmission gear 72, the first transmission bevel gear 73, and the second transmission bevel gear 74 are all rotatably provided in the protective cover 14. The first transmission gear 72 and the first transmission bevel gear 73 are coaxially fixedly connected, and the first transmission bevel gear 73 and the second transmission bevel gear 74 are meshed with each other. The side wall of the protective cover 14 close to the fixed seat 2 is provided with an open groove 141 that communicates with the inside. The first transmission rack 71 is connected to the piston rod of the rotating cylinder 241 close to the protective cover 14 through a connecting rod. The first transmission rack 71 passes through the open groove 141 and meshes with the first transmission gear 72. The surface of the base 1 is provided with a second transmission groove 16, and the second transmission rack 77 is slidably arranged in the second transmission groove 16. The surface of the second transmission rack 77 is fixedly provided with a mounting block 61, and the water-cooling block 6 is fixedly installed on the mounting block 61 by bolts. The base 1 is provided with a first transmission groove 15 communicating with the second transmission groove 16, and the second transmission gear 75 and the third transmission gear 76 are both rotatably arranged in the first transmission groove 15 and meshed with each other. The second transmission gear 75 is coaxially fixedly connected with the second transmission bevel gear 74, and the third transmission gear 76 is meshed with the second transmission rack 77. The piston rod of the rotating cylinder 241 rises and drives the first transmission gear 72 to rotate through the first transmission rack 71, and drives the second transmission gear 75 to rotate through the meshing transmission of the first transmission bevel gear 73 and the second transmission bevel gear 74, and drives the second transmission rack 77 to move through the reversing of the third transmission gear 76, thereby driving the water-cooling block 6 to move close to the fixed seat 2, and the operation is simple and convenient.
[0036] This embodiment also discloses a profile processing method using the profile processing equipment: the first step is to move the fixing seat 2 according to the specifications of the aluminum profile to be processed and fix the fixing seat 2 on the base 1 through a locking member, and place the aluminum profile on the feed guide rail 22, so that the bottom aluminum profile abuts against the limit block 21; Step 2: Start the first moving cylinder 512 and the second moving cylinder 514 to drive the first clamping mechanical claw 5 to move to the feeding guide rail 22 to operate the first clamping mechanical claw 5 to clamp the aluminum profile, and continue to move the first clamping manipulator through the moving component 51 to place the aluminum profile in the second clamping groove 31 of the lower clamping block 3. In this step, while the moving component 51 and the first clamping mechanical claw 5 are moving, the second clamping mechanical claw 52 will clamp the processed aluminum profile in the second clamping groove 31 of the lower clamping block 3 and move it to the unloading slope 17, and the processed aluminum profile rolls into the subsequent collection device; Step 3: Start the rotating cylinder 241. The piston rod of the rotating cylinder 241 rises and drives the upper clamping block 33 to rotate and fit the lower clamping block 3. The aluminum profile is pressed and fixed by the anti-slip pads 32 of the first clamping groove 331 and the second clamping groove 31. At the same time, the piston rod of the rotating cylinder 241 rises and drives the water cooling block 6 to move close to the fixing seat 2 through the transmission assembly 7, so that the positioning hole 63 is sleeved on the aluminum profile, and the aluminum profile is fixed in cooperation with the baffle 34. Step 4: Start the drilling machine 4, start the sliding motor 411 to drive the sliding screw 412 to rotate, thereby pushing the sliding block 111 to move, driving the drilling machine 4 to move close to the aluminum profile and perform drilling processing after contact. During this process, the first water cooling pipe 42 continues to spray water; Step 5. After the processing is completed, the drilling machine 4 is turned off and the sliding motor 411 is started. The cooperation between the sliding screw 412 and the sliding block 111 drives the drilling machine 4 away from the fixed seat 2. At the same time, the rotating cylinder 241 is started, and the piston rod of the rotating cylinder 241 descends, driving the upper clamping block 33 to rotate away from the lower clamping block 3. At the same time, the piston rod of the rotating cylinder 241 descends and drives the water-cooling block 6 to move away from the fixed seat 2 through the transmission assembly 7. Step 6: Repeat steps 2 to 5 to achieve continuous processing.
[0037] The implementation principle of a profile processing device and profile processing method in the embodiment of the present application is as follows: according to the specifications of the aluminum profile to be processed, the fixed seat 2 is moved and fixed to the base 1 by a locking member, and the first clamping manipulator is moved to the feed guide rail 22 by the moving assembly 51 to clamp the aluminum profile to be processed and place it in the second clamping groove 31 of the lower clamping block 3. During this process, the second clamping mechanical claw 52 moves synchronously to move the processed aluminum profile in the second clamping groove 31 to the unloading slope 17 for unloading. Then, the rotating cylinder 241 is started to drive the upper clamping block 33 to rotate and fit the lower clamping block 3, and the aluminum profile is clamped by the anti-slip gasket 32. At the same time, during the upward movement of the piston rod of the rotating cylinder 241, the water-cooling block 6 is driven to move through the transmission assembly 7 so that the positioning hole 63 is sleeved on the aluminum profile. Start the drilling machine 4 and start the sliding motor 411. The sliding block 111 is driven by the sliding screw 412 to move and approach the fixed seat 2. During this process, the drilling machine 4 performs drilling processing on the aluminum profile. After the processing is completed, the drilling machine 4 is closed and driven away from the fixed seat 2 by the sliding assembly 41. The rotating cylinder 241 is started to drive the upper clamping block 33 to rotate away from the lower clamping block 3. At the same time, the water-cooling block 6 is driven to move away from the aluminum profile through the transmission assembly 7. At this time, the second clamping mechanical claw is driven by the moving assembly 51 to clamp the processed aluminum profile and move it to the unloading slope 17 for unloading. During this process, the first clamping mechanical claw is synchronously moved to the feed guide rail 22 to clamp the aluminum profile to be processed and place it in the second clamping groove 31 of the lower clamping block 3, thereby realizing cyclic processing. Compared with pure manual processing, through the coordination of various machines, the labor intensity is reduced, the processing speed is increased, and the processing efficiency is improved.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A profile processing equipment, characterized in that: The invention comprises a base (1) and a drilling machine (4) slidably arranged on the base (1), wherein the base (1) is provided with a sliding component (41), wherein the sliding component (41) is used to drive the drilling machine (4) to slide, wherein the base (1) is provided with a material discharge slope (17) and a material feed guide rail (22), wherein the base (1) is provided with a first clamping mechanical claw (5), wherein the first clamping mechanical claw (5) is used to clamp aluminum profiles, and wherein the base (1) is provided with a moving component (51), wherein the moving component (51) is used to drive the first clamping mechanical claw (5) to move ... The mechanical claw (5) is moved, the base (1) is provided with a lower clamping block (3), the base (1) is rotatably provided with an upper clamping block (33) that can be in contact with the lower clamping block (3), the base (1) is provided with a rotating driving member, the rotating driving member is used to drive the upper clamping block (33) to rotate, the upper clamping block (33) is provided with a first clamping groove (331), the lower clamping block (3) is provided with a second clamping groove (31), and anti-slip pads (32) are provided in the first clamping groove (331) and the second clamping groove (31).
2. A profile processing equipment according to claim 1, characterized in that: A fixed seat (2) is slidably arranged on the base (1), the base (1) is provided with a locking member, the locking member is used to lock the fixed seat (2), the lower clamping block (3) is arranged on the fixed seat (2), the fixed seat (2) is provided with a rotating rod (24), the upper clamping block (33) is rotatably arranged on the rotating rod (24), the fixed seat (2) is provided with a rotating cylinder (241) as a rotating driving member, and the upper clamping block (33) is connected to the piston rod of the rotating cylinder (241).
3. A profile processing equipment according to claim 2, characterized in that: The base (1) is provided with a cylinder groove (13), and the rotating cylinder (241) is slidably arranged in the cylinder groove (13).
4. A profile processing equipment according to claim 2, characterized in that: The feed guide rail (22) is arranged on a fixed seat (2), and the fixed seat (2) is provided with a limit block (21) which abuts against the feed guide rail (22).
5. The profile processing equipment according to claim 2, characterized in that: The drilling machine (4) is provided with a first water cooling pipe (42); the base (1) is slidably provided with a water cooling block (6) that can abut against the fixing seat (2); the water cooling block (6) is provided with a positioning hole (63); the drill bit of the drilling machine (4) passes through the positioning hole (63); a transmission component (7) is provided between the water cooling block (6) and the rotating cylinder (241); the transmission component (7) is used to drive the water cooling block (6) to move; the water cooling block (6) is provided with a second water cooling pipe (62); and the fixing seat (2) is provided with a baffle (34).
6. A profile processing equipment according to claim 5, characterized in that: The transmission assembly (7) comprises a first transmission rack (71), a first transmission gear (72), a first transmission bevel gear (73), a second transmission bevel gear (74), a second transmission gear (75), a third transmission gear (76) and a second transmission rack (77); the base (1) is provided with a protective cover (14) and a first transmission groove (15); the first transmission gear (72), the first transmission bevel gear (73) and the second transmission bevel gear (74) are all rotatably arranged in the protective cover (14); the protective cover (14) is provided with an open groove (141); the first transmission rack (71) is arranged on a piston rod of a rotating cylinder (241) and passes through the open groove (141) to be connected to the first transmission rack (71). The first transmission gear (72) is meshed with the first transmission bevel gear (73), the first transmission bevel gear (73) is meshed with the second transmission bevel gear (74), the second transmission gear (75) and the third transmission gear (76) are meshed and both are rotatably arranged in the first transmission groove (15), the second transmission gear (75) is coaxially connected with the second transmission bevel gear (74), the base (1) is provided with a second transmission groove (16) communicating with the first transmission groove (15), the second transmission rack (77) is slidably arranged in the second transmission groove (16), the second transmission rack (77) is connected to the water cooling block (6) and meshed with the third transmission gear (76).
7. The profile processing equipment according to claim 1, characterized in that: The moving assembly (51) comprises a moving frame (511), a first moving cylinder (512), a second moving cylinder (514), a first moving block (513) and a second moving block (515); the moving frame (511) is arranged on a base (1) and between a drilling machine (4) and a fixed seat (2); the first moving block (513) is slidably arranged on the moving frame (511); the first moving cylinder (512) is arranged on the moving frame (511); the piston rod of the first moving cylinder (512) is connected to the first moving block (513); the second moving cylinder (514) is arranged on the first moving block (513); the second moving block (515) is connected to the piston rod of the second moving cylinder (514); and the first clamping mechanical claw (5) is arranged on the second moving block (515).
8. A profile processing equipment according to claim 7, characterized in that: The moving block is provided with a second gripping mechanical claw (52).
9. The profile processing equipment according to claim 1, characterized in that: The base (1) is provided with a sliding groove (11), a sliding block (111) is slidably arranged in the sliding groove (11), the drilling machine (4) is arranged on the sliding block (111), the sliding assembly (41) comprises a sliding motor (411) and a sliding screw (412), the sliding screw (412) is rotatably arranged in the sliding groove (11), the sliding screw (412) passes through the sliding block (111) and is threadedly connected to the sliding block (111), and the sliding motor (411) is arranged on the base (1) and is connected to the sliding screw (412).
10. A profile processing method using the profile processing equipment according to claim 4, characterized in that: The first step is to move the fixing seat (2) according to the length of the aluminum profile to be processed and fix the fixing seat (2) on the base (1) through a locking member, and place the aluminum profile on the feed guide rail (22); In the second step, the first gripping mechanical claw (5) is moved to the feeding guide rail (22) by the moving component (51) to operate the first gripping mechanical claw (5) to grip the aluminum profile, and the moving component (51) is used to move the aluminum profile to the top of the lower clamping block (3), and the first gripping mechanical claw (5) is operated to place the aluminum profile on the anti-slip pad (32) of the second clamping groove (31); The third step is to start the rotating cylinder (241) to drive the upper clamping block (33) to rotate and fit the lower clamping block (3), so that the anti-slip pad (32) in the first clamping groove (331) is pressed against the aluminum profile, thereby using the upper clamping block (33) and the lower clamping block (3) to clamp the aluminum profile; The fourth step is to start the drilling machine (4) and drive the drilling machine (4) to move through the sliding assembly (41), and perform drilling processing on the clamped aluminum profile through the drilling machine (4); In the fifth step, after the processing is completed, the drilling machine (4) is turned off, and the rotating cylinder (241) is started to drive the upper clamping block (33) to rotate away from the lower clamping block (3), and the first clamping mechanical claw is moved by the moving component (51) to clamp the aluminum profile and remove it from the second clamping groove (31), and the first clamping mechanical claw is released by moving the moving component (51) to the unloading slope (17), and the aluminum profile is rolled along the unloading slope (17) to complete the unloading.
Citation Information
Patent Citations
Aluminum profile feeding and drilling equipment
CN116197435A
Automatic drilling machine
CN203863055U
Seamless steel pipe hole milling anchor clamps
CN205600365U
A boring machine jig for camshaft connecting rod production
CN206277181U
Rotary pressing mechanism for profiling jig
CN212265252U
