Feeding device of shape destroying machine
By designing a deformer feeding device including U- and L-shaped support frames, bag motors, unpacking motors and wireless remote controls, the labor-intensive, time-consuming and safety hazards in the collection and feeding process of waste filter rods and waste cigarette sticks is solved. The problem of mechanized and automated waste disposal has improved efficiency and reduced safety risks.
Patent Information
- Application Number
- CN202411504025.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2024-12-13
AI Technical Summary
The collection and feeding process of existing waste filter rods and waste tobacco branches is laborious, time-consuming and has safety hazards, especially high-level operations, resulting in low efficiency.
Design a deformer feeding device, including U-shaped and L-shaped support frames, bag-to-bag motors, unpacking motors, wireless remote controls, waste bags and booms, to achieve automatic lifting and unloading of waste bags through mechanization and automation. Pack and feed, use a wireless remote control to control the bag motor and unpacking motor to ensure that the waste bag can enter the inlet of the deformer in a mechanized and automated manner.
Save manpower, avoid safety risks, improve feeding efficiency, reduce the labor intensity of operators, and realize mechanized and automated feeding, feeding, unpacking and feeding processes.
Smart Images
Figure CN119117421A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cigarette manufacturing, and in particular relates to a feeding device for a cigarette destroyer. Background Art
[0002] The main function of the waste filter rod or waste cigarette shape destroyer is to collect, feed, fill, compact into blocks, split and other steps of waste cigarettes and waste cigarette strips collected in the packaging process, or waste cigarette paper and waste cigarette strips processed by the waste cigarette processing line, and waste filter rods and waste filter strips collected in the filter rod forming process, and finally form a rectangular solid waste material for loading and unloading, transportation and harmless reprocessing in the next link. Generally, in the production process, waste filter rods and waste cigarettes are collected and packed into bags. Because the waste is loose, each bag is large in volume, and each bag weighs about 40kg-50kg. It is transported to the front of the shape destroyer of the residual cigarette processing line, and then 2-3 operators will manually carry the bagged waste to the top of the feed port of the shape destroyer through a 2m high self-made ladder for manual unpacking, feeding, and recycling of waste bags. As the material level drops, it is necessary to return to carry, unpack, feed, etc., and repeat this cycle until all waste feeding is completed. The whole process is laborious, time-consuming, and inefficient, and working at heights poses certain safety risks. Summary of the invention
[0003] The present disclosure proposes a feeding device for a shape destroyer to solve the above technical problems.
[0004] A feeding device for a shape destroyer, comprising a first U-shaped waste support frame, an L-shaped second waste support frame, a bag lifting motor, an unpacking motor, a wireless remote control, a waste bag, a hanging rod and a cable tie; two vertical beams of the first waste support frame are fixedly connected to the front end of the shape destroyer through a connecting piece, the vertical beam of the second waste support frame is fixed through a support seat on the ground, the cross beam of the second waste support frame passes through the bottom surface of the cross beam of the first waste support frame, the cross beam of the second waste support frame is connected and fixed to the cross beam of the first waste support frame, and the whole formed by the two cross beams is in a cross shape; the bottom surface of the cross beam of the second waste support frame is provided with a track, the bag lifting motor is slidably connected to the track, and the bag lifting motor is slidably connected to the track. The machine is connected to a bag lifting motor hook for hooking the waste bag through a first load-bearing rope, and the bag lifting motor is electrically connected to a bag lifting motor controller; an unpacking motor is fixedly connected to a vertical beam of the first waste support frame, and the unpacking motor is connected to an unpacking motor hook for hooking the cable tie set on the waste bag through a second load-bearing rope, and the bag lifting motor is electrically connected to the unpacking motor controller; a bag lifting motor hook matching hook is provided at the top of the suspension rod, and a waste bag fixing hook is provided at the bottom of the suspension rod; a cable tie for tying the bottom of the waste bag so that the waste bag can carry the waste is provided at the bottom of the waste bag; the wireless remote control cooperates with the bag lifting motor controller and the unpacking motor controller respectively to realize feeding to the feeding machine.
[0005] In some embodiments, the front and rear portions of the second waste support frame are respectively provided with a first bag motor limit switch and a second bag motor limit switch.
[0006] In some embodiments, a bag hook limit switch is provided on the bag motor, and a bag hook limit block is provided on the bag motor hook and on the first load-bearing rope.
[0007] In some embodiments, an unpacking hook limit switch is provided on the unpacking motor, an unpacking hook limit block is provided on the unpacking motor hook, and on the second load-bearing rope.
[0008] In some embodiments, the destroyer feeding device also includes an audible and visual alarm light for alarming based on the detected limit switch signal.
[0009] In some embodiments, the first load-bearing rope and the second load-bearing rope are both made of steel.
[0010] In some embodiments, a first waste bag fixing hook and a second waste fixing hook are respectively provided at both ends of the bottom of the suspension rod.
[0011] The beneficial effects of the present disclosure are as follows: With the aid of the device, manpower can be saved and safety risks can be avoided.
[0012] Other features and advantages of the present disclosure will become apparent from the following detailed description of exemplary embodiments of the present disclosure with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0014] Figure 1 Schematic diagram showing an application scenario of a feeding device for a shape destroyer according to some embodiments of the present disclosure.
[0015] Figure 2 is a schematic diagram showing an auxiliary device for fixing a waste bag according to some embodiments of the present disclosure.
[0016] Figure 3 is a schematic diagram showing the matching relationship between the auxiliary device and the waste bag according to some embodiments of the present disclosure (the cable tie is not shown).
[0017] Figure 4 It is a schematic diagram showing the state of a waste bag at a time point in the process of a waste bag being moved to the feed port of a destruction machine according to some embodiments of the present disclosure.
[0018] Figure 5 is a schematic diagram showing the structure of a wireless remote controller according to some embodiments of the present disclosure.
[0019] Figure 6 Schematic diagram of a cable tie structure according to some embodiments of the present disclosure.
[0020] Figure 7 Schematic diagram showing the matching structure of a cable tie and a waste bag according to some embodiments of the present disclosure.
[0021] The markings in the figure are as follows: 1. Destruction machine; 2. First waste support frame; 3. Connector; 4. Second waste support frame; 5. Crossbeam (second waste support frame); 6. First bag lifting motor limit switch; 7. Second bag lifting motor limit switch; 8. Bag lifting motor; 9. Bag lifting hook limit switch; 10. Bag lifting motor hook; 11. Bag lifting hook limit block; 12. Unpacking motor; 13. Unpacking hook limit switch; 14. Unpacking motor hook; 15. Unpacking hook limit block; 16. Unpacking motor controller; 17. Sound and light alarm lamp; 18. Hanging rod; 19. Bag lifting motor hook matching hook; 20. First waste bag fixing hook; 21. Second waste bag fixing hook; 22. Waste bag; 23. Cable tie; 24. Wireless remote control; 25. Bag lifting motor controller; 26. Lead pin; 231. Cable tie insertion end; 232. Cable tie hook. DETAILED DESCRIPTION
[0022] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present disclosure unless otherwise specifically stated.
[0023] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present disclosure, its application, or uses.
[0024] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0025] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0026] like Figure 1 , Figure 2 , Figure 3 As shown, a feeding device for a shape destroyer includes a first waste support frame 2 in a U shape, a second waste support frame 4 in an L shape, a bag lifting motor 8, an unpacking motor 12, a wireless remote control 24, a waste bag 22, a suspension rod 18 and a cable tie 23;
[0027] The two vertical beams of the first scrap support frame are fixedly connected to the front end of the destroyer 1 through a connecting piece 3, the vertical beams of the second scrap support frame are fixed through a support seat on the ground, the cross beams 5 of the second scrap support frame pass through the bottom surface of the cross beams of the first scrap support frame, and the cross beams of the second scrap support frame are connected and fixed to the cross beams of the first scrap support frame, and the two cross beams form a cross shape as a whole;
[0028] The bottom surface of the crossbeam of the second waste support frame is provided with a track, the bag carrying motor is slidably connected to the track, the bag carrying motor is connected to a bag carrying motor hook 10 for hooking a waste bag through a first load-bearing rope, and the bag carrying motor is electrically connected to a bag carrying motor controller 25;
[0029] An unpacking motor is fixedly connected to a vertical beam of the first waste support frame, the unpacking motor is connected to an unpacking motor hook 14 for hooking a cable tie provided on the waste bag through a second load-bearing rope, and the bag carrying motor is electrically connected to an unpacking motor controller 16;
[0030] The top of the boom is provided with a bag motor hook matching hook 19, and the bottom of the boom is provided with a waste bag fixing hook;
[0031] The bottom of the waste bag is provided with a tie for tying the bottom of the waste bag so that the waste bag can carry the waste;
[0032] The wireless remote controller cooperates with the bag carrying motor controller and the bag unpacking motor controller respectively to realize feeding to the feeding machine.
[0033] In some embodiments, the front and rear portions of the second waste support frame are respectively provided with a first bag motor limit switch 6 and a second bag motor limit switch 7.
[0034] In some embodiments, a bag hook limit switch 9 is provided on the bag motor, and a bag hook limit block 11 is provided on the bag motor hook and on the first load-bearing rope.
[0035] In some embodiments, an unpacking hook limit switch 13 is provided on the unpacking motor, and an unpacking hook limit block 15 is provided on the unpacking motor hook and on the second load-bearing rope.
[0036] In some embodiments, the destroyer feeding device further comprises an audible and visual alarm lamp 17 for alarming based on the detected limit switch signal.
[0037] In some embodiments, the first load-bearing rope and the second load-bearing rope are both made of steel.
[0038] In some embodiments, a first waste bag fixing hook 20 and a second waste fixing hook 21 are respectively provided at both ends of the bottom of the suspension rod.
[0039] This device can replace manual labor, reduce the labor intensity of operators, improve feeding efficiency, and avoid operators working at heights; through mechanical automation technology and wireless remote control, it improves the convenience of feeding the material destroyer and realizes mechanized and automated processes of lifting, delivering, unpacking, and feeding.
[0040] To implement this solution, it is necessary to leave enough operating space for this device to improve the operating safety of this device.
[0041] The following is an explanation of the use of this device: When feeding the destroyer, first tie the bottom of the waste bag with a cable tie to the extent that the waste bag can carry enough waste.
[0042] Use the first waste bag fixing hook and the second waste bag fixing hook at both ends of the suspension rod to hook the two corners of the waste bag respectively, and at the same time, use the bag motor hook of the suspension rod to hook the bag motor hook, such as Figure 5 As shown, the operator issues a command through the wireless remote control, and the bag lifting motor controller receives the command issued by the operator, and the bag lifting motor starts to drive the first load-bearing rope to rise, and then the waste bag rises to a height sufficient for feeding, such as Figure 4As shown, the operator then sends a command to the bag lifting motor to move backward through the wireless remote control. During the movement, the operator hooks the cable tie with the unpacking motor hook, and the waste paper bag continues to move toward the center of the feed inlet of the shape destroyer. At the same time, the unpacking motor drives the second load-bearing rope to rise, and uses the gravity of the waste bag itself to pull out the cable tie, so that the waste enters the feed inlet of the shape destroyer from the bottom of the waste bag, realizing the mechanized and automated process of lifting, delivering, unpacking and feeding.
[0043] Please note that this feeding device is also equipped with an audible and visual alarm light. When the bag lifting hook limit block rises to the point where it touches the bag lifting motor limit switch, the audible and visual alarm light will give off an audible and visual alarm to remind the operator that the limit position has been reached; when the bag lifting motor touches the second bag motor limit switch, the audible and visual alarm light will give off an audible and visual alarm to indicate that the bag lifting motor cannot retreat any further; when the unpacking hook limit block touches the unpacking hook limit switch, the audible and visual alarm light will give off an audible and visual alarm to remind the operator that the lift is too high and must be lowered immediately to prevent the rope from being overloaded and the material from being lifted too high, thereby ensuring the operator's safety.
[0044] like Figure 6 and Figure 7 As shown, it is necessary to supplement that the cable tie is pulled out by the gravity of the waste bag itself, so that the waste enters the feed port of the destroyer from the bottom of the waste bag. Specifically, the cable tie 23 includes a main body, a cable tie insertion end 231, and a cable tie hook ring 232. The cable tie insertion end 231 of the cable tie passes through the hole at one end of the guide pin 26, and then the cable tie insertion end is bent. Before the waste bag is loaded with waste, the cable tie hook ring is held by hand, and the cable tie insertion end passes through the hole at the bottom of the waste bag to achieve sealing of the bottom of the waste bag and to bundle the bottom of the waste bag so that the waste bag can carry the waste. When the waste bag is in the process of entering the feed port, the unpacking motor hook hooks the cable tie hook ring by the gravity of the waste bag itself, and the cable tie is pulled out from the bottom of the waste bag.
[0045] It should be further explained that the waste bag is composed of two pieces of cloth, one of which has a rectangular hole at the bottom, and the other has a plurality of arched tie-wrap fitting parts at the bottom. The arched tie-wrap fitting parts first pass through the rectangular hole, and then the tie passes through the arched tie-wrap fitting parts, such as Figure 7 shown.
[0046] So far, the feed device of the shape destroyer according to the present disclosure has been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0047] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims
1. A feeding device for a crushing machine, characterized in that: It includes a U-shaped first waste support frame, an L-shaped second waste support frame, a bag lifting motor, an unpacking motor, a wireless remote control, a waste bag, a hanging rod and a cable tie; The two vertical beams of the first scrap support frame are fixedly connected to the front end of the destroyer through a connecting piece, the vertical beam of the second scrap support frame is fixed through a support seat on the ground, the cross beam of the second scrap support frame passes through the bottom surface of the cross beam of the first scrap support frame, and the cross beam of the second scrap support frame is connected and fixed to the cross beam of the first scrap support frame, and the two cross beams form a cross shape as a whole; The bottom surface of the crossbeam of the second waste support frame is provided with a track, the bag carrying motor is slidably connected to the track, the bag carrying motor is connected to a bag carrying motor hook for hooking a waste bag through a first load-bearing rope, and the bag carrying motor is electrically connected to a bag carrying motor controller; An unpacking motor is fixedly connected to a vertical beam of the first waste support frame, the unpacking motor is connected to an unpacking motor hook for hooking a cable tie provided on the waste bag through a second load-bearing rope, and the bag lifting motor is electrically connected to an unpacking motor controller; The top of the suspension rod is provided with a bag motor hook matching hook, and the bottom of the suspension rod is provided with a waste bag fixing hook; The bottom of the waste bag is provided with a tie for tying the bottom of the waste bag so that the waste bag can carry the waste; The wireless remote controller cooperates with the bag carrying motor controller and the bag unpacking motor controller respectively to realize feeding to the feeding machine.
2. The feeding device of the destroyer according to claim 1, characterized in that: The front and rear parts of the second waste support frame are respectively provided with a first bag carrying motor limit switch and a second bag carrying motor limit switch.
3. The feeding device of the destroyer according to claim 1, characterized in that: The bag motor is provided with a bag hook limit switch, and the bag hook limit block is provided on the bag motor hook and on the first load-bearing rope.
4. The feeding device of the destroyer according to claim 1, characterized in that: The unpacking motor is provided with an unpacking hook limit switch, and the unpacking motor is hooked and an unpacking hook limit block is provided on the second load-bearing rope.
5. The feeding device of the destroyer according to claim 1, characterized in that: The feed device of the shape destroyer also includes an audible and visual alarm lamp for alarming based on the detected limit switch signal.
6. The feeding device of the destroyer according to claim 1, characterized in that: The first load-bearing rope and the second load-bearing rope are both made of steel.
7. The feeding device of the destroyer according to claim 1, characterized in that: The two ends of the bottom of the suspension rod are respectively provided with a first waste bag fixing hook and a second waste fixing hook.