Chemical material barrel utilizing ultrasonic vibration and dye liquor transportation system

Abstract

The material dissolving barrel comprises a barrel body and a barrel cover installed at the top of the barrel body, and a plurality of discharging openings are evenly formed in the side wall of the bottom end of the barrel body; an ultrasonic mixing device is mounted on the barrel body; the invention further discloses a dye liquor transportation system which comprises the chemical material barrel and further comprises a plurality of dyeing machines, a transportation pipeline installed between the barrel body and the dyeing machines and a control valve. The dyeing machines and the barrel body are independently controlled through control valves. Raw materials in the material dissolving barrel are dissolved in an accelerated mode through ultrasonic vibration, the dissolving speed of the raw materials is effectively increased, meanwhile, the uniformity of dye liquor can be improved, and the problems that dye dissolution is not uniform and the dissolving speed is low in a traditional motor stirring mode are solved.

Description

Technical Field

[0001] The invention belongs to the technical field of printing and dyeing, is applicable to large-scale printing and dyeing enterprises, and specifically relates to a chemical material barrel and dye solution transportation system utilizing ultrasonic vibration. Background Art

[0002] As a major printing and dyeing country, my country still has many deficiencies in printing and dyeing equipment and technology, such as color difference, cylinder difference, uneven coloring and other problems that are prone to occur during the dyeing process. The overflow dyeing machine is an important device in the printing and dyeing process. When the overflow dyeing machine is used, the dye raw materials need to be put into the chemical barrel for chemical treatment, so that it dissolves into dye liquid, and then the dye liquid is injected into the dyeing machine to dye the fabric. At present, the configuration of the overflow dyeing machine is usually that one dyeing machine is equipped with one chemical barrel, and the dye liquid in one chemical barrel is only provided for one dyeing machine. The raw materials in the chemical barrel are usually stirred with a stirring device to speed up the preparation of the dye liquid.

[0003] With respect to the above-mentioned related technologies, the inventor believes that there are the following defects: each dyeing machine uses a different chemical barrel, and the different dissolution degrees of the raw materials inside each chemical barrel will lead to different concentrations of the dye liquid inside each dyeing machine, resulting in differences in the color of the fabrics produced by different dyeing machines, that is, there is a tank difference. In addition, the traditional stirring method is used to accelerate the dissolution of the raw materials, but the speed is still slow, and there may be uneven concentration of the internal dye liquid in the same chemical barrel, and the quality of the dye liquid is difficult to guarantee.

[0004] Regarding the chemical barrel of the overflow dyeing machine, patent number CN210946090U discloses a chemical barrel of the overflow dyeing machine, including a stirring device, the stirring device including a stirring motor, a stirring shaft, and a stirring blade, the stirring shaft is driven by the stirring motor, the stirring blade is fixed on the stirring shaft, the stirring shaft extends into the chemical barrel and is rotatably connected to the fixed plate, and a dispersion box is provided on the stirring shaft, and the dye is placed in the dispersion box. The dispersion box is provided with a plurality of through holes, and the dispersion box disperses the dye into the liquid through the through holes by rotating together with the stirring shaft.

[0005] The above patent document has the following defects: due to the use of different chemical barrels, there are cylinder differences between each dyeing machine; the stirring chemical method has a slow chemical speed and unsatisfactory chemical effect; the dye solution is deposited during transportation, thereby blocking the pipeline or reducing the concentration of the dye solution.

[0006] In order to solve the above problems, the present invention proposes a chemical material barrel and dye solution transportation system using ultrasonic vibration. Summary of the invention

[0007] In order to solve the above problems, the present invention proposes a chemical material barrel and dye solution transportation system using ultrasonic vibration.

[0008] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a chemical material barrel using ultrasonic vibration, comprising a barrel body and a barrel cover installed on the top of the barrel body, and a plurality of discharge ports are evenly distributed on the side wall of the bottom end of the barrel body; an ultrasonic mixing device is installed on the barrel body.

[0009] Furthermore, a plurality of first mounting holes are evenly formed on the side wall at the bottom end of the barrel body; the ultrasonic mixing device comprises a host computer, an ultrasonic generator and a plurality of ultrasonic probes, and the plurality of ultrasonic probes are installed one by one in the first mounting holes; the host computer, the ultrasonic generator and the plurality of ultrasonic probes are electrically connected.

[0010] Furthermore, the height of the first mounting hole is located at one third of the height of the barrel body.

[0011] Furthermore, the length of the ultrasonic probe extending into the barrel body is between one third and two thirds of the radius of the barrel body.

[0012] Furthermore, the barrel cover comprises a fixed cover and a movable cover, the fixed cover is fixed to the upper end of the barrel body, and the movable cover is hinged to the fixed cover; the fixed cover and the movable cover cover the barrel body.

[0013] Furthermore, a filter screen is installed in each of the discharge ports.

[0014] A dye liquid transportation system comprises a chemical barrel, and also comprises: a plurality of dyeing machines, a transportation pipeline installed between the barrel body and the dyeing machines, and a control valve; the plurality of dyeing machines and the barrel body are individually controlled by the control valve.

[0015] Furthermore, both ends of the transport pipeline are respectively installed between the barrel discharge port and the dyeing machine, and the control valve is installed on the transport pipeline to control the opening and closing of the transport pipeline.

[0016] Furthermore, at least one second mounting hole is provided on the transport pipeline, and an ultrasonic probe is installed in the second mounting hole.

[0017] Furthermore, the length of the ultrasonic probe located in the transport pipe is between one half and three quarters of the diameter of the transport pipe.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention uses ultrasonic vibration to accelerate the dissolution of raw materials in the chemical barrel, which effectively speeds up the dissolution rate of the raw materials and improves the uniformity of the dye solution, solving the problems of uneven dye dissolution and slow dissolution rate in the traditional motor stirring method.

[0020] 2. The present invention proposes to use a large-scale material barrel to supply multiple dyeing machines at the same time, ensuring that the dye concentration in each dyeing machine is consistent, which can greatly solve the problem of color difference of dyed fabrics of the same batch of fabrics caused by different dye concentrations in the dyeing machines, and improve the dyeing quality of the fabrics.

[0021] 3. The present invention installs an ultrasonic probe in the dyeing liquid transport pipeline of the material tank and the dyeing machine to perform secondary vibration dissolution on the dyeing liquid in transport, thereby preventing the problem of the dyeing liquid clogging the pipeline due to the excessive length of the transport pipeline and the sedimentation of the dyeing liquid. The concentration of the dyeing liquid can also be maintained, the quality of fabric dyeing can be guaranteed, and the long-distance transportation of the dyeing liquid can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the dye liquor transport system in this application document;

[0023] Figure 2 It is a schematic diagram of the structure of the chemical barrel in this application document;

[0024] Figure 3 It is a schematic diagram of the structure in which the ultrasonic probe, the discharge port, and the filter are installed on the barrel in this application document;

[0025] Figure 4 It is a partial structural diagram of the transport pipeline in this application document;

[0026] Figure 5 It is a structural schematic diagram of an ultrasonic probe installed in a transport pipeline in this application document.

[0027] In the figure: 1. chemical barrel; 101. handle; 102. fixed cover; 103. movable cover; 104. barrel body; 105. discharge port; 106. filter screen; 107. base; 108. first mounting hole; 2. ultrasonic probe; 3. transport pipeline; 301. second mounting hole; 4. control valve; 5. dyeing machine; 6. ultrasonic generator; 7. host computer. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] like Figure 1-Figure 5As shown, the technical solution adopted by the present invention is as follows: This embodiment provides a chemical material barrel using ultrasonic vibration, including a barrel body 104 and a barrel cover installed on the top of the barrel body 104, a plurality of discharge ports 105 are evenly distributed on the side wall of the bottom end of the barrel body 104, and a base 107 is installed at the bottom of the barrel body 104. An ultrasonic mixing device is installed on the barrel body 104.

[0030] In this embodiment, a plurality of first mounting holes 108 are evenly formed on the side wall at the bottom end of the barrel 104. The ultrasonic mixing device includes a host computer 7, an ultrasonic generator, and a plurality of ultrasonic probes 2, and the plurality of ultrasonic probes 2 are installed in the first mounting holes 108 one by one. The host computer 7, the ultrasonic generator 6, and the plurality of ultrasonic probes 2 are electrically connected. The ultrasonic generator 6 is connected to the ultrasonic probe 2, and the ultrasonic frequency generated by the ultrasonic generator 6 can be changed by the host computer 7.

[0031] In this embodiment, the first mounting hole 108 is located at one third of the height of the barrel body 104 .

[0032] In this embodiment, the length of the ultrasonic probe 2 extending into the barrel body 104 is between one third and two thirds of the radius of the barrel body 104 .

[0033] In this embodiment, the barrel cover includes a fixed cover 102 and a movable cover 103. The fixed cover 102 is fixedly connected to the barrel body 104 by bolts. The movable cover 103 is hinged to the fixed cover 102. A handle 101 is fixed to the movable cover 103 by bolts. The fixed cover 102 and the movable cover 103 cooperate with each other and cover the barrel body 104.

[0034] In this embodiment, a filter screen 106 is installed in each discharge port 105 .

[0035] In another embodiment, a dye liquid transportation system is provided, including a material tank 1 , a plurality of dyeing machines 5 , a plurality of transportation pipelines 3 and a plurality of control valves 4 .

[0036] In another embodiment, each dyeing machine 5 corresponds to a transport pipeline 3 and a control valve 4. The dyeing machine 5 and the chemical tank 1 are independently controlled by the control valve 4.

[0037] In another embodiment, both ends of the transport pipeline 3 are respectively installed between the discharge port 105 of the barrel 104 and the dyeing machine 5, and the control valve 4 is installed on the transport pipeline 3 to control the opening and closing of the transport pipeline 3 and to adjust the flow.

[0038] In another embodiment, at least one second mounting hole 301 is opened on the transport pipe 3 , and the ultrasonic probe 2 is installed in the second mounting hole 301 .

[0039] In another embodiment, the length of the ultrasonic probe 2 located in the transport pipe 3 is between one half and three quarters of the diameter of the transport pipe 3 .

[0040] In this embodiment, a corresponding discharge port 105 is provided and a corresponding number of transport pipelines 3 and control valves 4 are arranged according to actual needs.

[0041] It should be added that the number of ultrasonic probes 2 arranged on the same transport pipeline 3 is determined according to actual needs. Preferably, the distance between two adjacent ultrasonic probes 2 is not greater than 50 m and not less than 15 m.

[0042] The implementation principle of the dye liquor transportation system of this embodiment is:

[0043] In a printing and dyeing factory, a chemical barrel 1 and a plurality of dyeing machines 5 are arranged in different areas. All the dyeing machines 5 are located in the same factory building, which is referred to as the dyeing machine 5 factory building. Compared with the traditional factory building, the dyeing machine 5 factory building does not need to leave space for placing dye liquid raw materials or a passage for transporting raw materials from the raw material factory building. A large chemical barrel 1 is placed in another factory building, which is referred to as the chemical barrel 1 factory building. There is a certain distance between the dyeing machine 5 factory building and the chemical barrel 1 factory building, so the two factories are connected by a transport pipeline 3.

[0044] When in use, in the chemical barrel 1 workshop, the worker opens the movable cover 103, first pours the dye into the chemical barrel 1, and then fills the chemical barrel 1 with water. After the water filling is completed, the ultrasonic frequency of the ultrasonic generator 6 is set by the host computer 7. After the worker closes the movable cover 103, the host computer 7 is used to turn on the ultrasonic generator 6 connected to the ultrasonic probe 2. The ultrasonic generator 6 performs ultrasonic vibration to the dye in the chemical barrel 1 through the ultrasonic probe 2, so that the dye in the chemical barrel 1 is quickly and fully dissolved.

[0045] After the dyeing liquid is prepared, the control valve 4 of the corresponding dyeing machine 5 is opened according to the demand. The dyeing liquid flows into the dyeing machine 5 through the corresponding discharge port 105 and the transport pipeline 3. In this reciprocating cycle, the uninterrupted supply of the dyeing liquid is achieved.

[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A chemical material barrel using ultrasonic vibration, comprising a barrel body (104) and a barrel cover installed on the top of the barrel body (104), Features: The side wall at the bottom end of the barrel body (104) is evenly provided with a plurality of discharge ports (105); and an ultrasonic mixing device is installed on the barrel body (104).

2. The chemical barrel using ultrasonic vibration according to claim 1, Features: The bottom side wall of the barrel body (104) is evenly provided with a plurality of first mounting holes (108); the ultrasonic mixing device comprises a host computer (7), an ultrasonic generator (6) and a plurality of ultrasonic probes (2), and the plurality of ultrasonic probes (2) are installed one by one in the first mounting holes (108); the host computer (7), the ultrasonic generator (6) and the plurality of ultrasonic probes (2) are electrically connected to each other.

3. The chemical barrel using ultrasonic vibration according to claim 1, Features: The first mounting hole (108) is located at a height of one third of the height of the barrel body (104).

4. The chemical barrel using ultrasonic vibration according to claim 2, Features: The length of the ultrasonic probe (2) extending into the barrel (104) is between one third and two thirds of the radius of the barrel (104).

5. The chemical barrel using ultrasonic vibration according to claim 1, Features: The barrel cover comprises a fixed cover (102) and a movable cover (103); the fixed cover (102) is fixed to the upper end of the barrel body (104); the movable cover (103) is hinged to the fixed cover (102); the fixed cover (102) and the movable cover (103) cover the barrel body (104).

6. The chemical barrel using ultrasonic vibration according to claim 1, Features: A filter screen (106) is installed in each of the discharge ports (105).

7. A dye liquor transport system, It is characterized in that It comprises a chemical barrel utilizing ultrasonic vibration according to any one of claims 1 to 6, and also comprises: a plurality of dyeing machines (5), a transport pipeline (3) installed between the barrel body (104) and the dyeing machines (5), and a control valve (4); the plurality of dyeing machines (5) and the barrel body (104) are individually controlled by the control valve (4).

8. The dye liquor transport system according to claim 7, Features: The two ends of the transport pipeline (3) are respectively installed between the discharge port (105) of the barrel (104) and the dyeing machine (5); the control valve (4) is installed on the transport pipeline (3) and is used to control the opening and closing of the transport pipeline (3).

9. The dye liquor transport system according to claim 8, Features: At least one second mounting hole (301) is provided on the transport pipe (3), and an ultrasonic probe (2) is installed in the second mounting hole (301).

10. The dye liquor transport system according to claim 9, Features: The length of the ultrasonic probe (2) located in the transport pipe (3) is between one half and three quarters of the diameter of the transport pipe (3).

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