Novel spraying and washing material throwing type dehydrator

By introducing spray washing components into the material-swinging dehydrator and automatically cleaning the screen with high-pressure water flow, the problems of solid particles and impurities accumulation and stain residues in the prior art are solved, the dehydration efficiency and product quality are improved, and maintenance is reduced Cost and labor intensity.

CN119123769APending Publication Date: 2024-12-13ZHANGJIAGANG BEIER MACHINERY CO LTD
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Patent Information

Application Number
CN202411252514.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

During the operation of the existing material-swing dehydrator, a large number of solid particles and impurities accumulate on the screen, affecting the dehydration effect, and stains, greases, and cleaning agent residues affect product quality, frequent maintenance and high cost.

Method used

A new type of spray-washing material-type dehydrator is designed, which includes spray-washing components, including multiple spray pipes and cleaning holes. The screen is automatically cleaned with high-pressure water flow to remove stains, greases and impurities and reduce maintenance frequency.

Benefits of technology

Effectively remove stains and grease on the surface of plastic bottles, improve dehydration efficiency, reduce screen pollution, reduce maintenance costs, automatic cleaning reduces manual labor intensity, and avoid damage to screens by manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel material throwing type dehydrator for spraying and washing, and relates to the technical field of cleaning and recycling equipment for plastic bottles. The water outlet end of the first spraying pipe is connected with an equal-diameter tee joint, the two ends of the equal-diameter tee joint are connected with second spraying pipes respectively, the ends of the second spraying pipes are connected with third spraying pipes through 90-degree elbows respectively, and the third spraying pipes are connected with fourth spraying pipes through loose joints. The spraying and washing assembly is installed in a box body of the dehydrator body, a hole is formed in the box body, and the first spraying pipe penetrates through the hole and is connected with an external high-pressure water pump; and cleaning holes are formed in the third spraying pipe and the fourth spraying pipe. Pollution and blockage of the screen of the dehydrator are reduced, so that the maintenance frequency and the maintenance cost are reduced; the spraying and washing assembly automatically cleans the screen, manual operation is not needed, the labor intensity of workers is reduced, and damage to the screen during manual cleaning can be avoided through high-pressure water flow cleaning.
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Description

Technical Field

[0001] The invention relates to the technical field of cleaning and recycling equipment for plastic bottles, and in particular to a novel spray-washing and material-throwing type dehydrating machine. Background Art

[0002] The plastic recycling industry is an important industry for global environmental protection and resource recycling. With the widespread application of plastics in many fields such as packaging, construction, automobiles, electronics, etc., the amount of plastic waste is also increasing rapidly. The goal of the plastic recycling industry is to collect and convert these wastes into reusable resources to reduce dependence on non-renewable resources such as crude oil, reduce environmental pollution, reduce greenhouse gas emissions, and promote sustainable economic development. The material-throwing dehydrator plays a very critical role in the plastic recycling industry. Its main function is to quickly and efficiently throw out the water in plastic materials (such as fragments, particles, etc.) through centrifugal force, so as to achieve the purpose of dehydration. During the operation of the existing material-throwing dehydrator, a large amount of solid particles and impurities will accumulate on the screen. If it is not cleaned in time, the screen aperture will gradually decrease, thereby affecting the dehydration effect. The screen needs to be frequently disassembled and maintained, which is costly; and stains, grease, cleaning agents, etc. still remain on the surface of the plastic bottle pieces, affecting the quality of the final product. Therefore, those skilled in the art provide a new type of spray-washing material-throwing dehydrator to solve the problems raised in the above background technology. Summary of the invention

[0003] The object of the present invention is to provide a novel spray-washing and throwing-off type dehydrator to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: it comprises a dehydrator body, a box, a screen and a spray washing assembly; a spray washing assembly is arranged above the screen of the dehydrator body, and the spray washing assembly comprises a first spray pipe, an equal-diameter tee, a second spray pipe, a 90° elbow, a third spray pipe, a flexible joint and a fourth spray pipe; the water outlet end of the first spray pipe is connected with an equal-diameter tee, the two ends of the equal-diameter tee are respectively connected with the second spray pipe, the ends of the second spray pipe are respectively connected with the third spray pipe through 90° elbows, and the third spray pipe is connected with the fourth spray pipe through a flexible joint; the spray washing assembly is installed in the box of the dehydrator body, and a hole is opened on the box, and the first spray pipe passes through the hole and is connected to an external high-pressure water pump; the third spray pipe and the fourth spray pipe are provided with cleaning holes, and the cleaning holes are located on the outside of the horizontal cross-section of the third spray pipe and the fourth spray pipe, and form an angle α with the horizontal cross-section.

[0005] Furthermore, the angle α between the cleaning hole and the horizontal cross-sections of the third spray pipe and the fourth spray pipe is 28°~32°.

[0006] Furthermore, the length of the spray washing assembly is consistent with the length of the box.

[0007] After adopting the above structure, the beneficial effects produced by the present invention are as follows: a new type of spray-washing and material-throwing dehydrator described in the present invention performs spray washing before dehydration, which can effectively remove stains, grease, detergent residues, etc. on the surface of plastic bottle pieces, so that moisture can be better removed in the subsequent dehydration process; after dehydration, the solid particles and impurities on the screen are promptly rinsed clean to improve the cleaning efficiency; the plastic bottle pieces after spray washing will be cleaner, which helps to improve the quality of the final product; spray washing can remove most of the pollutants before dehydration, reducing the pollution and blockage of the dehydrator screen, thereby reducing the maintenance frequency and maintenance cost; the spray washing component automatically cleans the screen without manual operation, reducing the labor intensity of workers, and high-pressure water flow cleaning can avoid damage to the screen caused by manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a structural diagram of the present invention; Figure 2 yes Figure 1 Left view of Figure 3 is a structural diagram of the spray washing assembly of the present invention; Figure 4 yes Figure 1 Structural diagram of the AA section.

[0009] Description of reference numerals: Dehydrator body 1, box body 2, screen 3, spray washing assembly 4, first spray pipe 41, equal diameter tee 42, second spray pipe 43, 90° elbow 44, third spray pipe 45, flexible joint 46, fourth spray pipe 47, cleaning hole 48, hole 5. DETAILED DESCRIPTION

[0010] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0011] See Figure 1 —— Figure 4As shown, this specific embodiment adopts the following technical scheme: it includes a dehydrator body 1, a box body 2, a screen 3 and a spray washing assembly 4; a spray washing assembly 4 is arranged above the screen 3 of the dehydrator body 1, and the spray washing assembly 4 includes a first spray pipe 41, an equal diameter tee 42, a second spray pipe 43, a 90° elbow 44, a third spray pipe 45, a flexible joint 46 and a fourth spray pipe 47; the water outlet end of the first spray pipe 41 is connected with an equal diameter tee 42, and the two ends of the equal diameter tee 42 are respectively connected with the second spray pipe 43, and the ends of the second spray pipe 43 are respectively connected with the third spray pipe 45 through the 90° elbow 44, and the third spray pipe 45 is connected with the fourth spray pipe 47 through the flexible joint 46; the spray The rinsing assembly 4 is installed in the box body 2 of the dehydrator body 1, and a hole 5 is opened on the box body 2. The first spray pipe 41 passes through the hole 5 and is connected to an external high-pressure water pump. The water outlet end of the fourth spray pipe 47 is connected to an external circulating water tank; the third spray pipe 45 and the fourth spray pipe 47 are provided with cleaning holes 48, and the cleaning holes 48 are located on the outside of the horizontal cross-section of the third spray pipe 45 and the fourth spray pipe 47, and form an angle α of 30° with the horizontal cross-section. Two groups of cleaning pipes are arranged in parallel above the screen 3, and each group of cleaning pipes consists of a third spray pipe 45, a flexible joint 46 and a fourth spray pipe 47, and the angle of the cleaning holes 48 on the two groups of cleaning pipes can cover the entire surface of the screen, so the cleaning efficiency is higher.

[0012] The length of the spray washing assembly 4 is consistent with the length of the box body 2 , and is installed in the box body 2 , so that the entire length of the screen 3 can be completely cleaned.

[0013] The working principle of the present invention is as follows: the material enters the dehydrator of the present invention through the feed port from the front equipment, the high-pressure water pump is started, the plastic bottle flakes are spray-washed, and then the spindle motor is started to centrifugally dehydrate the bottle flakes; the high-pressure water pump is started again, and the spray washing component 4 can quickly rinse the impurities on the screen.

[0014] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A new type of spray-washing and material-throwing dehydrator, Features: It comprises a dehydrator body, a box, a screen and a spray washing assembly; a spray washing assembly is arranged above the screen of the dehydrator body, and the spray washing assembly comprises a first spray pipe, an equal-diameter tee, a second spray pipe, a 90° elbow, a third spray pipe, a flexible joint and a fourth spray pipe; the water outlet end of the first spray pipe is connected with an equal-diameter tee, the two ends of the equal-diameter tee are respectively connected with the second spray pipe, the ends of the second spray pipe are respectively connected with the third spray pipe through 90° elbows, and the third spray pipe is connected with the fourth spray pipe through a flexible joint; the spray washing assembly is installed in the box of the dehydrator body, a hole is opened on the box, the first spray pipe passes through the hole and is connected to an external high-pressure water pump; the third spray pipe and the fourth spray pipe are provided with cleaning holes, the cleaning holes are located outside the horizontal cross-sections of the third spray pipe and the fourth spray pipe, and form an angle α with the horizontal cross-section.

2. A novel spray-washing and material-throwing dehydrator according to claim 1, Features: The angle α between the cleaning hole and the horizontal cross-sections of the third spray pipe and the fourth spray pipe is 28° to 32°.

3. A novel spray-washing and material-spinning dehydrator according to claim 1, Features: The length of the spray washing assembly is consistent with the length of the box body.

Citation Information

Patent Citations

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