Composite pipeline machining equipment with conveying guide structure
By designing composite pipeline processing equipment with conveying guide structure, the problems of ejection, slip and deformation caused by different materials during the processing process of composite pipelines are solved, automatic guidance and cutting are realized, and processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411571029.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing process, the problems of ejection, slippage and deformation caused by different materials make it difficult to flexibly switch the guiding structure, affecting the product yield and performance, and complex operation is wasted labor costs.
A composite pipe processing equipment with a conveying guide structure is designed, including an adjustable cutting mechanism, a rotatable guiding mechanism, a movable conveying mechanism and a clamping mechanism, through an electric roller, a curved block, an auxiliary wheel and a hydraulic pressure. Components such as rods adapt to pipes of different materials and lengths to achieve automated guidance and cutting.
The orderly conveying and processing of composite pipes is realized, adapted to pipes of different materials and lengths, prevented offset and slip, simplified operation, and improved processing efficiency and product quality.
Smart Images

Figure CN119141624A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline processing, in particular to a composite pipeline processing device with a conveying guide structure. Background Art
[0002] Polyethylene composite pipe is a new type of plastic pipe, mainly composed of polyethylene material and other materials. Due to its unique physical, mechanical and chemical properties, polyethylene composite pipe is widely used in various fields, such as construction, water supply and drainage, petroleum, chemical industry, metallurgy, etc. When processing composite pipes, composite pipes of different materials have different problems in transportation. Hard composite pipes are easy to bounce when cutting, and they are easy to slip during transportation, causing the pipe to shift. Soft composite pipes are easy to deform during transportation. Therefore, if good guidance is not performed, it is easy to have a certain impact on the yield and performance of the product. Processing includes cutting or grinding, etc. Most conveying guide structures cannot be flexibly switched in different processes, and the operation is complicated, wasting labor costs. Summary of the invention
[0003] In view of the deficiencies of the prior art, an object of the present invention is to provide a composite pipe processing device with a conveying guide structure to solve the problems raised in the above background technology.
[0004] The purpose of the present invention can be achieved through the following technical solutions:
[0005] A composite pipe processing device with a conveying and guiding structure comprises a base, an adjustable feeding mechanism and a rotatable guiding mechanism are arranged on the top of the base, the guiding mechanism is located on the right side of the feeding mechanism, the feeding mechanism comprises a movable material guide plate, the guiding mechanism comprises a movable first bracket, a movable conveying mechanism is arranged on the top of the base, the conveying mechanism is located on the right side of the guiding mechanism, the conveying mechanism comprises a movable electric roller, a first arc block and a first roller, the electric roller and the first arc block are staggered, and a rotatable first auxiliary wheel is arranged in the first arc block;
[0006] The first roller is located above the electric roller and the first arc block, a fixedly connected fourth bracket is provided at the bottom of the base, a three-axis cutting machine is provided on the top of the fourth bracket, and a movable clamping mechanism is provided below the three-axis cutting machine. The clamping mechanism includes a group of fixedly connected first clamping components and two groups of movable second clamping components. The second clamping component has the same structure as the first clamping component. The first clamping component includes a rotatable second arc block and a second electric roller. The second arc block is located above the base, and the second electric roller is located inside the second arc block.
[0007] Preferably, the unloading mechanism includes an unloading table, the bottom of which is fixedly connected to the top of the base, a rotatable first threaded rod is provided on the two opposite side walls of the unloading table, a movable guide plate is symmetrically provided in the unloading table, the first threaded rod extends to the inside of the unloading table and is fixedly connected to the side wall of the guide plate, a rotatable first rotating shaft is provided in the unloading table, a torsion spring is provided in the first rotating shaft, the first rotating shaft is located below the guide plate, and a number of evenly distributed unloading blocks are fixedly provided on the first rotating shaft.
[0008] Preferably, the guide mechanism comprises a first support plate, a symmetrically distributed first support plate is fixedly provided on the top of the base, a plurality of evenly distributed first inclined grooves are opened on the top of the first support plate, a movable first bracket is provided between the two first support plates, a second inclined groove is symmetrically opened on the top of the first bracket, a rotatable first rotating block is symmetrically provided on the bottom of the first bracket, and the inner walls of the two first support plates are provided with symmetrically distributed second rotating shafts;
[0009] The other end of the second rotating shaft is rotatably connected to the first rotating block, wherein a rotatable synchronous wheel and a second bracket fixedly connected thereto are symmetrically arranged on the outer wall of one of the first supporting plates, a transmittable synchronous belt is arranged between the two synchronous wheels, and two second rotating shafts extend to the outside of the first supporting plate and are fixedly connected to the rotating shafts of the synchronous wheels;
[0010] A first motor is fixedly installed on the outer wall of the second bracket, and the output shaft of the first motor is fixedly connected to the synchronous wheel rotating shaft. A rotatable second rotating block is symmetrically provided at the first bracket near the port of the unloading platform, and a first connecting rod is fixedly connected between the two second rotating blocks. A fixed blanking plate is provided at the first bracket away from the port of the unloading platform.
[0011] Preferably, the conveying mechanism comprises a conveyor belt, a plurality of evenly distributed electric rollers are arranged in the conveyor belt, first slide grooves are opened on two opposite inner walls of the conveyor belt, fixedly connected sliding rods are symmetrically arranged at both ends of the electric roller, the sliding rods are slidably connected to the first slide grooves, a fixedly connected first electric cylinder is arranged at the bottom of the base, and the telescopic end of the first electric cylinder is fixedly connected to the bottom of the sliding rod;
[0012] A fixedly connected second support plate is provided at the bottom of the base, an axially distributed first rotating seat is fixedly provided at the top of the base, an axially distributed second rotating seat is fixedly provided at the top of the conveyor belt, a rotatable third support plate is provided in the second rotating seat, a fixedly connected third rotating seat is provided on the side wall of the third support plate, a rotatable first hydraulic rod is provided in the first rotating seat, and the telescopic end of the first hydraulic rod is rotatably connected to the third rotating seat.
[0013] Preferably, a fixedly connected second electric cylinder is provided on the top of the third support plate, a fixedly connected fourth rotating seat is provided at the port where the telescopic end of the second electric cylinder passes through the third support plate, a rotatable first roller is provided in the fourth rotating seat, an elastically connected fifth rotating seat is symmetrically provided in the third support plate, a rotatable first roller is provided in the fifth rotating seat, two first rollers are located on both sides of the first roller, a fixedly connected contact sensor is provided at the bottom of the third support plate, and the contact sensor is located below the fourth rotating seat;
[0014] A third electric cylinder is fixedly connected to the bottom of the second support plate, a second connecting rod is fixedly connected to the telescopic end of the third electric cylinder, a first fixed block distributed axially is fixedly provided on the top of the second connecting rod, the first fixed block is staggered with the electric roller, and a fourth support plate is fixedly connected to the top of the first fixed block.
[0015] Preferably, a sixth rotating seat fixedly connected is symmetrically provided on the top of the fourth support plate, a rotatable fourth electric cylinder is provided in the sixth rotating seat, a first base fixedly connected is provided at the center of the top of the fourth support plate, second slide grooves are symmetrically provided on the two inner walls of the first base, a rotatable first electric roller is provided in the first base, a first pressure sensor is provided at the bottom of the second slide groove, and the top of the first pressure sensor is fixedly connected to the first electric roller at the port located in the second slide groove;
[0016] The two outer walls of the first base are symmetrically provided with a seventh rotating seat that is fixedly connected, a rotatable first arc block is provided in the seventh rotating seat, a fixedly connected eighth rotating seat is provided on the side wall of the first arc block, the telescopic end of the fourth electric cylinder is rotatably connected to the eighth rotating seat, an arc groove is provided on the inner wall of the first arc block, an axially distributed second pressure sensor is fixedly provided in the arc groove, and a rotatable first auxiliary wheel is provided on the top of the second pressure sensor;
[0017] A fixedly connected third bracket is provided on the top of the third support plate, a fixedly connected first gas tank is installed on the lower end of the third bracket, an array-distributed first nozzle is provided on the first gas tank, and a first solenoid valve is provided on the first nozzle.
[0018] Preferably, the clamping mechanism includes a fifth support plate, a third pressure sensor is fixedly connected below the fifth support plate, a group of fixedly connected first clamping components and two groups of movable second clamping components are provided on the top of the fifth support plate, the first clamping component is located near the port of the electric roller, a second fixed block is fixedly connected at the center of the top of the fifth support plate, the first clamping component includes a second base, the second base is fixedly connected to the top of the second fixed block, the second base has the same structure as the first base, and a rotatable second arc block is provided on both outer walls of the second base.
[0019] Preferably, the second arc block is similar in structure to the first arc block, except that a plurality of rotatable second electric rollers are further provided in the arc groove, the second electric rollers are staggered with the first auxiliary wheel, the second electric rollers are located below the first auxiliary wheel, a symmetrically distributed ninth rotating seat is fixed on the top of the fifth support plate, a rotatable fifth electric cylinder is provided in the ninth rotating seat, and the telescopic end of the fifth electric cylinder is rotatably connected to the side wall of the second arc block;
[0020] The top of the fifth support plate is provided with a third slide groove and a symmetrically distributed fourth slide groove, the third slide groove is located between the two fourth slide grooves, the third slide groove is provided with two slidable first sliders, the fourth slide groove is provided with two slidable second sliders, the top of the first slider is fixedly connected to the bottom of the second base, and the top of the second slider is fixedly connected to the bottom of the ninth rotating seat.
[0021] Preferably, two opposite side walls of the fifth support plate are each provided with two fixedly connected sixth support plates, a rotatable second threaded rod is provided between the two sixth support plates, a third sliding block with threaded fit is provided on the second threaded rod, and a fixedly connected second motor is installed on the outer wall of one of the sixth support plates;
[0022] The output shaft of the second motor is fixedly connected to the second threaded rod, a third connecting rod is fixedly connected between the first slider, the second slider and the third slider at the lower end of the second clamping assembly, the second support plate is provided with a first groove through which the first electric cylinder can pass, and the top of the base is provided with a second groove through which the second connecting rod can pass;
[0023] A fixedly connected fifth bracket is provided at the bottom of the fifth support plate, a fixedly connected second gas tank is installed on the fifth bracket, the second gas tank is provided with an array-distributed second nozzle, the second nozzle is provided with a second solenoid valve, and evenly distributed circular holes are opened on the top of the fifth support plate, the circular holes are located between the second fixed block and the third slide groove, and the second nozzle extends through the circular holes to above the fifth support plate.
[0024] The beneficial effects of the present invention are as follows: the discharge mechanism and the guide mechanism are provided so that the composite pipe can be transported in an orderly manner and the pipe accumulation can be prevented; the first threaded rod is rotated according to the length of the composite pipe, the distance between the two guide plates is adjusted, and then the composite pipe is placed in the discharge table; the first motor rotates to drive the synchronous wheel to rotate, and the synchronous belt is also driven accordingly, driving the two second rotating shafts to rotate, and the first bracket is also moved accordingly; the first connecting rod moves upward to resist the discharge block, and the discharge block is rotated, and the composite pipe is also dropped from the discharge table into the second chute; the first bracket reciprocates, and the composite pipe falls along the discharge plate, which can adapt to pipes of different lengths.
[0025] The conveying mechanism can be set to adapt to the conveying of pipes of different materials. When the composite pipe is a hard pipe, the composite pipe falls onto the top of the electric roller along the blanking plate, and the third support plate rotates to the top of the composite pipe. The second electric cylinder is started according to the size of the composite pipe. The second electric cylinder stretches and drives the first roller to move toward the composite pipe. The first roller stops after contacting the composite pipe, which can prevent the composite pipe from shifting after falling and bouncing, and can also prevent the composite pipe from slipping in place. After the composite pipe has been deburred, the gas sprayed from the first nozzle can clean the small particles contaminated on the outer wall of the upper half of the composite pipe.
[0026] When the composite pipe is a hose, the telescopic rod of the first electric cylinder contracts and drives the electric roller to move downward along the first slide groove, the telescopic rod of the third electric cylinder contracts and drives the first fixed block to move upward, and the first base also moves upward accordingly, and the composite pipe falls onto the top of the first electric roller along the blanking plate. When the first pressure sensor in the first base sends a signal, the fourth electric cylinder stretches and drives the first arc block to rotate. The two first arc blocks clamp the composite pipe, and the two first rollers can press against both sides of the composite pipe to prevent the composite pipe from being squeezed and bent.
[0027] Setting up the clamping mechanism can adapt to the processing of pipes of different sizes and different processing techniques. The fifth electric cylinder stretches to drive the second arc block to rotate. The two second arc blocks in the first clamping assembly and the second clamping assembly clamp the composite pipe at the same time. The gas sprayed from the second nozzle can clean the small particles contaminated on the outer wall of the lower half of the composite pipe. The composite pipe is then cut by the three-axis cutting machine. When the three-axis cutting machine is replaced with a three-axis grinder or a three-axis drilling machine, the fifth electric cylinder continues to stretch, the first auxiliary wheel squeezes into the arc groove, the second electric roller abuts against the composite pipe, and when the second pressure sensor reaches the set pressure value, the second electric roller rotates to drive the composite pipe to rotate. The operation is simple and can be flexibly switched for different processing techniques. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a side view of the guide mechanism in the present invention;
[0031] Figure 3 It is a schematic diagram of the structure of the electric drum in the present invention;
[0032] Figure 4 It is a front view of the present invention;
[0033] Figure 5 This is a schematic diagram of the first support plate structure in the present invention;
[0034] Figure 6 It is a side view of the first support plate in the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the conveying mechanism in the present invention;
[0036] Figure 8 This is a schematic diagram of the structure of the first arc block in the present invention;
[0037] Fig. 9 This is a schematic diagram of the structure of the first electric roller in the present invention;
[0038] Fig.10 It is a schematic diagram of the structure of the clamping mechanism in the present invention;
[0039] Fig.11 It is a partial structural schematic diagram of the clamping mechanism in the present invention;
[0040] Fig.12 For the present invention Fig.10 A magnified picture of the details of the middle A area;
[0041] In the figure: 1, base; 2, unloading mechanism; 3, guiding mechanism; 4, conveying mechanism; 5, clamping mechanism; 6, three-axis cutting machine; 11, second support plate; 12, first rotating seat; 13, fourth bracket; 21, unloading platform; 22, first threaded rod; 23, guide plate; 24, first rotating shaft; 25, unloading block; 31, first support plate; 32, first chute; 33, first bracket; 34, second rotating shaft; 35, second bracket; 36, first motor; 37, synchronous belt; 38, second rotating shaft block; 39, blanking plate; 41, conveyor belt; 42, electric roller; 43, third support plate; 44, third electric cylinder; 45, first base; 46, first arc block; 47, third bracket; 471, first gas tank; 472, first nozzle; 51, fifth support plate; 52, second base; 53, sixth support plate; 54, fifth bracket; 541, second gas tank; 542, second nozzle; 331, second chute; 332, first rotating block; 341, synchronous wheel; 381, first connecting rod; 4 11. first slide slot; 412. sliding rod; 413. first electric cylinder; 414. second rotating seat; 431. third rotating seat; 432. first hydraulic rod; 433. second electric cylinder; 434. fourth rotating seat; 435. first roller; 436. fifth rotating seat; 437. first roller; 438. contact sensor; 441. second connecting rod; 442. first fixed block; 443. fourth support plate; 444. sixth rotating seat; 445. fourth electric cylinder; 451. seventh rotating seat; 452, second slide groove; 453, first electric roller; 461, first auxiliary wheel; 462, eighth rotating seat; 511, third slide groove; 512, first slider; 513, fourth slide groove; 514, second slider; 515, ninth rotating seat; 516, fifth electric cylinder; 517, second fixed block; 518, round hole; 521, second arc block; 522, second electric roller; 531, second threaded rod; 532, third slider; 533, second motor; 534, third connecting rod. DETAILED DESCRIPTION
[0042] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] See also Figures 1 to 12As shown, a composite pipe processing equipment with a conveying and guiding structure includes a base 1, an adjustable unloading mechanism 2 is provided on the top of the base 1, the unloading mechanism 2 includes a unloading platform 21, the bottom of the unloading platform 21 is fixedly connected to the top of the base 1, a rotatable first threaded rod 22 is provided on two opposite side walls of the unloading platform 21, and a movable guide plate 23 is symmetrically provided in the unloading platform 21. The first threaded rod 22 extends to the inside of the unloading platform 21 and is fixedly connected to the side wall of the guide plate 23. When the first threaded rod 22 is rotated, the guide plate 23 also moves accordingly.
[0044] A rotatable first shaft 24 is provided in the unloading platform 21, and a torsion spring is provided in the first shaft 24. The first shaft 24 is located below the guide plate 23. A plurality of evenly distributed unloading blocks 25 are fixedly provided on the first shaft 24. The rotation of the first shaft 24 drives the unloading blocks 25 to rotate. A rotatable guide mechanism 3 is provided on the top of the base 1. The guide mechanism 3 is located on the right side of the unloading mechanism 2. The guide mechanism 3 includes a first support plate 31. A symmetrically distributed first support plate 31 is fixedly provided on the top of the base 1. A plurality of evenly distributed first inclined grooves 32 are opened on the top of the first support plate 31. A movable first bracket 33 is provided between the two first support plates 31.
[0045] A second inclined groove 331 is symmetrically provided on the top of the first bracket 33, and a rotatable first rotating block 332 is symmetrically provided on the bottom of the first bracket 33. The inner walls of the two first support plates 31 are provided with symmetrically distributed second rotating shafts 34, and the other ends of the second rotating shafts 34 are rotatably connected to the first rotating block 332. A rotatable synchronous wheel 341 and a fixedly connected second bracket 35 are symmetrically provided on the outer wall of one of the first support plates 31, and a transmittable synchronous belt 37 is provided between the two synchronous wheels 341. The two second rotating shafts 34 extend to the outside of the first support plate 31 and are fixedly connected to the rotating shafts of the synchronous wheels 341. The rotation of the synchronous wheels 341 drives the second rotating shafts 34 to rotate, and the first rotating block 332 also rotates accordingly.
[0046] The outer wall of the second bracket 35 is fixedly mounted with a first motor 36, the output shaft of the first motor 36 is fixedly connected to the rotating shaft of the synchronous wheel 341, and the rotation of the first motor 36 drives the synchronous wheel 341 to rotate. The first bracket 33 is symmetrically provided with a rotatable second rotating block 38 near the end of the unloading platform 21, and a fixedly connected first connecting rod 381 is provided between the two second rotating blocks 38. The first connecting rod 381 moves upward to resist the unloading block 25, and the unloading block 25 rotates, and the composite pipe also falls from the unloading platform 21 into the second chute 331. The first bracket 33 is provided with a fixedly connected blanking plate 39 away from the end of the unloading platform 21. The first bracket 33 reciprocates, and the composite pipe moves from the second chute 331 to above the blanking plate 39, and then falls along the blanking plate 39.
[0047] A movable conveying mechanism 4 is provided on the top of the base 1, and the conveying mechanism 4 is located on the right side of the guide mechanism 3. The conveying mechanism 4 includes a conveyor belt 41, and a plurality of evenly distributed electric rollers 42 are provided in the conveyor belt 41. First slide grooves 411 are provided on two opposite inner walls of the conveyor belt 41, and fixedly connected sliding rods 412 are symmetrically provided at both ends of the electric roller 42. The sliding rod 412 is slidably connected to the first slide groove 411. A fixedly connected first electric cylinder 413 is provided at the bottom of the base 1, and the telescopic end of the first electric cylinder 413 is fixedly connected to the bottom of the sliding rod 412. The first electric cylinder 413 stretches to drive the electric roller 42 to move.
[0048] A fixedly connected second support plate 11 is provided at the bottom of the base 1, an axially distributed first rotating seat 12 is fixedly provided at the top of the base 1, an axially distributed second rotating seat 414 is fixedly provided at the top of the conveyor belt 41, a rotatable third support plate 43 is provided in the second rotating seat 414, a fixedly connected third rotating seat 431 is provided on the side wall of the third support plate 43, a rotatable first hydraulic rod 432 is provided in the first rotating seat 12, a telescopic end of the first hydraulic rod 432 is rotatably connected to the third rotating seat 431, and the first hydraulic rod 432 is stretched to drive the third support plate 43 to rotate.
[0049] A fixedly connected second electric cylinder 433 is provided on the top of the third support plate 43, and a fixedly connected fourth rotating seat 434 is provided at the port where the telescopic end of the second electric cylinder 433 passes through the third support plate 43, and a rotatable first roller 435 is provided in the fourth rotating seat 434, and an elastically connected fifth rotating seat 436 is symmetrically provided in the third support plate 43, and a rotatable first roller 437 is provided in the fifth rotating seat 436, and two first rollers 437 are located on both sides of the first roller 435, and a fixedly connected contact sensor 438 is provided at the bottom of the third support plate 43, and the contact sensor 438 is located below the fourth rotating seat 434, and the first roller 435 can be used to support the upper end of the composite pipe to prevent the composite pipe from slipping during rotation.
[0050] A third electric cylinder 44 is fixedly connected at the bottom of the second support plate 11, a second connecting rod 441 is fixedly connected at the telescopic end of the third electric cylinder 44, a first fixed block 442 distributed axially is fixedly provided on the top of the second connecting rod 441, the first fixed block 442 is staggered with the electric roller 42, a fourth support plate 443 is fixedly connected at the top of the first fixed block 442, a sixth rotating seat 444 is symmetrically fixedly connected at the top of the fourth support plate 443, a rotatable fourth electric cylinder 445 is arranged in the sixth rotating seat 444, a first fixed base 45 is fixedly connected at the center of the top of the fourth support plate 443, second slide grooves 452 are symmetrically opened on the two inner walls of the first base 45, a rotatable first electric roller 453 is arranged in the first base 45, a first pressure sensor is provided at the bottom of the second slide groove 452, the top of the first pressure sensor is fixedly connected to the first electric roller 453 at the port located in the second slide groove 452, and when the composite pipeline moves to the top of the first electric roller 453, the first pressure sensor sends a signal.
[0051] The first base 45 is symmetrically provided with a seventh fixedly connected rotating seat 451 on both outer walls, a rotatable first arc block 46 is provided inside the seventh rotating seat 451, a fixedly connected eighth rotating seat 462 is provided on the side wall of the first arc block 46, the telescopic end of the fourth electric cylinder 445 is rotatably connected to the eighth rotating seat 462, the fourth electric cylinder 445 stretches to drive the first arc block 46 to rotate, an arc groove is provided on the inner wall of the first arc block 46, an axially distributed second pressure sensor is fixedly provided in the arc groove, a rotatable first auxiliary wheel 461 is provided on the top of the second pressure sensor, when the second pressure sensor sends a signal, the two first arc blocks 46 then clamp the composite pipe.
[0052] A fixedly connected third bracket 47 is provided on the top of the third support plate 43, and a fixedly connected first gas tank 471 is installed on the lower end of the third bracket 47. The first gas tank 471 is provided with first nozzles 472 distributed in an array, and the first nozzle 472 is provided with a first solenoid valve. When the fourth rotating seat 434 hits the contact sensor 438, the second electric cylinder 433 stops stretching, and the first solenoid valve opens at the same time, and the first nozzle 472 sprays gas. After the composite pipe has been deburred, the gas sprayed by the first nozzle 472 can clean small particles contaminated on the outer wall of the upper half of the composite pipe.
[0053] A fourth bracket 13 is fixedly connected at the bottom of the base 1, a three-axis cutter 6 is provided on the top of the fourth bracket 13, a movable clamping mechanism 5 is provided below the three-axis cutter 6, the clamping mechanism 5 includes a fifth support plate 51, and a third pressure sensor is fixedly connected below the fifth support plate 51.
[0054] A group of fixedly connected first clamping assemblies and two groups of movable second clamping assemblies are provided on the top of the fifth support plate 51. The first clamping assembly is located near the port of the electric roller 42. A fixedly connected second fixed block 517 is provided at the center of the top of the fifth support plate 51. The first clamping assembly includes a second base 52. The second base 52 is fixedly connected to the top of the second fixed block 517. The second base 52 has the same structure as the first base 45. Rotatable second arc blocks 521 are provided on the two outer walls of the second base 52. The two second arc blocks 521 can be used to clamp the composite pipe. The three-axis cutting machine 6 can also be replaced with a three-axis grinder or a three-axis drilling machine.
[0055] The second arc block 521 is similar in structure to the first arc block 46, with the difference that a plurality of rotatable second electric rollers 522 are further provided in the arc groove, the second electric rollers 522 are staggered with the first auxiliary wheel 461, the second electric rollers 522 are located below the first auxiliary wheel 461, the first auxiliary wheel 461 can guide the composite pipe, a symmetrically distributed ninth rotating seat 515 is fixedly provided on the top of the fifth support plate 51, a rotatable fifth electric cylinder 516 is provided in the ninth rotating seat 515, the telescopic end of the fifth electric cylinder 516 is rotatably connected to the side wall of the second arc block 521, the fifth electric cylinder 516 is stretched to drive the second arc block 521 to rotate, when the composite pipe needs to be polished, the fifth electric cylinder 516 is stretched, the first auxiliary wheel 461 is squeezed into the arc groove, the second electric roller 522 abuts against the composite pipe, and when the second pressure sensor reaches the set pressure value, the second electric roller 522 rotates to drive the composite pipe to rotate.
[0056] The second clamping assembly has the same structure as the first clamping assembly. A third slide groove 511 and a symmetrically distributed fourth slide groove 513 are provided on the top of the fifth support plate 51. The third slide groove 511 is located between the two fourth slide grooves 513. Two slidable first sliders 512 are provided in the third slide groove 511. Two slidable second sliders 514 are provided in the fourth slide groove 513. The top of the first slider 512 is fixedly connected to the bottom of the second base 52, and the top of the second slider 514 is fixedly connected to the bottom of the ninth rotating seat 515. The sliding of the first slider 512 and the second slider 514 drives the second clamping assembly to move.
[0057] Two opposite side walls of the fifth support plate 51 are each provided with two fixedly connected sixth support plates 53, a rotatable second threaded rod 531 is provided between the two sixth support plates 53, the second threaded rod 531 is provided with a threaded third slider 532, a fixedly connected second motor 533 is installed on the outer wall of one of the sixth support plates 53, the output shaft of the second motor 533 is fixedly connected to the second threaded rod 531, and the rotation of the second motor 533 drives the second threaded rod 531 to rotate.
[0058] A third connecting rod 534 is fixedly connected between the first slider 512, the second slider 514 and the third slider 532 at the lower end of the second clamping assembly. The second threaded rod 531 rotates to drive the third slider 532 to move, and the second clamping assembly also moves accordingly. The second clamping assembly can be adjusted according to the length of the composite pipe and the cutting length. The second support plate 11 is provided with a first groove through which the first electric cylinder 413 can pass, and the top of the base 1 is provided with a second groove through which the second connecting rod 441 can pass. Initially, the first clamping assembly and a group of second clamping assemblies are located near the port of the electric roller 42.
[0059] A fixedly connected fifth bracket 54 is provided at the bottom of the fifth support plate 51, a fixedly connected second gas tank 541 is installed on the fifth bracket 54, an array-distributed second nozzle 542 is provided on the second gas tank 541, a second solenoid valve is provided on the second nozzle 542, and evenly distributed circular holes 518 are provided on the top of the fifth support plate 51, the circular holes 518 are located between the second fixed block 517 and the third slide groove 511, the second nozzle 542 extends through the circular holes 518 to above the fifth support plate 51, when the second pressure sensor senses pressure, the second solenoid valve opens, and the second nozzle 542 sprays gas to clean small particles contaminated on the outer wall of the lower half of the composite pipe.
[0060] Working principle:
[0061] When in use, the operator rotates the first threaded rod 22 according to the length of the composite pipe, adjusts the distance between the two guide plates 23, then puts the deburred composite pipe into the unloading platform 21, starts the first motor 36, and the first motor 36 rotates to drive the synchronous wheel 341 to rotate, and the synchronous belt 37 is also driven to drive the two second rotating shafts 34 to rotate, and the first bracket 33 is also moved accordingly, and the first connecting rod 381 moves upward to resist the unloading block 25, and the unloading block 25 rotates, and the composite pipe also falls from the unloading platform 21 into the second chute 331, and the first bracket 33 reciprocates, and the composite pipe moves from the second chute 331 to above the unloading plate 39, and then falls along the unloading plate 39;
[0062] When the composite pipe is a hard pipe, the composite pipe falls onto the top of the electric roller 42 along the blanking plate 39, the first hydraulic rod 432 is stretched to drive the third support plate 43 to rotate to the top of the composite pipe, and the second electric cylinder 433 is started according to the size of the composite pipe. The second electric cylinder 433 is stretched to drive the first roller 435 to move toward the composite pipe. When the fourth rotating seat 434 hits the contact sensor 438, the first roller 435 abuts against the composite pipe and the second electric cylinder 433 stops stretching, which can prevent the composite pipe from shifting after falling and bouncing.
[0063] At the same time, the first solenoid valve is opened, and the first nozzle 472 sprays gas. After the composite pipe has been deburred, the gas sprayed by the first nozzle 472 can clean the small particles on the outer wall of the upper half of the composite pipe. The electric roller 42 rotates to drive the composite pipe to move toward the three-axis cutting machine 6. The first roller 435 can also prevent the composite pipe from slipping in place.
[0064] The second motor 533 is started, and the second motor 533 rotates to drive the second threaded rod 531 to rotate, and the third slider 532 away from the electric roller 42 also moves accordingly, and the distance of the second clamping assembly away from the electric roller 42 is adjusted according to the length of the composite pipe;
[0065] When the composite pipe moves to the bottom of the three-axis cutting machine 6, the second pressure sensor in the second base 52 of the first clamping assembly and the second clamping assembly near the electric roller 42 sends a signal, indicating that the composite pipe has moved above it. At this time, the fifth electric cylinder 516 stretches and drives the second arc block 521 to rotate, and the two second arc blocks 521 in the first clamping assembly and the second clamping assembly near the electric roller 42 clamp the composite pipe at the same time;
[0066] The second solenoid valve is opened, the second nozzle 542 sprays gas, and then the second motor 533 is started, and the third slider 532 close to the electric roller 42 drives the composite pipe to move toward the second clamping assembly away from the electric roller 42. The gas sprayed by the second nozzle 542 can clean the small particles on the outer wall of the lower half of the composite pipe;
[0067] When the second pressure sensor in the second base 52 of the second clamping assembly far from the electric roller 42 sends a signal, the second clamping assembly far from the electric roller 42 clamps the composite pipe, and the second clamping assembly close to the electric roller 42 loosens the composite pipe. After the third slider 532 close to the electric roller 42 drives the second clamping assembly to move to the cutting position, the second clamping assembly close to the electric roller 42 clamps the composite pipe again, and then the three-axis cutting machine 6 cuts the composite pipe.
[0068] When the third pressure sensor under the fifth support plate 51 sends a signal, it indicates that the composite pipe is in a cutting state, and the first auxiliary wheel 461 can guide the composite pipe. When the three-axis cutting machine 6 is replaced with a three-axis grinder or a three-axis drilling machine, the fifth electric cylinder 516 continues to stretch, the first auxiliary wheel 461 squeezes into the arc groove, and the second electric roller 522 abuts against the composite pipe. When the second pressure sensor reaches the set pressure value, the second electric roller 522 rotates to drive the composite pipe to rotate, and the three-axis grinder or three-axis drilling machine can grind or drill the composite pipe.
[0069] When the composite pipe is a hose, the telescopic rod of the first electric cylinder 413 contracts to drive the electric roller 42 to move downward along the first slide groove 411, and the telescopic rod of the third electric cylinder 44 contracts to drive the first fixed block 442 to move upward, and the first base 45 also moves upward accordingly, and the composite pipe falls onto the first electric roller 453 along the blanking plate 39. When the first pressure sensor in the first base 45 sends a signal, the fourth electric cylinder 445 stretches to drive the first arc block 46 to rotate, and the two first arc blocks 46 clamp the composite pipe;
[0070] The first hydraulic rod 432 is stretched to drive the third support plate 43 to rotate above the composite pipe. The two first rollers 437 can press against the two sides of the composite pipe to prevent the composite pipe from being squeezed and bent. The first electric roller 453 is started, and the first electric roller 453 drives the composite pipe to enter the clamping mechanism 5. Then the clamping mechanism 5 clamps the composite pipe to perform cutting or grinding operations.
[0071] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A composite pipe processing device with a conveying guide structure, comprising a base (1), characterized in that: The top of the base (1) is provided with an adjustable feeding mechanism (2) and a rotatable guiding mechanism (3), the guiding mechanism (3) is located on the right side of the feeding mechanism (2), the feeding mechanism (2) includes a movable guiding plate (23), the guiding mechanism (3) includes a movable first bracket (33), the top of the base (1) is provided with a movable conveying mechanism (4), the conveying mechanism (4) is located on the right side of the guiding mechanism (3), the conveying mechanism (4) includes a movable electric roller (42), a first arc block (46) and a first roller (435), the electric roller (42) and the first arc block (46) are staggered, and a rotatable first auxiliary wheel (461) is provided in the first arc block (46); The first roller (435) is located above the electric roller (42) and the first arc block (46); a fourth bracket (13) is fixedly connected to the bottom of the base (1); a three-axis cutter (6) is provided on the top of the fourth bracket (13); a movable clamping mechanism (5) is provided below the three-axis cutter (6); the clamping mechanism (5) comprises a group of fixedly connected first clamping assemblies and two groups of movable second clamping assemblies; the second clamping assemblies have the same structure as the first clamping assemblies; the first clamping assembly comprises a rotatable second arc block (521) and a second electric roller (522); the second arc block (521) is located above the base (1); and the second electric roller (522) is located inside the second arc block (521).
2. The composite pipeline processing equipment with a conveying guide structure according to claim 1, characterized in that: The unloading mechanism (2) comprises an unloading platform (21), the bottom of the unloading platform (21) is fixedly connected to the top of the base (1), two opposite side walls of the unloading platform (21) are provided with rotatable first threaded rods (22), a movable material guide plate (23) is symmetrically arranged in the unloading platform (21), the first threaded rod (22) extends to the inside of the unloading platform (21) and is fixedly connected to the side wall of the material guide plate (23), a rotatable first rotating shaft (24) is arranged in the unloading platform (21), a torsion spring is arranged in the first rotating shaft (24), the first rotating shaft (24) is located below the material guide plate (23), and a plurality of evenly distributed unloading blocks (25) are fixedly arranged on the first rotating shaft (24).
3. The composite pipe processing equipment with a conveying guide structure according to claim 2, characterized in that: The guide mechanism (3) comprises a first support plate (31), a symmetrically distributed first support plate (31) is fixedly provided on the top of the base (1), a plurality of evenly distributed first inclined grooves (32) are provided on the top of the first support plate (31), a movable first bracket (33) is provided between the two first support plates (31), a second inclined groove (331) is symmetrically provided on the top of the first bracket (33), a rotatable first rotating block (332) is symmetrically provided on the bottom of the first bracket (33), and the inner walls of the two first support plates (31) are provided with symmetrically distributed second rotating shafts (34); The other end of the second rotating shaft (34) is rotatably connected to the first rotating block (332); a rotatable synchronous wheel (341) and a fixedly connected second bracket (35) are symmetrically provided on the outer wall of one of the first supporting plates (31); a transmittable synchronous belt (37) is provided between the two synchronous wheels (341); and the two second rotating shafts (34) extend to the outside of the first supporting plate (31) and are fixedly connected to the rotating shafts of the synchronous wheels (341); A first motor (36) is fixedly mounted on the outer wall of the second bracket (35); an output shaft of the first motor (36) is fixedly connected to a rotating shaft of a synchronous wheel (341); a rotatable second rotating block (38) is symmetrically provided near a port of the unloading platform (21) of the first bracket (33); a first connecting rod (381) is fixedly connected between the two second rotating blocks (38); and a blanking plate (39) is fixedly connected to the port of the first bracket (33) away from the unloading platform (21).
4. The composite pipe processing equipment with a conveying guide structure according to claim 1, characterized in that: The conveying mechanism (4) comprises a conveyor belt (41), a plurality of evenly distributed electric rollers (42) are arranged in the conveyor belt (41), first slide grooves (411) are provided on two opposite inner walls of the conveyor belt (41), fixedly connected sliding rods (412) are symmetrically provided at both ends of the electric roller (42), the sliding rods (412) are slidably connected to the first slide grooves (411), a fixedly connected first electric cylinder (413) is provided at the bottom of the base (1), and the telescopic end of the first electric cylinder (413) is fixedly connected to the bottom of the sliding rod (412); A second support plate (11) is fixedly connected at the bottom of the base (1), a first rotating seat (12) is fixedly arranged axially at the top of the base (1), a second rotating seat (414) is fixedly arranged axially at the top of the conveyor belt (41), a rotatable third support plate (43) is arranged inside the second rotating seat (414), a third rotating seat (431) is fixedly connected on the side wall of the third support plate (43), a first rotatable hydraulic rod (432) is arranged inside the first rotating seat (12), and a telescopic end of the first hydraulic rod (432) is rotatably connected to the third rotating seat (431).
5. The composite pipe processing equipment with a conveying guide structure according to claim 4, characterized in that: A fixedly connected second electric cylinder (433) is provided on the top of the third support plate (43); a fixedly connected fourth rotating seat (434) is provided at the port where the telescopic end of the second electric cylinder (433) passes through the third support plate (43); a rotatable first roller (435) is provided in the fourth rotating seat (434); a fifth rotating seat (436) that is elastically connected is symmetrically provided in the third support plate (43); a rotatable first roller (437) is provided in the fifth rotating seat (436); two first rollers (437) are located on both sides of the first roller (435); a fixedly connected contact sensor (438) is provided at the bottom of the third support plate (43); and the contact sensor (438) is located below the fourth rotating seat (434); A third electric cylinder (44) is fixedly connected to the bottom of the second support plate (11); a second connecting rod (441) is fixedly connected to the telescopic end of the third electric cylinder (44); a first fixed block (442) distributed axially is fixedly provided on the top of the second connecting rod (441); the first fixed block (442) and the electric roller (42) are staggeredly distributed; and a fourth support plate (443) is fixedly connected to the top of the first fixed block (442).
6. The composite pipe processing equipment with a conveying guide structure according to claim 5, characterized in that: A sixth rotating seat (444) is symmetrically provided on the top of the fourth support plate (443) and is fixedly connected thereto. A rotatable fourth electric cylinder (445) is provided in the sixth rotating seat (444). A first fixedly connected base (45) is provided at the center of the top of the fourth support plate (443). Second sliding grooves (452) are symmetrically provided on the two inner walls of the first base (45). A rotatable first electric roller (453) is provided in the first base (45). A first pressure sensor is provided at the bottom of the second sliding groove (452). The top of the first pressure sensor is fixedly connected to the first electric roller (453) at the port located in the second sliding groove (452). The first base (45) is symmetrically provided with a seventh rotating seat (451) fixedly connected on two outer walls, a rotatable first arc block (46) is provided inside the seventh rotating seat (451), a fixedly connected eighth rotating seat (462) is provided on the side wall of the first arc block (46), the telescopic end of the fourth electric cylinder (445) is rotatably connected to the eighth rotating seat (462), an arc groove is provided on the inner wall of the first arc block (46), an axially distributed second pressure sensor is fixedly provided in the arc groove, and a rotatable first auxiliary wheel (461) is provided on the top of the second pressure sensor; A third bracket (47) is fixedly connected to the top of the third support plate (43), a first gas tank (471) is fixedly connected to the lower end of the third bracket (47), the first gas tank (471) is provided with first nozzles (472) distributed in an array, and the first nozzle (472) is provided with a first solenoid valve.
7. The composite pipe processing equipment with a conveying guide structure according to claim 6, characterized in that: The clamping mechanism (5) comprises a fifth support plate (51), a third pressure sensor is fixedly connected below the fifth support plate (51), a group of first clamping assemblies fixedly connected and two groups of second clamping assemblies movable are provided on the top of the fifth support plate (51), the first clamping assembly is located near the port of the electric roller (42), a second fixed block (517) is fixedly connected at the center of the top of the fifth support plate (51), the first clamping assembly comprises a second base (52), the second base (52) is fixedly connected to the top of the second fixed block (517), the second base (52) has the same structure as the first base (45), and two outer walls of the second base (52) are provided with rotatable second arc blocks (521).
8. The composite pipe processing equipment with a conveying guide structure according to claim 7, characterized in that: The second arc block (521) is similar in structure to the first arc block (46), except that a plurality of rotatable second electric rollers (522) are further arranged in the arc groove, the second electric rollers (522) and the first auxiliary wheel (461) are staggered, the second electric rollers (522) are located below the first auxiliary wheel (461), a symmetrically distributed ninth rotating seat (515) is fixedly arranged on the top of the fifth support plate (51), a rotatable fifth electric cylinder (516) is arranged in the ninth rotating seat (515), and the telescopic end of the fifth electric cylinder (516) is rotatably connected to the side wall of the second arc block (521); The fifth support plate (51) is provided with a third slide groove (511) and symmetrically distributed fourth slide grooves (513) at the top, the third slide groove (511) is located between the two fourth slide grooves (513), two slidable first sliders (512) are provided in the third slide groove (511), and two slidable second sliders (514) are provided in the fourth slide groove (513), the top of the first slider (512) is fixedly connected to the bottom of the second base (52), and the top of the second slider (514) is fixedly connected to the bottom of the ninth rotating seat (515).
9. The composite pipeline processing equipment with a conveying guide structure according to claim 8, characterized in that: Two opposite side walls of the fifth support plate (51) are each provided with two fixedly connected sixth support plates (53), a rotatable second threaded rod (531) is provided between the two sixth support plates (53), a third sliding block (532) with threaded engagement is provided on the second threaded rod (531), and a second motor (533) is fixedly connected and installed on the outer wall of one of the sixth support plates (53); The output shaft of the second motor (533) is fixedly connected to the second threaded rod (531); a third connecting rod (534) is fixedly connected between the first slider (512), the second slider (514) and the third slider (532) at the lower end of the second clamping assembly; the second support plate (11) is provided with a first groove through which the first electric cylinder (413) can pass; and the top of the base (1) is provided with a second groove through which the second connecting rod (441) can pass; A fifth bracket (54) is fixedly connected at the bottom of the fifth support plate (51), a second gas tank (541) is fixedly connected to the fifth bracket (54), the second gas tank (541) is provided with a second nozzle (542) distributed in an array, the second nozzle (542) is provided with a second solenoid valve, and a top of the fifth support plate (51) is provided with evenly distributed circular holes (518), the circular holes (518) are located between the second fixed block (517) and the third slide groove (511), and the second nozzle (542) passes through the circular holes (518) and extends to the top of the fifth support plate (51).
