Steel wire net rack composite insulation board and preparation method thereof

Through the design of the composite insulation board of the wire mesh frame, the combination of stainless steel or galvanized steel wire mesh and polystyrene particle insulation board and concrete layer is solved, and the problems of existing insulation materials are large intensified, complex installation and insufficient adhesion are achieved. Efficient insulation performance and structural strength, simplify the construction process and extend the service life.

CN119145574APending Publication Date: 2024-12-17HUBEI BANGNUO ENERGY SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411504678.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing insulation materials have problems such as high density, complex installation, large environmental impact, low structural strength, flammability and aging, and the adhesive strength of the composite insulation board is insufficient, which affects safety and service life.

Method used

Use wire mesh composite insulation board, including stainless steel or galvanized steel wire mesh, polystyrene particle insulation board and galvanized steel wire. The polystyrene particle insulation board is located between the wire mesh and the concrete layer, and the abdominal wire passes through the concrete layer and the polystyrene particles. The insulation board is welded and connected to form a high-strength composite structure.

Benefits of technology

It achieves excellent thermal insulation performance, improves structural strength and corrosion resistance, simplifies the construction process, extends service life and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a steel wire net frame composite insulation board and a preparation method thereof.The steel wire net frame composite insulation board comprises a steel wire net, a polyphenyl particle insulation board, web wires and a concrete layer, the polyphenyl particle insulation board is located between the steel wire net and the concrete layer, one end of each web wire sequentially penetrates through the concrete layer and the polyphenyl particle insulation board, and the other end of each web wire penetrates through the concrete layer. Welding connection with the steel wire mesh is realized; the preparation method of the insulation board comprises the following steps: a) laying the polyphenyl granule insulation board on the upper layer of the steel wire mesh; b) obliquely inserting a web wire into the polyphenyl granule insulation board, so that the bottom of the web wire is propped against the steel wire mesh, and the included angle between the web wire and the upper surface of the polyphenyl granule insulation board is 40-50 degrees; c) the bottom ends of the web wires are connected with the steel wire gauze in a welded mode, and meanwhile it is ensured that the tops of the web wires protrude out of the polyphenyl particle heat preservation plate; and d) pouring a concrete layer on one side, far away from the steel wire mesh, of the polyphenyl granule insulation board to form a composite insulation structure.
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Description

Technical Field

[0001] The invention relates to the technical field of building materials, and in particular to a steel wire grid composite insulation board and a preparation method thereof. Background Art

[0002] With the intensification of the global energy crisis and the improvement of environmental protection awareness, the construction industry has an increasingly urgent demand for thermal insulation materials. Especially under the promotion of energy conservation, emission reduction and green building concepts, high-efficiency thermal insulation materials have become the focus of market attention. Traditional thermal insulation materials, such as rock wool and glass wool, have certain thermal insulation effects, but they have disadvantages such as high density, complex installation and great impact on the environment. Lightweight thermal insulation materials such as polystyrene foam and polyurethane foam, although light in weight and good in thermal insulation performance, have low structural strength, are flammable, and are easily affected by the environment and age during long-term use, which reduces the thermal insulation effect and safety.

[0003] In addition, existing composite insulation panels often adopt a simple stacking method, such as directly sticking or fixing the insulation layer on the base wall. This method is not only difficult to construct, but also the bonding force between the insulation layer and the base wall is weak, which can easily cause the insulation layer to fall off, affecting the overall safety and service life of the building. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide a steel wire grid composite insulation board and a preparation method thereof.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is a wire mesh composite insulation board, comprising a steel mesh, a polystyrene particle insulation board, a belly wire, and a concrete layer. The polystyrene particle insulation board is located between the steel mesh and the concrete layer, and one end of the belly wire passes through the concrete layer and the polystyrene particle insulation board in sequence, and is welded to the steel mesh.

[0006] Furthermore, the steel wire mesh is made of stainless steel or galvanized steel wire, and the belly wire is made of galvanized steel wire.

[0007] Furthermore, the compressive strength of the concrete layer is not less than 20 MPa.

[0008] Furthermore, the density of the polystyrene particle insulation board is 15-30 kg / m 3 .

[0009] Furthermore, the angle between the web and the upper surface of the polystyrene particle insulation board is 40-50 degrees.

[0010] Furthermore, according to the above-mentioned method for preparing the thermal insulation board, the following steps are included:

[0011] a) Lay polystyrene particle insulation board on the upper layer of the steel wire mesh;

[0012] b) inserting the belly wire obliquely into the polystyrene particle insulation board so that the bottom of the belly wire abuts against the steel wire mesh, and the angle between the belly wire and the upper surface of the polystyrene particle insulation board is 40-50 degrees;

[0013] c) welding the bottom end of the web to the steel wire mesh, while ensuring that the top of the web protrudes out of the polystyrene particle insulation board;

[0014] d) pouring a concrete layer on the side of the polystyrene particle insulation board away from the wire mesh to form a composite insulation structure.

[0015] The advantages of the present invention compared with the prior art are:

[0016] 1) Excellent thermal insulation performance: Polystyrene particle insulation board has good thermal insulation performance and can effectively reduce the energy consumption of buildings.

[0017] 2) High strength: The combination of concrete layer and wire mesh makes the insulation board have high strength and can withstand greater external pressure.

[0018] 3) Corrosion resistance: The material selection of stainless steel or galvanized steel wire and galvanized steel wire improves the corrosion resistance of the insulation board and extends its service life.

[0019] 4) Convenient construction: The preparation method is simple, easy to operate, and easy to promote and apply. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The present invention is a structural schematic diagram of a steel wire grid composite insulation board and a preparation method thereof. Figure 1 ;

[0021] Figure 2 The present invention is a structural schematic diagram of a steel wire grid composite insulation board and a preparation method thereof. Figure 2 .

[0022] As shown in the figure: 1. Steel wire mesh, 2. Polystyrene particle insulation board, 3. Belly wire, 4. Concrete layer. DETAILED DESCRIPTION

[0023] The following is a further detailed description of a steel wire grid composite thermal insulation board and a preparation method thereof according to the present invention in conjunction with embodiments.

[0024] Example 1

[0025] A wire mesh composite insulation board comprises a wire mesh 1, a polystyrene particle insulation board 2, a web 3, and a concrete layer 4. The polystyrene particle insulation board 2 is located between the wire mesh 1 and the concrete layer 4. One end of the web 3 passes through the concrete layer 4 and the polystyrene particle insulation board 2 in sequence and is welded to the wire mesh 1.

[0026] Furthermore, the steel wire mesh 1 is made of stainless steel or galvanized steel wire, and the belly wire 3 is made of galvanized steel wire.

[0027] Furthermore, the compressive strength of the concrete layer 4 is not less than 20 MPa.

[0028] Furthermore, the density of the polystyrene particle insulation board 2 is 15 kg / m 3 .

[0029] Furthermore, the angle between the web 3 and the upper surface of the polystyrene particle insulation board 2 is 43 degrees.

[0030] The method for preparing the thermal insulation board comprises the following steps:

[0031] a) laying a polystyrene particle insulation board 2 on the upper layer of the steel wire mesh 1;

[0032] b) inserting the belly wire 3 obliquely into the polystyrene particle insulation board 2 so that the bottom of the belly wire 3 abuts against the steel wire mesh 1, and the angle between the belly wire 3 and the upper surface of the polystyrene particle insulation board 2 is 43 degrees;

[0033] c) welding the bottom end of the web 3 to the steel wire mesh 1, while ensuring that the top of the web 3 protrudes out of the polystyrene particle insulation board 2;

[0034] d) pouring a concrete layer 4 on the side of the polystyrene particle insulation board 2 away from the steel wire mesh 1 to form a composite insulation structure.

[0035] Example 1

[0036] A wire mesh composite insulation board comprises a wire mesh 1, a polystyrene particle insulation board 2, a web 3, and a concrete layer 4. The polystyrene particle insulation board 2 is located between the wire mesh 1 and the concrete layer 4. One end of the web 3 passes through the concrete layer 4 and the polystyrene particle insulation board 2 in sequence and is welded to the wire mesh 1.

[0037] Furthermore, the steel wire mesh 1 is made of stainless steel or galvanized steel wire, and the belly wire 3 is made of galvanized steel wire.

[0038] Furthermore, the compressive strength of the concrete layer 4 is not less than 20 MPa.

[0039] Furthermore, the density of the polystyrene particle insulation board 2 is 30 kg / m 3 .

[0040] Furthermore, the angle between the web 3 and the upper surface of the polystyrene particle insulation board 2 is 45 degrees.

[0041] The method for preparing the thermal insulation board comprises the following steps:

[0042] a) laying a polystyrene particle insulation board 2 on the upper layer of the steel wire mesh 1;

[0043] b) inserting the belly wire 3 obliquely into the polystyrene particle insulation board 2 so that the bottom of the belly wire 3 abuts against the steel wire mesh 1, and the angle between the belly wire 3 and the upper surface of the polystyrene particle insulation board 2 is 45 degrees;

[0044] c) welding the bottom end of the web 3 to the steel wire mesh 1, while ensuring that the top of the web 3 protrudes out of the polystyrene particle insulation board 2;

[0045] d) pouring a concrete layer 4 on the side of the polystyrene particle insulation board 2 away from the steel wire mesh 1 to form a composite insulation structure.

[0046] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A steel wire grid composite insulation board, characterized in that: The invention comprises a steel wire mesh (1), a polystyrene particle insulation board (2), a web (3), and a concrete layer (4); the polystyrene particle insulation board (2) is located between the steel wire mesh (1) and the concrete layer (4); one end of the web (3) passes through the concrete layer (4) and the polystyrene particle insulation board (2) in sequence, and is welded to the steel wire mesh (1).

2. The thermal insulation board according to claim 1, characterized in that: The steel wire mesh (1) is made of stainless steel or galvanized steel wire, and the web wire (3) is made of galvanized steel wire.

3. The thermal insulation board according to claim 1, characterized in that: The compressive strength of the concrete layer (4) is not less than 20 MPa.

4. The thermal insulation board according to claim 1, characterized in that: The density of the polystyrene particle insulation board (2) is 15-30 kg / m 3 .

5. The thermal insulation board according to claim 1, characterized in that: The included angle between the web (3) and the upper surface of the polystyrene particle insulation board (2) is 40-50 degrees.

6. The method for preparing the thermal insulation board according to any one of claims 1 to 5, characterized in that: The following steps are involved: a) laying a polystyrene particle insulation board (2) on the upper layer of the steel wire mesh (1); b) inserting the belly wire (3) obliquely into the polystyrene particle insulation board (2) so that the bottom of the belly wire (3) abuts against the steel wire mesh (1), and the angle between the belly wire (3) and the upper surface of the polystyrene particle insulation board (2) is 40-50 degrees; c) welding the bottom end of the web (3) to the steel wire mesh (1) while ensuring that the top of the web (3) protrudes from the polystyrene particle insulation board (2); d) pouring a concrete layer (4) on the side of the polystyrene particle insulation board (2) away from the steel wire mesh (1) to form a composite insulation structure.