A double-station paper inserting machine
By designing a dual-station paper insertion machine, the automatic loading, origami forming and insertion of insulated paper is integrated, which solves the problem of manual operation dependence in the prior art and improves production efficiency and quality.
Patent Information
- Application Number
- CN202411638572.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing motor interlayer insulating paper inserting machines rely on manual operation, resulting in high labor intensity and low production efficiency, and the integration of origami molding and insertion cannot be achieved.
A double-station paper insertion machine is designed, including a loading mechanism, a transfer mechanism, an integrated origami paper insertion mechanism and a paper roll feeding mechanism to realize the integration of automatic loading, origami forming and insertion of insulated paper.
It greatly reduces the labor intensity of workers, improves production efficiency, realizes high-quality insulating paper insertion, and has broad application prospects.
Smart Images

Figure CN119171711B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a double-station paper inserting machine, belonging to the technical field of new energy motor preparation. Background Art
[0002] At present, the interlayer insulation paper insertion machine is a mechanical equipment that inserts insulation paper of a certain shape into the interlayer of the stator core coil. The copper wire coils are evenly arranged along the circumferential direction on the core. Since both copper wire and copper wire are conductors, it is necessary to lay insulators between the copper wire coils to keep them isolated from each other to prevent conductivity.
[0003] In the existing motor interlayer insulation paper insertion machine, the insertion of insulation paper is basically done manually. The manual paper insertion workers have high labor intensity and are prone to fatigue, which further affects the quality of paper insertion, low production efficiency and increased labor costs of the employer. Even if there is paper insertion equipment, it is impossible to achieve integrated paper folding and insertion, there are few paper insertion stations, and there is still room for improvement in production efficiency.
[0004] In view of the above-mentioned defects, the present invention aims to create a double-station paper inserting machine to make it more valuable in industrial application. Summary of the invention
[0005] In order to solve the above technical problems, an object of the present invention is to provide a double-station paper inserting machine.
[0006] A double-station paper inserting machine of the present invention comprises a feeding mechanism and a transfer mechanism, wherein one side of the feeding mechanism is provided with a paper folding and paper inserting integrated mechanism and a paper roll feeding mechanism, and the transfer mechanism is erected just above the paper folding and paper inserting integrated mechanism and is perpendicular to the feeding mechanism direction; the paper folding and paper inserting integrated mechanism is located at the bottom of the paper inserting placement frame, and is provided with two left and right stacked ones, forming a double-station symmetrical structure, comprising a working platform, on the surface of the working platform are sequentially provided with a paper folding and paper feeding mechanism, a creasing and cutting mechanism, a folding and paper inserting integrated mechanism from one end close to the paper roll feeding device to the other end The paper folding mechanism is provided with a lifting and inserting paper mechanism below the paper folding mechanism, the indentation and cutting mechanism comprises an indentation and cutting cylinder fixed on the surface of the working platform, the output end of the indentation and cutting cylinder is connected to an indentation mounting block with a rectangular block structure, a matching indentation mold block is fixedly provided in front of the indentation mounting block, four vertical indentation grooves are provided on the surface of the indentation mold block, four indentation knives are fixedly provided at the front end of the indentation mounting block, the indentation knives and the indentation grooves are matched with each other, and the indentation knives are matched with each other. The creasing knife punches the insulating paper entering the creasing and cutting mechanism to produce creases, which is convenient for subsequent paper folding; the creasing mounting block is also provided with a cutting knife parallel to the creasing knife, and the cutting knife is located on the side close to the paper folding mechanism, which is used to cut the insulating paper while creasing the insulating paper, so as to enter the subsequent paper folding process; the paper folding mechanism includes a creasing mold arranged side by side with the creasing mold block, and the creasing mold is two symmetrically arranged block molds, and a gap cavity matching the required paper folding size is provided between the two. A lifting channel groove is also preset in the gap cavity, which is convenient for folding paper and lifting and forming and inserting it into the stator to be inserted; the gap cavity is telescopically retreated and is provided with an indentation plate and an indentation retreat plate, and the indentation plate and the indentation retreat plate are matched. The folded insulating paper is pushed into the gap cavity and abutted against the indentation retreat plate through the indentation plate, thereby completing the folding operation of the insulating paper, the end of the indentation plate is transmission-connected to the indentation plate driving cylinder, and the end of the indentation retreat plate is transmission-connected to the indentation retreat plate driving cylinder through the indentation retreat plate connecting piece. In actual use, when paper folding is required, the indentation plate driving cylinder drives the indentation plate to be inserted into the gap cavity and remain stationary, and then the indentation plate driving cylinder drives the indentation plate to move forward and extend into the gap cavity, and the folded insulating paper is pushed into the gap cavity and abutted against the indentation plate by the indentation plate, thereby completing the paper folding operation of the insulating paper. After the paper folding is completed, the indentation plate and the indentation plate retreat out of the gap cavity respectively, and the folded insulating paper is pushed up by the lifting and inserting paper mechanism to enter the next process;
[0007] Furthermore, an origami forming mold is also provided on the top of the indentation mold, and the origami forming mold includes an origami forming base, a vertical origami forming groove is provided inside the origami forming base, the origami forming groove and the lifting channel groove are matched and interconnected, so as to facilitate the lifting and lowering of the lifting rod, and a right origami block and a left origami block are fixedly provided on the front surface of the origami forming base, and an arc-shaped right origami guide slope and a left origami guide slope are respectively provided on the opposite side edges of the right origami block and the left origami block, which are respectively used for guiding the forming of the two sides of the insulating paper during origami, and left and right paper separation guide blocks are provided on the bottom surface of the origami forming base, and a protruding origami paper separation guide tooth is provided at the rear end of the left and right paper separation guide blocks, which are used for guiding and separating the two sides of the insulating paper lifted up from the bottom thereof, and the two sides are respectively guided by the right origami guide slope and the left origami guide slope to origami forming, and an insulating paper outlet pressure plate is also provided on the top of the origami forming base, and a lifting paper outlet hole is provided on the insulating paper outlet pressure plate. The insulating paper after origami forming is pushed out into the coil hole to be inserted into the stator.
[0008] Furthermore, the lifting and inserting paper mechanism includes a lifting motor, the top output end of the lifting motor is connected to a lifting transmission screw arranged in the vertical direction, the surface of the lifting transmission screw is sleeved with a lifting transmission slider, and a lifting rod arranged vertically upward is fixedly installed on the lifting transmission slider, and the lifting rod is matched with the lifting channel groove. It can be lifted up and down along the direction of the lifting channel groove to realize lifting, forming and inserting of origami;
[0009] Furthermore, the feeding mechanism includes a feeding conveyor belt arranged longitudinally in the horizontal direction, one end of the feeding conveyor belt is connected to the transmission motor, a feeding lifting mechanism is fixedly arranged below the middle position of the feeding conveyor belt, and a material rack is movably arranged on the surface of the feeding conveyor belt, and the material rack can be connected to the feeding lifting mechanism through pins. After the motor stator to be inserted with paper is installed on the surface of the material rack by the previous process at one end of the feeding conveyor belt, it is transported to the middle position by the feeding conveyor belt, and the feeding lifting mechanism lifts up to lift the material rack and the motor stator on its surface, so as to facilitate the subsequent transportation mechanism to grab and transport.
[0010] Furthermore, the transfer mechanism includes a transfer bracket mounted above the paper folding and paper inserting integrated mechanism, the top surface of the transfer bracket is provided with two parallel transfer guide rails in the horizontal direction, the surfaces of the two transfer guide rails are slidably connected with a horizontally arranged transfer installation cross plate, a transfer screw rod parallel to the transfer guide rail is provided on one side of one of the transfer guide rails, one end of the transfer screw rod is connected to the screw motor for transmission, a screw slider is provided on the transmission sleeve on the surface of the transfer screw rod, and the screw slider and the transfer installation cross plate are fixedly connected; a lifting servo slide rail is fixedly installed on the transfer installation cross plate in the vertical direction, the top of the lifting servo slide rail is connected to the lifting servo motor for transmission, a lifting installation plate is installed on the front surface of the lifting servo slide rail in the vertical direction, and a clamping claw pressure plate mechanism is installed on the lifting installation plate. The linkage of the transfer screw rod and the screw slider drives the clamping claw pressure plate mechanism to realize horizontal movement along the direction of the transfer guide rail, and the lifting servo slide rail drives the clamping claw pressure plate mechanism to realize up and down movement;
[0011] Furthermore, the clamping plate mechanism comprises a clamping cylinder fixedly mounted on the bottom of the lifting mounting plate, and a plurality of clamping claws are retractably connected to the outer edge of the bottom of the clamping cylinder for grabbing and transporting the stator to be inserted.
[0012] Furthermore, the clamping claw pressure plate mechanism also includes a downward pressure cylinder installed on the top of the lifting mounting plate, the top of the downward pressure cylinder is connected to a horizontal downward pressure top plate, a plurality of downward pressure guide pillars are arranged vertically downward on the edge of the downward pressure top plate, the bottom end of the downward pressure guide pillar is fixedly connected to the downward pressure bottom plate, the bottom surface of the downward pressure bottom plate is provided with a disc-shaped limiting pressure plate, and the lower surface of the limiting pressure plate is also provided with a concave circular limiting circular groove. It is used to limit the top length of the insulating paper inserted into the stator to be inserted;
[0013] Furthermore, the paper roll feeding mechanism includes two sets of symmetrically arranged paper winding discs and paper roll feeding devices, the paper roll feeding device includes two paper roll feeding active rollers and paper roll feeding auxiliary rollers arranged in parallel in the vertical direction, and the bottom of the paper roll feeding active roller is connected to the paper roll feeding motor by transmission. The paper roll feeding motor drives the paper roll feeding active roller to rotate, and the friction between the paper roll feeding active roller and the paper roll feeding auxiliary roller drives the insulating paper on the paper winding disc to be fed into the paper folding and paper inserting integrated mechanism for the next process;
[0014] Furthermore, the paper folding feeding mechanism comprises two paper folding feeding active rollers and paper folding feeding auxiliary rollers arranged in parallel in the vertical direction, and a driving motor is installed at the bottom of the paper folding feeding active roller to drive the paper folding feeding mechanism to feed the insulating paper into the creasing and cutting mechanism;
[0015] Furthermore, the paper folding feeding mechanism also includes a paper feed guide plate for connecting to the inlet of the creasing and cutting mechanism. The paper feed guide plates are symmetrically arranged in two pieces, and a slot for the insulating paper to pass through is formed between the two paper feed guide plates. A guide horn is also provided at the inlet end of the paper feed guide plate. It is used for precise guidance of the insulating paper when it enters;
[0016] A buffer spring is also sleeved on the output end of the indentation and cutting cylinder to prevent excessive punching and damage to the insulating paper during the indentation process.
[0017] By means of the above scheme, the present invention has at least the following advantages:
[0018] The double-station paper inserting machine of the present invention realizes the integration of feeding, paper folding and paper inserting. The paper inserting adopts a double-station design, which can realize rapid production, greatly reduces the labor intensity of workers, saves manpower, has high production quality, and has broad application prospects.
[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the double-station paper inserting machine of the present invention;
[0022] Figure 2 It is a three-dimensional structural schematic diagram of the feeding mechanism in the double-station paper inserting machine of the present invention;
[0023] Figure 3 It is a three-dimensional structural schematic diagram of the transfer mechanism in the double-station paper inserting machine of the present invention;
[0024] Figure 4 It is a three-dimensional structural schematic diagram of the clamping claw pressing plate mechanism in the double-station paper inserting machine of the present invention;
[0025] Figure 5 It is a schematic diagram of the assembly structure of the paper roll feeding mechanism and the paper folding and paper inserting integrated mechanism in the double-station paper inserting machine of the present invention;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of a paper roll feeding device in a double-station paper inserting machine of the present invention;
[0027] Figure 7 It is a three-dimensional structural schematic diagram of the paper folding and paper inserting integrated mechanism in the double-station paper inserting machine of the present invention;
[0028] Figure 8 It is a cross-sectional stereoscopic view of the paper folding and paper inserting integrated mechanism in the double-station paper inserting machine of the present invention;
[0029] Fig. 9 It is a cross-sectional plan view of the paper folding and paper inserting integrated mechanism in the double-station paper inserting machine of the present invention;
[0030] Fig.10 It is a schematic diagram of the internal three-dimensional structure of the paper folding and paper inserting integrated mechanism in the double-station paper inserting machine of the present invention;
[0031] Fig.11 It is a three-dimensional structural schematic diagram of the paper folding forming mold in the double-station paper inserting machine of the present invention;
[0032] Fig.12 It is a schematic diagram of the parts structure of the paper folding forming mold in the double-station paper inserting machine of the present invention;
[0033] Fig.13 It is a schematic diagram of the parts structure of the paper folding forming mold in the double-station paper inserting machine of the present invention;
[0034] Fig.14 It is a schematic diagram of the parts structure of the paper folding forming mold in the double-station paper inserting machine of the present invention;
[0035] Among them, in the figure:
[0036] 1. Loading mechanism; 2. Transfer mechanism; 3. Paper roll feeding mechanism; 4. Paper folding and paper inserting integrated mechanism; 5. Stator to be inserted; 6. Insulating paper; 7. Paper inserting placement rack; 8. Formed insulating paper;
[0037] 11. Feeding conveyor belt; 12. Transmission motor; 13. Feeding lifting mechanism; 14. Material rack;
[0038] 21. Transfer bracket; 22. Transfer screw; 23. Screw motor; 24. Screw slider; 25. Transfer installation horizontal plate; 26. Transfer guide rail; 27. Lifting servo slide rail; 28. Lifting servo motor; 29. Lifting installation plate;
[0039] 291, clamping jaw and pressing plate mechanism;
[0040] 2911, clamping claw cylinder; 2912, clamping claw; 2913, pressing down cylinder; 2914, pressing down top plate; 2915, pressing down guide column; 2916, pressing down bottom plate; 2917, limiting pressure plate; 2918, limiting circular groove;
[0041] 31. Paper winding disc; 32. Paper roll feeding device;
[0042] 321, paper roll feeding motor; 322, paper roll feeding active roller; 323, paper roll feeding auxiliary roller;
[0043] 41. Working platform; 42. Paper folding and feeding mechanism; 43. Creasing and cutting mechanism; 44. Paper folding mechanism; 45. Lifting and paper inserting mechanism;
[0044] 421, active roller for folding and feeding paper; 422, auxiliary roller for folding and feeding paper; 423, paper feeding guide plate; 4231, guide bell mouth;
[0045] 431, indentation cutting cylinder; 432, indentation mounting block; 433, buffer spring; 434, indentation die block;
[0046] 4321, creasing knife; 4322, cutting knife;
[0047] 4341, indentation groove;
[0048] 441. Indentation plate driving cylinder; 442. Indentation plate; 443. Indentation concession plate driving cylinder; 444. Indentation concession plate connecting piece; 445. Indentation concession plate; 446. Indentation mold; 447. Lifting channel groove; 448. Origami forming mold;
[0049] 4451, gap cavity;
[0050] 4481, paper folding forming base; 44811, paper folding forming groove; 4482, right paper folding block; 44821, right paper folding guide slope; 4483, left paper folding block; 44831, left paper folding guide slope; 4484, left and right paper separation guide blocks; 44841, paper folding paper separation guide teeth; 4485, insulation paper outlet pressure plate; 44851, lifting paper outlet hole;
[0051] 451, lifting motor; 452, lifting transmission screw rod; 453, lifting transmission slider; 454, lifting rod. DETAILED DESCRIPTION
[0052] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0053] See also Figure 1 A double-station paper inserting machine according to a preferred embodiment of the present invention comprises a feeding mechanism 1 and a transfer mechanism 2. A paper folding and paper inserting integrated mechanism 4 and a paper roll feeding mechanism 3 are arranged on one side of the feeding mechanism 1. The transfer mechanism 2 is arranged directly above the paper folding and paper inserting integrated mechanism 4 and is perpendicular to the feeding mechanism 1.
[0054] See also Figure 2The feeding mechanism 1 includes a feeding conveyor belt 11 longitudinally arranged in the horizontal direction, one end of the feeding conveyor belt 11 is connected to the transmission motor 12, a feeding lifting mechanism 13 is fixedly arranged below the middle position of the feeding conveyor belt 11, and a material rack 14 is movably arranged on the surface of the feeding conveyor belt 11, and the material rack 14 can be connected to the feeding lifting mechanism 13 through pins; after the motor stator to be inserted with paper is installed and placed on the surface of the material rack 14 in the previous process at one end of the feeding conveyor belt 11, it is transported to the middle position by the feeding conveyor belt 11, and the feeding lifting mechanism 13 lifts up to lift the material rack 14 and the motor stator on its surface, so as to facilitate the subsequent transfer mechanism 2 to grab and transfer.
[0055] See also Figure 3 The transfer mechanism 2 includes a transfer bracket 21 mounted above the paper folding and paper inserting integrated mechanism 4, and the top surface of the transfer bracket 21 is provided with two transfer guide rails 26 parallel to each other in the horizontal direction. The surfaces of the two transfer guide rails 26 are slidably connected with a horizontally arranged transfer installation cross plate 25, and a transfer screw rod 22 parallel to the transfer guide rail 26 is provided on one side of one of the transfer guide rails 26, and one end of the transfer screw rod 22 is connected to the screw motor 23 for transmission, and a screw slider 24 is provided on the surface of the transfer screw rod 22 for transmission, and the screw slider 24 and the transfer installation cross plate 25 are fixedly connected. A lifting servo slide rail 27 is fixedly installed on the transfer installation horizontal plate 25 in the vertical direction, and the top of the lifting servo slide rail 27 is connected to the lifting servo motor 28 in transmission. A lifting installation plate 29 is installed on the front surface of the lifting servo slide rail 27 in the vertical direction, and a clamping claw pressure plate mechanism 291 is installed on the lifting installation plate 29; through the linkage of the transfer screw rod 22 and the screw rod slider 24, the clamping claw pressure plate mechanism 291 is driven to move horizontally along the direction of the transfer guide rail 26, and the clamping claw pressure plate mechanism 291 is driven by the lifting servo slide rail 27 to move up and down;
[0056] See also Figure 4 The clamping plate mechanism 291 includes a clamping cylinder 2911 fixedly mounted on the bottom of the lifting mounting plate 29, and a plurality of clamping claws 2912 are retractably connected to the outer edge of the bottom of the clamping cylinder 2911 for grabbing and transporting the stator 5 to be inserted; the clamping plate mechanism 291 also includes a downward pressure cylinder 2913 mounted on the top of the lifting mounting plate 29, and a horizontally arranged downward pressure top plate 2914 is connected to the top of the downward pressure cylinder 2913 for transmission, and a plurality of downward pressure guide pillars 2915 are vertically arranged downward on the edge of the downward pressure top plate 2914, and a downward pressure bottom plate 2916 is fixedly connected to the bottom end of the downward pressure guide pillar 2915, and a disc-shaped limiting pressure plate 2917 is arranged on the bottom surface of the lower pressure bottom plate 2916, and a concave circular limiting circular groove 2918 is also arranged on the lower surface of the limiting pressure plate 2917 for limiting the top length of the insulating paper inserted into the stator 5 to be inserted;
[0057] See also Figure 5 and Figure 6 The paper roll feeding mechanism 3 includes two sets of symmetrically arranged paper winding discs 31 and paper roll feeding devices 32. The paper roll feeding device 32 includes two paper roll feeding active rollers 322 and paper roll feeding auxiliary rollers 323 arranged in parallel in the vertical direction. The bottom of the paper roll feeding active roller 322 is connected to the paper roll feeding motor 321. The paper roll feeding active roller 322 is driven to rotate by the paper roll feeding motor 321. The friction between the paper roll feeding active roller 322 and the paper roll feeding auxiliary roller 323 drives the insulating paper 6 on the paper winding disc 31 to be fed into the paper folding and paper inserting integrated mechanism 4 for the next process;
[0058] See also Figures 7 to 10 The paper folding and paper inserting integrated mechanism 4 is located at the bottom of the paper inserting placement frame 7, and is provided with two symmetrical left and right sides to form a double-station symmetrical structure, including a working platform 41, on the surface of the working platform 41, from one end close to the paper roll feeding device 32 to the other end, a paper folding and paper feeding mechanism 42, a creasing and cutting mechanism 43, and a paper folding mechanism 44 are sequentially arranged, and a lifting and paper inserting mechanism 45 is also arranged below the paper folding mechanism 44, and the creasing and cutting mechanism 43 includes a creasing and cutting cylinder 431 fixed on the surface of the working platform 41, and the output end of the creasing and cutting cylinder 431 is transmission-connected to an indentation mounting block 432 of a rectangular block structure, and a block matching with it is fixedly arranged in front of the indentation mounting block 432 A creasing mold block 434 is provided, and four vertical creasing grooves 4341 are provided on the surface of the creasing mold block 434. Four creasing knives 4321 are fixedly provided at the front end of the creasing mounting block 432. The creasing knives 4321 and the creasing grooves 4341 are matched with each other. The insulating paper entering the creasing cutting mechanism 43 is punched and creased by the creasing knives 4321 to facilitate subsequent paper folding and forming. A cutting knife 4322 is also provided on the creasing mounting block 432 in parallel with the creasing knife 4321. The cutting knife 4322 is located on a side close to the paper folding mechanism 44, and is used to cut and cut the insulating paper while creasing the insulating paper, so as to enter the subsequent paper folding process.
[0059] The paper folding mechanism 44 includes an indentation mold 446 arranged side by side with the indentation mold block 434. The indentation mold 446 is two symmetrically arranged block molds, and a gap cavity 4451 matching the required paper folding size is provided between the two. A lifting channel groove 447 is also preset in the gap cavity 4451 to facilitate paper folding and lifting and forming and inserting into the stator 5 to be inserted. The gap cavity 4451 is telescopically retreated and provided with an indentation plate 442 and an indentation retreat plate 445. The indentation plate 442 and the indentation retreat plate 445 are matched. The folded insulating paper is pushed into the gap cavity 4451 and abutted against the indentation retreat plate 445 by the indentation plate 442, thereby completing the paper folding operation of the insulating paper. The end of the indentation plate 442 and the indentation plate driving cylinder 441 transmission connection, the end of the indentation concession plate 445 is transmission connected between the indentation concession plate connecting piece 444 and the indentation concession plate driving cylinder 443. In actual use, when paper folding is required, the indentation concession plate driving cylinder 443 drives the indentation concession plate 445 to be inserted into the gap cavity 4451 and remain stationary, and then the indentation plate driving cylinder 441 drives the indentation plate 442 to advance and extend into the gap cavity 4451, and the folded insulating paper is pushed into the gap cavity 4451 and abutted against the indentation concession plate 445 by the indentation plate 442, thereby completing the paper folding operation of the insulating paper. After the paper folding is completed, the indentation plate 442 and the indentation concession plate 445 respectively retreat from the gap cavity 4451, and the folded insulating paper is pushed up by the lifting and inserting paper mechanism 45 to enter the next process;
[0060] The lifting and inserting paper mechanism 45 includes a lifting motor 451, the top output end of the lifting motor 451 is connected to a lifting transmission screw 452 arranged in the vertical direction, the surface of the lifting transmission screw 452 is sleeved with a lifting transmission slider 453, and a lifting rod 454 arranged vertically upward is fixedly installed on the lifting transmission slider 453. The lifting rod 454 is matched with the lifting channel groove 447 and can be lifted up and down along the direction of the lifting channel groove 447 to realize lifting, forming and inserting of origami;
[0061] See also Figures 11 to 14The top of the indentation mold 446 is also provided with an origami forming mold 448, and the origami forming mold 448 includes an origami forming base 4481, and a vertical origami forming groove 44811 is provided inside the origami forming base 4481, and the origami forming groove 44811 and the lifting channel groove 447 are matched and arranged, and the two are interconnected, so as to facilitate the lifting and lowering of the lifting rod 454, and a right origami block 4482 and a left origami block 4483 are fixedly provided on the front surface of the origami forming base 4481, and the right origami block 4482 and the left origami block 4483 are respectively provided with an arc-shaped right origami guide slope 44821 and a left origami guide slope 4483 on the opposite side edges. 1, respectively used for guiding the two sides of the insulating paper during paper folding, a left and right paper separation guide block 4484 is provided on the bottom surface of the paper folding forming base 4481, and a protruding paper folding paper separation guide tooth 44841 is provided at the rear end of the left and right paper separation guide block 4484, which is used to guide the two sides of the insulating paper lifted up from the bottom and then separate them, and are guided by the right paper folding guide slope 44821 and the left paper folding guide slope 44831 for paper folding forming, respectively. The top of the paper folding forming base 4481 is also covered with an insulating paper outlet pressure plate 4485, and a lifting paper outlet hole 44851 is provided on the insulating paper outlet pressure plate 4485, which is used for the insulating paper after paper folding to be pushed out into the coil hole to be inserted into the stator 5.
[0062] The folding paper feeding mechanism 42 includes two folding paper feeding active rollers 421 and folding paper feeding auxiliary rollers 422 arranged in parallel in the vertical direction. A driving motor is installed at the bottom of the folding paper feeding active roller 421, which is used to drive the folding paper feeding mechanism to feed the insulating paper into the creasing and cutting mechanism 43; the folding paper feeding mechanism 42 also includes a paper feed guide plate 423 for connecting the entrance of the creasing and cutting mechanism 43. There are two symmetrically arranged paper feed guide plates 423, and a seam for the insulating paper to pass through is formed between the two paper feed guide plates 423. A guide horn 4231 is also provided at the entrance end of the paper feed guide plate 423 for precise guidance of the insulating paper when entering;
[0063] The output end of the indentation cutting cylinder 431 is also provided with a buffer spring 433, which is used to prevent excessive punching and damage to the insulating paper during the indentation process;
[0064] The working principle of the present invention is as follows:
[0065] During the actual use of the double-station paper inserting machine of the present invention, the stator 5 to be inserted is first installed on the surface of the material rack 14 at one end of the feeding conveyor belt 11 by the previous process, and then transported to the middle position by the feeding conveyor belt 11. The feeding lifting mechanism 13 lifts the material rack 14 and the stator 5 to be inserted on its surface upward to lift it up, so as to facilitate the subsequent transportation mechanism 2 to grab and transport it. Then, through the linkage of the transportation screw rod 22 and the screw rod slider 24, the clamping claw pressure plate mechanism 291 is driven to move horizontally along the direction of the transportation guide rail 26, and the clamping claw pressure plate mechanism 291 is driven to move up and down by the lifting servo slide rail 27. After moving to the top of the stator 5 to be inserted that has been lifted up, it is grabbed by the clamping claw 2912 and transported to the paper folding and paper inserting integrated machine. The paper insertion placement frame 7 above the structure 4 is then pressed down on the bottom plate 2916 for a certain distance to ensure that the limiting circular groove 2918 on the lower surface of the limiting pressure plate 2917 limits the top length of the insulating paper inserted into the stator 5 to be inserted; then, the paper roll feeding motor 321 drives the paper roll feeding active roller 322 to rotate, and the friction between the paper roll feeding active roller 322 and the paper roll feeding auxiliary roller 323 is used to drive the insulating paper 6 on the paper winding disk 31 to be fed into the paper folding and paper inserting integrated mechanism 4, and the insulating paper 6 entering the paper folding and paper inserting integrated mechanism 4 enters the indentation cutting mechanism 43 through the paper feeding guide plate 423, and the insulating paper entering the indentation cutting mechanism 43 is punched by the indentation knife 4321 to produce a crease, which is convenient for subsequent paper folding The insulating paper is cut into shape by the cutting shears 4322 while being indented, and the insulating paper is cut and cut into the subsequent paper folding mechanism 44; when paper folding is required, the indentation retreat plate driving cylinder 443 drives the indentation retreat plate 445 to be inserted into the gap cavity 4451 and remain stationary, and then the indentation plate driving cylinder 441 drives the indentation plate 442 to advance and extend into the gap cavity 4451, and the folded insulating paper is pushed into the gap cavity 4451 and abutted against the indentation retreat plate 445 by the indentation plate 442, thereby completing the paper folding operation of the insulating paper. After the paper folding is completed, the indentation plate 442 and the indentation retreat plate 445 respectively retreat out of the gap cavity 4451, and the folded insulating paper is pushed up into the paper folding forming mold 448 by the lifting and inserting paper mechanism 45, During the jacking process, the right origami guide slope 44821 and the left origami guide slope 44831 on the opposite side edges of the right origami block 4482 and the left origami block 4483 are used to guide and shape the two sides of the insulating paper during folding, and the forming effect of the origami forming groove 44811 is cooperated to complete the folding to obtain the formed insulating paper 8, and finally, under the jacking of the lifting rod 454, the formed insulating paper 8 is inserted into the coil slot to be inserted into the stator 5. For each pair inserted at the double station, the turntable on the surface of the paper insertion placement rack 7 rotates one scale to insert the next pair of formed insulating paper 8. After all the insertion processes are completed, the transfer mechanism 2 is used to grab and place it on the feeding mechanism 1 to unload from the other end, and the reciprocating cycle is completed to complete the automatic paper insertion of the motor stator.
[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A double-station paper inserting machine, comprising a feeding mechanism for transferring the stator to be inserted to a subsequent transfer mechanism for grabbing; a transfer mechanism for grabbing the stator to be inserted and transferring it to a paper inserting placement rack above the paper folding and paper inserting integrated mechanism, characterized in that: One side of the feeding mechanism is provided with a paper folding and paper inserting integrated mechanism and a paper roll feeding mechanism, and the insulating paper is fed into the paper folding and paper inserting integrated mechanism by means of the paper roll feeding mechanism, and the transfer mechanism is erected just above the paper folding and paper inserting integrated mechanism and is perpendicular to the direction of the feeding mechanism; the paper folding and paper inserting integrated mechanism comprises a working platform, and on the surface of the working platform, from one end close to the paper roll feeding device to the other end, a paper folding and paper inserting integrated mechanism for feeding insulating paper into the indentation and cutting mechanism, a paper folding and paper feeding mechanism for punching the insulating paper to produce creases to facilitate subsequent paper folding and forming, and a paper folding mechanism for folding the insulating paper are arranged in sequence, and a lifting and paper inserting mechanism is also arranged below the paper folding mechanism for pushing the folded insulating paper up into the paper folding forming mold, and the indentation and cutting mechanism comprises an indentation and cutting cylinder fixed on the surface of the working platform, and the output end of the indentation and cutting cylinder is transmission-connected with a An indentation mounting block of a rectangular block structure, wherein an indentation mold block matched with the indentation mounting block is fixedly arranged in front of the indentation mounting block, and four vertical indentation grooves are arranged on the surface of the indentation mold block, and four indentation knives are fixedly arranged at the front end of the indentation mounting block, and the indentation knives and the indentation grooves are matched with each other, and the paper folding mechanism comprises an indentation mold arranged side by side with the indentation mold block, and the indentation mold is two symmetrically arranged block molds, and a gap cavity matching the required origami size is arranged between the two, and a lifting channel groove is also preset in the gap cavity, and the gap cavity is telescopically provided with an indentation plate and an indentation concession plate, and the indentation plate and the indentation concession plate are matched with each other, and the end of the indentation plate is transmission-connected to the indentation plate driving cylinder, and the end of the indentation concession plate is transmission-connected to the indentation concession plate driving cylinder through the indentation concession plate connecting piece.
2. A double-station paper inserting machine according to claim 1, characterized in that: An origami forming mold is also provided on the top of the indentation mold, and the origami forming mold includes an origami forming base, a vertical origami forming groove is provided inside the origami forming base, and the origami forming groove and the lifting channel groove are matched with each other. A right origami block and a left origami block are fixedly provided on the front surface of the origami forming base, and arc-shaped right origami guide slopes and left origami guide slopes are respectively provided on the opposite side edges of the right origami block and the left origami block, and left origami guide slopes are respectively provided on the bottom surface of the origami forming base. A protruding origami paper separating guide tooth is provided at the rear end of the left and right paper separating guide blocks, and an insulating paper outlet pressure plate is also provided on the top of the origami forming base, and a lifting paper outlet hole is provided on the insulating paper outlet pressure plate.
3. A double-station paper inserting machine according to claim 1, characterized in that: The lifting and paper inserting mechanism includes a lifting motor, and the top output end of the lifting motor is transmission-connected to a lifting transmission screw rod arranged in the vertical direction, and a lifting transmission slider is sleeved on the surface of the lifting transmission screw rod, and a lifting rod arranged vertically upward is fixedly installed on the lifting transmission slider, and the lifting rod is matched with the lifting channel groove.
4. The double-station paper inserting machine according to claim 1, characterized in that: The feeding mechanism includes a feeding conveyor belt longitudinally arranged in the horizontal direction, one end of the feeding conveyor belt is drivingly connected to the transmission motor, a feeding lifting mechanism is fixedly arranged below the middle position of the feeding conveyor belt, and a material rack is movably arranged on the surface of the feeding conveyor belt, and the material rack can be clamped with the feeding lifting mechanism by pins.
5. The double-station paper inserting machine according to claim 1, characterized in that: The transfer mechanism includes a transfer bracket mounted above the paper folding and paper inserting integrated mechanism, the top surface of the transfer bracket is provided with two parallel transfer guide rails in the horizontal direction, the surfaces of the two transfer guide rails are slidably connected with a horizontally arranged transfer installation cross plate, a transfer screw rod parallel to the transfer guide rail is provided on one side of one of the transfer guide rails, one end of the transfer screw rod is connected to the screw motor for transmission, a screw slider is provided on the transmission sleeve on the surface of the transfer screw rod, the screw slider and the transfer installation cross plate are fixedly connected; a lifting servo slide rail is fixedly installed on the transfer installation cross plate in the vertical direction, the top of the lifting servo slide rail is connected to the lifting servo motor for transmission, a lifting installation plate is installed on the front surface of the lifting servo slide rail in the vertical direction, and a clamping claw pressure plate mechanism is installed on the lifting installation plate.
6. A double-station paper inserting machine according to claim 5, characterized in that: The clamping claw pressing plate mechanism comprises a clamping claw cylinder fixedly mounted on the bottom of the lifting mounting plate, and a plurality of clamping claws are telescopically connected to the outer edge of the bottom of the clamping claw cylinder.
7. The double-station paper inserting machine according to claim 5, characterized in that: The clamping jaw pressure plate mechanism also includes a downward pressure cylinder installed on the top of the lifting mounting plate, the top of the downward pressure cylinder is transmission-connected to a horizontally arranged downward pressure top plate, a plurality of downward pressure guide pillars are vertically downwardly arranged at the edge of the downward pressure top plate, the bottom ends of the downward pressure guide pillars are fixedly connected to a downward pressure bottom plate, a disc-shaped limiting pressure plate is arranged on the bottom surface of the downward pressure bottom plate, and a concave circular limiting circular groove is also arranged on the lower surface of the limiting pressure plate.
8. The double-station paper inserting machine according to claim 1, characterized in that: The paper roll feeding mechanism includes two sets of symmetrically arranged paper winding discs and paper roll feeding devices, the paper roll feeding device includes two paper roll feeding active rollers and paper roll feeding auxiliary rollers arranged in parallel in the vertical direction, and the bottom of the paper roll feeding active roller is drivingly connected to the paper roll feeding motor.
9. The double-station paper inserting machine according to claim 1, characterized in that: The paper folding and feeding mechanism comprises two paper folding and feeding active rollers and a paper folding and feeding auxiliary roller which are arranged in parallel in the vertical direction, and a driving motor is installed at the bottom of the paper folding and feeding active roller.
10. The double-station paper inserting machine according to claim 1, characterized in that: The paper folding and feeding mechanism also includes a paper feed guide plate for connecting to the inlet of the creasing and cutting mechanism. The paper feed guide plates have two symmetrically arranged paper feed guide plates, and a seam for insulating paper to pass through is formed between the two paper feed guide plates. A guide horn is also provided at the inlet end of the paper feed guide plate.
Citation Information
Patent Citations
Insulating paper assembling equipment
CN111865018A
Paper inserting equipment
CN115549416A