Automatic press-fitting mechanism for laser chip
By designing an automated laser chip pressing mechanism, using electric push rods and deflection mechanisms to realize batch pressing of laser chips, the problems of low manual pressing efficiency and poor accuracy are solved, and the production efficiency and product quality are significantly improved.
Patent Information
- Application Number
- CN202411533003.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2024-12-27
AI Technical Summary
The current laser chip testing phase pressing operation relies on manual operations, resulting in low efficiency, high labor intensity and difficult to ensure precise control of pressing position and pressure, affecting production efficiency and product quality.
An automatic pressing mechanism including the main seat body, an electric push rod, a floating connection mechanism, a deflection mechanism and a pressing block is designed. The automatic batch pressing mechanism of the laser chip is realized through the electric push rod driving deflection mechanism to ensure the pressing position and Precise control of pressure.
It significantly improves work efficiency, reduces workers' labor intensity, ensures pressing accuracy, thereby improving production efficiency and product quality stability.
Smart Images

Figure CN119188231A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of laser chip testing equipment, and in particular to an automatic laser chip pressing mechanism with a waterproof function. Background Art
[0002] At present, the press-fitting operation in the laser chip testing phase still relies on traditional manual press-fitting machines, which are carried out one by one. This is not only highly dependent on the operator's experience and judgment, but also leads to a significant increase in labor intensity, low efficiency, and time-consuming and labor-intensive. More importantly, the precise control of the press-fitting position and pressure is challenging and difficult to guarantee, which in turn affects the overall production efficiency and product quality.
[0003] Therefore, it is necessary to explore automated and intelligent pressing solutions to improve production efficiency and consistency. Summary of the invention
[0004] The purpose of the present invention is to provide a laser chip automatic pressing mechanism with high automation and improved work efficiency.
[0005] To achieve the aforementioned objectives, the present invention adopts the following technical solutions: a laser chip automatic pressing mechanism, comprising a main seat body, an electric push rod, a floating connection mechanism, a deflection mechanism and a plurality of clamping blocks, wherein the front end of the electric push rod is rotatably connected to the main seat body, and the rear end is provided with a connecting rod that can be telescoped forward and backward, the floating connection mechanism is connected between the connecting rod and the deflection mechanism, a plurality of the clamping blocks are installed on the deflection mechanism in a spaced arrangement on the left and right, and the deflection mechanism is rotatably installed on the main seat body, and under the action of the electric push rod, the deflection mechanism can rotate up and down, thereby driving the plurality of the clamping blocks to be pressed downward onto a row of laser chips spaced apart on the test device.
[0006] A further improvement is that the deflection mechanism includes a deflection block, an upper fixed block and a lower fixed block, the deflection block is rotatably mounted on the main seat body, the upper fixed block is rotatably mounted on the deflection block, the lower fixed block is fixed to the upper fixed block, and a plurality of the clamping blocks are installed on the lower fixed block at intervals on the left and right.
[0007] As a further improvement, the deflection block includes a main body and a boss extending forward from the upper end of the main body, the main body is rotatably mounted on the main seat body, and the upper fixed block is rotatably mounted on the boss.
[0008] As a further improvement, the deflection mechanism further comprises an upper rotating shaft, a concave-convex structure cooperating with each other is provided between the boss and the upper fixed block, and the upper rotating shaft passes through the concave-convex structure.
[0009] As a further improvement, the deflection mechanism also includes a lower rotating shaft, the main seat body is provided with a movable hole, one end of the lower rotating shaft is mounted on the lower fixed block, and the other end is restricted in the movable hole to move up and down and forward and backward.
[0010] As a further improvement, the movable hole extends obliquely downward and backward, and its inner wall is provided with a curved surface and a slope located in front of the curved surface.
[0011] As a further improvement, the main seat body includes a bottom plate and a pair of pivot blocks installed on the left and right sides of the bottom plate, and the movable hole is arranged on the pivot blocks.
[0012] As a further improvement, the pivot block is provided with a circular hole, the left and right sides of the deflection block are protruding with circular shafts, the circular shafts are inserted into the circular holes, and the deflection block is configured to rotate around the circular shafts.
[0013] As a further improvement, the front end of the electric push rod is fixedly connected to the main seat body via a bracket, the bracket is a U-shaped sheet, and the electric push rod can rotate relative to the bracket.
[0014] A further improvement is that the main seat body includes a bottom plate, a vertical plate and a pair of side plates, the bottom plate is horizontally arranged, the vertical plate and the side plates are vertically arranged respectively, the front ends of the two side plates are vertically fixedly connected to the left and right ends of the vertical plate, the three form a U shape, and the bracket is installed on the vertical plate.
[0015] The automatic laser chip press-fitting mechanism of the present invention can automatically and efficiently complete the batch press-fitting operation of laser chips, significantly reducing the labor intensity and workload of workers and greatly improving work efficiency. At the same time, it can ensure the precise control of the press-fitting position and pressure, effectively avoiding the uncertainty in the traditional method, thereby further improving production efficiency and the stability and reliability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the automatic press-fitting mechanism for laser chips of the present invention.
[0017] Figure 2 This is a three-dimensional diagram of the automatic press-fitting mechanism for laser chips of the present invention from another angle.
[0018] Figure 3 It is a three-dimensional exploded view of the automatic press-fitting mechanism for laser chips of the present invention.
[0019] Figure 4 It is a three-dimensional diagram of the deflection block of the automatic press-fitting mechanism for the laser chip of the present invention.
[0020] Figure 5 The present invention is a three-dimensional diagram of a testing device used in conjunction with the automatic press-fitting mechanism for laser chips of the present invention. DETAILED DESCRIPTION
[0021] See also Figures 1 to 5 As shown, the embodiment of the present invention discloses a laser chip automatic press-fitting mechanism 100 , which includes a main body 10 , an electric push rod 20 , a floating connection mechanism 30 , a deflection mechanism 40 , a plurality of pressing blocks 50 and an auxiliary device 60 .
[0022] The main body 10 includes a bottom plate 11, a vertical plate 12, a pair of side plates 13 and a pair of pivot blocks 14. The vertical plate 12 and the side plates 13 are fixed to the front end of the bottom plate 11, and the pivot block 14 is located at the rear end of the bottom plate 11. The bottom plate 11 is horizontally arranged, the vertical plate 12 and the side plates 13 are arranged vertically, and the lower ends are fixed to the upper surface of the bottom plate 11 respectively. The front ends of the two side plates 13 are vertically fixedly connected to the left and right ends of the vertical plate 12, and the three form a U shape. The pair of pivot blocks 14 are arranged opposite to each other on the left and right sides, and a part of each pivot block 14 is fixed to the bottom plate 11, and the other part is fixed to the test device 200. The pivot block 14 is divided into two parts for easy manufacturing. It includes a first pivot block 141 and a second pivot block 142 that are attached to each other. The first pivot block 141 is provided with a circular hole 143 that passes through the first pivot block 141 on the left and right sides. The second pivot block 142 is provided with a movable hole 144 that passes through the second pivot block 142 on the left and right sides. The movable hole 144 extends downward and backward in an inclined manner. The inner wall of the movable hole 144 is provided with an arc surface 145 and an inclined surface 146 located in front of the arc surface 145. The arc surface 145 is concave backward. In other embodiments, the pivot block 14 is fixed to one of the bottom plate 11 and the testing device 200 separately.
[0023] The electric push rod 20, also known as a linear drive, is an electric drive device that converts the rotational motion of the motor into the linear reciprocating motion of the push rod. The front end of the electric push rod 20 is fixedly connected to the vertical plate 12 of the main seat body 10 through a bracket 21, and the bracket 21 is a U-shaped sheet. The bracket 21 is fixed to the vertical plate 12, and the electric push rod 20 and the bracket 21 are rotatably connected. The front end of the electric push rod 20 can rotate up and down around the bracket 21. The front end of the electric push rod 20 is provided with a connecting rod 22 that can be telescoped forward and backward.
[0024] The floating connection mechanism 30 is connected between the connecting rod 22 and the deflection mechanism 40. The floating connection mechanism 30 includes a first connection block 31, a second connection block 32 located behind the first connection block 31, and a spring (not shown) connected between the first connection block 31 and the second connection block 32. The first connection block 31 is rotationally connected to the connecting rod 22, and the second connection block 32 is rotationally connected to the deflection mechanism 40.
[0025] The deflection mechanism 40 includes a deflection block 41, an upper fixed block 42, a lower fixed block 43, a front rotating shaft 44, an upper rotating shaft 45 and a lower rotating shaft 46. The deflection block 41 is a long strip structure extending left and right, and includes a main body 411 and a boss 412 extending forward from the upper end of the main body 411. The cross section of the main body 411 is roughly triangular. The left and right sides of the main body 411 are convexly provided with a circular shaft 413, which is inserted into the circular hole 143 of the pivot block 14 and can rotate in the circular hole 143.
[0026] The front rotating shaft 44 is disposed through the front end of the deflection block 41 and the second connecting block 32 , so that the two can rotate relative to each other.
[0027] The upper fixing block 42 and the lower fixing block 43 are fixed together vertically, and a concave-convex structure that fits mutually is provided between the upper fixing block 42 and the boss 412. The concave-convex structure is connected together by the upper rotating shaft 45, so that the upper fixing block 42 and the lower fixing block 43 can rotate relative to the boss 412. In other embodiments, the upper fixing block 42 and the lower fixing block 43 are provided as one body.
[0028] The lower rotating shaft 46 is fixed to both ends of the lower fixing block 43 , and the outer end thereof extends into the movable hole 144 of the pivot block 14 , and can move along the arc surface 145 in the movable hole 144 .
[0029] The clamping blocks 50 are installed on the lower fixed block 43 at intervals. Electrodes are arranged on the clamping blocks 50 . The clamping blocks 50 are used to vertically press down the laser chip 201 to achieve stable clamping of the laser chip 201 and ensure reliable electrical contact between the electrodes and the laser chip 201 .
[0030] The auxiliary device 60 is installed on the test device 200 and is located below the deflection mechanism 40. It includes an auxiliary block 61, a plurality of springs (not shown) installed on the auxiliary block 61, and a stroke detector (not shown) installed on the auxiliary block 61. The spring presses upward on the deflection block 41 to provide the deflection block 41 with a tendency to maintain upward movement. The stroke detector is used to monitor the state of the deflection block 41 moving to the final position in real time and to feed back this information to the system in real time.
[0031] The working principle of the laser chip automatic press-fitting mechanism 100 of the present invention is as follows: First, a row of laser chips 201 are precisely and orderly arranged on the test device 200 at intervals by manual or precision manipulator operation to ensure that each laser chip 201 can be tested independently and accurately; Then, the connecting rod 22 of the electric push rod 20 extends backward, driving the floating connection mechanism 30 to drive the deflection mechanism 40 to rotate. During this process, the rear end of the electric push rod 20 rotates relative to the main seat body 10, and the deflection block 41 rotates around the circular axis 413. The lower rotating shaft 46 is limited by the movable hole 144 to move downward and backward. The upper fixed block 42 and the lower fixed block 43 follow the deflection block 41 to move downward until the pressing blocks 50 of the lower fixed block 43 press downward on the laser chip 201, thereby pressing and powering the laser chip 201, so that the testing device 200 can test various performance indicators of the laser chip 201 to ensure that its functions and specifications meet the standards. Finally, after the test is completed, each component returns to its initial position under the drive of the electric push rod 20, waiting for the next press-fitting operation.
[0032] The laser chip automatic press-fitting mechanism 100 of the present invention can automatically and efficiently complete the batch press-fitting operation of the laser chips 201, significantly reducing the labor intensity and workload of workers and greatly improving work efficiency. At the same time, it can ensure the precise control of the press-fitting position and pressure, effectively avoiding the uncertainty in the traditional method, thereby further improving the production efficiency and the stability and reliability of product quality.
[0033] Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Claims
1. A laser chip automatic press-fitting mechanism, characterized in that: It includes a main seat body, an electric push rod, a floating connection mechanism, a deflection mechanism and a plurality of clamping blocks. The front end of the electric push rod is rotatably connected to the main seat body, and the rear end is provided with a connecting rod that can be telescoped forward and backward. The floating connection mechanism is connected between the connecting rod and the deflection mechanism. A plurality of the clamping blocks are installed on the deflection mechanism in a spaced arrangement on the left and right. The deflection mechanism is rotatably installed on the main seat body. Under the action of the electric push rod, the deflection mechanism can rotate up and down, thereby driving the plurality of the clamping blocks to be pressed downward onto a row of laser chips spaced apart on the test device.
2. The automatic press-fitting mechanism for laser chips according to claim 1, characterized in that: The deflection mechanism includes a deflection block, an upper fixed block and a lower fixed block. The deflection block is rotatably mounted on the main seat body, the upper fixed block is rotatably mounted on the deflection block, the lower fixed block is fixed to the upper fixed block, and a plurality of the clamping blocks are installed on the lower fixed block at left and right intervals.
3. The automatic press-fitting mechanism for laser chips according to claim 2, characterized in that: The deflection block comprises a main body and a boss extending forward from the upper end of the main body. The main body is rotatably mounted on the main seat body, and the upper fixed block is rotatably mounted on the boss.
4. The automatic press-fitting mechanism for laser chips according to claim 3 is characterized in that: The deflection mechanism further comprises an upper rotating shaft, and a concave-convex structure cooperating with each other is arranged between the boss and the upper fixing block, and the upper rotating shaft passes through the concave-convex structure.
5. The automatic press-fitting mechanism for laser chips according to claim 2, characterized in that: The deflection mechanism also includes a lower rotating shaft. The main seat body is provided with a movable hole. One end of the lower rotating shaft is mounted on the lower fixed block, and the other end is restricted to move up and down and forward and backward in the movable hole.
6. The automatic press-fitting mechanism for laser chips according to claim 5, characterized in that: The movable hole extends obliquely downward and backward, and an inner wall thereof is provided with a curved surface and an inclined surface located in front of the curved surface.
7. The automatic press-fitting mechanism for laser chips according to claim 5, characterized in that: The main seat body comprises a bottom plate and a pair of pivot blocks installed on the left and right sides of the bottom plate, and the movable hole is arranged on the pivot blocks.
8. The automatic press-fitting mechanism for laser chips according to claim 7, characterized in that: The pivot block is provided with a circular hole, and the left and right sides of the deflection block are convexly provided with circular shafts, the circular shafts are inserted into the circular holes, and the deflection block is configured to rotate around the circular shafts.
9. The automatic press-fitting mechanism for laser chips according to claim 1, characterized in that: The front end of the electric push rod is fixedly connected to the main seat body through a bracket, and the bracket is a U-shaped sheet body. The electric push rod can rotate relative to the bracket.
10. The automatic press-fitting mechanism for laser chips according to claim 9, characterized in that: The main seat body includes a bottom plate, a vertical plate and a pair of side plates. The bottom plate is horizontally arranged, and the vertical plate and the side plates are respectively arranged vertically. The front ends of the two side plates are vertically fixedly connected to the left and right ends of the vertical plate. The three form a U shape, and the bracket is installed on the vertical plate.
