Discharging flow stabilizing device of ship unloader

The device stabilizes the unloading process by adjusting the gap between the hopper and unloading platform using a winding roller system and shock-absorbing components, addressing blockage and damage issues in ship unloaders.

CN119190895AInactive Publication Date: 2024-12-27常州齐思创兴科技有限公司
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Patent Information

Application Number
CN202410961054.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing ship unloaders face issues with blockage at the outlet due to varying material volumes, leading to damage of conveyor belts from large block materials.

Method used

A device that adjusts the gap between the hopper and unloading platform using a winding roller system and incorporates shock-absorbing components to manage large pieces of material, preventing blockage and protecting conveyor components.

Benefits of technology

The device stabilizes the unloading process by adjusting the gap and reducing the impact of large materials, preventing blockages and minimizing damage to conveyor components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is applicable to the technical field of unloading of ship unloaders, and provides a stable unloading flow device of a ship unloader, which comprises an unloading frame, a driving part is arranged on the side surface of the unloading frame, the driving part comprises a U-shaped plate, a rotating rod is rotatably connected to the U-shaped plate in a penetrating manner, two worms are uniformly, symmetrically and fixedly connected to the peripheral side surface of the rotating rod, and a motor is in bolted connection to the side surface of the U-shaped plate. The output end of the motor is fixedly connected with the rotating rod, a lifting piece is arranged at the top of the discharging frame and comprises two gears meshed with the two worms correspondingly, the side faces of the two gears are each fixedly connected with two rotating shafts, and the circumferential side face of each rotating shaft is fixedly connected with two winding rollers. The size of a gap between the hopper and the discharging table can be adjusted through cooperation of the winding roller and the discharging table, the situation that due to the fact that materials are too large, an outlet is blocked can be avoided, the falling force of the falling large materials can be weakened through cooperation of the discharging table and the damping piece, then conveying is conducted, and devices in a conveying piece can be effectively protected.
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Description

Technical Field

[0001] The invention relates to the technical field of ship unloader unloading, and more particularly to a ship unloader stabilizing unloading flow device. Background Art

[0002] Ship unloader is a special machine that uses continuous conveying machinery to make a head that can lift materials, or has the ability to take materials by itself, or is equipped with a material taking and feeding device to continuously take materials out of the ship's cabin, and then unload them to the arm or frame and transport them to the shore main conveying system. The use of ship unloader can greatly improve the unloading efficiency, and the minimum dust pollution can keep the environment clean, which is efficient and environmentally friendly.

[0003] When the ship unloader is unloading, the grab bucket grabs the material into the bucket, and then puts the material into the hopper. The material in the hopper falls into the vibrating feeder, and the vibrating motor drives the vibrating feeder to vibrate. The material is evenly distributed in the vibrating feeder due to the vibration and is evenly discharged toward the conveyor belt at the bottom. When using the existing ship unloader unloading device, due to the different volumes of materials, larger block materials are easily stuck at the outlet when passing through the hopper into the vibrating feeder, causing blockage. When the vibrating feeder falls into the conveyor belt, the belt on the conveyor belt will be damaged due to the large volume of the fallen block materials. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a ship unloader stable unloading flow device which can adjust the gap size between the hopper and the unloading platform through the cooperation of the winding roller and the unloading platform, and can weaken the falling force of large pieces of material before transporting them through the cooperation of the unloading platform and the shock-absorbing part, thereby avoiding blockage of the outlet caused by excessive material and effectively protecting the components in the conveying part.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] The cam is provided with a U-shaped plate, the U-shaped plate is provided with a rotating rod, the circumferential side surface of the rotating rod is evenly and symmetrically fixedly connected with two worm gears, the U-shaped plate side surface is bolted with a motor, the motor output end is fixedly connected to the rotating rod, and the top of the unloading frame is provided with a lifting member, the lifting member comprises two gears respectively meshing with the two worm gears, the side surfaces of the two gears are fixedly connected with two rotating shafts, the circumferential side surface of each rotating shaft is fixedly connected with two winding rollers, the top of the unloading frame is fixedly connected with a plurality of mounting seats adapted for the winding rollers, each mounting seat is provided with a tensioning rod facing the inner side of the unloading frame, the end of each tensioning rod is fixedly connected with the unloading frame, the top of the unloading frame is provided with a threading hole corresponding to the plurality of tensioning rods, a linkage member is provided in the unloading frame, and a shock absorbing member is provided on the right side of the unloading frame.

[0007] The present invention is further configured as follows: the linkage part includes a discharge platform coaxially arranged with the discharge rack, a plurality of groups of sieve holes are provided on the inner bottom surface of the discharge platform, straight plates corresponding to the threading holes are evenly and symmetrically fixedly connected to the side surfaces of the discharge platform, a hinged rod is hinged on the top of each straight plate, a connecting shaft is fixedly connected to the top of each hinged rod, a stopper is fixedly connected to the end of the connecting shaft, a first spring is fixedly connected to the bottom of the stopper, a matching sleeve is slidably connected to the circumferential side surface of the connecting shaft, and the matching sleeve is slidably connected to the discharge rack.

[0008] The present invention is further configured as follows: the first spring is fixedly connected to the inner bottom surface of the matching sleeve, and a matching pull rope is installed between the winding roller and the matching sleeve.

[0009] The present invention is further configured as follows: the shock absorbing component includes a shock absorbing box arranged on the side of the unloading rack, a plurality of telescopic rods are fixedly connected to the inner bottom surface of the shock absorbing box, a plurality of second springs adapted to the telescopic rods are fixedly connected to the inner bottom surface of the shock absorbing box, a slide plate is slidably connected to the inner wall of the shock absorbing box, the bottom surface of the slide plate is fixedly connected to the second spring and the telescopic rod, two connecting rods are symmetrically fixedly connected to the side of the shock absorbing box, and the other ends of the two connecting rods are rotatably connected to the unloading rack.

[0010] The present invention is further configured as follows: a side plate is fixedly connected to the side of the unloading rack, a hydraulic cylinder is hinged on the top of the side plate, and the top of the hydraulic cylinder is hinged to the bottom surface of the shock absorbing box.

[0011] The present invention is further configured as follows: a plurality of slide grooves adapted to the matching sleeves are provided in the discharge rack, the matching sleeves are slidably connected to the slide grooves, and a discharge hopper is fixedly connected to the axial center position of the discharge rack.

[0012] The present invention is further configured as follows: a vibrating member is fixedly connected to the side of the unloading platform, and a conveying member is arranged at the axial center position of the bottom of the unloading frame.

[0013] The advantages of the present invention are:

[0014] 1. When the present invention is in use, different pull ropes are wound and unwound by the winding roller, so that the gap between the unloading platform and the hopper can be adjusted. When larger materials appear, the gap between the hopper and the unloading platform can be expanded to prevent the unloading of the ship unloader from being blocked.

[0015] 2. When the present invention is in use, large pieces of material fall onto the slide plate through the unloading platform, and the slide plate compresses the telescopic rod and the second spring inwardly. The angle of the shock absorber box is adjusted by the hydraulic cylinder, which can reduce the damage to the conveying parts caused by the falling of large pieces of material.

[0016] 3. When the present invention is in use, when the unloading platform is vibrated by the vibration member, the vibration position of the unloading platform can be limited by the cooperation between the connecting shaft and the matching sleeve, so that it can still maintain a relatively stable state under vibration, thereby improving the stability of the ship unloader unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the driving member structure of the present invention.

[0019] Figure 3 It is a schematic diagram of the structure of the lifting member of the present invention.

[0020] Figure 4 It is a schematic diagram of the linkage structure of the present invention.

[0021] Figure 5 It is a schematic diagram of the structure of the unloading rack of the present invention.

[0022] Figure 6 It is an assembly diagram of the connecting shaft and the matching sleeve of the present invention.

[0023] Figure 7 It is a schematic diagram of the structure of the vibration element of the present invention.

[0024] Figure 8 It is a schematic diagram of the structure of the transmission member of the present invention.

[0025] Fig. 9 It is an assembly diagram of the skateboard and the shock absorbing box of the present invention.

[0026] In the figure: 1. unloading rack; 2. driving member; 3. U-shaped plate; 4. rotating rod; 5. worm; 6. motor; 7. lifting member; 8. gear; 9. rotating shaft; 10. winding roller; 11. mounting seat; 12. tensioning rod; 13. threading hole; 14. linkage member; 15. unloading platform; 16. sieve hole; 17. straight plate; 18. hinged rod; 19. connecting shaft; 20. stopper; 21. first spring; 22. matching sleeve; 23. pull rope; 24. shock absorbing member; 25. shock absorbing box; 26. telescopic rod; 27. second spring; 28. slide plate; 29. ​​connecting rod; 30. side plate; 31. hydraulic cylinder; 32. slide chute; 33. hopper; 34. conveying member; 35. vibrating member. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0030] Embodiment 1

[0031] See also Figure 1-9 , the present invention provides the following technical solutions:

[0032] A device for stabilizing the unloading flow of a ship unloader comprises a unloading frame 1, characterized in that: a driving member 2 is arranged on the side of the unloading frame 1, the driving member 2 comprises a U-shaped plate 3, a rotating rod 4 is rotatably connected to the U-shaped plate 3, two worm gears 5 are evenly and symmetrically fixedly connected to the side of the rotating rod 4, a motor 6 is bolted to the side of the U-shaped plate 3, the output end of the motor 6 is fixedly connected to the rotating rod 4, a lifting member 7 is arranged on the top of the unloading frame 1, the lifting member 7 comprises two gears 8 respectively meshing with the two worm gears 5, and the two gears 8 are respectively meshed with the two worm gears 5. The sides of the wheel 8 are fixedly connected with two rotating shafts 9, and the sides of each rotating shaft 9 are fixedly connected with two winding rollers 10. The top of the unloading frame 1 is fixedly connected with a plurality of mounting seats 11 adapted to the winding rollers 10, and each mounting seat 11 is provided with a tensioning rod 12 facing the inner side of the unloading frame 1, and the end of each tensioning rod 12 is fixedly connected to the unloading frame 1. The top of the unloading frame 1 is provided with threading holes 13 corresponding to the plurality of tensioning rods 12, and a linkage member 14 is provided in the unloading frame 1. The right side of the unloading frame 1 is provided with There is a shock absorbing member 24, the linkage member 14 includes a discharge platform 15 coaxially arranged with the discharge frame 1, a plurality of sieve holes 16 are provided on the inner bottom surface of the discharge platform 15, and the side of the discharge platform 15 is evenly and symmetrically fixedly connected with straight plates 17 corresponding to the threading holes 13, each straight plate 17 is hinged with a hinge rod 18 at the top, each hinge rod 18 is fixedly connected with a connecting shaft 19 at the top, a stopper 20 is fixedly connected to the end of the connecting shaft 19, and a first spring 21 is fixedly connected to the bottom of the stopper 20, and the connecting shaft 1 A matching sleeve 22 is slidably connected to the 9-week side surface, the first spring 21 is fixedly connected to the inner bottom surface of the matching sleeve 22, a matching pull rope 23 is installed between the winding roller 10 and the matching sleeve 22, a plurality of slide grooves 32 matching the matching sleeves 22 are opened in the unloading rack 1, the matching sleeve 22 is slidably connected to the slide groove 32, a unloading hopper 33 is fixedly connected to the axial position of the unloading rack 1, a vibrating member 35 is fixedly connected to the side of the unloading platform 15, and a conveying member 34 is arranged at the axial position of the bottom of the unloading rack 1.

[0033] The working principle of the first embodiment is as follows: a grab bucket is used to grab materials and put them into the hopper 33. There is a certain gap between the hopper 33 and the discharge platform 15. The materials in the hopper 33 fall into the discharge platform 15. The vibration member 35 includes a motor, a pulley, a rotating shaft, a belt, and an eccentric wheel. The motor drives the rotating shaft to rotate, and the rotating shaft drives the pulley to rotate. The pulley drives the eccentric wheel to rotate through the belt, and a vibration force is applied to the discharge platform 15, so that the discharge platform 15 is in a vibrating state. When vibrating, the discharge platform 15 is relatively unstable. When the discharge platform 15 vibrates, it drives the connecting shaft 19 to move in the matching sleeve 22. Since the connecting shaft 19 is slidably connected to the matching sleeve 22, the first spring 21 is compressed by the block 20 during vibration, so that the discharge platform 15 remains stable during vibration. The materials fall into the discharge platform 15, and are evenly dispersed in the discharge platform 15 due to the vibration, and move toward the outlet end according to the inclination angle of the discharge platform 15. The materials are dropped at different rates, and the particles of different sizes are different. When larger block materials appear, the motor 6 drives the rotating rod 4 to rotate. The two symmetrical worms 5 are respectively a left-handed worm 5 and a right-handed worm 5. The rotation of the worm 5 drives the two gears 8 to rotate with each other, and the gear 8 drives the rotating shaft 9 to rotate. The rotating shaft 9 drives the winding roller 10 on its peripheral side to retract and release the pull rope 23, and the pull rope 23 pulls the matching sleeve 22 to move. Due to the different rotation directions of the two rotating shafts 9, the winding roller 10 on one side of the discharge frame 1 is wound, and the winding roller 10 on the other side is released. Small pieces of material fall into the conveying member 34 through the sieve hole 16. The conveying member 34 includes a conveying motor, a conveyor belt, and a transfer wheel. The conveying wheel is adapted to the conveyor belt. The pull rope 23 pulls the discharge platform 15 for angular deviation. By changing the angle formed between the discharge platform 15 and the hopper 33, it can avoid that larger pieces of material are blocked during the drop.

[0034] Embodiment 2

[0035] See also Figure 5-9 The second embodiment is improved on the basis of the first embodiment as follows. Specifically, the shock absorbing member 24 includes a shock absorbing box 25 arranged on the side of the unloading rack 1. A plurality of telescopic rods 26 are fixedly connected to the inner bottom surface of the shock absorbing box 25. A plurality of second springs 27 adapted to the telescopic rods 26 are fixedly connected to the inner bottom surface of the shock absorbing box 25. A slide plate 28 is slidably connected to the inner wall of the shock absorbing box 25. The bottom surface of the slide plate 28 is fixedly connected to the second spring 27 and the telescopic rod 26. Two connecting rods 29 are symmetrically fixedly connected to the side of the shock absorbing box 25. The other ends of the two connecting rods 29 are rotatably connected to the unloading rack 1. A side plate 30 is fixedly connected to the side of the unloading rack 1. A hydraulic cylinder 31 is hinged on the top of the side plate 30. The top of the hydraulic cylinder 31 is hinged to the bottom surface of the shock absorbing box 25.

[0036] The working principle of the second embodiment of the present invention is as follows: the material is uniformly discharged toward the opening through the unloading platform 15. Small pieces of material have a small volume and mass and will not cause damage to the conveying member 34. They fall into the conveying member 34 through the sieve hole 16 for subsequent transportation. Larger pieces of material pass through the opening of the unloading platform 15 and fall onto the slide plate 28. The angle of the shock absorber box 25 is adjusted by adjusting the hydraulic cylinder 31. After the material falls into the slide plate 28, the slide plate 28 compresses the telescopic rod 26 and the second spring 27 inward to weaken the falling force. After the material falls into the conveying member 34 through the slide plate 28, the telescopic rod 26 and the second spring 27 can buffer the falling material, thereby improving the stability of the unloading of the ship unloader and avoiding damage during the period in the conveying member 34.

[0037] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0041] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A device for stabilizing the discharge flow of a ship unloader, comprising a discharge frame (1), characterized in that: A driving member (2) is provided on the side of the unloading frame (1), and the driving member (2) includes a U-shaped plate (3), a rotating rod (4) is rotatably connected to the U-shaped plate (3), and two worm gears (5) are evenly and symmetrically fixedly connected to the peripheral side of the rotating rod (4), and a motor (6) is bolted to the side of the U-shaped plate (3), and the output end of the motor (6) is fixedly connected to the rotating rod (4). A lifting member (7) is provided on the top of the unloading frame (1), and the lifting member (7) includes two gears (8) respectively meshing with the two worm gears (5), and the sides of the two gears (8) are fixedly connected to two rotating shafts (9), and the peripheral side of each rotating shaft (9) is fixedly connected to two winding rollers (10); A plurality of mounting seats (11) adapted to the winding rollers (10) are fixedly connected to the top of the discharge frame (1); a tensioning rod (12) is arranged on the inner side of each mounting seat (11) facing the discharge frame (1); the end of each tensioning rod (12) is fixedly connected to the discharge frame (1); a threading hole (13) corresponding to the plurality of tensioning rods (12) is opened on the top of the discharge frame (1); a linkage member (14) is arranged inside the discharge frame (1); and a shock absorbing member (24) is arranged on the right side of the discharge frame (1).

2. The device for stabilizing the unloading flow of a ship unloader according to claim 1, characterized in that: The linkage member (14) comprises a discharge platform (15) arranged coaxially with the discharge frame (1), the inner bottom surface of the discharge platform (15) is provided with a plurality of groups of sieve holes (16), the side surface of the discharge platform (15) is evenly and symmetrically fixedly connected with straight plates (17) corresponding to the threading holes (13), the top of each straight plate (17) is hinged with a hinge rod (18), the top of each hinge rod (18) is fixedly connected with a connecting shaft (19), the end of the connecting shaft (19) is fixedly connected with a stopper (20), the bottom of the stopper (20) is fixedly connected with a first spring (21), the peripheral side surface of the connecting shaft (19) is slidably connected with a matching sleeve (22), and the matching sleeve (22) is slidably connected with the discharge frame (1).

3. The device for stabilizing the unloading flow of a ship unloader according to claim 2, characterized in that: The first spring (21) is fixedly connected to the inner bottom surface of the matching sleeve (22), and a matching pull rope (23) is installed between the winding roller (10) and the matching sleeve (22).

4. The device for stabilizing the unloading flow of a ship unloader according to claim 1, characterized in that: The shock absorbing member (24) comprises a shock absorbing box (25) arranged on the side of the discharge rack (1); a plurality of telescopic rods (26) are fixedly connected to the inner bottom surface of the shock absorbing box (25); a plurality of second springs (27) matched with the telescopic rods (26) are fixedly connected to the inner bottom surface of the shock absorbing box (25); a slide plate (28) is slidably connected to the inner wall of the shock absorbing box (25); the bottom surface of the slide plate (28) is fixedly connected to the second springs (27) and the telescopic rods (26); two connecting rods (29) are symmetrically fixedly connected to the side of the shock absorbing box (25); the other ends of the two connecting rods (29) are rotatably connected to the discharge rack (1).

5. The device for stabilizing the unloading flow rate of a ship unloader according to claim 4, characterized in that: A side plate (30) is fixedly connected to the side of the unloading frame (1), a hydraulic cylinder (31) is hinged on the top of the side plate (30), and the top of the hydraulic cylinder (31) is hinged to the bottom surface of the shock absorbing box (25).

6. The device for stabilizing the discharge flow of a ship unloader according to claim 3, characterized in that: A plurality of slide grooves (32) adapted to the matching sleeves (22) are provided in the discharge rack (1); the matching sleeves (22) are slidably connected to the slide grooves (32); and a discharge hopper (33) is fixedly connected to the axial center of the discharge rack (1).

7. The device for stabilizing the unloading flow rate of a ship unloader according to claim 2, characterized in that: A vibrating member (35) is fixedly connected to the side of the unloading platform (15), and a conveying member (34) is arranged at the axial center position of the bottom of the unloading frame (1).