Crushing device for biofuel processing
By introducing a combination of conveyor belt, motor, flattening roller and cutting roller in the biofuel processing device, combined with transmission chain and temperature sensor, the blockage problem of existing devices is solved, the flatness and crushing efficiency of biofuel are improved, and the Energy saving, emission reduction and dust removal effects.
Patent Information
- Application Number
- CN202411591034.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2024-12-31
AI Technical Summary
The existing crushing devices for biofuel processing cannot be pretreated before use, which can easily lead to clogging and affect efficiency and equipment life.
A crushing device including biofuel conveyor belt, motor, flattening roller, cutting roller, transmission chain and temperature sensor was designed. The speed of the conveyor belt and motor is controlled through equipment program to achieve adaptive flattening and flattening of biofuels of different sizes. Cutting, combined with the cooperation of the transmission chain and the thermal rod, realize dust removal and pretreatment.
It improves the flatness and crushing efficiency of biofuels, reduces production time and maintenance costs, avoids equipment damage and powder drifting, and achieves energy-saving and emission reduction and dust removal effects.
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Figure CN119216020A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of biofuel processing, and specifically relates to a crushing device for biofuel processing. Background Art
[0002] Biofuel refers to solid, liquid or gaseous fuels composed of or extracted from biomass. It can replace gasoline and diesel made from petroleum and is an important direction for the development and utilization of renewable energy. The so-called biomass refers to various organisms produced by photosynthesis using the atmosphere, water, land, etc., that is, all living organic matter that can grow, including plants, animals and microorganisms. Unlike traditional fuels such as oil, coal, nuclear energy, etc., these emerging fuels are renewable fuels. Biofuel usually refers to fuels derived from biological raw materials, such as crops, crop waste, wood, wood products, vegetable oils and similar raw materials, including biogas fuels (such as biohydrogen), bioliquid fuels (such as biodiesel), biosolid fuels (such as firewood) and biomass power generation (such as biogas power generation), among which the most common biofuels are biodiesel and bioethanol.
[0003] The existing patent publication number CN 212068885 U discloses a raw material crushing device for biomass fuel processing, including a crushing device, wherein the top of the crushing device is fixedly connected to a hydraulic rod, one end of the hydraulic rod is fixedly connected to a main shaft, the other end of the main shaft passes through the top of the crushing device and extends to the inside of the crushing device, the other end of the main shaft is fixedly connected to a pressure plate, the bottom of the pressure plate is fixedly connected to a breaker, the outer wall of the breaker is fixedly connected to a crushing knife, the outer wall of the crushing device is movably connected to a roller, one side of the crushing device is movably connected to a first movable plate through the roller, the other side of the crushing device is movably connected to a second movable plate through the roller, the inner wall of the crushing device is fixedly connected to a first fixed block, the inner wall of the first fixed block is movably connected to a second filter plate, and the inner wall of the crushing device A first rotating shaft and a second rotating shaft are movably connected, a first blade block is fixedly connected to the outer wall of the first rotating shaft, a second blade block is fixedly connected to the outer wall of the second rotating shaft, the outer walls of the first rotating shaft and the outer walls of the second rotating shaft are both movably connected to belt lines, a motor is fixedly connected to the front of the crushing device, the output shaft of the motor passes through the interior of the crushing device through a connecting shaft and is fixedly connected to one end of the first rotating shaft, a discharge pipe is fixedly connected to the bottom of the crushing device, a second fixed block is fixedly connected to the inner wall of the discharge pipe, a first filter plate is movably connected to the inner wall of the second fixed block, and a feed pipe is fixedly connected to the outer wall of the crushing device. This only improves the crushing efficiency, but the biofuel cannot be pre-treated before use, and the crushing device is easily blocked, so some improvements are needed.
[0004] Therefore, it is necessary to design a practical crushing device for biofuel processing. Summary of the invention
[0005] The purpose of the present invention is to provide a biofuel processing crushing device for existing devices to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A crushing device for biofuel processing, comprising a first mounting frame, on which a biofuel conveyor belt is detachably mounted, and a mounting assembly is provided on one side of the first mounting frame; The mounting assembly includes a second mounting frame, a crushing box, a discharging pipe, a first motor, a first pulley, a second pulley, a first transmission belt, a first mounting seat, a second mounting seat, a transmission chain, a third mounting seat, a steering seat, a second transmission belt, a speed detection seat, a fourth mounting seat, a first gear, a second gear, a third transmission belt, a third pulley, a fifth mounting seat, and a second motor; The second mounting frame is placed on the floor of the production workshop, located on one side of the first mounting frame, the crushing box is detachably mounted on the second mounting frame, the interior of the crushing box is hollow, the discharge pipe is arranged at one end of the crushing box, the first motor is fixedly mounted on one side of the bottom of the second mounting frame, the first pulley is detachably mounted on the rotating shaft of the first motor, two groups of the first mounting seats are detachably mounted on one end of the side of the crushing box, two groups of the second mounting seats are detachably mounted on one end of the side of the crushing box, and are located on one side of the two groups of first mounting seats. One end of the two groups of transmission chains is connected to the two groups of first mounting seats, and the other end is connected to the two groups of second mounting seats. The two groups of third mounting seats are detachably mounted on the other end of the side of the crushing box, and the two groups of steering seats are detachably mounted on the other end of the side of the crushing box, and are located on one side of the two groups of third mounting seats.
[0007] The present invention further illustrates that the second conveyor belt connects two groups of third mounting seats with two groups of steering seats, the two groups of speed detection seats are detachably mounted on one end of the other side of the crushing box, the two groups of fourth mounting seats are detachably mounted on one end of the other side of the crushing box, and are located on one side of the two groups of speed detection seats, the fifth mounting seat is detachably mounted on the other end of the other side of the crushing box, and the second motor is detachably mounted on the fifth mounting seat; Mounting holes are arranged on both sides of the crushing box.
[0008] The present invention further illustrates that a crushing assembly is also provided inside the crushing box, and the crushing assembly includes a first flattening roller, a second flattening roller, a cutting roller, a crushing roller, and a conveying plate. One end of two groups of the first flattening rollers can be detachably installed in two groups of first mounting seats, and the other end can be detachably installed in two groups of speed detection seats. One end of two groups of the second flattening rollers can be detachably installed in second mounting seats, and the other end can be detachably installed in two groups of fourth mounting seats. The cutting roller is arranged inside the crushing box, and both ends of the rotating shaft of the cutting roller pass through the mounting holes on both sides of the crushing box and extend to the outside. One end of two groups of the crushing rollers can be detachably installed in two groups of third mounting seats, and the other end can be detachably installed in a fifth mounting seat. One group of the crushing rollers is connected to the rotating shaft of the second motor.
[0009] The present invention further illustrates that the conveying plate is detachably installed inside the crushing box and is located on one side of the cutting drum, and the conveying plate is arranged in an arc shape.
[0010] The present invention further illustrates that the second pulley is detachably mounted on one end of the rotating shaft of the cutting drum, the first transmission belt is detachably mounted on the first pulley and the second pulley, the first gear is detachably mounted on a group of fourth mounting seats, the second gear is detachably mounted on another group of fourth mounting seats, the first gear and the second gear are meshed with each other, the first gear is also provided with a groove, the third pulley is detachably mounted on the other end of the rotating shaft of the cutting drum, and the third transmission belt connects the third pulley with the first gear.
[0011] The present invention further illustrates that a first ventilation pipe is detachably installed on the top of the crushing box, the first ventilation pipe is a three-pipe ventilation pipe, a second ventilation pipe is arranged on one side of the first ventilation pipe, the second ventilation pipe connects the crushing box with the first ventilation pipe, an electric fan blade is detachably installed inside the second ventilation pipe, a plurality of groups of heat-conducting rods are installed in an array at one end of the second ventilation pipe, one end of the plurality of groups of heat-conducting rods is located in the second ventilation pipe, and the other end passes through the crushing box and extends into the interior.
[0012] The present invention further illustrates that a temperature sensor is fixedly installed on one side of the interior of the second ventilation duct, a fan is detachably installed on one end of the first ventilation duct, and an electric valve is arranged inside the first ventilation duct.
[0013] The present invention further describes that the first mounting frame is placed on the floor of a production workshop.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the coordinated use of the biofuel conveyor belt, the first motor and the equipment program, can change the flattening and cutting speeds according to the biofuels of different sizes. When the biofuel to be crushed is of large size, the four sets of flattening rollers are rotated at the minimum speed to slowly flatten the biofuel, while reducing the feed speed to prevent the branches of the biofuel from being stuck in the crushing box. At the same time, the flatness of the biofuel can be improved, which is convenient for subsequent transportation and crushing, thereby improving the production efficiency of the factory, reducing the time required for crushing, avoiding machine damage and reducing the maintenance cost of the factory. When the biofuel to be crushed is of small size, the four sets of flattening rollers are rotated at the maximum speed to quickly flatten the biofuel, thereby improving the flattening efficiency. rate, and at the same time increase the feeding speed, effectively improve the production efficiency of the factory, and increase the output of the factory. Through the coordinated use of four sets of flattening rollers, transmission chains, cutting rollers and equipment programs, the cutting speed can be changed according to biofuels of different sizes. While the cutting roller is running, it drives the four sets of flattening rollers to perform preliminary flattening and secondary flattening on the biofuel. While cutting, the biofuel is pretreated to improve subsequent production efficiency and reduce the energy consumption of the factory to achieve the purpose of energy conservation and emission reduction. Through the coordinated use of two sets of speed detection seats and equipment programs, the flattened biofuel can be secondary tested to avoid incomplete flattening due to too many branches of the biofuel, which affects the subsequent production efficiency. At the same time, it can avoid the slow flattening speed when there are few branches of the biofuel and affect the production efficiency. Through the coordinated use of the second motor, two groups of crushing rollers and the equipment program, the crushing speed can be changed according to the different flattening speeds. When flattening large-sized biofuels, the flattening speed is slow, which improves the crushing speed and crushing efficiency, avoids the large biofuel particles after crushing affecting subsequent production operations, makes the biofuel crushing more thorough, and avoids the residue of large agglomerates. When flattening small-sized biofuels, the flattening speed is fast, which reduces the crushing speed, and avoids the crushed biofuel powder from floating around and affecting the production environment of the workshop; Through the coordinated use of temperature sensors, electric fan blades, several groups of heat conducting rods and equipment programs, the air blowing and dust removal mode can be changed according to the different recovered heat. When the crushing box runs for a short time, only the cold air blown by the fan is used to air-dry and dust-remove the transported biofuel. When the crushing box runs for a long time, the heat generated during crushing is used to heat the cold air, and then the hot air is used for air-drying and dust-removal operations. This can prevent the wet biofuel from adhering to the inside of the crushing box after crushing, affecting subsequent production and reducing the cleaning burden of the staff. At the same time, the biofuel can be pre-treated and dust-removed to prevent the sediment on the biofuel from damaging the crushing drum, thereby increasing the service life of the machine and reducing the cost of daily maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is another perspective overall structural schematic diagram of the present invention; Figure 3 The present invention Figure 1 A magnified schematic diagram of the structure in area A; Figure 4 The present invention Figure 2 Schematic diagram of the internal structure in area B; Figure 5 It is a schematic diagram of the internal structure of the crushing box of the present invention; Figure 6 This is a schematic diagram of the internal structure of the crushing box from another perspective of the present invention; Figure 7 is a schematic cross-sectional view of a crushing box of the present invention; Figure 8 It is a schematic diagram of the position of the fan of the present invention.
[0016] In the figure: 1, first mounting frame; 11, biofuel conveyor belt; 2. Mounting assembly; 21. Second mounting frame; 211. Crushing box; 212. Discharging pipe; 22. First motor; 221. First pulley; 222. Second pulley; 223. First transmission belt; 23. First mounting seat; 231. Second mounting seat; 24. Transmission chain; 25. Third mounting seat; 251. Steering seat; 252. Second transmission belt; 26. Speed detection seat; 27. Fourth mounting seat; 271. First gear; 272. Second gear; 273. Third transmission belt; 28. Third pulley; 29. Fifth mounting seat; 291. Second motor; 3. First ventilation duct; 31. Second ventilation duct; 311. Electric fan blade; 312. Heat conducting rod; 313. Temperature sensor; 314. Electric valve; 32. Fan; 4. Crushing assembly; 41. First flattening roller; 42. Second flattening roller; 43. Cutting roller; 44. Crushing roller; 45. Conveying plate. DETAILED DESCRIPTION
[0017] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-7 The present invention provides a technical solution: a crushing device for biofuel processing, comprising a first mounting frame 1, the first mounting frame 1 is placed on the floor of a production workshop, a biofuel conveyor belt 11 is detachably mounted on the first mounting frame 1, and is used to convey the biofuel to be crushed, and a mounting assembly 2 is arranged on one side of the first mounting frame 1; The mounting assembly 2 includes a second mounting frame 21, a crushing box 211, a discharging pipe 212, a first motor 22, a first pulley 221, a second pulley 222, a first transmission belt 223, a first mounting seat 23, a second mounting seat 231, a transmission chain 24, a third mounting seat 25, a steering seat 251, a second transmission belt 252, a speed detection seat 26, a fourth mounting seat 27, a first gear 271, a second gear 272, a third transmission belt 273, a third pulley 28, a fifth mounting seat 29, and a second motor 291; The second mounting frame 21 is placed on the floor of the production workshop, located on one side of the first mounting frame 1, the crushing box 211 is detachably mounted on the second mounting frame 21, the interior of the crushing box 211 is hollow, and the discharge pipe 212 is arranged at one end of the crushing box 211, which is used to transport the crushed biofuel to the subsequent production device. The first motor 22 is fixedly mounted on one side of the bottom of the second mounting frame 21, which is used to provide power for driving, and the first pulley 221 is detachably mounted on the rotating shaft of the first motor 22. Two groups of first mounting seats 23 are detachably mounted on one end of the side of the crushing box 211 to play a role of matching and fixing. Two groups of second mounting seats 231 are detachably mounted on one end of the side of the crushing box 211, located on one side of the two groups of first mounting seats 23, which play a role of matching and fixing. One end of the two groups of transmission chains 24 is connected to the two groups of first mounting seats 23, and the other end The two sets of second mounting seats 231 are connected, the two sets of third mounting seats 25 are detachably mounted on the other end of the side of the crushing box 211, and play a role of matching and fixing. The two sets of steering seats 251 are detachably mounted on the other end of the side of the crushing box 211, and are located on one side of the two sets of third mounting seats 25, and play a role of steering. The second conveyor belt 252 connects the two sets of third mounting seats 25 with the two sets of steering seats 251. The two sets of speed detection seats 26 are detachably mounted on one end of the other side of the crushing box 211, and are used to match and detect the speed during the flattening operation. The two sets of fourth mounting seats 27 are detachably mounted on one end of the other side of the crushing box 211, and are located on one side of the two sets of speed detection seats 26. The fifth mounting seat 29 is detachably mounted on the other end of the other side of the crushing box 211, and the second motor 291 is detachably mounted on the fifth mounting seat 29, and is used to provide power for driving. Mounting holes (not shown in the figure) are provided on both sides of the crushing box 211 to play a role of matching and fixing; A crushing assembly 4 is also provided inside the crushing box 211. The crushing assembly 4 includes a first flattening roller 41, a second flattening roller 42, a cutting roller 43, a crushing roller 44, and a conveying plate 45. One end of the two sets of first flattening rollers 41 can be detachably mounted in the two sets of first mounting seats 23, and the other end can be detachably mounted in the two sets of speed detection seats 26, so as to preliminarily flatten the biofuel to be crushed. One end of the two sets of second flattening rollers 42 can be detachably mounted in the second mounting seats 231, and the other end can be detachably mounted in the two sets of fourth mounting seats 27. The cutting roller 43 is arranged in the crushing box 211. 11, both ends of the rotating shaft of the cutting drum 43 pass through the mounting holes on both sides of the crushing box 211 and extend to the outside, one end of the two groups of crushing drums 44 can be detachably mounted in the two groups of third mounting seats 25, and the other end can be detachably mounted in the fifth mounting seat 29, one group of crushing drums 44 is connected to the rotating shaft of the second motor 291, and is used to crush the biofuel, and the conveying plate 45 can be detachably mounted in the crushing box 211, located on one side of the cutting drum 43, and the conveying plate 45 is arranged in an arc shape, and is used to convey the cut biofuel to the two groups of crushing drums 44 for crushing; The second pulley 222 is detachably mounted on one end of the rotating shaft of the cutting drum 43, the first transmission belt 223 is detachably mounted on the first pulley 221 and the second pulley 222, and plays a connecting role, the first gear 271 is detachably mounted on a group of fourth mounting seats 27, the second gear 272 is detachably mounted on another group of fourth mounting seats 27, the first gear 271 and the second gear 272 are meshed with each other, the first gear 271 is also provided with a groove, the third pulley 28 is detachably mounted on the other end of the rotating shaft of the cutting drum 43, and the third transmission belt 273 connects the third pulley 28 with the first gear 271; A first ventilation pipe 3 is detachably mounted on the top of the crushing box 211. The first ventilation pipe 3 is a three-pipe ventilation pipe. A second ventilation pipe 31 is arranged on one side of the first ventilation pipe 3. The second ventilation pipe 31 connects the crushing box 211 with the first ventilation pipe 3. An electric fan blade 311 is detachably mounted inside the second ventilation pipe 31 for controlling the heat dissipation. A plurality of groups of heat-conducting rods 312 are arrayed at one end of the second ventilation pipe 31. One end of the plurality of heat-conducting rods 312 is located in the second ventilation pipe 31, and the other end extends through the crushing box 211 into the interior to extract the heat generated during crushing and reuse it. A temperature sensor 313 is fixedly mounted on one side of the interior of the second ventilation pipe 31 for detecting the temperature inside the second ventilation pipe 31. A fan 32 is detachably mounted on one end of the first ventilation pipe 3 for performing dehumidification operations. An electric valve 314 is arranged inside the first ventilation pipe 3 for controlling the gas circulation. The crushing box 211 is powered by an external workshop power supply to drive the internal components to operate, and the biofuel conveyor belt 11 is powered by an external workshop power supply to drive; The crushing box 211 is also equipped with a device program, which can control the opening and closing of the biofuel conveyor belt 11, the start and stop of the two sets of motors, the operation of the electric fan blades 311, the opening and closing of the electric valve 314, and the start and stop of the fan 32; The biofuel conveyor belt 11, two sets of motors, electric fan blades 311, electric valves 314, and blower 32 are all connected to the equipment program signal.
[0019] Flattening operation: When the staff needs to crush the biofuel, the staff first turns on the power of the workshop. At this time, the crushing box 211 starts, the biofuel conveyor belt 11 starts, and the equipment program starts. The staff sets different flattening speeds according to different types of biofuels. The equipment program sets the speed of the first motor 22 to V1, V2, and V3, V1 is the minimum value, and V3 is the maximum value, which can be adjusted according to specific needs. The speed of the biofuel conveyor belt 11 is A1, A2, and A3, A1 is the minimum value, and A3 is the maximum value, which can be adjusted according to specific needs. When it is necessary to crush large-sized biofuel, the equipment program first controls the first motor 22 to start, and the speed is V1. The biofuel conveyor belt 11 starts, and the speed is A1. The biofuel conveyor belt 11 rotates slowly. At this time, the staff uses a lifting tool to place the biofuel to be crushed on the biofuel conveyor belt 11, and the biofuel conveyor belt 11 slowly transports it backward to the crushing box 211 for flattening and cutting operations. During the transportation process, the first motor 22 rotates slowly and drives the first pulley 221 to rotate slowly. The first pulley 221 passes The second pulley 222 is driven to rotate slowly by the first conveyor belt 223, and the second pulley 222 drives the cutting drum 43 to rotate slowly. The cutting drum 43 drives the third pulley 28 to rotate during the rotation. The third pulley 28 drives the first gear 271 to rotate slowly through the third conveyor belt 273. The first gear 271 and the second gear 272 are meshed with each other. The two sets of gears drive the two sets of second flattening rollers 42 to rotate slowly. The two sets of second flattening rollers 42 drive the two sets of first flattening rollers 41 to rotate slowly through the transmission chain 24 during the rotation. The two groups of first flattening rollers 41 perform preliminary flattening operation on the biofuel to prevent the biofuel from being stuck in the crushing box 211 due to excessive branches and affecting subsequent operations. The two groups of second flattening rollers 42 perform secondary flattening operation on the biofuel to improve the flatness of the biofuel, facilitate subsequent transportation and crushing, and improve production efficiency. After the above flattening operation is completed, the biofuel will be transported backward to the cutting roller 43 for cutting operation. The cutting roller 43 slowly rotates to cut the flattened biofuel into sections, and then rolls it into the conveying plate 45 for backward transportation. When it is necessary to crush the conventional size biofuel, the equipment program first controls the speed of the first motor 22 to be adjusted to V2, and the speed of the biofuel conveyor belt 11 is adjusted to A2. The speed of the biofuel conveyor belt 11 is increased. At this time, the staff uses the lifting tool to place the biofuel to be crushed on the biofuel conveyor belt 11, and the biofuel conveyor belt 11 conveys it backward to the crushing box 211 for flattening and cutting operations. During the conveying process, the first motor 22 rotates and drives the first pulley 221 to rotate. The first pulley 221 drives the second pulley 222 to rotate through the first transmission belt 223. The second pulley 222 drives the cutting drum 43 to rotate. The cutting drum 43 drives the third pulley 28 to rotate during the rotation. The third pulley 28 drives the first The gear 271 rotates, the first gear 271 and the second gear 272 mesh with each other, and the two sets of gears drive the two sets of second flattening rollers 42 to rotate. During the rotation process, the two sets of second flattening rollers 42 drive the two sets of first flattening rollers 41 to rotate through the transmission chain 24. The two sets of first flattening rollers 41 perform preliminary flattening operations on the biofuel to avoid excessive branches of the biofuel causing it to be stuck in the crushing box 211 and affect subsequent operations. The two sets of second flattening rollers 42 perform secondary flattening operations on the biofuel to improve the flatness of the biofuel, facilitate subsequent transportation and crushing, and improve production efficiency. After the above-mentioned flattening operation is completed, the biofuel will be transported backward to the cutting roller 43 for cutting operation. The cutting roller 43 rotates to cut the flattened biofuel into sections, and then rolls it into the conveying plate 45 for backward transportation; When it is necessary to crush small-sized biofuels, the equipment program first controls the speed of the first motor 22 to be adjusted to V3, and the speed of the biofuel conveyor belt 11 is adjusted to A3. The speed of the biofuel conveyor belt 11 is the largest. At this time, the staff uses the lifting tool to place the biofuel to be crushed on the biofuel conveyor belt 11, and the biofuel conveyor belt 11 conveys it backward to the crushing box 211 for flattening and cutting operations. During the transportation process, the first motor 22 rotates and drives the first pulley 221 to rotate. The first pulley 221 drives the second pulley 222 to rotate through the first transmission belt 223. The second pulley 222 drives the cutting drum 43 to rotate rapidly. The cutting drum 43 drives the third pulley 28 to rotate during the rotation process. The third pulley 28 drives the first gear 273 through the third transmission belt 273. 271 rotates, the first gear 271 and the second gear 272 mesh with each other, and the two sets of gears drive the two sets of second flattening rollers 42 to rotate rapidly. During the rotation process, the two sets of second flattening rollers 42 drive the two sets of first flattening rollers 41 to rotate rapidly through the transmission chain 24. The two sets of first flattening rollers 41 perform preliminary flattening operations on the biofuel to avoid excessive branches of the biofuel causing it to be stuck in the crushing box 211 and affect subsequent operations. The two sets of second flattening rollers 42 perform secondary flattening operations on the biofuel to improve the flatness of the biofuel, facilitate subsequent transportation and crushing, and improve production efficiency. After the above-mentioned flattening operation is completed, the biofuel will be transported backward to the cutting roller 43 for cutting operation. The cutting roller 43 rotates rapidly to cut the flattened biofuel into sections, and then rolls it into the conveying plate 45 for backward transportation; During the above operation, the equipment program detects the rotation speeds of the four flattening rollers through the two groups of rotation speed detection seats 26. When the rotation speed of the first motor 22 is V2, the equipment program detects whether the rotation speeds of the four flattening rollers are V2 through the two groups of rotation speed detection seats 26. If < V2, the equipment program determines that there are too many conventional-sized biofuel branches in this batch, and the equipment program controls the rotation speed of the first motor 22 to be adjusted to V1 to prevent the incomplete flattening of the biofuel from affecting the subsequent crushing effect. If > V2, the equipment program determines that there are few conventional-sized biofuel branches in this batch, and the equipment program controls the rotation speed of the first motor 22 to be adjusted to V3, thereby improving the flattening efficiency of the biofuel, which can effectively increase the output of the factory. By using the biofuel conveyor belt 11, the first motor 22 and the equipment program in coordination, the flattening and cutting speeds can be changed according to biofuels of different sizes. When the biofuel to be crushed is large in size, the four sets of flattening rollers are rotated at the minimum speed to slowly flatten the biofuel, while reducing the feeding speed to prevent the branches of the biofuel from being stuck in the crushing box 211. At the same time, the flatness of the biofuel can be improved, which is convenient for subsequent transportation and crushing, thereby improving the production efficiency of the factory, reducing the time required for crushing, avoiding machine damage, and reducing the maintenance cost of the factory. When the biofuel to be crushed is small in size, the four sets of flattening rollers are rotated at the maximum speed to quickly flatten the biofuel, thereby improving the flattening efficiency and the feeding speed, effectively The production efficiency of the factory is improved, and the output of the factory is increased. Through the coordinated use of four sets of flattening rollers, a transmission chain 24, a cutting roller 43 and an equipment program, the cutting speed can be changed according to biofuels of different sizes. While the cutting roller 43 is running, it drives the four sets of flattening rollers to perform preliminary flattening and secondary flattening on the biofuel. While cutting, the biofuel is pretreated to improve subsequent production efficiency. At the same time, the energy consumption of the factory is reduced to achieve the purpose of energy conservation and emission reduction. Through the coordinated use of two sets of speed detection seats 26 and an equipment program, the flattened biofuel can be secondary tested to avoid incomplete flattening due to too many branches of the biofuel, which affects the subsequent production efficiency. At the same time, it can avoid the flattening speed being slow when there are few branches of the biofuel and affecting the production efficiency.
[0020] Crushing operation: After completing the above operations, the equipment program controls the crushing operation. The biofuel after flattening and cutting is transported backwards through the conveying plate 45 to the two groups of crushing rollers 44 for crushing operation. The equipment program sets the speed of the second motor 291 to B1, B2, and B3, B1 is the minimum value, and B3 is the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the speed of the first motor 22 is V1, the equipment program controls the second motor 291 to start, and the speed is B3. The second motor 291 drives the two groups of crushing rollers 44 to rotate rapidly. During the forward rotation of one group of crushing rollers 44, the second conveyor belt 252 drives the other group of crushing rollers 44 to reverse. At this time, the two groups of crushing rollers crush the flattened and cut biofuel, and the crushed biofuel will fall downward from the discharge pipe 212 into the workshop storage device; When the equipment program detects that the speed of the first motor 22 is V2, the equipment program controls the second motor 291 to start, and the speed is B2. The second motor 291 drives a group of crushing rollers 44 to rotate. During the forward rotation, one group of crushing rollers 44 drives another group of crushing rollers 44 to reverse through the second conveyor belt 252. At this time, the two groups of crushing rollers crush the flattened and cut biofuel. The crushed biofuel will fall downward from the discharge pipe 212 into the workshop storage device. When the equipment program detects that the speed of the first motor 22 is V3, the equipment program controls the second motor 291 to start, and the speed is B1. The second motor 291 drives the two groups of crushing rollers 44 to rotate slowly. During the forward rotation, one group of crushing rollers 44 drives the other group of crushing rollers 44 to rotate in the reverse direction through the second conveyor belt 252. At this time, the two groups of crushing rollers crush the flattened and cut biofuels, and the crushed biofuels fall downward from the discharge pipe 212 into the workshop storage device. Through the coordinated use of the second motor 291, two sets of crushing rollers 44 and the equipment program, the crushing speed can be changed according to the different flattening speeds. When flattening large-sized biofuels, the flattening speed is slow, which improves the crushing speed and crushing efficiency, avoids the crushed biofuel particles from having a large impact on subsequent production operations, makes the biofuel crushed more thoroughly, and avoids the residue of large agglomerates. When flattening small-sized biofuels, the flattening speed is fast, which reduces the crushing speed, avoids the crushed biofuel powder from scattering around and affecting the production environment of the workshop.
[0021] Feed dehumidification operation: During the above crushing operation, the equipment program controls the feed dehumidification operation. Heat is generated during the crushing process. At this time, the several groups of heat-conducting rods 312 in the crushing box 211 conduct the heat generated by the crushing to the second ventilation pipe 31. The equipment program controls the fan 32 to start, the electric valve 314 to open, the fan 32 blows the wind into the first ventilation pipe 3, and then blows it out to the transported biofuel. The equipment program sets the temperature value to H1, H2, and H3. H1 is the minimum value and H3 is the maximum value. It can be adjusted according to specific needs. The opening value of the electric fan blade 311 is X1, X2, and X3. X1 is the minimum value and X3 is the maximum value. It can be adjusted according to specific needs. When the equipment program detects that the temperature value is H1 through the temperature sensor 313, the equipment program determines that the crushing box 211 has just started to operate, the internal temperature is low, and there is no need to perform heat recovery operation. The equipment program controls the opening value of the electric fan blade 311 to be X1, and only the cold wind blown by the fan 32 is used to dry and dust the transported biofuel; When the device program detects that the temperature value is H2 through the temperature sensor 313, the device program determines that the crushing box 211 is operating normally, the internal temperature is hot, and the heat recovery operation can be performed. The device program controls the opening value of the electric fan blade 311 to be X2, and opens at a small angle to allow part of the hot air to flow into the first ventilation pipe 3, and then the fan 32 blows the wind into the first ventilation pipe 3, and the hot wind will be blown backwards onto the transported biofuel; When the device program detects that the temperature value is H3 through the temperature sensor 313, the device program determines that the crushing box 211 is operating normally, the internal temperature is high, and the heat recovery operation can be performed. The device program controls the opening value of the electric fan blade 311 to be X3, and the maximum angle is opened to make all the hot air flow into the first ventilation pipe 3, and then the fan 32 blows the wind into the first ventilation pipe 3, and the hot wind will be blown backwards onto the transported biofuel; By using the temperature sensor 313, the electric fan blades 311, several groups of heat conducting rods 312 in conjunction with the equipment program, the blowing and dust removal mode can be changed according to the different recovered heat. When the crushing box 211 runs for a short time, only the cold air blown by the fan 32 is used to air-dry and dust-remove the transported biofuel. When the crushing box 211 runs for a long time, the heat generated during crushing is used to heat the cold air, and then the hot air is used to air-dry and dust-remove. This can prevent the wet biofuel from adhering to the inside of the crushing box 211 after crushing, affecting subsequent production and reducing the cleaning burden of the staff. At the same time, the biofuel can be pre-treated and dust-removed to prevent the sediment on the biofuel from damaging the crushing drum 44, thereby increasing the service life of the machine and reducing the cost of daily maintenance.
[0022] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0023] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A crushing device for biofuel processing, comprising a first mounting frame (1), characterized in that: A biofuel conveyor belt (11) is detachably mounted on the first mounting frame (1), and a mounting assembly (2) is provided on one side of the first mounting frame (1); The mounting assembly (2) comprises a second mounting frame (21), a crushing box (211), a discharge pipe (212), a first motor (22), a first pulley (221), a second pulley (222), a first transmission belt (223), a first mounting seat (23), a second mounting seat (231), a transmission chain (24), a third mounting seat (25), a steering seat (251), a second transmission belt (252), a speed detection seat (26), a fourth mounting seat (27), a first gear (271), a second gear (272), a third transmission belt (273), a third pulley (28), a fifth mounting seat (29), and a second motor (291); The second mounting frame (21) is placed on the floor of the production workshop and is located on one side of the first mounting frame (1). The crushing box (211) is detachably mounted on the second mounting frame (21). The interior of the crushing box (211) is hollow. The discharge pipe (212) is arranged at one end of the crushing box (211). The first motor (22) is fixedly mounted on one side of the bottom of the second mounting frame (21). The first pulley (221) is detachably mounted on the rotating shaft of the first motor (22). Two sets of the first mounting seats (23) are detachably mounted on the crushing box (21). 1), two groups of the second mounting seats (231) are detachably mounted on one end of the side of the crushing box (211) and are located on one side of the two groups of the first mounting seats (23), one end of the two groups of the transmission chains (24) are connected to the two groups of the first mounting seats (23), and the other end is connected to the two groups of the second mounting seats (231), two groups of the third mounting seats (25) are detachably mounted on the other end of the side of the crushing box (211), and two groups of the steering seats (251) are detachably mounted on the other end of the side of the crushing box (211) and are located on one side of the two groups of the third mounting seats (25).
2. A biofuel processing crushing device according to claim 1, characterized in that: The second conveyor belt (252) connects the two sets of third mounting seats (25) with the two sets of steering seats (251); the two sets of speed detection seats (26) are detachably mounted on one end of the other side of the crushing box (211); the two sets of fourth mounting seats (27) are detachably mounted on one end of the other side of the crushing box (211) and are located on one side of the two sets of speed detection seats (26); the fifth mounting seat (29) is detachably mounted on the other end of the other side of the crushing box (211); and the second motor (291) is detachably mounted on the fifth mounting seat (29); Mounting holes are provided on both sides of the crushing box (211).
3. A biofuel processing crushing device according to claim 2, characterized in that: A crushing assembly (4) is also provided inside the crushing box (211), and the crushing assembly (4) includes a first flattening roller (41), a second flattening roller (42), a cutting roller (43), a crushing roller (44), and a conveying plate (45). One end of the two sets of the first flattening rollers (41) can be detachably mounted in the two sets of first mounting seats (23), and the other end can be detachably mounted in the two sets of speed detection seats (26). One end of the two sets of the second flattening rollers (42) can be detachably mounted in the second mounting seats (23). 1), and the other end can be detachably mounted in two groups of fourth mounting seats (27); the cutting drum (43) is arranged inside the crushing box (211); both ends of the rotating shaft of the cutting drum (43) pass through mounting holes on both sides of the crushing box (211) and extend to the outside; one end of the two groups of crushing drums (44) can be detachably mounted in two groups of third mounting seats (25), and the other end can be detachably mounted in a fifth mounting seat (29); one group of the crushing drums (44) is connected to the rotating shaft of the second motor (291).
4. A biofuel processing crushing device according to claim 3, characterized in that: The conveying plate (45) is detachably mounted inside the crushing box (211) and is located on one side of the cutting drum (43). The conveying plate (45) is arranged in an arc shape.
5. A biofuel processing crushing device according to claim 4, characterized in that: The second pulley (222) is detachably mounted on one end of the rotating shaft of the cutting drum (43); the first transmission belt (223) is detachably mounted on the first pulley (221) and the second pulley (222); the first gear (271) is detachably mounted on a group of fourth mounting seats (27); the second gear (272) is detachably mounted on another group of fourth mounting seats (27); the first gear (271) and the second gear (272) are meshed with each other; the first gear (271) is further provided with a groove; the third pulley (28) is detachably mounted on the other end of the rotating shaft of the cutting drum (43); and the third transmission belt (273) connects the third pulley (28) and the first gear (271).
6. A biofuel processing crushing device according to claim 5, characterized in that: A first ventilation pipe (3) is detachably mounted on the top of the crushing box (211); the first ventilation pipe (3) is a three-pipe ventilation pipe; a second ventilation pipe (31) is arranged on one side of the first ventilation pipe (3); the second ventilation pipe (31) connects the crushing box (211) with the first ventilation pipe (3); an electric fan blade (311) is detachably mounted inside the second ventilation pipe (31); a plurality of groups of heat conducting rods (312) are mounted in an array at one end of the second ventilation pipe (31); one end of the plurality of groups of heat conducting rods (312) is located inside the second ventilation pipe (31), and the other end passes through the crushing box (211) and extends into the interior.
7. A biofuel processing crushing device according to claim 6, characterized in that: A temperature sensor (313) is fixedly mounted on one side of the interior of the second ventilation pipe (31), a fan (32) is detachably mounted on one end of the first ventilation pipe (3), and an electric valve (314) is arranged inside the first ventilation pipe (3).
8. A biofuel processing crushing device according to claim 7, characterized in that: The first mounting frame (1) is placed on the floor of a production workshop.
Citation Information
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