Micro-nano rubber particle crushing device

By adopting a spiral crushing knife and scraper structure in the crushing device, combined with the design of the cold water spray head, the rubber particle adhesion problem is solved, the crushing efficiency and automatic cutting capacity are improved, and efficient rubber particle crushing and automated processing are achieved.

CN119217593APending Publication Date: 2024-12-31SHANXI HONGHUI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411335218.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

The existing crushing device cannot effectively solve the adhesion problem caused by rubber particles during crushing, resulting in clogging of the screen plate and reducing processing efficiency.

Method used

A micro-nano rubber particle crushing device is designed, which uses a spiral crushing knife and scraper structure for crushing. The rubber particles are cooled and lubricated in combination with a cold water spray head to avoid adhesion, and automatic discharge of rubber particles is achieved through automatic discharge components.

Benefits of technology

It improves the crushing efficiency and screening efficiency, avoids clogging of the screen plate, ensures the sharpness and service life of the crushing knife, and at the same time realizes efficient crushing of rubber particles and automatic discharge.

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Abstract

The micro-nano rubber particle smashing device comprises a bottom box, a smashing box is supported at the top end of the bottom box, a top cover is installed at the top end of the smashing box, a feeding port is formed in the top cover, a smashing assembly is rotatably installed in the middle of the top cover, and a water injection assembly is inserted into the smashing assembly. A supporting frame is arranged on the top cover, the top end of the water injection assembly is connected with the supporting frame, and a driving assembly in meshed connection with the smashing assembly is installed on the supporting frame; a discharging port is formed in one side of the bottom box, a discharging assembly is arranged in the bottom box, a cooling-water machine is installed at the bottom end of the other side of the bottom box, the cooling-water machine is connected with a water pump, and the water pump is connected with a water injection assembly. The rubber particle crushing device has the beneficial effects that cooling can be conducted in the rubber particle crushing process, adhesion between the rubber particles is avoided, the crushing efficiency is improved, automatic discharging can be achieved, and the service life of the crushing cutter is prolonged.
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Description

Technical Field

[0001] The present invention relates to the technical field of pulverizing devices, and more specifically, to a micro-nano rubber particle pulverizing device. Background Art

[0002] Rubber particles are mainly produced by processing various waste rubber materials including waste rubber, travel shoe soles, scraps, cable skins, rubber scraps, car pads, car tires, etc. Rubber products are widely used in various aspects of industry or life. In the process of rubber production, large rubber particles need to be stirred and crushed to obtain smaller rubber particles, and the rubber particles will stick together before stirring and crushing.

[0003] The utility model patent with patent application announcement number CN220219276U discloses a crushing device for rubber particle production, which solves the current problem that it is inconvenient to collect rubber particles of different sizes after crushing. It includes a crushing box, and a screening mechanism and a crushing mechanism are installed inside the crushing box. The crushing mechanism is located above the screening mechanism, and a feed pipe is fixedly installed on the top of the crushing box; through the cooperation between the mounting frame and spring 1 and the screen plate and the vibrator, the screen plate vibrates to screen the crushed rubber particles, so that the smaller rubber particles fall from the guide frame and the discharge pipe, and through the cooperation between the slide plate and the inner rod and the spring 2 and the connecting rod, the card plate is separated from the card slot and the fixing of the mounting frame and the bottom frame is released, so that the screen plate can be rotated to facilitate the falling of the larger rubber particles on the screen plate, thereby facilitating the collection of rubber particles of different sizes.

[0004] However, in actual use, it is still unable to solve the problem that rubber may stick together during crushing. After the rubber particles stick together, it is not convenient to screen them out and the screen plate is easily blocked, thereby reducing the processing efficiency. Therefore, a micro-nano rubber particle crushing device is proposed. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a micro-nano rubber particle crushing device to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a micro-nano rubber particle crushing device, comprising a bottom box, a crushing box is supported on the top of the bottom box, a top cover is installed on the top of the crushing box, a feed port is arranged on the top cover, a crushing assembly is rotatably installed in the middle of the top cover, a water injection assembly is inserted in the crushing assembly, a support frame is arranged on the top cover, the top of the water injection assembly is connected to the support frame, and a driving assembly meshing with the crushing assembly is installed on the support frame; A discharge port is arranged on one side of the bottom box, a discharge assembly is arranged inside the bottom box, a water chiller is installed at the bottom end of the other side of the bottom box, the water chiller is connected to a water pump, and the water pump is connected to the water injection assembly.

[0007] Preferably, a discharge bin is provided at the top of the bottom box, a water tank is provided at the bottom of the discharge bin, a filter block is installed at the water pumping end of the chiller, and the filter block is placed in the water tank.

[0008] Preferably, a first filter plate is provided between the discharge bin and the crushing box, and a second filter plate is provided between the discharge bin and the water tank, and the aperture of the filter holes provided on the first filter plate is larger than the aperture of the filter holes provided on the second filter plate.

[0009] Preferably, a conical cavity is provided between the discharge bin and the discharge port, and the inner diameter of the discharge bin is larger than the inner diameter of the discharge port.

[0010] Preferably, the driving assembly comprises a first motor, a driving rod and a driving gear, the driving rod is mounted on the output end of the first motor, the driving gear is mounted on the end of the driving rod, and the driving gear is meshedly connected with the top end of the crushing assembly.

[0011] Preferably, the crushing assembly includes a rotating drum, a follower gear, a nozzle, a crushing knife and a scraper. The rotating drum is rotatably mounted on the top cover, a follower gear is mounted on the top of the rotating drum, the follower gear is meshed and connected with the driving gear, a plurality of nozzles are arranged in a ring shape on the top of the rotating drum, a plurality of crushing knives are mounted on the rotating drum at the bottom of the nozzle, and a scraper is mounted on the bottom of the rotating drum.

[0012] Preferably, the crushing knife is in a spiral structure, and a slope is provided at the bottom of the scraper, and one side of the slope is consistent with the direction of the blade of the crushing knife.

[0013] Preferably, the water injection assembly comprises a turntable, a water pipe and a connecting pipe. The turntable is installed at the top of the rotating drum. The top of the turntable is rotatably connected to the water pipe, and the bottom of the turntable is installed with a connecting pipe.

[0014] Preferably, the connecting pipe is inserted into the rotating drum, and an annular water cavity is formed between the connecting pipe and the rotating drum.

[0015] Preferably, the discharge assembly comprises a second motor, a rotating rod and a spiral conveying blade, the second motor is installed outside the bottom box, the output end of the second motor is connected to the rotating rod, and the spiral conveying blade is installed on the rotating rod.

[0016] Technical effects and advantages of the present invention: 1. The first motor is operated to rotate the driving rod, so that the driving gear meshes with the driven gear to rotate, so that the drum rotates, so that the crushing knife crushes the rubber particles as it rotates. Since the crushing knife has a spiral structure, it can transport the piled rubber particles upward during the rotation of the crushing knife, so that the rubber particles can be circulated and lifted until they are crushed into particles of a required size and then filtered out from the first filter plate, thereby improving the crushing efficiency. In addition, with the inclined surface at the bottom of the scraper, when the scraper rotates, the inclined surface pushes the rubber particles obliquely downward, so that the particles that meet the size can be quickly filtered out from the first filter plate, avoiding accumulation in the crushing box and clogging of the filter holes, thereby improving the screening efficiency and further improving the crushing efficiency of the rubber particles; 2. The water in the water tank is drawn out by the chiller for cooling, and then transported to the water pipe by a water pump. Then, the water enters the annular water cavity from the connecting pipe, and then is sprayed from each nozzle into the crushing box to cool the rubber particles in the crushing box and prevent the rubber particles from sticking together.

[0017] 3. The second motor is operated to rotate the rotating rod, so that the spiral conveying blades rotate accordingly, so that the screened rubber particles can be automatically discharged to achieve automatic unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.

[0020] Figure 3 It is a schematic diagram of the connection structure of the driving assembly and the crushing assembly of the present invention.

[0021] Figure 4 It is a schematic structural diagram of the water injection assembly of the present invention.

[0022] Figure 5 It is a schematic structural diagram of the crushing assembly of the present invention.

[0023] Figure 6 It is a schematic diagram of the structure of the driving assembly of the present invention.

[0024] Figure 7 It is a schematic structural diagram of the discharge assembly of the present invention.

[0025] The accompanying drawings are marked as follows: 1. bottom box; 2. crushing box; 3. top cover; 4. feed port; 5. support frame; 6. water injection assembly; 601. turntable; 602. water pipe; 603. connecting pipe; 7. drive assembly; 701. first motor; 702. drive rod; 703. drive gear; 8. discharge port; 9. discharge assembly; 901. second motor; 902. rotating rod; 903. spiral conveying blade; 10. chiller; 11. water pump; 12. crushing assembly; 1201. rotating drum; 1202. follower gear; 1203. nozzle; 1204. crushing knife; 1205. scraper; 13. first filter plate; 14. second filter plate; 15. water tank. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] As attached Figure 1-7 A micro-nano rubber particle crushing device shown in the figure comprises a bottom box 1, a crushing box 2 is supported on the top of the bottom box 1, a top cover 3 is installed on the top of the crushing box 2, a feed port 4 is arranged on the top cover 3, a crushing assembly 12 is rotatably installed in the middle of the top cover 3, a water injection assembly 6 is inserted in the crushing assembly 12, a support frame 5 is arranged on the top cover 3, the top of the water injection assembly 6 is connected to the support frame 5, and a driving assembly 7 meshingly connected to the crushing assembly 12 is installed on the support frame 5; A discharge port 8 is provided on one side of the bottom box 1, a discharge assembly 9 is provided inside the bottom box 1, a chiller 10 is installed at the bottom end of the other side of the bottom box 1, the chiller 10 is connected to a water pump 11, and the water pump 11 is connected to the water injection assembly 6.

[0028] In a specific implementation, rubber particles are put into the crushing box 2 through the feed port 4, and the driving component 7 drives the crushing component 12 to operate. The crushing component 12 crushes the rubber particles, and the rubber particles are dispersed upward by the force of the crushing component 12 during crushing, so that the scattered and falling rubber particles can be crushed again, thereby improving the thoroughness of crushing, so that smaller rubber particles can be crushed. At the same time, the water chiller 10 extracts water from the water tank 15 for cooling, and then pumps it into the water injection component 6 by the water pump 11, and then discharges it into the crushing component 12 from the water injection component 6. During the rotation of the crushing component 12, cold water is sprayed from the top of the crushing component 12, so as to be distributed in the crushing box 2. The rubber particles on the outside of the crushing assembly 12 can be lubricated to reduce the friction between the rubber particles and the crushing assembly 12, reduce the heat generation, and effectively cool the rubber particles to avoid adhesion between the rubber particles, so that it is easier to crush them into the required particle size. In the process of water injection, cold water flows upward from the bottom of the crushing assembly 12, which can cool the crushing knives 1204 installed on the crushing assembly 12 to avoid the rubber particles from adhering to the crushing knives 1204. At the same time, the sharpness of the crushing knives 1204 can be guaranteed by reducing the friction between the rubber and the crushing knives 1204, thereby increasing the service life of the crushing knives 1204. In the process of crushing the rubber particles, the rubber particles fall on the first filter plate 13 after being crushed, and the scraper 1205 can flatten the rubber particles so that the particles that meet the specifications can be quickly screened out from the first filter plate 13 and fall into the discharge bin. After the discharge bin passes through the second filter plate 14 to filter the water into the water tank 15, the discharge assembly 9 automatically discharges the crushed rubber particles from the discharge port 8, realizing automatic unloading, being able to work continuously, improving the crushing efficiency, and being able to separate from water, and the separated water can be recycled.

[0029] A discharge bin is disposed at the top of the bottom box 1 , a water tank 15 is disposed at the bottom of the discharge bin, and a filter block is installed at the water pumping end of the chiller 10 , and the filter block is placed in the water tank 15 .

[0030] A first filter plate 13 is provided between the discharge bin and the crushing box 2 , and a second filter plate 14 is provided between the discharge bin and the water tank 15 . The filter holes formed in the first filter plate 13 have a larger aperture than the filter holes formed in the second filter plate 14 .

[0031] In a specific implementation, the first filter plate 13 can filter rubber particles that meet the size, and the second filter plate 14 can filter out the water in the rubber particles.

[0032] A conical cavity is provided between the discharge bin and the discharge port 8 , and the inner diameter of the discharge bin is larger than the inner diameter of the discharge port 8 .

[0033] In specific implementation, when water leaks in the discharge bin, due to the setting of the conical cavity, the height of the bottom end of the discharge port 8 is higher than the bottom end of the discharge bin, so that the water can be concentrated in the discharge bin and filtered from the second filter plate 14 into the water tank 15, thereby preventing water from flowing out of the discharge port 8 and avoiding waste of water resources.

[0034] The driving assembly 7 includes a first motor 701 , a driving rod 702 and a driving gear 703 . The driving rod 702 is installed at the output end of the first motor 701 . The driving gear 703 is installed at the end of the driving rod 702 . The driving gear 703 is meshed and connected with the top end of the crushing assembly 12 .

[0035] The crushing assembly 12 includes a rotating drum 1201, a follower gear 1202, a nozzle 1203, a crushing knife 1204 and a scraper 1205. The rotating drum 1201 is rotatably installed on the top cover 3. The follower gear 1202 is installed on the top of the rotating drum 1201. The follower gear 1202 is meshed and connected with the driving gear 703. A plurality of nozzles 1203 are arranged in a ring shape on the top of the rotating drum 1201. A plurality of crushing knives 1204 are installed on the rotating drum 1201 at the bottom of the nozzle 1203. A scraper 1205 is installed at the bottom of the rotating drum 1201.

[0036] The crushing knife 1204 has a spiral structure, and a slope is provided at the bottom of the scraper 1205 , and one side of the slope is consistent with the direction of the blade of the crushing knife 1204 .

[0037] During specific implementation, the first motor 701 is operated to rotate the driving rod 702, so that the driving gear 703 meshes with the driven gear 1202 to rotate, thereby causing the rotating drum 1201 to rotate, so that the crushing knife 1204 crushes the rubber particles as it rotates. Since the crushing knife 1204 has a spiral structure, the piled rubber particles can be transported upward during the rotation of the crushing knife 1204, so that the rubber particles can be circulated and lifted until they are crushed into particles of a required size and then filtered out from the first filter plate 13, thereby improving the crushing efficiency. In combination with the inclined surface at the bottom of the scraper 1205, when the scraper 1205 rotates, the inclined surface has an oblique downward pushing effect on the rubber particles, so that particles that meet the size can be quickly filtered out from the first filter plate 13, avoiding accumulation in the crushing box 2, and also avoiding clogging of the filter holes, thereby improving the screening efficiency, thereby further improving the crushing efficiency of the rubber particles.

[0038] The water injection assembly 6 includes a turntable 601 , a water pipe 602 and a connecting pipe 603 . The turntable 601 is installed at the top of the rotating drum 1201 . The top of the turntable 601 is rotatably connected to the water pipe 602 . The bottom of the turntable 601 is installed with a connecting pipe 603 .

[0039] The connecting pipe 603 is inserted into the rotating drum 1201 , and an annular water cavity is formed between the connecting pipe 603 and the rotating drum 1201 .

[0040] In specific implementation, water in the water tank 15 is drawn by the chiller 10 for cooling and then transported to the water pipe 602 by the water pump 11, and then enters the annular water cavity from the connecting pipe 603, and then is sprayed from each nozzle 1203 into the crushing box 2, so as to cool the rubber particles in the crushing box 2 and prevent the rubber particles from sticking together.

[0041] The discharge assembly 9 includes a second motor 901 , a rotating rod 902 and a spiral conveying blade 903 . The second motor 901 is installed outside the bottom box 1 . The output end of the second motor 901 is connected to the rotating rod 902 . The spiral conveying blade 903 is installed on the rotating rod 902 .

[0042] In a specific implementation, the second motor 901 is operated to rotate the rotating rod 902, thereby causing the spiral conveying blade 903 to rotate, so that the screened rubber particles can be automatically discharged, thereby realizing automatic unloading.

[0043] Finally, a few points should be explained: First, in the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A micro-nano rubber particle crushing device, comprising a bottom box (1), characterized in that: The top of the bottom box (1) supports a crushing box (2), the top of the crushing box (2) is installed with a top cover (3), a feed port (4) is provided on the top cover (3), a crushing assembly (12) is rotatably installed in the middle of the top cover (3), a water injection assembly (6) is inserted into the crushing assembly (12), a support frame (5) is provided on the top cover (3), the top of the water injection assembly (6) is connected to the support frame (5), and a driving assembly (7) meshingly connected to the crushing assembly (12) is installed on the support frame (5); A discharge port (8) is provided on one side of the bottom box (1), a discharge assembly (9) is provided inside the bottom box (1), a water chiller (10) is installed at the bottom end of the other side of the bottom box (1), the water chiller (10) is connected to a water pump (11), and the water pump (11) is connected to a water injection assembly (6).

2. The micro-nano rubber particle crushing device according to claim 1, characterized in that: A discharge bin is provided at the top of the bottom box (1), a water tank (15) is provided at the bottom of the discharge bin, and a filter block is installed at the water pumping end of the chiller (10), and the filter block is placed in the water tank (15).

3. The micro-nano rubber particle crushing device according to claim 2, characterized in that: A first filter plate (13) is provided between the discharge bin and the crushing box (2), and a second filter plate (14) is provided between the discharge bin and the water tank (15); the filter holes formed on the first filter plate (13) have a larger aperture than the filter holes formed on the second filter plate (14).

4. The micro-nano rubber particle crushing device according to claim 3, characterized in that: A conical cavity is provided between the discharge bin and the discharge port (8), and the inner diameter of the discharge bin is greater than the inner diameter of the discharge port (8).

5. The micro-nano rubber particle crushing device according to claim 4, characterized in that: The driving assembly (7) comprises a first motor (701), a driving rod (702) and a driving gear (703); the driving rod (702) is mounted on the output end of the first motor (701); the driving gear (703) is mounted on the end of the driving rod (702); the driving gear (703) is meshedly connected with the top end of the pulverizing assembly (12).

6. The micro-nano rubber particle crushing device according to claim 5, characterized in that: The pulverizing assembly (12) comprises a rotating drum (1201), a follower gear (1202), a nozzle (1203), a pulverizing blade (1204) and a scraper (1205); the rotating drum (1201) is rotatably mounted on the top cover (3); a follower gear (1202) is mounted on the top of the rotating drum (1201); the follower gear (1202) is meshingly connected with a driving gear (703); a plurality of nozzles (1203) are arranged in a ring shape on the top of the rotating drum (1201); a plurality of pulverizing blades (1204) are mounted on the rotating drum (1201) at the bottom of the nozzle (1203); and a scraper (1205) is mounted on the bottom of the rotating drum (1201).

7. The micro-nano rubber particle crushing device according to claim 6, characterized in that: The crushing knife (1204) has a spiral structure, and a slope is provided at the bottom of the scraper (1205), and one side of the slope is in the same direction as the blade of the crushing knife (1204).

8. The micro-nano rubber particle crushing device according to claim 7, characterized in that: The water injection assembly (6) comprises a rotating disk (601), a water delivery pipe (602) and a connecting pipe (603); the rotating disk (601) is mounted on the top of the rotating drum (1201); the top of the rotating disk (601) is rotatably connected to the water delivery pipe (602); and the bottom of the rotating disk (601) is mounted with the connecting pipe (603).

9. The micro-nano rubber particle crushing device according to claim 8, characterized in that: The connecting pipe (603) is inserted into the rotating drum (1201), and an annular water cavity is formed between the connecting pipe (603) and the rotating drum (1201).

10. The micro-nano rubber particle crushing device according to claim 9, characterized in that: The discharge assembly (9) comprises a second motor (901), a rotating rod (902) and a spiral conveying blade (903); the second motor (901) is mounted outside the bottom box (1); the output end of the second motor (901) is connected to the rotating rod (902); and the spiral conveying blade (903) is mounted on the rotating rod (902).

Citation Information

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