Tobacco bale conveying device
By designing an upright conveying mechanism and transfer device, the problem of low replenishment efficiency of tobacco packs in the cigarette packaging production line is solved, automatic delivery is realized, and manual operation frequency and cost are reduced.
Patent Information
- Application Number
- CN202411692229.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-11-25
AI Technical Summary
In the cigarette packaging production line, unqualified cigarette packs need to be removed, resulting in vacancy. In order to reduce the equipment footprint, the conveyor device is set at a high place, which causes technicians to frequently walk or bend down to replenish cigarette packs, affecting efficiency and increasing manpower cost.
A cigarette pack conveying device is designed, including an upright conveying mechanism, a loading assembly and a transfer device. The low-level cigarette packs are vertically lifted and transported to a high-level packaging production line through the lifting device, reducing manual operations and improving conveying efficiency.
Automatic cigarette pack delivery is realized, the frequency of manual operation is reduced, the efficiency of packing is improved, and through the cooperation of the dump warehouse and the transfer device, the workload and production costs of staff are reduced.
Smart Images

Figure CN119218524A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cigarette conveying equipment, and in particular to a cigarette pack conveying device for lifting and conveying cigarette packs and conveying and supplementing the cigarette packs to a cigarette pack production line. Background Art
[0002] During the cigarette packing process, when unqualified cigarette packs need to be discarded, gaps will be created; in addition, in order to reduce the floor space occupied by the cigarette pack production and packaging equipment, technicians will also set the cigarette pack conveying device between the cigarette pack production and packaging equipment above the cigarette pack production and packaging equipment to reduce the distance between each cigarette pack production and packaging equipment.
[0003] Affected by the above factors, when there are vacancies on the cigarette packaging production line due to the operation of removing unqualified cigarette packs, technicians need to add the cigarette packs at the low position to the cigarette pack conveying device at the high position to fill the vacancies; however, in order to complete the replenishment work, technicians have to frequently walk between high and low positions, or bend over, which makes the technicians easily tired and affects the efficiency of replenishment; moreover, at least one operator is required on each transportation line to complete the replenishment work, and the labor cost is also relatively high.
[0004] In this regard, a Chinese patent document discloses a cigarette pack repairer (application number: 201921002319.2) for the cigarette packaging industry. The cigarette pack repairer includes a bracket and a conveyor belt horizontally arranged on the bracket. A material guide track is provided at the end of the conveyor belt. The material guide track includes a feed end and a discharge end. The feed end is tilted downward, and the outlet of the discharge end is downward. It has the advantages of being able to flip the cigarette pack at a certain angle and having a simple structure.
[0005] However, the cigarette pack replenishing device cannot transport the cigarette packs at a low position to a high position. Summary of the invention
[0006] The present invention provides a cigarette pack conveying device for lifting and conveying cigarette packs and adding the lifted cigarette packs to a cigarette pack packaging production line, so as to replace the manual operation of conveying cigarette packs from a low place to a high place, improve the cigarette pack conveying efficiency, and solve the above-mentioned technical problems.
[0007] The technical solution of the present invention to solve the above-mentioned problem is: to provide a cigarette pack conveying device, including a lifting device and a first transfer device, the lifting device including a vertical support, a conveying mechanism, a driving assembly, and a carrying assembly, the conveying mechanism is vertically arranged on the vertical support, the driving assembly is used to drive the conveying mechanism, and a plurality of carrying assemblies are arranged on the conveying mechanism, and the carrying assemblies are used to carry cigarette packs; the first transfer device is arranged on the upper part of the lifting device, the lifting device is used to vertically lift and transport cigarette packs, and the first transfer device is used to receive cigarette packs lifted vertically by the lifting device, and transfer the cigarette packs to the cigarette pack packaging production line.
[0008] Furthermore, the conveying mechanism includes two relatively arranged vertical conveyor belts, and two groups of pulley assemblies respectively used to drive one of the vertical conveyor belts to run, both groups of pulley assemblies are transmission connected to the driving assembly, and the two groups of pulley assemblies run synchronously under the drive of the driving assembly.
[0009] Furthermore, the driving assembly includes a lifting motor, a worm wheel, and a worm. The worm is integrally arranged with the output rotating shaft of the lifting motor. The pulleys of the two pulley groups are each coaxially arranged with at least one worm wheel. The worm is simultaneously connected to at least two worm wheels. The lifting motor drives the two vertical conveyor belts to run synchronously through the worm wheel mechanism, thereby driving the loading assembly to lift and transport cigarette packs.
[0010] Furthermore, the object-carrying assembly comprises two bearing bars, which are respectively fixedly arranged on two vertical conveyor belts, and when the two vertical conveyor belts are synchronously operated, the two bearing bars are always aligned with each other to jointly support the cigarette packs.
[0011] Furthermore, both sides of the vertical conveyor belt are provided with limiting plates, and the limiting plates on both sides are also located on both sides of the loading assembly. The limiting plates on both sides cooperate with each other to further limit the cigarette packs on the loading assembly to prevent the cigarette packs from falling.
[0012] Furthermore, the first transfer device includes a first drive motor, a first conveyor belt, a transfer guide rail, and a first cigarette pushing assembly. One end of the transfer guide rail extends to the edge of the conveying mechanism, the first conveyor belt extends to the top of the lifted cigarette pack, and a plurality of first cigarette pushing assemblies are also provided on the first conveyor belt. The transfer guide rail is arranged below the first conveyor belt. The first drive motor is used to drive the first conveyor belt to operate so that the first conveyor belt drives the plurality of first cigarette pushing assemblies to move laterally to the top of the lifted cigarette pack in turn and then leave from the top of the lifted cigarette pack; when the first cigarette pushing assembly leaves the top of the lifted cigarette pack, the first cigarette pushing assembly also pushes the cigarette pack on the loading assembly laterally onto the transfer guide rail, and further pushes the cigarette pack to leave from the other end of the transfer guide rail, and then enters the cigarette pack packaging production line.
[0013] Furthermore, the cigarette pack conveying device also includes a third conveyor belt and a third drive motor, one end of the third conveyor belt extends to the other end of the transfer guide rail, and the other end of the third conveyor belt extends to the cigarette pack packaging production line, and the third drive motor is used to drive the third conveyor belt to operate so that the third conveyor belt receives the cigarette packs transferred and transported by the first transfer device and transports them to the cigarette pack packaging production line.
[0014] Furthermore, the cigarette pack conveying device also includes a transfer storage bin arranged on one side of the lifting device, and an opening is provided at the upper end of the transfer storage bin, and multiple cigarette packs are stacked and stored in the transfer storage bin through the opening above the transfer storage bin.
[0015] Furthermore, the cigarette pack conveying device also includes a second transfer device arranged between the transfer storage bin and the lifting device, and the second transfer device is used to transfer the cigarette packs in the transfer storage bin to the lower part of the lifting device to supply the lifting device.
[0016] Furthermore, the second transfer device includes a second drive motor, a second conveyor belt, and a second cigarette pushing assembly. The second conveyor belt is provided with multiple second cigarette pushing assemblies. The lower end of the transfer storage bin is also provided with an opening. One end of the second conveyor belt extends to the lower end opening of the transfer storage bin, and the other end extends to the lower end of the lifting device. The second drive motor is used to drive the second conveyor belt to operate, so that the second conveyor belt drives the multiple second cigarette pushing assemblies to pass through the lower end opening of the transfer storage bin in turn, and then the multiple second cigarette pushing assemblies push the cigarette packs out of the lower end of the transfer storage bin in turn. The second cigarette pushing assembly then cooperates with the second conveyor belt to transport the pushed out cigarette packs to the lower part of the lifting device, so that the lifting device can lift and transport the cigarette packs.
[0017] The present invention also provides a cigarette pack conveying method, which uses a cigarette pack conveying device to convey cigarette packs, wherein the cigarette pack conveying device comprises a lifting device, a first transfer device, a second transfer device, and a transfer storage bin; the lifting device comprises a vertical support, a conveying mechanism, a driving assembly, and a carrying assembly, wherein the conveying mechanism is vertically arranged on the vertical support, the driving assembly is used to drive the conveying mechanism, and a plurality of carrying assemblies are arranged on the conveying mechanism, wherein the carrying assemblies are used to carry cigarette packs; the first transfer device is arranged on the upper part of the lifting device, a plurality of cigarette packs are stacked and stored in the transfer storage bin, and the second transfer device is arranged on the lower part of the lifting device; the cigarette pack conveying method comprises the following steps: Step 1: Put a number of cigarette packs into the transit storage bin; Step 2: Control the second transfer device to transfer the cigarette packs one by one from the transfer storage bin to the lower part of the lifting device; Step 3, controlling the lifting device to transport the cigarette packs located at the lower part of the lifting device to the upper part of the lifting device one by one; Step 4: Control the first transfer device to transport the cigarette packs located on the upper part of the lifting device to the cigarette pack packaging production line one by one.
[0018] Furthermore, the lower part of the lifting device is provided with a lifting and conveying starting position, and the upper part is provided with a lifting and conveying end position, the lifting and conveying starting position is also provided with a first sensor, and the lifting and conveying end position is also provided with a second sensor; a third sensor is provided in the transfer storage bin; the cigarette pack conveying device also includes a first control unit and a second control unit, the first control unit is used to control the operating state of the second transfer device, and the second control unit is used to control the operating state of the lifting device.
[0019] Furthermore, in step 2, the first sensor detects in real time whether there is a cigarette pack at the starting position of the lifting and conveying, and the second sensor detects in real time whether there is a cigarette pack at the end position of the lifting and conveying; If there are no cigarette packs at both the lifting and conveying starting position and the lifting and conveying end position, the first control unit controls the second transfer device to start, and the second transfer device transfers the cigarette packs to the lifting and conveying starting position, and the second control unit controls the lifting device to stop to wait for the cigarette packs to be lifted; If there are cigarette packs at the starting position of the lifting and conveying but no cigarette packs at the end position of the lifting and conveying, the first control unit controls the second transfer device to stop, and the second control unit controls the lifting device to start, and the lifting device lifts and transports the cigarette packs that have reached the starting position of the lifting and conveying to the end position of the lifting and conveying.
[0020] Furthermore, in step three, the first sensor detects in real time whether there is a cigarette pack at the starting position of the lifting and conveying, and the second sensor detects in real time whether there is a cigarette pack at the end position of the lifting and conveying; If there are cigarette packs at both the lifting and conveying starting position and the lifting and conveying end position, the first control unit controls the second transfer device to stop, and the second control unit controls the lifting device to stop, and the first transfer device transfers the cigarette packs that have reached the lifting and conveying end position to supplement the cigarette pack packaging production line; If there are no cigarette packs at the lifting and conveying starting position, but there are cigarette packs at the lifting and conveying end position, the first control unit controls the second transfer device to stop, and the second control unit controls the lifting device to stop, and the first transfer device transfers the cigarette packs that have reached the lifting and conveying end position to supplement the cigarette pack packaging production line; If there are no cigarette packs at both the lifting and conveying starting position and the lifting and conveying end position, the first control unit controls the second transfer device to start, and the second control unit controls the lifting device to stop, and the second transfer device transfers the cigarette packs to the lifting and conveying starting position; If there are cigarette packs at the starting position of the lifting and conveying but no cigarette packs at the end position of the lifting and conveying, the first control unit controls the second transfer device to stop, and the second control unit controls the lifting device to start, and the lifting device lifts and transports the cigarette packs that have reached the starting position of the lifting and conveying to the end position of the lifting and conveying.
[0021] Furthermore, in all steps, the third sensor detects in real time whether the number of remaining cigarette packs in the transfer storage bin is zero; If the number of remaining cigarette packs in the transfer storage bin is zero, the first control unit controls the second transfer device to stop, and the second control unit controls the lifting device to stop, and the cigarette pack conveying is suspended, waiting for workers to replenish cigarette packs in the transfer storage bin; If the number of remaining cigarette packs in the transfer storage bin is not zero, neither the first control unit nor the second control unit issues a control command.
[0022] Furthermore, a second transfer conveying terminal position is provided on the conveying stroke of the second transfer device, and the second transfer conveying terminal position overlaps with the lifting conveying starting position; a first transfer conveying starting position is provided on the conveying stroke of the first transfer device, and the first transfer conveying starting position overlaps with the lifting conveying terminal position.
[0023] Furthermore, the cigarette packet conveying device also includes an early warning device, and the early warning device is connected to the first sensor, the second sensor, the third sensor, the first control unit, and the second control unit.
[0024] Furthermore, the number of times the cigarette packs appear at the starting position of the lifting and conveying is counted, and a threshold value of the number of times the cigarette packs appear at the starting position of the lifting and conveying is set; when the counted number of times the cigarette packs appear at the starting position of the lifting and conveying increases to the set threshold value of the number of times the cigarette packs appear at the starting position of the lifting and conveying, the early warning device sends a first type of early warning signal, the first control unit controls the second transfer device to shut down according to the received first type of early warning signal, and the second control unit controls the lifting device to start according to the received first type of early warning signal.
[0025] Furthermore, the number of times cigarette packets appear at the lifting and conveying terminal position is counted, and a threshold value of the number of times cigarette packets appear at the lifting and conveying terminal position is set; when the counted number of times cigarette packets appear at the lifting and conveying terminal position increases to the set threshold value of the number of times cigarette packets appear at the lifting and conveying terminal position, the early warning device sends out a second type of early warning signal, the first control unit controls the second transfer device to shut down according to the received second type of early warning signal, and the second control unit controls the lifting device to shut down according to the received second type of early warning signal.
[0026] Furthermore, the warning signal emitted by the warning device includes an acoustic and optical signal and an electrical signal.
[0027] Furthermore, the conveying mechanism includes two relatively arranged vertical conveyor belts, and two groups of pulley assemblies respectively used to drive one of the vertical conveyor belts to operate, both groups of pulley assemblies are transmission connected to the driving assembly, and the two groups of pulley assemblies operate synchronously under the drive of the driving assembly.
[0028] Furthermore, the driving assembly includes a lifting motor, a worm wheel, and a worm. The worm is integrally arranged with the output rotating shaft of the lifting motor. The pulleys of the two pulley groups are each coaxially arranged with at least one worm wheel. The worm is simultaneously connected to at least two worm wheels. The lifting motor drives the two vertical conveyor belts to run synchronously through the worm wheel mechanism, thereby driving the loading assembly to lift and transport cigarette packs.
[0029] Furthermore, the object-carrying assembly comprises two bearing bars, which are respectively fixedly arranged on two vertical conveyor belts, and when the two vertical conveyor belts are synchronously operated, the two bearing bars are always aligned with each other to jointly support the cigarette packs.
[0030] Furthermore, both sides of the vertical conveyor belt are provided with limiting plates, and the limiting plates on both sides are also located on both sides of the loading assembly. The limiting plates on both sides cooperate with each other to further limit the cigarette packs on the loading assembly to prevent the cigarette packs from falling.
[0031] Furthermore, the first transfer device includes a first drive motor, a first conveyor belt, a transfer guide rail, and a first cigarette pushing assembly. One end of the transfer guide rail extends to the edge of the conveying mechanism, the first conveyor belt extends to the top of the lifted cigarette pack, and a plurality of first cigarette pushing assemblies are also provided on the first conveyor belt. The transfer guide rail is arranged below the first conveyor belt. The first drive motor is used to drive the first conveyor belt to operate so that the first conveyor belt drives the plurality of first cigarette pushing assemblies to move laterally to the top of the lifted cigarette pack in turn and then leave from the top of the lifted cigarette pack; when the first cigarette pushing assembly leaves the top of the lifted cigarette pack, the first cigarette pushing assembly also pushes the cigarette pack on the loading assembly laterally onto the transfer guide rail, and further pushes the cigarette pack to leave from the other end of the transfer guide rail, and then enters the cigarette pack packaging production line.
[0032] Furthermore, the cigarette pack conveying device also includes a third conveyor belt and a third drive motor, one end of the third conveyor belt extends to the other end of the transfer guide rail, and the other end of the third conveyor belt extends to the cigarette pack packaging production line, and the third drive motor is used to drive the third conveyor belt to operate so that the third conveyor belt receives the cigarette packs transferred and transported by the first transfer device and transports them to the cigarette pack packaging production line.
[0033] Furthermore, the cigarette pack conveying device also includes a transfer storage bin arranged on one side of the lifting device, and an opening is provided at the upper end of the transfer storage bin, and multiple cigarette packs are stacked and stored in the transfer storage bin through the opening above the transfer storage bin.
[0034] Furthermore, the cigarette pack conveying device also includes a second transfer device arranged between the transfer storage bin and the lifting device, and the second transfer device is used to transfer the cigarette packs in the transfer storage bin to the lower part of the lifting device to supply the lifting device.
[0035] Furthermore, the second transfer device includes a second drive motor, a second conveyor belt, and a second cigarette pushing assembly. The second conveyor belt is provided with multiple second cigarette pushing assemblies. The lower end of the transfer storage bin is also provided with an opening. One end of the second conveyor belt extends to the lower end opening of the transfer storage bin, and the other end extends to the lower end of the lifting device. The second drive motor is used to drive the second conveyor belt to operate, so that the second conveyor belt drives the multiple second cigarette pushing assemblies to pass through the lower end opening of the transfer storage bin in turn, and then the multiple second cigarette pushing assemblies push the cigarette packs out of the lower end of the transfer storage bin in turn. The second cigarette pushing assembly then cooperates with the second conveyor belt to transport the pushed out cigarette packs to the lower part of the lifting device, so that the lifting device can lift and transport the cigarette packs.
[0036] Beneficial effects of the present invention: A cigarette pack conveying device of the present invention realizes the purpose of vertically lifting and transporting cigarette packs by setting up an upright conveying mechanism and arranging multiple groups of loading components on the conveying mechanism; at the same time, a first transfer device is installed on the upper part of the lifting device to meet the mechanized operation requirements of automatically conveying cigarette packs from a low place to a high place and orderly transferring the cigarette packs from the upper end of the lifting device to the cigarette pack packaging production line.
[0037] Moreover, on this basis, the present application further sets up a transit storage bin and a second transfer mechanism. Since the second transfer mechanism can automatically and orderly transfer the cigarette packs in the transit storage bin to the lifting device, the staff only needs to regularly replenish a specific number of cigarette packs to the transit storage bin, instead of standing by the lifting device and placing the cigarette packs one by one onto the loading assembly, so as to reduce the workload of the staff, further reduce production costs, and improve quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the present invention and are used together with the description to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. For those of ordinary skill in the art, other drawings can be obtained from these drawings without paying creative work.
[0039] Figure 1 is an overall structural diagram of the cigarette packet conveying device of this embodiment; Figure 2 is a structural diagram of the lifting device of this embodiment; Figure 3 is a structural diagram of the first transfer device of this embodiment; Figure 4 This is an assembly structure diagram of the first transfer device and the lifting device of this embodiment; Figure 5 This is a structural diagram of the transfer storage bin of this embodiment; Figure 6 is a structural diagram of the second transfer device of this embodiment; Figure 7 This is an assembly structure diagram of the transfer storage bin and the second transfer device of this embodiment; Figure 8 is an assembly structure diagram of the third conveyor belt and the third drive motor of this embodiment; 1-lifting device, 11-vertical support, 12-transmission mechanism, 13-driving assembly, 14-carrying assembly, 15-limiting plate; 2-first transfer device, 21-first drive motor, 22-first conveyor belt, 23-transfer guide rail, 24-first cigarette pushing assembly; 31-third conveyor belt, 32-third drive motor; 4-transfer storage bin, 41-baffle, 42-side plate, 43-movable baffle, 44-baffle, 45-fixed plate, 46-cover plate, 47-connector; 5-Cigarette packing production line; 6-second transfer device, 61-second drive motor, 62-second conveyor belt, 63-second cigarette pushing assembly. DETAILED DESCRIPTION
[0040] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.
[0041] See also Figure 1A cigarette pack conveying device according to a specific embodiment of the present invention comprises a lifting device 1 and a first transfer device 2, wherein the lifting device 1 comprises a vertical support 11, a conveying mechanism 12, a driving assembly 13, and a carrying assembly 14, wherein the conveying mechanism 12 is vertically arranged on the vertical support 11, the driving assembly 13 is used to drive the conveying mechanism 12, and a plurality of carrying assemblies 14 are arranged on the conveying mechanism 12, wherein the carrying assemblies 14 are used to carry cigarette packs; the first transfer device 2 is arranged on the upper part of the lifting device 1, the lifting device 1 is used to vertically lift and transport cigarette packs, and the first transfer device 2 is used to receive cigarette packs vertically lifted to a higher position by the lifting device 1, and transfer the cigarette packs to the cigarette pack packaging production line.
[0042] For details, please refer to Figure 2 The conveying mechanism 12 includes two vertical conveyor belts arranged opposite to each other, and two pulley groups for driving each of the vertical conveyor belts, both pulley groups are connected to the driving assembly 13, and the two pulley groups are driven by the driving assembly 13 to run synchronously. In this embodiment, one pulley group includes two pulleys, the two pulleys are arranged vertically, a vertical conveyor belt is wound around the two pulleys, and the upper and lower pulleys are rotatably mounted on the vertical bracket 11.
[0043] Moreover, the driving component 13 includes a lifting motor, a worm wheel, and a worm. The worm is integrally arranged with the output rotating shaft of the lifting motor. The lifting motor is laterally fixedly installed at the upper end of the vertical bracket 11. A worm wheel is coaxially arranged on one side of the pulleys at the upper ends of the two pulley groups. The worm wheel is provided with two sets of worm teeth, and the two sets of worm teeth are inclined and symmetrical to each other. The lifting motor is connected to the two pulley groups through a worm gear mechanism at the upper end of the conveying mechanism 12. One lifting motor can drive the two pulleys to rotate at the same time. The rotation directions of the two pulleys are opposite. The relative inner sides of the two vertical conveyor belts can move upward synchronously, so that the loading component 14 can rise and move between the two vertical conveyor belts to achieve the purpose of lifting the cigarette packs.
[0044] Corresponding to this is: See Figure 2, multiple bearing bars are evenly spaced on the two vertical conveyor belts, and the multiple bearing bars on the two vertical conveyor belts are opposite to each other to form multiple carrying components 14. In this regard, when the bearing bars between the two vertical conveyor belts are driven to move from bottom to top, a cigarette pack can be supported by two opposite and mutually tangent bearing bars on the two vertical conveyor belts at the same time, and lifted and transported to the upper end of the vertical conveyor belts by the two bearing bars; when the cigarette pack is transported to the upper end of the lifting device 1 and transferred to the first transfer device 2, the two bearing bars of a carrying component 14 can be separated from each other, and the two bearing bars are respectively moved to the outer positions of the two vertical conveyor belts facing each other, and move downward until the two return to the lower ends of the relative inner positions of the two vertical conveyor belts again to support and transport the cigarette pack upwards.
[0045] In addition, in the present embodiment, two vertically movable adjustment blocks are provided at the lower part of the vertical bracket 11 corresponding to the position for setting the pulleys, and the pulleys at the lower ends of the two pulley groups are respectively provided on an adjustment block, so that the technician can adjust the tension of the vertical conveyor belt by adjusting the vertical position of the adjustment block, so that the two vertical conveyor belts are always kept in a tensioned state, ensuring that the lifting device 1 can operate normally.
[0046] It should be noted that: in order to further limit the cigarette packs and prevent them from falling from the carrier assembly 14, when the bearing bar is between the two vertical conveyor belts, an additional limiting bar is provided above each bearing bar, and the distance between each bearing bar and the limiting bar above it is just equal to the thickness of a cigarette pack, or slightly greater than the thickness of a cigarette pack. Moreover, along the axial direction of the pulley, limiting plates 15 are provided on both sides of the two vertical conveyor belts, and the limiting plates 15 on both sides are also located on both sides of the carrier assembly 14. The limiting plates 15 on both sides cooperate with each other to further limit the cigarette packs in the horizontal direction to prevent the cigarette packs from falling from the carrier assembly 14.
[0047] See also Figure 1 The first transfer device 2 is horizontally arranged at the upper end of the lifting device 1, and the first transfer device 2 is fixedly mounted on the upper end of the vertical bracket 11 through an additional mounting bracket.
[0048] See also Figure 3 and Figure 4 The first transfer device 2 includes a first driving motor 21, a first conveyor belt 22, a transfer guide rail 23, and a first cigarette pushing component 24; Figure 4Taking the shown orientation as an example, the first conveyor belt 22 is arranged horizontally, the left end of the first conveyor belt 22 extends between the two vertical conveyor belts, the pulley at the right end of the first conveyor belt 22 is connected to the first drive motor 21 through a belt, and a plurality of first cigarette pushing components 24 are equidistantly arranged on the first conveyor belt 22. The first cigarette pushing components 24 are two first convex strips fixedly arranged on the first conveyor belt 22, and the spacing between the two first convex strips is equivalent to the width of a cigarette pack. The transfer guide rail 23 is a straight guide rail, and the transfer guide rail 23 is arranged directly below the first conveyor belt 22. The extension direction of the transfer guide rail 23 is the same as the transmission direction of the first conveyor belt 22, and the left end of the transfer guide rail 23 abuts against the edge of the side wall of the vertical conveyor belt, and the left end of the transfer guide rail 23 is also located at the upper edge of the limit plate 15.
[0049] In this regard, in this embodiment, the technician turns on the first drive motor 21 to run the first conveyor belt 22 to drive a first cigarette pushing component 24 to move between the two vertical conveyor belts and to a downward position; at the same time, the lifting motor drives the carrier component 14 carrying the cigarette pack to move upward, and when the upper end surface of the carrier strip is flush with the upper end surface of the transfer guide rail 23, the cigarette pack is just lifted to the position between the two first convex strips; thereafter, the lifting motor stops running, and the first drive motor 21 drives the first cigarette pushing component 24 to move horizontally to the right from between the two vertical conveyor belts, and drives the cigarette pack to move right to the transfer guide rail 23, and then the lifting motor runs again to drive the next carrier component 14 and the cigarette pack to move upward, and the first drive motor 21 also drives the next first cigarette pushing component 24 to move again between the two vertical conveyor belts and to a downward position, thus forming a cycle, and realizing the operation of fully automatic lifting and conveying of cigarette packs and automatic transfer of cigarette packs from the top of the lifting device 1.
[0050] Generally speaking, Figure 4 Taking the position shown as an example, the right end of the transfer rail 23 can be directly extended to the cigarette packing production line, and the cigarette packs can be directly added to the cigarette packing production line when they fall out of the right end of the transfer rail 23. However, due to factors such as the installation method, since the length of the first transfer device 2 itself is not large, the full load conveying capacity of the entire cigarette pack conveying device is not high, resulting in it being unable to meet the large-volume cigarette pack conveying needs in the cigarette factory.
[0051] In this embodiment, please refer to Figure 1, a third conveyor belt 31 and a third drive motor 32 are also provided at the output end of the first transfer device 2. The structure of the third conveyor belt 31 is the same as that of the first conveyor belt 22, but the third conveyor belt 31 has a larger conveying length to effectively increase the full-load conveying capacity of the entire cigarette pack conveying device. Moreover, a fourth transfer device is also provided at the output end of the third conveyor belt 31. The fourth transfer device has the same structure as the first transfer device 2, except that one end of the fourth transfer device is provided above the output end of the third conveyor belt 31, the guide rail structure of the fourth transfer device abuts against the side end of the output end of the third conveyor belt 31, and the output end of the guide rail structure of the fourth transfer device extends to the cigarette pack packaging production line, and the cigarette packs are finally transferred and transported to the cigarette pack packaging production line via the fourth transfer device.
[0052] In this embodiment, the third conveyor belt 31 and the fourth transfer device are both fixed to external equipment of the production workshop through inclined mounting brackets.
[0053] For further information, see Figure 5 , Figure 6 , Figure 7 In this embodiment, a transfer storage bin 4 and a second transfer device 6 are also installed on the vertical support 11; an opening is provided at the upper end of the transfer storage bin 4, and multiple cigarette packs are stacked and stored in the transfer storage bin 4 from the opening above the transfer storage bin 4; an opening is also provided at the lower end of the transfer storage bin 4, and the second transfer device 6 is arranged between the lower end opening of the transfer storage bin 4 and the lifting device 1, and the second transfer device 6 is used to horizontally transfer the cigarette packs in the transfer storage bin 4 to the lower part of the lifting device 1 to feed the lifting device 1.
[0054] For details, please refer to Figure 5In this embodiment, the intermediate storage bin 4 includes a baffle 41, a side plate 42, a movable stop bar 43, a stop bar 44, a fixed plate 45, a cover plate 46 and a connecting piece 47. The baffle 41 is fixed to the side plate 42 with screws, the movable stop bar 43 is fixed to the connecting piece 47 with screws, the stop bar 44 is fixed to the side plate 42 with screws, the cover plate 46 is fixed to the fixed plate 45 with screws, and the connecting piece 47 is fixed to the side plate 42 with screws. The movable stop bar 43 and the stop bar 44 are both arranged on the other side of the side plate 42 where the baffle 41 is not connected. Thus, the baffle 41, the side plate 42, the movable stop bar 43 and the stop bar 44 form a material channel, and the cigarette packs placed in the material storage mechanism 4 can only move downward in the material channel and will not leave the material channel in any horizontal direction. When the operator places cigarette packs into the intermediate transfer storage bin 4, he can choose to first unscrew the screws on the movable stop bar 43 and rotate it downwards. When the total height of the cigarette packs placed is close to the height of the stop bar 44, the movable stop bar 43 is rotated back and fixed to the connecting piece 47 with screws, and then the cigarette packs are placed into the intermediate transfer storage bin 4; the cigarette packs can also be directly placed into the intermediate transfer storage bin 4 from the upper opening position; when the cigarette packs located at the bottom layer of the intermediate transfer storage bin 4 are transferred to the lifting device 1 by the second transfer device 6, the cigarette packs located at the upper layer of the intermediate transfer storage bin 4 can fall freely to be supplemented to the lower opening of the intermediate transfer storage bin 4.
[0055] In this embodiment, the operator only needs to put the cigarette packs into the transfer storage bin 4 regularly. The subsequent transfer of the cigarette packs can be completely achieved by the second transfer device 6, the lifting device 1, the first transfer device 2, the third conveyor belt 31, and the fourth transfer device, so as to effectively reduce the consumption of manpower and material resources and accurately control the material transportation time and demand.
[0056] See also Figure 6 and Figure 7 In this embodiment, the second transfer device 6 includes a second drive motor 61, a second conveyor belt 62, and a second cigarette pushing assembly 63. The second conveyor belt 62 is provided with a plurality of second cigarette pushing assemblies 63. The lower end of the intermediate transfer storage bin 4 is also provided with an opening. One end of the second conveyor belt 62 extends to the lower end opening of the intermediate transfer storage bin 4, and the other end extends to the lower end of the lifting device 1. The second drive motor 61 is used to drive the second conveyor belt 62 to operate, so that the second conveyor belt 62 drives the plurality of second cigarette pushing assemblies 63 to pass through the lower end opening of the intermediate transfer storage bin 4 in turn, and then the plurality of second cigarette pushing assemblies 63 push the cigarette packs out of the lower end of the intermediate transfer storage bin 4 in turn. The second cigarette pushing assembly 63 cooperates with the second conveyor belt 62 to transport the pushed-out cigarette packs to the lower part of the lifting device 1, so that the lifting device 1 can lift and transport the cigarette packs.
[0057] Specifically, the second transfer device 6 is fixedly mounted on the vertical support 11 through an additional mounting bracket, and the lower end of the second transfer device 6 is flush with the lower end of the transfer storage bin 4. Figure 7 Taking the shown orientation as an example, the right end of the second conveyor belt 62 extends to just below the lower opening of the transfer storage bin 4, the pulley at the left end of the second conveyor belt 62 is connected to the second drive motor 61 through a belt drive, the left end of the second conveyor belt 62 also extends between the two vertical conveyor belts of the lifting device 1 and is located at the lower part of the lifting device 1, and a plurality of second cigarette pushing assemblies 63 are equidistantly arranged on the second conveyor belt 62, and the second cigarette pushing assemblies 63 are two second convex strips fixedly arranged on the second conveyor belt 62, and the spacing between the two second convex strips is equivalent to the width of a cigarette pack.
[0058] In this regard, in this embodiment, the technician turns on the second drive motor 61 to run the second conveyor belt 62 to drive a second cigarette pushing component 63 to move to the lower end opening of the transfer storage bin 4, and makes the two second convex strips respectively located on both sides of the lower end opening of the transfer storage bin 4. At this time, the falling of the cigarette pack is not blocked by the second convex strip, and the cigarette pack at the bottom of the transfer storage bin 4 can just fall between the two second convex strips, and the cigarette pack is also driven by the second conveyor belt 62 to move toward the lifting device 1 until the cigarette pack and the second cigarette pushing component 63 are moved between the two vertical conveyor belts. At this time, the loading component 14 can lift and carry the cigarette pack from the second conveyor belt 62 when it moves upward driven by the vertical conveyor belt, so as to achieve the purpose of automatically transferring the cigarette pack from the transfer storage bin 4 to the lifting device 1.
[0059] Anything not mentioned above is applicable to the prior art.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A cigarette pack conveying device, characterized in that: The invention comprises a lifting device (1) and a first transfer device (2), wherein the lifting device (1) comprises a vertical support (11), a conveying mechanism (12), a driving assembly (13), and a carrying assembly (14), wherein the conveying mechanism (12) is vertically arranged on the vertical support (11), the driving assembly (13) is used to drive the conveying mechanism (12), a plurality of carrying assemblies (14) are arranged on the conveying mechanism (12), and the carrying assemblies (14) are used to carry cigarette packs; the first transfer device (2) is arranged on the upper part of the lifting device (1), the lifting device (1) is used to vertically lift and transport cigarette packs, and the first transfer device (2) is used to receive cigarette packs lifted vertically by the lifting device (1), and transfer and transport the cigarette packs to a cigarette pack packaging production line.
2. The cigarette packet conveying device according to claim 1, characterized in that: The conveying mechanism (12) comprises two vertical conveyor belts arranged opposite to each other, and two groups of pulley assemblies respectively used to drive one of the vertical conveyor belts to operate, the two groups of pulley assemblies are both connected to the driving assembly (13) in a transmission manner, and the two groups of pulley assemblies operate synchronously under the drive of the driving assembly (13).
3. The cigarette packet conveying device according to claim 2, characterized in that: The driving assembly (13) comprises a lifting motor, a worm wheel, and a worm, wherein the worm wheel is integrally arranged with the output rotating shaft of the lifting motor, the pulleys of the two pulley groups are each coaxially arranged with at least one worm wheel, and the worm wheel is simultaneously connected to at least two worm wheels in a driving manner, and the lifting motor drives the two vertical conveyor belts to run synchronously through the worm wheel mechanism, thereby driving the carrier assembly (14) to lift and transport the cigarette packs.
4. The cigarette packet conveying device according to claim 3, characterized in that: The object carrying assembly (14) comprises two bearing bars, which are respectively fixedly arranged on two vertical conveyor belts, and when the two vertical conveyor belts are running synchronously, the two bearing bars are always aligned with each other to jointly support the cigarette packs.
5. The cigarette packet conveying device according to claim 2, characterized in that: Limiting plates (15) are provided on both sides of the vertical conveyor belt. The limiting plates (15) on both sides are also located on both sides of the object-carrying assembly (14). The limiting plates (15) on both sides cooperate with each other to further limit the cigarette packs on the object-carrying assembly (14) to prevent the cigarette packs from falling.
6. The cigarette packet conveying device according to claim 1, characterized in that: The first transfer device (2) comprises a first drive motor (21), a first conveyor belt (22), a transfer guide rail (23), and a first cigarette pushing assembly (24); one end of the transfer guide rail (23) is extended to the edge of the conveying mechanism (12); the first conveyor belt (22) is extended to the top of the lifted cigarette pack; a plurality of first cigarette pushing assemblies (24) are also provided on the first conveyor belt (22); the transfer guide rail (23) is arranged below the first conveyor belt (22); the first drive motor (21) is used to drive the first conveyor belt (22) to operate so that the first conveyor belt (22) drives the plurality of first cigarette pushing assemblies (24) to move laterally to the top of the lifted cigarette pack and then leave from the top of the lifted cigarette pack; when the first cigarette pushing assembly (24) leaves the top of the lifted cigarette pack, the first cigarette pushing assembly (24) also pushes the cigarette pack on the object carrying assembly (14) laterally onto the transfer guide rail (23), and further pushes the cigarette pack to leave from the other end of the transfer guide rail (23), and then enters the cigarette pack packaging production line.
7. The cigarette packet conveying device according to claim 6, characterized in that: The cigarette pack conveying device further comprises a third conveyor belt (31) and a third drive motor (32); one end of the third conveyor belt (31) is extended to the other end of the transfer guide rail (23), and the other end of the third conveyor belt (31) is extended to the cigarette pack packaging production line; the third drive motor (32) is used to drive the third conveyor belt (31) to operate so that the third conveyor belt (31) receives the cigarette packs transferred and transported by the first transfer device (2) and transports them to the cigarette pack packaging production line.
8. The cigarette packet conveying device according to claim 1, characterized in that: The cigarette pack conveying device further comprises a transfer storage bin (4) arranged on one side of the lifting device (1), the upper end of the transfer storage bin (4) being provided with an opening, and a plurality of cigarette packs are stacked and stored in the transfer storage bin (4) through the opening above the transfer storage bin (4).
9. The cigarette packet conveying device according to claim 8, characterized in that: The cigarette pack conveying device further comprises a second transfer device (6) arranged between the intermediate storage bin (4) and the lifting device (1), the second transfer device (6) being used to transfer the cigarette packs in the intermediate storage bin (4) to the lower part of the lifting device (1) to supply the lifting device (1).
10. The cigarette packet conveying device according to claim 9, characterized in that: The second transfer device (6) comprises a second drive motor (61), a second conveyor belt (62), and a second cigarette pushing assembly (63). The second conveyor belt (62) is provided with a plurality of second cigarette pushing assemblies (63). The lower end of the intermediate transfer storage bin (4) is also provided with an opening. One end of the second conveyor belt (62) extends to the lower end opening of the intermediate transfer storage bin (4), and the other end extends to the lower end of the lifting device (1). The second drive motor (61) is used to drive the second conveyor belt (62) to operate, so that the second conveyor belt (62) drives the plurality of second cigarette pushing assemblies (63) to pass through the lower end opening of the intermediate transfer storage bin (4) in sequence, thereby causing the plurality of second cigarette pushing assemblies (63) to sequentially push the cigarette packs out of the lower end of the intermediate transfer storage bin (4) in a horizontal direction. The second cigarette pushing assemblies (63) cooperate with the second conveyor belt (62) to transport the pushed cigarette packs to the lower part of the lifting device (1), so that the lifting device (1) can lift and transport the cigarette packs.
Citation Information
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