Flower basket type gas filling equipment

By designing a flower basket gas filling equipment, the problem of time-consuming, labor-intensive and safety risks of the filling process of traditional equipment is solved, and multiple steel tanks are simultaneously filled and safe monitoring are realized, improving the filling efficiency and safety.

CN119222489APending Publication Date: 2024-12-31DANDONG TIANMAO GAS CO
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Patent Information

Application Number
CN202411606590.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

The fixed structure of traditional I-shaped gas filling equipment leads to the time-consuming and labor-intensive filling process, lack of safety protection and intelligent monitoring, and poses problems such as safety risks and inaccurate operation.

Method used

A flower basket-type gas filling device was designed, using fixed frames, connecting frames, external and internal protective covers, pressure measuring structures, relay boxes, infrared monitors, air conduits and controllers to realize multiple steel tanks at the same time. Filling, enhancing safety monitoring and operational stability.

Benefits of technology

It improves filling efficiency and safety, reduces manual operation time, enhances the stability and safety protection of the equipment, and can flexibly deal with different working environments.

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Abstract

The invention provides flower basket type gas filling equipment, and relates to the technical field of flower basket type gas filling equipment.The flower basket type gas filling equipment comprises a fixing frame and a connecting frame, an external protective cover is fixedly installed on the outer surface of the fixing frame, an internal protective cover is slidably connected to the inner side of the fixing frame, and a pressure measuring structure is fixedly installed on the side face of the fixing frame; a first air cylinder, a second air cylinder and a third air cylinder are fixedly installed in the fixing frame, and a relay box is fixedly installed on the upper surface of the connecting frame. And the tedious operation of carrying the steel tanks to the fixed gas guide pipes one by one is avoided. And in cooperation with the design of the flower basket box, the equipment supports tidy placement and one-time loading of a plurality of steel cans, the filling efficiency is greatly improved, the time consumption of manual operation is reduced, and the operation process is more convenient and efficient.
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Description

Technical Field

[0001] The invention relates to the technical field of flower basket type gas filling equipment, and in particular to a flower basket type gas filling equipment. Background Art

[0002] The traditional I-shaped gas filling equipment has a fixed structure, the gas duct cannot be moved, and the steel tanks need to be manually carried to the filling area one by one, which makes the filling process time-consuming and labor-intensive, and the work efficiency is low. Due to the open operation area and the lack of protective covers and safety monitoring devices, the equipment has a greater safety risk when filling high-pressure gas, especially when the gas flow and pressure control are not accurate, which can easily lead to overfilling or leakage of steel tanks. In addition, traditional equipment relies on manual operation and lacks intelligent monitoring. It is difficult to respond to abnormal temperature or pressure conditions in a timely manner, which affects the safety and reliability of the filling work and needs to be optimized and improved. Summary of the invention

[0003] The purpose of the present invention is to solve the technical problems raised in the above background technology.

[0004] The present invention adopts the following technical scheme: a basket-type gas filling device, comprising a fixed frame and a connecting frame, an external protective cover is fixedly installed on the outer surface of the fixed frame, an internal protective cover is slidably connected to the inner side of the fixed frame, a pressure measuring structure is fixedly installed on the side of the fixed frame, a first cylinder, a second cylinder and a third cylinder are fixedly installed inside the fixed frame, a relay box is fixedly installed on the upper surface of the connecting frame, an infrared monitor is fixedly installed on the lower surface of the connecting frame, an air duct is fixedly installed inside the connecting frame, a shut-off valve is fixedly installed on the upper end of the air duct, an inflation valve is fixedly installed on the bottom end of the air duct, a controller is fixedly installed on the surface of the fixed frame, an indicator light and a display screen are provided on the surface of the external protective cover, a pressure gauge and a gas control valve are installed on the pressure measuring structure, and a basket box is provided at the bottom end of the fixed frame.

[0005] Preferably, the second cylinder is fixedly connected to the connecting frame, and one end of the first cylinder and the third cylinder is fixedly connected to the internal protective cover. Here, by fixing the second cylinder to the connecting frame, the rising and falling of the connecting frame are more stable, reducing the possibility of shaking during operation. At the same time, the first cylinder and the third cylinder are fixedly connected to the internal protective cover, achieving accurate and stable movement of the protective cover, ensuring a smooth filling process.

[0006] Preferably, a relay is fixedly installed inside the relay box, and a steel reinforcement base is set below the first cylinder, the second cylinder and the third cylinder. Here, the relay installed in the relay box provides precise control for the operation of the cylinder and improves the stability of the equipment operation. At the same time, a steel reinforcement base is set below the cylinder to provide a stable support for the equipment and enhance the overall stability and durability of the equipment.

[0007] Preferably, the air guide tubes are neatly drooped in a square matrix. Here, the air guide tubes are neatly drooped in a square matrix, so that multiple steel tanks can be arranged in the filling area at the same time, improving space utilization. This layout facilitates the simultaneous filling of multiple steel tanks, reduces the time of manual placement one by one, and thus significantly improves the overall filling efficiency.

[0008] Preferably, a panel that can be opened and closed is provided on one side of the flower basket box, and the bottom of the flower basket box adopts a hollow design. Here, a panel that can be opened and closed is provided on one side of the flower basket box, and a hollow design is provided on the bottom, which is convenient for the operator to place and take out the steel cans, and also convenient for forklifts or other handling machinery to flexibly operate the flower basket box, thereby improving the convenience of the equipment during loading and unloading and transportation.

[0009] Preferably, the air guide tube is a hose. Here, the use of a hose as the air guide tube material enhances the flexibility of the equipment. The hose can flexibly adapt to the connection requirements of steel tanks at different positions and angles, making it convenient for operators to adjust the position of the air guide tube according to specific circumstances, avoiding the limitations of a rigid conduit, and improving the operational flexibility and adaptability of the filling work.

[0010] Compared with the prior art, the advantages and positive effects of the present invention are:

[0011] 1. In the present invention, the basket-type gas filling equipment can realize the simultaneous filling of multiple steel tanks through the square matrix design of the air duct, eliminating the tedious operation of carrying the steel tanks one by one to the fixed air duct. With the design of the basket box, the equipment supports the neat placement and one-time loading of multiple steel tanks, which greatly improves the filling efficiency, reduces the time consumption of manual operation, and makes the operation process more convenient and efficient.

[0012] 2. In the present invention, in terms of safety assurance, the equipment is equipped with infrared monitors, pressure gauges, control valves, indicator lights, display screens and other devices. The infrared monitor detects the temperature of the steel tank in real time to prevent safety accidents caused by abnormal temperature. The pressure gauge and gas control valve ensure the controllability of flow and pressure during the filling process, reducing the risk of overfilling or leakage. In addition, the external protective cover and the liftable internal protective cover further enhance the safety protection of the operator.

[0013] 3. In the present invention, the pressure measurement structure and control system of the equipment can adjust the gas flow and pressure according to different needs and adapt to a variety of working environments. At the same time, the display screen displays key data in the filling process, such as pressure, temperature, etc., in real time, so that the operator can immediately grasp the equipment status. This design enables the equipment not only to operate in a standardized environment, but also to flexibly respond to different working conditions, expanding the usage scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional structural schematic diagram of a basket-type gas filling device is provided for the present invention;

[0015] Figure 2 The present invention proposes a schematic diagram of a pressure measuring structure, an external protective cover, and an explosion structure of an internal protective cover of a basket-type gas filling device;

[0016] Figure 3 The present invention provides a schematic diagram of the structure of a basket-type gas filling device in a bottom view.

[0017] Legend:

[0018] 1. Fixed frame; 2. Connecting frame; 3. External protective cover; 4. Internal protective cover; 5. Pressure measuring structure; 6. First cylinder; 7. Second cylinder; 8. Third cylinder; 9. Relay box; 10. Infrared monitor; 11. Air duct; 12. Stop valve; 13. Inflating valve; 14. Controller; 15. Indicator light; 16. Display screen; 17. Pressure gauge; 18. Gas control valve; 19. Flower basket box. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] Unless otherwise specified, the reagents, methods and equipment used in the present invention are conventional reagents, methods and equipment in the technical field.

[0022] Example

[0023] See also Figure 1-3The present invention provides a technical solution: a basket-type gas filling device, comprising a fixed frame 1 and a connecting frame 2, an external protective cover 3 is fixedly installed on the outer surface of the fixed frame 1, an internal protective cover 4 is slidably connected to the inner side of the fixed frame 1, a pressure measuring structure 5 is fixedly installed on the side of the fixed frame 1, a first cylinder 6, a second cylinder 7 and a third cylinder 8 are fixedly installed inside the fixed frame 1, a relay box 9 is fixedly installed on the upper surface of the connecting frame 2, an infrared monitor 10 is fixedly installed on the lower surface of the connecting frame 2, an air guide tube 11 is fixedly installed inside the connecting frame 2, a stop valve 12 is fixedly installed on the upper end of the air guide tube 11, and an inflation valve 13 is fixedly installed on the bottom end of the air guide tube 11, a controller 14 is fixedly installed on the surface of the fixed frame 1, an indicator light 15 and a display screen 16 are arranged on the surface of the external protective cover 3, a pressure gauge 17 and a gas control valve 18 are installed on the pressure measuring structure 5, a basket box 19 is arranged at the bottom end of the fixed frame 1, and the design of the external protective cover 3 and the internal protective cover 4 enhances the protection of the equipment. The external protective cover 3 provides additional safety protection for the overall operation to prevent accidental splashing or leakage; the internal protective cover 4 can effectively cover the steel tank through a sliding connection, further protecting the safety of the operator and avoiding potential safety hazards during operation. The second cylinder 7 is fixedly connected to the connecting frame 2, and one end of the first cylinder and the third cylinder is fixedly connected to the internal protective cover. By fixing the second cylinder 7 to the connecting frame 2, the rise and fall of the connecting frame 2 are more stable, reducing the possibility of shaking during operation. At the same time, the first cylinder 6 and the third cylinder 8 are fixedly connected to the internal protective cover 4 to achieve precise and stable movement of the protective cover to ensure the smooth filling process. A relay is fixedly installed inside the relay box 9. A steel reinforced base is set below the first cylinder 6, the second cylinder 7 and the third cylinder 8. The relay installed in the relay box 9 provides precise control for the operation of the cylinder and improves the stability of the equipment operation. At the same time, a steel reinforced base is set under the cylinder to provide a stable support for the equipment, enhance the overall stability and durability of the equipment, and the air duct 11 is neatly drooped in a square matrix, so that multiple steel tanks can be arranged in the filling area at the same time, improving the space utilization. This layout is convenient for filling multiple steel tanks at the same time, reducing the time of manual placement one by one, thereby significantly improving the overall filling efficiency. A panel that can be opened and closed is set on one side of the basket box 19, and the bottom of the basket box 19 adopts a hollow design. The basket box 19 is equipped with a panel that can be opened and closed on one side, and a hollow design is designed at the bottom, which is convenient for the operator to place and remove the steel tank, and also convenient for forklifts or other handling machinery to flexibly operate the basket box 19, improving the convenience of the equipment during loading and unloading and handling. The air duct 11 is a hose, and the use of a hose as the material of the air duct 11 enhances the flexibility of the equipment. The hose can flexibly adapt to the connection requirements of steel tanks at different positions and angles, which is convenient for operators to adjust the position of the air duct 11 according to specific conditions, avoid the limitations of rigid conduits, and improve the operational flexibility and adaptability of the filling work.

[0024] Working principle: First, the operator activates the second cylinder 7 through the controller 14 to drive the connecting frame 2 to rise, so that the basket box 19 containing multiple steel tanks can be pushed into the working area of ​​the equipment. After the basket box 19 is in place, the connecting frame 2 is lowered to the working height by the second cylinder 7 under the command of the controller 14, so that the air guide pipe 11 is connected to the steel tank. The operator then activates the charging valve 13 and adjusts the stop valve 12 to open, starting the gas filling. At this time, the internal protective cover 4 is driven by the first cylinder 6 and the third cylinder 8 to descend, covering the steel tank and playing a protective role. The infrared monitor 10 of the equipment detects the internal temperature of the steel tank in real time, and feedbacks the working status through the display screen 16 and the indicator light 15. The pressure gauge 17 and the gas control valve 18 accurately control the filling pressure and flow. After the filling is completed, the controller 14 instructs the internal protective cover 4 to rise, the operator removes the charging valve 13, and the second cylinder 7 lifts the connecting frame 2 again, and the basket box 19 can be removed from the equipment, completing the entire gas filling process. The entire operation process is assisted by the external protective cover 3 and the pressure measuring structure 5, so as to achieve safe and rapid filling of the steel tank.

[0025] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A basket-type gas filling device, comprising a fixed frame (1) and a connecting frame (2), characterized in that: An external protective cover (3) is fixedly mounted on the outer surface of the fixed frame (1), an internal protective cover (4) is slidably connected to the inner side of the fixed frame (1), a pressure measuring structure (5) is fixedly mounted on the side of the fixed frame (1), a first cylinder (6), a second cylinder (7) and a third cylinder (8) are fixedly mounted inside the fixed frame (1), a relay box (9) is fixedly mounted on the upper surface of the connecting frame (2), an infrared detector (10) is fixedly mounted on the lower surface of the connecting frame (2), and the connecting frame (2) An air guide tube (11) is fixedly installed inside the fixed frame (1), a stop valve (12) is fixedly installed on the upper end of the air guide tube (11), an inflation valve (13) is fixedly installed on the bottom end of the air guide tube (11), a controller (14) is fixedly installed on the surface of the fixed frame (1), an indicator light (15) and a display screen (16) are arranged on the surface of the external protective cover (3), a pressure gauge (17) and a gas control valve (18) are installed on the pressure measuring structure (5), and a flower basket box (19) is arranged at the bottom end of the fixed frame (1).

2. The basket-type gas filling device according to claim 1, characterized in that: The second cylinder (7) is fixedly connected to the connecting frame (2), and one end of the first cylinder (6) and the third cylinder (8) is fixedly connected to the internal protective cover (4).

3. The basket-type gas filling device according to claim 1, characterized in that: A relay is fixedly installed inside the relay box (9), and a steel reinforcement base is arranged below the first cylinder (6), the second cylinder (7) and the third cylinder (8).

4. The basket-type gas filling device according to claim 1, characterized in that: The air guide tubes (11) are arranged in a square matrix and hang down neatly.

5. The basket-type gas filling device according to claim 1, characterized in that: A panel that can be opened and closed is arranged on one side of the flower basket box (19), and the bottom of the flower basket box (19) adopts a hollow design.

6. The basket-type gas filling device according to claim 1, characterized in that: The air guide pipe (11) is a hose.