Spray cooling system for factory building

By adopting the design of human-shaped ceiling and double-slope roof in the factory spray cooling system, combined with atomized spray head and return water system, the problems of water resources waste and equipment durability of existing systems are solved, and more efficient cooling effect and reduction are achieved Maintenance cost.

CN119222656AInactive Publication Date: 2024-12-31LUOYANG HUICHENG STEEL STRUCTURE ENGINEERING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411507179.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing factory spray cooling system consumes a lot of water resources in an open environment and the equipment is susceptible to severe weather, reducing service life and increasing maintenance costs.

Method used

A factory spray cooling system containing a human-shaped ceiling and a double-slope roof was designed. The mezzanine space was formed through the human-shaped ceiling and water-gasking curtain, blocking heat and protecting the nozzles and pipelines, and atomizing spray nozzles are used to spray water out. A cooling mist zone is formed, and water recycling and reuse is achieved through the water collection tank and return pipe, reducing water loss and maintenance costs.

Benefits of technology

It improves the cooling effect, reduces water resource consumption and maintenance costs, and adapts to the use needs of different weather changes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119222656A_ABST
    Figure CN119222656A_ABST
Patent Text Reader

Abstract

The invention relates to a plant spray cooling system in the technical field of spray cooling, which comprises a water return bucket, a water storage bucket, a high-pressure water pump and a room body with a double-slope roof, and a human-shaped ceiling capable of being controlled by a lifting mechanism to be lifted and positioned is correspondingly arranged right above the double-slope roof; water collecting check curtains are installed on the edges of the two sides of the herringbone ceiling, a water collecting tank is arranged under each water collecting check curtain, the two water collecting tanks are both lower than the slope bottom of the double-slope roof and fixed to the outer side wall of the corresponding house body, and the bottoms of the water collecting tanks are correspondingly communicated with a water return bucket through water return pipes. Atomizing nozzles spraying upwards are installed on the slope top of the double-slope roof, the water inlet ends of the atomizing nozzles are correspondingly communicated with an outlet of a high-pressure water pump through a high-pressure hose, and an inlet of the high-pressure water pump is correspondingly communicated with a water storage barrel. The spraying cooling system not only can achieve a better cooling effect with less resource consumption, but also can reduce the maintenance cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of spray cooling, and in particular to a plant spray cooling system. Background Art

[0002] During the hot summer season, the temperature in the production plant can reach above 35°C, and for the steel structure production site, most of the workers are using welding machines for welding. The high temperature generated during welding plus the original high temperature of the weather have a severe impact on the workers' physiology and working environment, which can easily cause heat stroke in workers and seriously affect the health and production efficiency of personnel; the Chinese patent with announcement number CN209147323U discloses a plant temperature control spray circulation system, which sprays and cools the roof by setting a sprinkler nozzle on the outer roof, and the residual water after spraying can be recycled and reused; this prior art has at least two defects: first, spraying in an open environment outside the roof, not only will the flowing air take away a lot of moisture, but the spray water will also cover the entire roof, which also requires a lot of water, consumes a lot of water resources, and also increases the burden of water circulation; second, the sprinkler head and the water pipe structure are exposed outside the roof, and are affected by relatively bad weather such as rain, snow and strong wind, which will greatly reduce the service life, require frequent maintenance, and increase the cost of use. Summary of the invention

[0003] In order to overcome the deficiencies in the background technology and solve the existing technical problems, the present invention discloses a plant spray cooling system, which can not only achieve better cooling effect with less resource consumption, but also reduce maintenance costs.

[0004] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: A factory building spray cooling system comprises a return water bucket, a water storage bucket, a high-pressure water pump and a building body with a double-slope roof, wherein a human-shaped ceiling which can be controlled to rise and fall and position by a lifting mechanism is correspondingly arranged directly above the double-slope roof; water-collecting curtains are installed on both side edges of the human-shaped ceiling, and a water collecting trough is provided directly below each water-collecting curtain, and both water collecting troughs are lower than the bottom of the double-slope roof and are fixed to the corresponding outer side walls of the building body, and the bottom of the water collecting trough is correspondingly connected to the return water bucket through a return water pipe; an atomizing nozzle for spraying upwards is installed on the top of the double-slope roof, and the water inlet end of the atomizing nozzle is correspondingly connected to the outlet of the high-pressure water pump through a high-pressure hose, and the inlet of the high-pressure water pump is correspondingly connected to the water storage bucket.

[0005] Furthermore, the lifting mechanism includes two rows of telescopic cylinders respectively arranged on both sides of the room body, the cylinder body of the telescopic cylinder is fixed to the inner wall of the room body, and the telescopic rod end of the telescopic cylinder slides and seals through the double-slope roof and is fixedly connected to the human-shaped ceiling.

[0006] Furthermore, the water-collecting curtain comprises a frame, a frame edge of which is rotatably connected to a corresponding side edge of the human-shaped ceiling, and a metal mesh or a plurality of evenly spaced metal baffles are arranged in the frame.

[0007] Furthermore, the cross section and longitudinal body of the water collecting trough are both V-shaped, and the upper end of the return pipe is connected to the lowest point of the bottom surface of the water collecting trough.

[0008] Furthermore, a holder is provided at the tail end of the atomizing nozzle for detachable connection with the top of the double-slope roof.

[0009] Furthermore, a T-shaped guide rail along the longitudinal direction of the double-slope roof is fixed to the top of the double-slope roof, and the holder of the atomizing nozzle is clamped on the T-shaped guide rail and can be controlled by a driving mechanism to move and position along the T-shaped guide rail.

[0010] Furthermore, a plurality of atomizing nozzles are evenly spaced longitudinally along the double-slope roof.

[0011] Furthermore, filtering devices are provided at both ends of the return pipe.

[0012] Furthermore, a circulation pipe with a circulation pump is connected between the return water bucket and the water storage bucket, and temperature measuring devices are provided in the return water bucket and the room body.

[0013] Furthermore, a refrigeration device for cooling the return water in the return water barrel is provided on one side of the return water barrel.

[0014] Due to the adoption of the above-mentioned technical solution, the present invention has the following beneficial effects: The factory building spray cooling system disclosed in the present invention can form a mezzanine space between the human-shaped ceiling and the double-broken roof by adding a human-shaped ceiling, so as to block the downward transmission of sunlight heat and protect the atomizing nozzle and the pipeline. After the atomizing nozzle sprays the water in the water storage barrel upward into atomized form, it can first spray it on the middle part of the human-shaped ceiling. The water on the human-shaped ceiling flows and spreads from the middle to both sides along the slope to form a cooling water film. The water droplets atomized by the atomizing nozzle and reflected by the human-shaped ceiling and floating in the mezzanine space form a cooling fog area, and the water falling on the double-slope roof will also form a cooling water film, thereby greatly improving the effect of spray cooling; at the same time, under the protection of the human-shaped ceiling and the water-collecting curtain, a large amount of water loss can be prevented, and it is ensured that the return water can be recycled and reused through the water collection tank, thereby greatly reducing the consumption of water resources; more importantly, the human-shaped ceiling is designed to be liftable to meet the use requirements of different weather changes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the implementation structure of the present invention; Figure 2 yes Figure 1 A side view structural schematic diagram of; Figure 3 yes Figure 1 Schematic diagram of the structure with the humanoid roof lowered.

[0016] In the figure: 1. Double-slope roof; 2. Human-shaped ceiling; 3. Water-collecting curtain; 4. Atomizing nozzle; 5. Telescopic cylinder; 6. Water collecting tank; 7. High-pressure hose; 8. Return pipe; 9. High-pressure water pump; 10. Circulation pipe; 11. Water storage tank; 12. Filter device; 13. Circulation pump; 14. Return tank; 15. Refrigeration device. DETAILED DESCRIPTION

[0017] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right" and the like indicating directions or positional relationships, they are only corresponding to the drawings of the present invention, for the convenience of describing the present invention, and do not indicate or imply that the devices or components referred to must have a specific direction: Combined with Figure 1-3 The plant spray cooling system comprises a return water bucket 14, a water storage bucket 11, a high-pressure water pump 9 and a room body with a double-slope roof 1. A human-shaped ceiling 2 which can be lifted and positioned by a lifting mechanism is arranged directly above the double-slope roof 1. The width of the human-shaped ceiling 2 is slightly larger than the double-slope roof 1, but the shape is consistent from top to bottom, which is convenient for water flow diffusion and can be closer to the double-slope roof 1 when the human-shaped ceiling 2 is lowered. The human-shaped ceiling 2 can generally be made of lightweight materials for easy lifting and lowering control. When spray cooling is not needed in spring, autumn and winter, it can be lowered and retracted to avoid damage by strong winds or snow. In addition, the lifting mechanism of the human-shaped ceiling 2 is Lowering the height also affects the spray reflection of the atomizing nozzle 4. When the height is low, the water mist space is small and the water flow recovery circulation speed is fast. According to the needs, the lifting mechanism includes two rows of telescopic cylinders 5 respectively arranged on both sides of the room body. The cylinder body of the telescopic cylinder 5 is fixed to the inner wall of the room body. After the end of the telescopic rod of the telescopic cylinder 5 slides and seals through the double-slope roof 1, it is fixedly connected to the human-shaped ceiling 2. The human-shaped ceiling 2 is lifted and lowered by controlling the telescopic cylinder 5 to extend and retract. Specifically, a plurality of telescopic cylinders 5 in each row can be evenly spaced according to the supporting weight, and a sealing ring is installed in the hole through which the telescopic rod of the telescopic cylinder 5 passes to ensure the sealing effect and prevent water leakage. Water-collecting curtains 3 are installed on the two side edges of the human-shaped ceiling 2. The water-collecting curtains 3 can play a protective role and prevent water mist from excessively overflowing, thereby losing a large amount of water. When the water mist hits the water-collecting curtains 3, it can be collected and flow downward; the water-collecting curtains 3 can be set as generally dispersed flexible curtains, and can also be set as needed to include a frame, one frame edge of the frame is correspondingly connected to the corresponding side edge of the human-shaped ceiling 2 for rotation, and a metal mesh or a plurality of evenly spaced metal baffles are arranged in the frame, which is convenient for the overall rotation and flipping up without affecting the descent of the human-shaped ceiling 2, and can also play a role in condensing water when it droops; a water collection tank 6 is provided directly below each water-collecting curtain 3, The two water collecting tanks 6 are both lower than the bottom of the double-slope roof 1 and fixed to the outer side wall of the corresponding house body, so that the water collecting tank 6 can recover the water dripping from the water collecting curtain 3 and the water from the double-slope roof 1; the bottom of the water collecting tank 6 is connected to the return water bucket 14 through the return water pipe 8, so that the water collected by the water collecting tank 6 can flow into the return water bucket 14 through the return water pipe 8; according to the needs, the cross section and the longitudinal groove body of the water collecting tank 6 are both V-shaped, that is, there will be a low point position in the center of the groove bottom of the water collecting tank 6, and the upper end of the return water pipe 8 is connected to the low point position of the groove bottom surface of the water collecting tank 6, so as to facilitate complete water return; in addition, both ends of the return water pipe 8 are provided with filtering devices 12 to prevent mud and debris from entering the return water pipe 8; The top of the double-slope roof 1 is equipped with an atomizing nozzle 4 that sprays upward. The atomizing nozzle 4 can atomize and spray the water sent up to a certain extent, thereby achieving a better heat exchange and cooling effect. When the atomizing nozzle 4 is fixedly installed, it is necessary to provide a plurality of atomizing nozzles 4 evenly spaced along the longitudinal direction of the double-slope roof 2, so that the spray covers the entire double-slope roof 1; according to needs, the tail end of the atomizing nozzle 4 is provided with a holder that is detachably connected to the top of the double-slope roof 1, and the atomizing nozzle 4 can be removed in seasons when spraying and cooling are not required; in addition, in order to save costs and reduce the disassembly and assembly process, only one atomizing nozzle 4 can be installed, and the top of the matching double-slope roof 1 is fixed with a T-shaped guide rail along the longitudinal direction of the double-slope roof 1, and the holder of the atomizing nozzle 4 is clamped on the T-shaped guide rail and can be driven The mechanism controls the movement and positioning along the T-shaped guide rail, and the driving movement is a prior art and will not be described in detail. The hose connected to the atomizing nozzle 4 does not affect its movement. The water inlet end of the atomizing nozzle 4 is connected to the outlet of the high-pressure water pump 9 through the high-pressure hose 7, and the inlet of the high-pressure water pump 9 is connected to the water storage barrel 11. The water in the water storage barrel 11 is sent to the atomizing nozzle 4 for spraying through the high-pressure water pump 9. According to needs, a circulation pipe 10 with a circulation pump 13 is connected between the return water barrel 14 and the water storage barrel 11 to facilitate the recycling of water flow. The return water barrel 14 and the room body are both provided with temperature measuring devices, which can adjust the spray water flow rate according to the detected temperature. In addition, a refrigeration device 15 for cooling the return water in the return water barrel is provided on one side of the return water barrel 14, and the cooling effect can be further improved by refrigeration.

[0018] The factory building spray cooling system described in the present invention is implemented. When spray cooling is needed, it is only necessary to first control the telescopic cylinder 5 to lift the double-slope roof 2 to a certain height, and then start the high-pressure water pump 9 to send the water in the water storage barrel 11 upward to the atomizing nozzle 4 for spraying. The sprayed water mist is diffused through divergence and reflection to achieve a local cooling effect. At the same time, excess water flows into the water collection tank 6 and is then collected into the return bucket 14 for standby use. When spraying is not needed, the double-slope roof 2 can be lowered and retracted by the telescopic cylinder 5.

[0019] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the content of the claims involved.

Claims

1. A plant spray cooling system, characterized by: The invention comprises a return water bucket (14), a water storage bucket (11), a high-pressure water pump (9) and a house body with a double-slope roof (1); a human-shaped ceiling (2) which can be controlled to rise and fall by a lifting mechanism is correspondingly arranged directly above the double-slope roof (1); water-collecting curtains (3) are installed on both side edges of the human-shaped ceiling (2); a water collecting trough (6) is arranged directly below each water-collecting curtain (3); the two water collecting troughs (6) are both lower than the bottom of the double-slope roof (1) and are fixed to the outer wall of the corresponding house body; the bottom of the water collecting trough (6) is correspondingly connected to the return water bucket (14) through a return water pipe (8); an atomizing nozzle (4) for spraying upward is installed on the top of the double-slope roof (1); the water inlet end of the atomizing nozzle (4) is correspondingly connected to the outlet of the high-pressure water pump (9) through a high-pressure hose (7); and the inlet of the high-pressure water pump (9) is correspondingly connected to the water storage bucket (11).

2. The factory spray cooling system according to claim 1 is characterized by: The lifting mechanism comprises two rows of telescopic cylinders (5) respectively arranged on both sides of the room body, the cylinder bodies of the telescopic cylinders (5) are fixed to the inner side walls of the room body, and the ends of the telescopic rods of the telescopic cylinders (5) are slidably sealed through the double-slope roof (1) and are fixedly connected to the human-shaped ceiling (2).

3. The factory spray cooling system according to claim 1 is characterized by: The water-collecting curtain (3) comprises a frame, one edge of which is rotatably connected to a corresponding side edge of the human-shaped ceiling (2), and a metal mesh or a plurality of evenly spaced metal baffles are arranged in the frame.

4. The factory spray cooling system according to claim 1 is characterized by: The cross section and longitudinal body of the water collecting trough (6) are both V-shaped, and the upper end of the water return pipe (8) is connected to the lowest point of the bottom surface of the water collecting trough (6).

5. The factory spray cooling system according to claim 1 is characterized by: The tail end of the atomizing nozzle (4) is provided with a holder which is detachably connected to the top of the double-slope roof (1).

6. The factory spray cooling system according to claim 5 is characterized by: A T-shaped guide rail is fixed to the top of the double-slope roof (1) in the longitudinal direction of the double-slope roof (1), and the holder of the atomizing nozzle (4) is mounted on the T-shaped guide rail and can be controlled by a driving mechanism to move and position along the T-shaped guide rail.

7. The factory spray cooling system according to claim 1 is characterized by: A plurality of atomizing nozzles (4) are evenly spaced longitudinally along the double-slope roof (2).

8. The factory spray cooling system according to claim 1 is characterized by: Filter devices (12) are provided at both ends of the water return pipe (8).

9. The factory spray cooling system according to claim 1 is characterized by: A circulation pipe (10) with a circulation pump (13) is connected between the return water bucket (14) and the water storage bucket (11), and temperature measuring devices are provided in the return water bucket (14) and the room body.

10. The factory building spray cooling system according to claim 1 is characterized by: A refrigeration device (15) for cooling the return water in the return water bucket is provided on one side of the return water bucket (14).