Film forming device
By designing an adjustable film forming device, ensuring that the cable is always in the center during the molding process, solving the problems of low versatility and poor edge handling in the prior art, improving production efficiency and automation level, and reducing costs.
Patent Information
- Application Number
- CN202411606715.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-11-11
AI Technical Summary
The existing film forming devices have low versatility, resulting in increased production efficiency and cost, and insufficient edge processing may lead to hidden dangers in cable quality.
A film forming device is designed, including a support seat, unwinding, limiting assembly and forming assembly. Through adjustable limiting assembly and forming assembly, the cable is always in the center position during the forming process, improving the forming accuracy, and Quickly replace the membrane cylinder through the gas expansion shaft to reduce manual intervention and equipment adjustment.
It improves molding accuracy and equipment versatility, reduces manual intervention, improves production efficiency and automation level, and reduces production preparation time and cost.
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Figure CN119230209A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of winding machines, and in particular to a film forming device. Background Art
[0002] In the production process of high-voltage land cables, the moisture-proof measures of semi-conductive buffer water-blocking tape are a crucial link, which is directly related to the overall quality and long-term operation stability of the cable. At present, longitudinal wrapping molds are usually used to achieve this.
[0003] The longitudinal wrapping mold forming method has relatively low equipment investment costs and can achieve the wrapping function of the film. The edge processing of the longitudinal wrapping molding mold is often not fine enough, and there are problems such as burrs and sharp edges. These defects can easily scratch the cable surface during the wrapping process, thereby causing quality risks. When the cable specifications need to be changed, the longitudinal wrapping mold needs to be replaced accordingly, and the forming height of the longitudinal wrapping device needs to be adjusted, which makes the mold less versatile and increases the time and cost of production preparation. Summary of the invention
[0004] The present invention provides a film forming device, which is used to solve the problem that the film forming device in the prior art has low versatility and affects the production efficiency.
[0005] The present invention provides a film forming device, comprising: a support seat; a reeling piece, which is arranged at one end of the support seat in the length direction, and a film tube is sleeved on the reeling piece; a first limiting assembly and a second limiting assembly, which are liftable along a first direction and are arranged at both ends of the support seat for limiting the position of a cable; the first direction is consistent with the length direction of the support seat; a forming assembly, which is arranged on the support seat and is located between the first limiting assembly and the second limiting assembly; after the cable passes around the reeling piece, the film is covered on the upper surface of the cable, and moves along the first direction under the action of external force, and the forming assembly presses the film under the cable to form it.
[0006] According to a film forming device provided by the present invention, the first limiting assembly and the second limiting assembly both include a first bracket, a second bracket, an upper roller, a lower roller, a first vertical roller and a second vertical roller, the first bracket and the second bracket are arranged on the support seat at intervals along the second direction, the second direction is perpendicular to the first direction, and the upper roller is arranged above the lower roller in parallel; one end of the upper roller is connected to the first bracket, the other end of the upper roller is connected to the second bracket, one end of the lower roller is connected to the first bracket, and the other end of the lower roller is connected to the second bracket, and the upper roller and the lower roller can both move along the height direction of the first bracket and the second bracket; the cable is located between the upper roller and the lower roller; the first vertical roller and the second vertical roller are arranged on the support seat at intervals along the second direction, located on one side of the upper roller, and the cable is located between the first vertical roller and the second vertical roller.
[0007] According to a film forming device provided by the present invention, both the first vertical roller and the second vertical roller can move on the support seat along the second direction.
[0008] According to a film forming device provided by the present invention, there are a plurality of forming components, and the plurality of forming components are arranged on the support seat at intervals along the first direction.
[0009] According to a film forming device provided by the present invention, the forming assembly includes: a first guide roller, a second guide roller, a first fixed frame and a second fixed frame, the first fixed frame and the second fixed frame are arranged on the support seat at intervals along the second direction, the first guide roller is connected to the first fixed frame, and the second guide roller is connected to the second fixed frame; the first fixed frame and the second fixed frame both have a first rotating shaft and a second rotating shaft, the first vertical roller and the second vertical roller can rotate around the corresponding first rotating shaft and the second rotating shaft respectively, the first rotating shaft is parallel to the first direction, and the second rotating shaft is parallel to the second direction.
[0010] According to a film forming device provided by the present invention, the first guide roller can move along the height direction of the first fixed frame, and the second guide roller can move along the height direction of the second fixed frame; and / or, the first guide roller can move along the first direction on the first fixed frame; the second guide roller can move along the first direction on the second fixed frame.
[0011] According to a film forming device provided by the present invention, both the first fixing frame and the second fixing frame can move on the support seat along the first direction; and / or both the first fixing frame and the second fixing frame can move on the support seat along the second direction.
[0012] According to a film forming device provided by the present invention, the forming component also includes a first vertical plate, a second vertical plate and a slide plate, the first vertical plate and the second vertical plate are arranged on both sides of the support seat along the second direction, one end of the slide plate is connected to the first vertical plate, and the other end of the slide plate is connected to the second vertical plate; the slide plate can move on the first vertical plate and the second vertical plate along the first direction; the first fixing frame and the second fixing frame are arranged on the slide plate at intervals along the second direction, and can move on the slide plate along the second direction respectively.
[0013] According to a film forming device provided by the present invention, the slide plate can move along the height direction of the first vertical plate and the second vertical plate.
[0014] A film forming device provided according to the present invention also includes a support roller, a first support frame and a second support frame, the first support frame and the second support frame are arranged on the support seat at intervals along the second direction, and are located between the first limit assembly and the second limit assembly, one end of the support roller is connected to the first support frame, and the other end of the support roller is connected to the second support frame, and the support roller can move along the height direction of the support frame so that the support roller and the lower roller are collinear.
[0015] According to a film forming device provided by the present invention, the support seat is a liftable support seat.
[0016] The film forming device provided by the present invention ensures that the cable is always located in the center position during the entire process by arranging the unwinding member, the first limiting component, the forming component and the second limiting component in sequence along the first direction, thereby improving the forming accuracy; the height of the first limiting component and the second limiting component are adjustable to meet the production requirements of different heights, thereby enhancing the versatility and adaptability of the equipment; the cable can automatically follow the production speed, reducing manual intervention, improving the automation level of the production line, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the film forming device provided by the present invention; Figure 2 is a front view of the film forming device provided by the present invention; Figure 3 is a top view of the film forming device provided by the present invention; Reference numerals: 10. Support seat; 11. Lifting member; 12. Hand wheel; 20. Unwinding member; 30. First limiting assembly; 40. Second limiting assembly; 41. First bracket; 42. Second bracket; 43. Upper roller; 44. Lower roller; 45. First vertical roller; 46. Second vertical roller; 50. Forming assembly; 51. First guide roller; 52. Second guide roller; 53. First fixed frame; 54. Second fixed frame; 55. First vertical plate; 56. Second vertical plate; 57. Slide plate; 60. Support assembly; 61. Support roller; 62. First support frame; 63. Second support frame. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0021] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0023] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0024] The disclosure below provides many different embodiments or examples to realize different structures of the present invention. In order to simplify the disclosure of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the examples of various specific processes and materials provided by the present invention, but those of ordinary skill in the art can be aware of the applicability of other processes and / or the use of other materials.
[0025] The film forming device is used as a moisture-proof measure after the semi-conductive buffer water-blocking tape in the high-voltage power cable is wrapped and formed. It can effectively protect the semi-conductive buffer water-blocking tape from affecting the performance of the cable product due to moisture absorption during the production process.
[0026] Combine the following Figure 1-Figure 3 The film forming apparatus of the present invention is described.
[0027] The film forming device provided in the embodiment of the present invention includes: a support seat 10 , a reel-unwinding member 20 , a first position-limiting assembly 30 , a second position-limiting assembly 40 and a forming assembly 50 .
[0028] The support seat 10 is used to support the unwinding member 20, the first limiting assembly 30, the second limiting assembly 40 and the forming assembly 50. The support seat 10 is a liftable support seat, and the user can make a preliminary adjustment to the height of the film forming device by adjusting the height of the support seat 10. In one embodiment, the top surface of the support seat 10 can adjust its height through a lifting member 11. The lifting member 11 can be a worm gear. Specifically, one end of the worm is connected to the top of the support seat 10 to ensure that it can move in the vertical direction. The turbine is installed on the side of the worm to rotate and drive the worm. A hand wheel 12 is provided on the turbine, and the hand wheel 12 is rotated clockwise or counterclockwise to drive the worm to move up or down, thereby raising or lowering the support seat 10. After the support seat 10 reaches the desired height, a fixed locking device can be used to fix the worm gear to prevent the worm from moving due to its own weight or other external forces. In the embodiment of the present invention, the lifting and lowering of the support seat 10 can also be controlled by other lifting mechanisms, which will not be described in detail.
[0029] The unwinding member 20 is disposed at one end of the support seat 10 in the length direction, and is located above the top surface of the support seat 10, or is spaced apart from the support seat 10 in the length direction (e.g. Figure 1 As shown), it is convenient for the film tube to be sleeved on the unwinding member 20 and to rotate under the action of external force, thereby providing a continuous film for the cable to be wound. In order to achieve rapid fixation, the unwinding member 20 adopts an air-expanding shaft structure. Specifically, a ruler is attached to the air-expanding shaft, which can locate the center position of film tubes of different specifications, solves the problem of slipping during unwinding caused by different inner diameters of the film tube, and ensures the stability of the film during the unwinding process. When the film tube is placed on the air-expanding shaft, the air source is used to inflate the air inside the air-expanding shaft, so that the inner diameter of the air-expanding shaft is expanded, thereby tightly fixing the inner wall of the film tube, without the need for additional clamps or screws, greatly simplifying the operation steps. When the film tube needs to be replaced, it is only necessary to release the air pressure inside the air-expanding shaft to restore its inner diameter to its original state, and the film inner tube can be easily removed to achieve rapid replacement. The use of the air-expanding shaft not only improves the efficiency of fixing the film inner tube, but also reduces the film damage caused by improper fixation, and also solves the problem of the film tube not being clamped tightly and the center position being offset, thereby improving the continuity and stability of the production line. At the same time, due to the strong versatility of the air expansion shaft, it is suitable for film cylinders of various specifications, has low requirements for film cylinders, and improves the adaptability of the equipment.
[0030] The first limit assembly 30 and the second limit assembly 40 are arranged at both ends of the support seat 10 along the first direction, and are used to accurately limit the position of the cable to ensure the stability of the cable during production and processing. The first direction is consistent with the length direction of the support seat 10, and the cable can move along the first direction under the action of external force. Furthermore, in order to adapt to production lines of different heights, the first limit assembly 30 and the second limit assembly 40 in the embodiment of the present invention can be adjusted along the height direction of the support seat 10, so that the same set of equipment can meet the production requirements of different heights without replacing or reconfiguring new limit assemblies.
[0031] In one embodiment, the first limit assembly 30 is fixed to one end of the support seat 10 by a first fixing member, and the first limit assembly 30 can be moved up and down along the height direction of the first fixing member, such as by adjusting bolts, slide rails or other mechanical connectors. Similarly, the second limit assembly 40 can also be fixed to the other end of the support seat 10 by a second fixing member, and the second fixing member is also designed to be adjustable, and the second limit assembly 40 can be moved up and down along the height direction of the second fixing member, ensuring that the cable is limited consistently at both ends, further improving the accuracy of cable positioning.
[0032] The forming assembly 50 is disposed on the support seat 10, between the first stop assembly 30 and the second stop assembly 40. After the cable passes around the unwinding member 20, the film adheres to the upper surface of the cable to form a film-wound member and enters the forming area. Under the action of an external force, the film-wound member moves along a first direction, and the external force here can be provided by a conveying device, such as a conveyor belt, a roller, etc. The movement of the film-wound member is continuous and stable, ensuring that the film will not be displaced or damaged after being adhered to the cable.
[0033] The main function of the molding assembly 50 is to press the film adhered to the upper surface of the cable so that it is formed under the cable. The molding assembly 50 can be composed of one or more pairs of pressure wheels, clamps, molds or other molding tools, which can be adjusted according to the shape and size of the cable to ensure that the film can fit accurately under the cable. When the film-wrapped part moves under the molding assembly 50, the molding assembly 50 starts to work, and the pressure wheels or clamps apply uniform pressure to the film to make it close to the lower surface of the cable. The whole process can be continuous or step-by-step, depending on the configuration of the production line and the requirements of the cable.
[0034] The film forming device provided in the embodiment of the present invention ensures that the cable is always located in the center position during the entire process by sequentially arranging the unwinding member 20, the first limiting assembly 30, the forming assembly 50 and the second limiting assembly 40 along the first direction, thereby improving the forming accuracy; the height of the first limiting assembly 30 and the second limiting assembly 40 are adjustable to meet the production requirements of different heights, thereby enhancing the versatility and adaptability of the equipment; the cable can automatically follow the production speed, reducing manual intervention, improving the automation level of the production line, and improving production efficiency.
[0035] The first limiting assembly 30 and the second limiting assembly 40 in the embodiment of the present invention both include a first bracket 41, a second bracket 42, an upper roller 43, a lower roller 44, a first vertical roller 45 and a second vertical roller 46. Figure 1 and Figure 3As shown, the first bracket 41 and the second bracket 42 are arranged on the support seat 10 at intervals along the second direction, and the second direction is perpendicular to the first direction, that is, the second direction is perpendicular to the moving direction of the cable. One end of the upper roller 43 is connected to the first bracket 41, and the other end of the upper roller 43 is connected to the second bracket 42, so that the upper roller 43 is stably located between the first bracket 41 and the second bracket 42. Similarly, one end of the lower roller 44 is connected to the first bracket 41, one end of the lower roller 44 is connected to the first bracket 41, and the other end of the lower roller 44 is connected to the second bracket 42, and the lower roller 44 is parallel to the lower side of the upper roller 43. The cable with the film adhered is located between the upper roller 43 and the lower roller 44, and the parallel configuration of the upper roller 43 and the lower roller 44 can limit the position of the cable with the film adhered in the height direction. The present invention can adjust the center height of the film forming device according to the diameter of the produced cable, which is used to correct the walking path of the cable, so that the center height of the film forming device and the production line is on the same horizontal line with the wrapping device, the traction device and other equipment, and the bending deformation of the cable is minimized.
[0036] Furthermore, both the upper roller 43 and the lower roller 44 can move along the height direction of the first bracket 41 and the second bracket 42. In one embodiment, the first bracket 41 is provided with a first slide rail, and the second bracket 42 is provided with a second slide rail. One end of the upper roller 43 is slidably connected to the first slide rail, and the other end of the upper roller 43 is slidably connected to the second slide rail. One end of the lower roller 44 is slidably connected to the first slide rail, and the other end of the lower roller 44 is slidably connected to the second slide rail, so that the upper roller 43 and the lower roller 44 can be quickly adjusted without disassembly. Figure 1 As shown, the first bracket 41 is provided with a first through hole, and the first through hole extends along the height direction of the first bracket 41. The second bracket 42 is provided with a second through hole, and the second through hole extends along the height direction of the second bracket 42, so that the two ends of the rotating shaft of the upper roller 43 can be inserted and fixed. One end of the rotating shaft of the upper roller 43 is inserted in the first through hole, and the other end of the upper roller 43 is inserted in the second through hole. Both ends of the rotating shaft of the upper roller 43 are fixed by fasteners, such as the fasteners are fixed bolts, and the two fixed bolts are respectively threadedly connected with the rotating shaft and are arranged on both sides of the first bracket 41. The upper roller 43 can be fixed by screwing one of the fixed bolts, and it is screwed in the opposite direction when adjustment is required. The setting form of the lower roller 44 can be the same as that of the upper roller 43, which will not be repeated here, to ensure the synchronous adjustment and stability of the upper roller 43 and the lower roller 44.
[0037] Under the action of an external force, such as a conveyor belt or a thrust device, the cable with the film adhered thereto can move in a first direction toward the direction of the forming assembly 50. In this process, both the upper roller 43 and the lower roller 44 can rotate on their own to reduce friction on the cable and the film, prevent damage, and ensure that the cable with the film adhered thereto passes smoothly. It should be noted that the self-rotation function of the upper roller 43 and the lower roller 44 is achieved through bearings, which enables the film and the cable to move smoothly when passing through while maintaining uniform adhesion of the film. In addition, the material and surface of the upper roller 43 and the lower roller 44 have sufficient wear resistance and smoothness, thereby extending the service life of the equipment and ensuring the quality of the cable.
[0038] The first vertical roller 45 and the second vertical roller 46 are arranged on the support seat 10 at intervals along the second direction, and are located on the side of the upper roller 43 close to the unwinding member 20, or on the side away from the unwinding member 20. The cable with the film adhered is located between the first vertical roller 45 and the second vertical roller 46, which limits the position of the cable with the film adhered in the second direction so that it is always located in the center. Under the action of external force, it moves toward the direction of the second limit assembly 40. In this process, the first vertical roller 45 and the second vertical roller 46 can rotate to reduce the friction between the cable and the film, prevent damage, and ensure that the cable with the film adhered passes smoothly. It should be noted that the self-rotation function of the first vertical roller 45 and the second vertical roller 46 is realized by bearings, which enables the cable to move smoothly when passing through while maintaining uniform adhesion of the film. In addition, the surfaces of the first vertical roller 45 and the second vertical roller 46 have sufficient wear resistance and smoothness, thereby extending the service life of the equipment and ensuring the quality of the cable.
[0039] Furthermore, the first vertical roller 45 and the second vertical roller 46 can move on the support seat 10 along the second direction to meet the production requirements of different center positions. In one embodiment, a slide rail is provided on the support seat 10, and the first vertical roller 45 and the second vertical roller 46 are both slidably connected to the slide rail. It should be noted that when the first vertical roller 45 and the second vertical roller 46 move to the target position, they can be fixed and locked by the locking structure to ensure the stability of the position. The first vertical roller 45 and the second vertical roller 46 can be adjusted simultaneously or separately.
[0040] In one embodiment, a mounting plate is provided on the support seat 10, and a groove is provided on the mounting plate, the groove is extended along the second direction, a threaded rod is installed in the groove, and the bottoms of the first vertical roller 45 and the second vertical roller 46 are provided with a connecting portion, which is threadedly connected to the threaded rod, and the position of the first vertical roller 45 and the second vertical roller 46 on the threaded rod is adjusted by rotating the threaded rod. It should be noted that the relative position of the first vertical roller 45 and the second vertical roller 46 can be set in advance, and both can move at the same time, and the position is guaranteed to remain unchanged.
[0041] The first limit assembly 30 and the second limit assembly 40 in the embodiment of the present invention both adopt a mechanical structure, which can automatically follow the speed of the production line under the action of external force, thereby realizing an efficient and stable production process and greatly improving production efficiency and product quality.
[0042] The molding components 50 in the embodiment of the present invention may be multiple, such as 2, 3, 5, 8, etc. The multiple molding components 50 are arranged on the support seat 10 at intervals along the first direction. Figure 1 and Figure 2 As shown, there are four molding assemblies 50, of which two molding assemblies 50 near the first stop assembly 30 are used for pre-molding, and the molding angle is large. The two molding assemblies 50 near the second stop assembly 40 can be used for precise molding. It should be noted that the molding angles of the multiple molding assemblies 50 can be the same or different.
[0043] The molding assembly 50 is used to make the cable and the film fit together during the molding process. Figure 1 As shown, the forming assembly 50 includes a first guide roller 51, a second guide roller 52, a first fixed frame 53 and a second fixed frame 54. The first frame and the second frame are arranged at intervals on the support seat 10 along the second direction, providing a stable support structure for the forming assembly 50. The first guide roller 51 is connected to the first fixed frame 53, and the second guide roller 52 is connected to the second fixed frame 54. The first fixed frame 53 has a first rotating shaft and a second rotating shaft, the first rotating shaft is parallel to the first direction, and the second rotating shaft is parallel to the second direction. The first guide roller 51 can rotate around the first rotating shaft, and the first guide roller 51 can also rotate around the second rotating shaft to adjust the angle of the first guide roller 51. The second guide roller 52 also has a first rotating shaft and a second rotating shaft, and the second guide roller 52 can rotate around the first rotating shaft or the second rotating shaft to adjust the angle of the second guide roller 52. The first guide roller 51 and the second guide roller 52 match to guide the film on the upper surface of the cable to the bottom of the cable and complete the forming. This structure can adjust the forming angles of the first guide roller 51 and the second guide roller 52 according to different cables, without replacing the entire film forming device, thereby improving the versatility and ease of operation of the device. The positions of the first guide roller 51 and the second guide roller 52 are not specifically limited, for example, the first guide roller 51 and the second guide roller 52 are arranged correspondingly or staggered. The first guide roller 51 and the second guide roller 52 can rotate by themselves, which is achieved by bearings. Under the action of external force, the cable with the film attached can move smoothly when passing through.
[0044] Furthermore, the first guide roller 51 can move along the height direction of the first fixed frame 53, and the second guide roller 52 can move along the height direction of the second fixed frame 54. In one embodiment, the first fixed frame 53 is provided with a third slide rail, and the third slide rail extends along the height direction of the first fixed frame 53. The first guide roller 51 is slidably connected to the third slide rail. The second fixed frame 54 is provided with a fourth slide rail, and the fourth slide rail extends along the height direction of the second fixed frame 54. The second guide roller 52 is slidably connected to the fourth slide rail. This structure does not need to be disassembled and can be quickly adjusted. Figure 1 As shown, the first fixing frame 53 is provided with three through holes, the third through hole extends in the height direction of the first fixing frame 53, the first guide roller 51 is inserted in the third through hole, the first guide roller 51 can move up and down along the third through hole, and is fixed by a fastener. The second fixing frame 54 is provided with a fourth through hole, the fourth through hole extends in the height direction of the second fixing frame 54, the second guide roller 52 can move up and down along the fourth through hole, so that the second guide roller 52 is inserted in the fourth through hole and fixed by a fastener.
[0045] Furthermore, the first guide roller 51 can move on the first fixing frame 53 along the first direction to adjust the position of the first guide roller 51 in the first direction. In one embodiment, there are multiple third through holes, such as 2, 3, 4, 6, etc. Figure 1 As shown, there are two third through holes. The plurality of third through holes are arranged at intervals along the first direction. In actual use, the first vertical roller 45 can be fixed in the corresponding third through hole according to needs. In another embodiment, a slide rail can also be arranged in the direction of the first fixed frame 53 along the first direction, and the first guide roller 51 moves along the extension direction of the slide rail.
[0046] The second guide roller 52 can move on the second fixing frame 54 along the first direction to adjust the position of the second guide roller 52. In one embodiment, the fourth through hole is multiple, such as 2, 4, 6, etc. Figure 1 As shown, there are two fourth through holes. The plurality of fourth through holes are arranged at intervals along the first direction. In actual use, the second vertical roller 46 can be fixed in the corresponding fourth through hole according to needs. It should be noted that the number of the fourth through holes can be the same as the number of the third through holes, or different. The position of the fourth through hole can correspond to the position of the third through hole, or can be staggered. In another embodiment, a slide rail can also be arranged in the direction of the second fixed frame 54 along the first direction, and the second guide roller 52 moves along the extension direction of the slide rail.
[0047] Furthermore, the first fixing frame 53 and the second fixing frame 54 can both move back and forth on the support seat 10 along the first direction to adjust the positions of the first guide roller 51 and the second guide roller 52 .
[0048] The first fixing frame 53 and the second fixing frame 54 in the embodiment of the present invention can both move back and forth on the support seat 10 along the second direction to adjust the positions of the first guide roller 51 and the second guide roller 52. Figure 2 As shown, a slide rail is provided on the support seat 10, and the slide rail is extended along the second direction. The first fixing frame 53 and the second fixing frame 54 are slidably connected to the slide rail.
[0049] In a specific embodiment, the molding assembly 50 further includes a first vertical plate 55, a second vertical plate 56 and a slide plate 57. The first vertical plate 55 and the second vertical plate 56 are arranged on both sides of the support seat 10 along the second direction. One end of the slide plate 57 is connected to the first vertical plate 55, and the other end of the slide plate 57 is connected to the second vertical plate 56. The slide plate 57 can move on the first vertical plate 55 and the second vertical plate 56 along the first direction, such as by setting a slide rail. In one embodiment, a plurality of fixed positions are provided on the first vertical plate 55 and the second vertical plate 56, such as 3, 4, 7, etc. Figure 1 As shown, two fixing holes are provided on the first vertical plate 55 and the second vertical plate 56 .
[0050] The first fixing frame 53 and the second fixing frame 54 are arranged on the slide plate at intervals along the second direction, and can move along the extension direction (second direction) of the slide plate 57. In one embodiment, the slide plate 57 is provided with a slide rail, and the first fixing frame 53 and the second fixing frame 54 are slidably connected to the slide plate 57 respectively.
[0051] Furthermore, the slide plate 57 can move along the height direction of the first vertical plate 55 and the second vertical plate 56 to preliminarily adjust the height of the first guide roller 51 and the second guide roller 52. After adjusting to the target position, the first guide roller 51 is controlled to move along the height direction of the first fixed frame 53, and the second guide roller 52 is controlled to move along the height direction of the second fixed frame 54, so as to achieve precise adjustment.
[0052] In one embodiment, the first vertical plate 55 is provided with a fifth through hole, and the fifth through hole extends along the height direction of the first vertical plate 55. The second vertical plate 56 is provided with a sixth through hole, and the sixth through hole extends along the height direction of the second vertical plate 56. The slide plate 57 can slide along the fifth through hole and the sixth through hole. After sliding to the target position, it is fixed by fasteners. There can be multiple fifth through holes, and multiple fifth through holes are arranged on the first vertical plate 55 along the first direction. Multiple sixth through holes are arranged on the second vertical plate 56 along the first direction. The slide plate 57 can be connected through any of the fifth through hole and the sixth through hole, so as to adjust the position of the slide plate 57, that is, the preliminary adjustment of the first guide roller 51 and the second guide roller 52. After completion, by controlling the movement of the first guide roller 51 on the first fixed frame 53, the second guide roller 52 moves on the second fixed frame 54, so as to achieve precise adjustment.
[0053] In order to prevent the cable from sagging, the film forming device provided in the embodiment of the present invention further includes a support component 60 for supporting the cable. In one embodiment, the support component 60 is located in the middle of the first limit component 30 and the second limit component 40, and the support effect is good. Figure 1 and Figure 3 As shown, there are four molding components 50, which are symmetrically arranged on both sides of the supporting component 60 to support the cables and ensure their molding effect.
[0054] Specifically, the support assembly 60 includes a support roller 61, a first support frame 62 and a second support frame 63. The first support frame 62 and the second support frame 63 are arranged on the support seat 10 at intervals along the second direction, and are located between the first limit assembly 30 and the second limit assembly 40. One end of the support roller 61 is connected to the first support frame 62, and the other end of the support roller 61 is connected to the second support frame 63. The support roller 61 is colinear with the lower roller 44, and is used to support the cable to prevent it from sagging, thereby improving the molding effect of the molding assembly 50. It should be noted that the support roller 61 can also rotate, and under the action of external force, the cable can move smoothly along the first direction.
[0055] Further, the support roller 61 can move along the height direction of the first support frame 62 and the second support frame 63 to adjust the height of the support roller 61 so that the support roller 61 is always in line with the lower roller 44 to adapt to production lines with different height directions. In one implementation, the first support frame 62 and the second support frame 63 are provided with slide rails, and the slide rails are arranged along the height direction. In another embodiment, the first support frame 62 and the second support frame 63 are provided with a plurality of limit grooves along the height direction, and the two ends of the support roller 61 are clamped in the limit grooves.
[0056] In the embodiment of the present invention, there may be a plurality of support components 60, such as 2, 5, 6, etc. The plurality of support components 60 are disposed on the support base 10 at intervals along the first direction.
[0057] In addition, scales or indicators may be provided on all adjustable parts in the embodiments of the present invention to determine the adjustment position and improve the accuracy of the adjustment.
[0058] Both ends of the roller in the embodiment of the present invention can be sealed with bearing glands to prevent bearing oil from dripping onto the semi-conductive water-resistant tape of the cable; it can also prevent burrs on the edge of the roller from scratching the film and the semi-conductive water-resistant tape on the cable.
[0059] The structure in the embodiment of the present invention is a purely mechanical structure with a simple mechanical structure and no drive. It is an energy-saving and environmentally friendly design. The molding speed is not affected by the speed of the production line and can quickly follow the speed of the production line. The film molding device does not have a rotating and transmission mechanism and will not cause harm to the operator. In the present invention, the film is wrapped by the molding component 50, which is convenient to disassemble before the next process, and can be quickly detached without manual intervention. The film molding device has a simple structure and is easy to maintain, and the equipment failure rate is low. The operator can meet the maintenance requirements by performing simple daily maintenance, and no professional technicians are required to perform maintenance.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A film forming device, characterized in that: include: Support seat; An unwinding member is arranged at one end of the support seat in the length direction, and the film tube is sleeved on the unwinding member; A first limiting assembly and a second limiting assembly, wherein the first limiting assembly and the second limiting assembly are respectively arranged at two ends of the support seat and can be raised and lowered along a first direction, and are used to limit the position of the cable; the first direction is consistent with the length direction of the support seat; A molding component is arranged on the support seat and is located between the first limiting component and the second limiting component; after the cable passes around the unwinding member, a film is covered on the upper surface of the cable, and moves along the first direction under the action of an external force, and the molding component presses the film to form it under the cable.
2. The film forming device according to claim 1, characterized in that: The first limit assembly and the second limit assembly each include a first bracket, a second bracket, an upper roller, a lower roller, a first vertical roller and a second vertical roller, the first bracket and the second bracket are arranged on the support seat at intervals along a second direction, the second direction is perpendicular to the first direction, and the upper roller is arranged above the lower roller in parallel; One end of the upper roller is connected to the first bracket, the other end of the upper roller is connected to the second bracket, one end of the lower roller is connected to the first bracket, the other end of the lower roller is connected to the second bracket, and both the upper roller and the lower roller can move along the height direction of the first bracket and the second bracket; the cable is located between the upper roller and the lower roller; The first vertical roller and the second vertical roller are arranged at intervals on the support seat along the second direction and are located on one side of the upper roller. The cable is located between the first vertical roller and the second vertical roller.
3. The film forming device according to claim 2, characterized in that: The first vertical roller and the second vertical roller can both move on the support seat along the second direction.
4. The film forming device according to claim 1, characterized in that: There are a plurality of the molding components, and the plurality of the molding components are spaced apart on the support seat along the first direction.
5. The film forming device according to claim 1, characterized in that: The forming assembly comprises: a first guide roller, a second guide roller, a first fixing frame and a second fixing frame, wherein the first fixing frame and the second fixing frame are arranged on the support seat at intervals along the second direction, the first guide roller is connected to the first fixing frame, and the second guide roller is connected to the second fixing frame; The first fixing frame and the second fixing frame both have a first rotating shaft and a second rotating shaft. The first vertical roller and the second vertical roller can rotate around the corresponding first rotating shaft and the second rotating shaft respectively. The first rotating shaft is parallel to the first direction, and the second rotating shaft is parallel to the second direction.
6. The film forming device according to claim 5, characterized in that: The first guide roller can move along the height direction of the first fixed frame, and the second guide roller can move along the height direction of the second fixed frame; And / or, the first guide roller can move on the first fixed frame along the first direction; the second guide roller can move on the second fixed frame along the first direction.
7. The film forming device according to claim 6, characterized in that: Both the first fixing frame and the second fixing frame can move on the supporting seat along the first direction; And / or, both the first fixing frame and the second fixing frame can move on the support seat along the second direction.
8. The film forming device according to claim 5, characterized in that: The forming assembly also includes a first vertical plate, a second vertical plate and a slide plate, the first vertical plate and the second vertical plate are arranged on both sides of the support seat along the second direction, one end of the slide plate is connected to the first vertical plate, and the other end of the slide plate is connected to the second vertical plate; the slide plate can move on the first vertical plate and the second vertical plate along the first direction; the first fixing frame and the second fixing frame are arranged on the slide plate at intervals along the second direction, and can move on the slide plate along the second direction respectively.
9. The film forming device according to claim 8, characterized in that: The slide plate is movable along a height direction of the first vertical plate and the second vertical plate.
10. The film forming device according to claim 2, characterized in that: It also includes a support roller, a first support frame and a second support frame, the first support frame and the second support frame are arranged on the support seat at intervals along the second direction, and are located between the first limit assembly and the second limit assembly, one end of the support roller is connected to the first support frame, and the other end of the support roller is connected to the second support frame, and the support roller can move along the height direction of the support frame so that the support roller and the lower roller are collinear.
11. The film forming device according to claim 1, characterized in that: The support seat is a liftable support seat.
Citation Information
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