Zipper tooth, zipper and production process of zipper tooth

By designing adjustable snap-in angle and limit groove structure on the chain element, the problem of disconnection and collapse of the zipper under the action of external force is solved, the stability and overall strength of the chain element are improved, and more stable links the fastener.

CN119235091APending Publication Date: 2025-01-03JIANGSU SHENGYE ZIPPER MAKING
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Patent Information

Application Number
CN202411572706.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The existing zippers are prone to disconnect from the intermediate position or collapse under the action of external force, which cannot effectively solve the stability of the linkage.

Method used

A fastener is designed, which is provided with a head for engagement and a mounting portion that can be connected to the zipper chain strap at one end of the tooth body, including a movable fastener and a fastener slot, and is adjusted by adjusting the angle between the fastener. Open size and limit grooves are provided on both sides of the tooth body to increase overall strength.

Benefits of technology

By adjusting the angle of the snap teeth and setting limit grooves, the installation stability and overall strength of the snap teeth are improved, and the cracks are avoided from being disconnected from the intermediate position after connection, and the service life of the zipper is enhanced.

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Abstract

The invention discloses a zipper tooth, a zipper and a production process of the zipper tooth, the zipper tooth comprises a tooth body, one end of the tooth body is provided with a head used for meshing, the other end of the tooth body is provided with a mounting part capable of being connected with a zipper belt, and the mounting part comprises two movable buckling teeth and a buckling groove formed between the two buckling teeth. An opening allowing a zipper belt to enter is formed in one side of the buckling groove, the limiting part is located between the head and the installation part and comprises limiting grooves formed in the two sides of the tooth body respectively and used for containing zipper teeth on the opposite sides, the size of the opening can be adjusted by adjusting the included angle between the two buckling teeth, and installation is convenient. And limiting grooves used for containing the zipper teeth on the opposite sides are formed in the two sides of the tooth body correspondingly, so that the overall strength is improved, and the situation that two tooth chains are disconnected from the middle position after being connected or the teeth are broken is avoided.
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Description

Technical Field

[0001] The invention belongs to the technical field of zipper manufacturing, and more specifically relates to a chain tooth, a zipper and a production process thereof. Background Art

[0002] Zippers are connectors that connect or separate items by means of continuously arranged chain teeth. Today, zippers are widely used in clothing, bags, tents, etc. Zippers are generally composed of a fastener consisting of two chain belts, each with a row of metal teeth or plastic teeth. The basic shape of the zipper teeth can be manufactured by stamping. After the zipper teeth are manufactured into a U-shape or a Y-shape, they are clamped to the edge of the rope and belt.

[0003] The existing zipper utilizes two rows of chain teeth arranged on opposite sides to engage with each other to achieve the connection of two chain teeth. However, after the chain teeth are engaged with each other, they are easily disconnected from the middle position or even broken due to external force. Summary of the invention

[0004] The main purpose of the present invention is to provide a chain element, a zipper and a production process thereof which can solve the above-mentioned problems.

[0005] To achieve the above object, the technical solution of the present invention is:

[0006] According to a first aspect of the present invention, there is provided a chain tooth, comprising a tooth body, a head for meshing being provided at one end of the tooth body, a mounting portion being provided at the other end of the tooth body and being connectable to a zipper chain tape, the mounting portion comprising two movable buckle teeth and a buckle groove being provided between the two buckle teeth, an opening for entry of the zipper chain tape being provided on one side of the buckle groove, the size of the opening being adjustable by adjusting the angle between the two buckle teeth, the limiting portion being located between the head and the mounting portion, the limiting portion comprising limiting grooves respectively provided on both sides of the tooth body for accommodating opposite chain teeth.

[0007] In a specific embodiment of the present invention, protrusions are respectively provided on the inner walls of the two buckles, and the buckles can respectively drive the corresponding protrusions to move so that the protrusions are embedded in the zipper belt.

[0008] In a specific embodiment of the present invention, the head portion includes a convex portion and guide inclined surfaces respectively arranged on both sides of the convex portion, and the guide inclined surfaces of adjacent coupling elements are parallel to each other.

[0009] In a specific embodiment of the present invention, the distance between adjacent coupling elements on the same side is smaller than the thickness of the protrusion.

[0010] In a specific embodiment of the present invention, the limiting portion further comprises a limiting surface arranged perpendicular to the bottom surface of the limiting groove, and the head can be fixed in the corresponding limiting groove under the action of the pull head.

[0011] In a specific embodiment of the present invention, the depth of the limiting groove is greater than the height of the limiting surface.

[0012] In a specific embodiment of the present invention, the link element is a zinc alloy component.

[0013] According to a second aspect of the present invention, a zipper is provided, comprising a zipper tape, a slider, an I-shaped code and the sliders for respectively installing the slider teeth on both sides, wherein the width and height of the slider teeth are smaller than the width and height of the single-sided channel in the slider, and the slider can be used to enable the slider teeth on the opposite sides to engage with each other.

[0014] In a specific embodiment of the present invention, the I-code includes a left half and a right half that can be interlocked with each other, and the left half and the right half are interlocked to form an I-code body, and the width and height of the I-code body are smaller than the inner width of the slider.

[0015] According to a third aspect of the present invention, there is provided a production process applicable to the zipper, comprising the following steps:

[0016] 1) preparing a plurality of chain teeth by die casting, and performing surface polishing and electroplating coloring treatment on the plurality of chain teeth;

[0017] 2) adjusting the angle between the two buckle teeth to ensure that the size of the opening is convenient for the side of the zipper to enter;

[0018] 3) Installing the plurality of the chain elements in step 2) on the zipper tape in sequence at preset intervals by extrusion, ensuring that the protrusions are embedded in the corresponding zipper tapes:

[0019] 4) Assemble the slider on the zipper tape to test the meshing effect.

[0020] One of the above technical solutions of the present invention has at least one of the following advantages or beneficial effects:

[0021] The present invention provides a head for meshing at one end of the tooth body, and provides a buckle groove and an opening for the zipper chain to enter at the other end of the tooth body. The size of the opening can be adjusted by adjusting the angle between the two buckle teeth, which facilitates installation. In addition, by providing limiting grooves for accommodating the opposite side chain teeth on both sides of the tooth body, the overall strength is improved to avoid disconnection from the middle position or tooth breakage after the two chain chains are connected. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below in conjunction with the accompanying drawings and embodiments;

[0023] Attached Figure 1 A diagram showing a chain element structure according to an embodiment of the present invention;

[0024] Attached Figure 2 A schematic diagram of a completed dental implant according to an embodiment of the present invention;

[0025] Attached Figure 3 This is a schematic diagram of a chain element to be installed according to an embodiment of the present invention;

[0026] Attached Figure 4 A schematic diagram of two pairs of side fastener elements ready for engagement according to an embodiment of the present invention;

[0027] Attached Figure 5 A top view of a chain element according to an embodiment of the present invention;

[0028] Attached Figure 6 A side view of a chain element according to an embodiment of the present invention;

[0029] Attached Figure 7 This is a diagram of the I-code structure according to an embodiment of the present invention;

[0030] Attached Figure 8 The left half of the structure diagram of an embodiment of the present invention;

[0031] Attached Fig. 9 It is the right half structural diagram of an embodiment of the present invention. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0033] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more features.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal connection between two elements, indirect connection, or an interactive relationship between two elements.

[0037] The following disclosure provides many different embodiments or examples for implementing different solutions of the present invention.

[0038] Refer to the attached Figure 1 To Attachment Fig. 9 As shown, a zipper includes a slider, a zipper belt, an I-shaped code 5 and chain teeth, wherein the chain teeth include a tooth body 1, a head 2, a mounting portion 3 and a limiting portion 4, wherein the head 2 is arranged at one end of the tooth body 1 for engaging with the opposite chain teeth, including a trapezoidal convex portion 21 located in the middle position and having a trapezoidal shape and guide slopes 22 respectively arranged on both sides of the convex portion 21, so that when the chain teeth on both sides are engaged with each other, it is convenient to insert them into the gap between the adjacent chain teeth on the opposite side through the guide slopes 22, and the guide slopes 22 of the adjacent chain teeth are arranged to be parallel to each other, which can further improve the smoothness of the engagement of the two tooth chains.

[0039] In one embodiment of the present invention, the spacing between adjacent chain teeth on the same side is set to be smaller than the thickness of the protrusion 21, and the thickness of the protrusion 21 gradually decreases from one end away from the mounting portion 3 to the other end. When the two zipper chain straps are meshed by the pull head, it can be avoided that the limiting groove 41 is difficult to form a limit with the head 2. The corresponding chain teeth on both sides can be squeezed and meshed by the pull head under the action of external force to prevent cracking.

[0040] In one embodiment of the present invention, the I-code 5 includes a left half 51 and a right half 52 that can be buckled with the left half 51. The outer sides of the left half 51 and the right half 52 are respectively provided with a first groove 6 and a second groove 7 for installing on the zipper chain. After the right half 52 and the left half 51 are buckled together, an I-code body is formed. The width and height of the I-code body are smaller than the inner width of the slider, so that the slider can pass through from one end, so that the chain teeth on both sides of the other end can be interlocked with each other.

[0041] In one embodiment of the present invention, a first recess 511 and a first protrusion 512 for buckling with the right half 52 are provided on one side of the left half 51, and a second recess 521 and a second protrusion 522 which can be buckled with the first recess 511 and the first protrusion 512 respectively are provided on the side of the right half 52 away from the second recess 7, and a limit plate 8 is transversely provided in the first recess 511, and a card slot 9 is provided on the right half 52, so that after the left half 51 and the right half 52 are buckled, the I-code body part can be prevented from being accidentally disconnected laterally, thereby ensuring the overall safety of the zipper.

[0042] In one embodiment of the present invention, the width and height of the chain teeth are set to be smaller than the width and height of the single-sided channel in the slider, and the slider can be used to make the opposite side chain teeth engage with each other. The chain teeth are made of zinc alloy, which reduces costs while improving the texture of the zipper. Further, 360° polishing without dead ends is adopted to make the product smoother and not damage the surface of clothes and human skin.

[0043] In one embodiment of the present invention, the mounting portion 3 is arranged at the other end of the tooth body 1 for connecting with the zipper chain and ensuring that the chain teeth are firmly installed. The mounting portion 3 includes two movable buckle teeth 31 and a buckle groove arranged between the two buckle teeth 31. One side of the buckle groove is provided with an opening 32 for the zipper chain to enter. The angle between the two buckle teeth 31 can be adjusted by the zipper particle tooth assembly machine to adjust the size of the opening 32, so as to facilitate installation on the corresponding zipper chain.

[0044] The chain teeth adopt a single tooth implantation process. The specific operation process of the zipper particle tooth assembly machine is as follows: turn on the conveying device to allow the chain teeth to enter the feeding structure in an orderly manner, and ensure that the chain teeth fall into the chain tooth grooves, turn on the tooth implantation mechanism and the towing mechanism, rotate the main shaft, and the cam pushes the slider to move. The slider drives the chain teeth in the chain tooth groove to move forward to the zipper chain. At the same time, the slider pushes the left and right clamping feet to move to both sides of the chain teeth and clamp the chain teeth; the main shaft rotates one circle, driving the rotation of the eccentric wheel, thereby pulling the connecting rod downward. The downward movement of the connecting rod causes the slider to slide in the through groove, driving the towing active wheel shaft to rotate a certain angle, so that the zipper chain moves one tooth position, and then the chain teeth are clamped to the zipper chain in sequence.

[0045] In one embodiment of the present invention, protrusions 33 are respectively provided on the inner walls of the two locking teeth 31. When the chain teeth are installed on the zipper chain, the corresponding protrusions 33 can be driven to move by the locking teeth 31, so that the protrusions 33 are embedded in the zipper chain, further improving the stability of the chain teeth after installation.

[0046] In one embodiment of the present invention, the protrusions 33 are all located in the buckle grooves, and their shapes can be spike-shaped or other shapes that can easily fit and engage with the zipper chain on the corresponding side. The protrusions on each side are respectively arranged along the length direction of the inner wall of the buckle tooth 31, and can be arranged in a straight line or staggered, which improves the firmness of the installation when engaging and prevents it from falling off.

[0047] In one embodiment of the present invention, the limiting portion 4 is located between the head 2 and the mounting portion 3, and the limiting portion 4 includes limiting grooves 41 respectively arranged on both sides of the tooth body 1 for accommodating the opposite side chain teeth, and a limiting surface 42 arranged perpendicular to the bottom surface of the limiting groove 41, the limiting surface 42 is the bottom surface of the protrusion 21, and one side edge of the limiting groove 41 close to the limiting surface 42 can coincide with the limiting surface 42 or maintain a certain distance without affecting the insertion of the opposite side head 2.

[0048] Therefore, the head 2 can be fixed in the corresponding limiting groove 41 under the action of the pull head, and the limiting surface 42 can prevent the chain teeth from being laterally displaced under the action of external force, thereby improving the overall strength and avoiding disconnection from the middle position or tooth breakage after the two tooth chains are connected.

[0049] In one embodiment of the present invention, the depth of the limiting groove 41 is set to be greater than the height of the limiting surface 42, so that when the two fastener chains are engaged, the head 2 on the same side can be completely clamped by the upper and lower chain teeth, and the limiting surfaces 42 can be completely inserted into the corresponding limiting grooves 41, respectively, to further ensure the stability of the fastener chains after engagement and improve the overall strength.

[0050] As defined herein, the term "length direction" or "length" refers to the direction in which the slider moves along the fastener stringer. In addition, the direction from the front surface of the fastener stringer toward the rear surface, which is orthogonal to the length direction, is defined as "lateral direction" or "width direction".

[0051] In one embodiment of the present invention, the production process of the zipper comprises the following steps:

[0052] 1) Prepare multiple chain teeth through die-casting process, perform surface treatment on the chain teeth, i.e. 360° polishing without dead angles, and prepare multiple chain teeth of different colors through electroplating process according to customer needs, and produce chain teeth of multiple different colors for backup, and then select the corresponding color according to needs;

[0053] 2) For the single chain teeth that do not meet the quality requirements, return to step 1) for re-preparation and put them into the feeding mechanism to wait for the subsequent tooth implantation work of the zipper particle tooth assembly machine;

[0054] 3) Adjust the angle between the two buckle teeth 31 to ensure that the size of the opening 32 is convenient for the side of the zipper chain to enter, and install the multiple chain teeth in step 1) on the zipper chain in sequence according to the preset intervals through the zipper particle tooth assembly machine to ensure that the protrusion 33 is embedded in the corresponding zipper chain (the preset interval is specifically 0.6-1mm):

[0055] 4) Assemble the slider onto the zipper with the chain teeth installed, and pull it up along the length of the zipper to test the engagement effect.

[0056] The surface treatment of multiple chain teeth in step 1) is carried out by adopting a true electroplating process, which can reduce pollution and be more in line with environmental protection requirements. At the same time, a variety of electroplated color teeth can be produced and installed according to customer needs, thereby achieving diversified matching of clothes.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A chain element, characterized in that: include: A tooth body (1), wherein a head (2) for engagement is provided at one end of the tooth body (1), and a mounting portion (3) connectable to a zipper belt is provided at the other end of the tooth body (1); The mounting portion (3) comprises two movable buckling teeth (31) and a buckling groove arranged between the two buckling teeth (31); one side of the buckling groove is provided with an opening (32) for the zipper belt to enter; the size of the opening (32) can be adjusted by adjusting the angle between the two buckling teeth (31); A limiting portion (4), the limiting portion (4) is located between the head portion (2) and the mounting portion (3), and the limiting portion (4) comprises limiting grooves (41) respectively arranged on both sides of the tooth body (1) for accommodating opposite side chain teeth.

2. The fastener element according to claim 1, characterized in that: The inner walls of the two buckling teeth (31) are respectively provided with protrusions (33), and the buckling teeth (31) can respectively drive the corresponding protrusions (33) to move, so that the protrusions (33) are embedded in the zipper belt.

3. The fastener element according to claim 1, characterized in that: The head (2) comprises a convex portion (21) and guide inclined surfaces (22) respectively arranged on both sides of the convex portion (21), and the guide inclined surfaces (22) of adjacent chain teeth are parallel to each other.

4. The fastener element according to claim 3, characterized in that: The spacing between adjacent chain elements on the same side is smaller than the thickness of the convex portion (21).

5. The fastener element according to claim 1, characterized in that: The limiting portion (4) further comprises a limiting surface (42) arranged perpendicular to the bottom surface of the limiting groove (41), and the head (2) can be fixed in the corresponding limiting groove (41) under the action of the pull head.

6. The fastener element according to claim 5, characterized in that: The depth of the limiting groove (41) is greater than the height of the limiting surface (42).

7. The fastener element according to claim 1, characterized in that: The chain teeth are made of zinc alloy.

8. A zipper, characterized in that: It comprises a zipper belt, a slider, an I-shaped code (5) for respectively installing the link teeth on both sides, and the link teeth as described in any one of claims 1 to 7, wherein the width and height of the link teeth are smaller than the width and height of the single-sided channel in the slider, and the link teeth on the opposite sides can be meshed with each other through the slider.

9. The zipper according to claim 8, characterized in that: The I-shaped bracket (5) comprises a left half (51) and a right half (52) which can be buckled with each other, and the left half (51) and the right half (52) are buckled to form an I-shaped bracket body, and the width and height of the I-shaped bracket body are smaller than the inner opening width of the slider.

10. A production process for the zipper according to claim 8, characterized in that: The steps include: 1) preparing a plurality of chain teeth by die casting, and performing surface polishing and electroplating coloring treatment on the plurality of chain teeth; 2) adjusting the angle between the two buckle teeth (31) to ensure that the size of the opening (32) is convenient for the side of the zipper belt to enter; 3) installing the plurality of the chain elements in step 2) on the zipper tape in sequence at preset intervals by extrusion, ensuring that the protrusion (33) is embedded in the corresponding zipper tape; 4) Assemble the slider on the zipper tape to test the meshing effect.