Sleeve feeding, detecting, cutting and packaging integrated device and using method thereof

Abstract

The invention discloses a casing pipe feeding, detecting, cutting and packaging integrated device and a using method thereof.The detecting system is installed on the feeding system and slidably connected with the feeding system in the conveying direction of the feeding system, the cutting system is arranged on one side of the tail of the feeding system, and the pipe pulling system and the bundling and packaging system are sequentially arranged at the tail end of the cutting system at intervals; the material box conveying system is arranged below the pipe pulling system, the two ends of the material box conveying system correspond to the feeding system and the bundling and packaging system respectively, the discharging system is arranged between the pipe pulling system and the material box conveying system, and transition is provided for a sleeve from the pipe pulling system to the material box conveying system. The device is high in integration degree, covers the processes of feeding, conveying, defect detection, fixed-length cutting, batch conveying after cutting, packaging, collecting and the like of the sleeves, is a complete system, reduces the production difficulty of the sleeves, and guarantees high efficiency in the conveying process.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and in particular to a casing feeding, detection, cutting and packaging integrated device and a use method thereof. Background Art

[0002] The existing casing defect detection, cutting and packaging mostly rely on manual operation, and a fast and efficient automated production line has not been formed. The production cost is greatly increased and the production efficiency of the casing is seriously affected.

[0003] In order to solve the above technical problems, the prior art proposes a solution to improve the casing production device. Application No. CN202221761969.7 (a casing conveying mechanism) proposes to use a clamping strip during the conveying process to convey the cut casing to the next process. When clamping casings of different types, the screw is adjusted to limit the clamping teeth, so as to facilitate the clamping of different casings for transmission. However, the stroke that the clamping strip can convey is short, which makes it easy for each component to interfere when working, and the same stroke is conveyed for casings of different lengths, which cannot maximize the production efficiency; Application No. CN202010943675.5 (casing conveying assembly, casing conveying mechanism and casing winding rubber coating device) proposes a conveying, clamping and winding device, which is a relatively complete device, but the conveying drive assembly drives the fixed seat to retreat so that the clamping mechanism is reset to clamp the casing again. During the resetting process of the clamping mechanism, there is no other clamping mechanism to take over the work, which greatly reduces the conveying efficiency.

[0004] In summary, there are still several outstanding problems in the scheme of sleeve conveying, cutting and packaging: 1. The defects of the sleeve caused by production errors are not detected, and it is difficult to ensure the product quality of the sleeve when packaging; 2. The work efficiency is low. The conveying distance of the conveying components for the sleeves of different lengths after cutting is the same, and unnecessary conveying time is wasted for the shorter sleeves; 3. The layout between each process is not reasonable enough, and the space cannot be maximized; Summary of the invention

[0005] Purpose of the invention: In view of the above problems, the purpose of the present invention is to provide an integrated device for feeding, testing, cutting and packaging of casings, optimize the structure, simplify the operation, realize casing testing and multi-specification, batch packaging, reduce production costs, and improve production efficiency. A method of using the device is also provided.

[0006] Technical solution: A casing feeding, testing, cutting and packaging integrated device, including a feeding system, a testing system, a cutting system, a tube drawing system, a blanking system, a material box conveying system, and a bundling and packaging system;

[0007] The detection system is installed on the feeding system and is slidably connected with it along its transmission direction. The cutting system is arranged on one side of the tail of the feeding system. The tube drawing system and the bundling and packaging system are arranged in sequence at the end of the cutting system. The conveying box system is arranged below the tube drawing system. The two ends of the conveying box system correspond to the feeding system and the bundling and packaging system respectively. The blanking system is arranged between the tube drawing system and the conveying box system to provide a transition for the casing from the tube drawing system to the conveying box system.

[0008] Furthermore, the feeding system includes a wire pay-off frame, a material tray, a guide wheel, a guide wheel fixing seat, a wire passing frame, a wire crimping module, a guide wheel support shaft, and a conveying platform. The wire pay-off frame and the conveying platform are arranged in sequence in the horizontal direction. A plurality of material trays arranged in sequence in sequence are installed on opposite sides of the wire pay-off frame, and a guide wheel is correspondingly provided above each material tray. The guide wheel is connected to the wire pay-off frame through the guide wheel fixing seat. Two wire crimping modules are provided and installed on the conveying platform at intervals. The detection system is connected to the conveying platform between the two wire crimping modules. The wire passing frame is installed on the conveying platform between the wire pay-off frame and one of the wire crimping modules. The wire passing frame, the wire crimping module, and the detection system are respectively provided with guide wheel support shafts parallel to each other, and each guide wheel support shaft is respectively installed with a guide wheel group.

[0009] The best wire crimping module includes a wire crimping support frame, a wire crimping motor, a wire crimping cylinder, a rubber-coated wheel, a rubber-coated wheel fixing seat, and an active roller. The wire crimping support frame is installed on the conveying platform, and multiple wire crimping cylinders are installed in sequence on the top of the wire crimping support frame. The cylinder shafts of the wire crimping cylinders are all arranged downward and are respectively installed with a rubber-coated wheel fixing seat, and a rubber-coated wheel is respectively installed on the rubber-coated wheel fixing seat. The active roller is arranged in parallel below the rubber-coated wheel and connected to the wire crimping support frame, the wire crimping motor is installed on one side of the wire crimping support frame and connected to one end of the active roller, and a guide wheel support shaft is installed on the support frame and is arranged in parallel and at intervals on one side of the active roller.

[0010] Furthermore, the detection system includes a scale, a guide rail, a slider, a guide rail connecting plate, a displacement sensor, a displacement sensor fixing plate, a sensor cylinder, a support frame, and a rubber-coated roller. There are two scales and two guide rails respectively. The four are installed on the feeding system in parallel and at intervals along the transmission direction, and the two guide rails are located between the two scales. The guide rail connecting plate is mounted on the two guide rails, and the two guide rails are respectively connected to the bottom surface of the guide rail connecting plate through the slider. The support frame is installed on the guide rail connecting plate. There are two sensor cylinders, which are respectively installed on the upper and lower parts of the support frame and arranged opposite to each other. Each sensor cylinder is respectively provided with a displacement sensor, and the displacement sensor is connected to the sensor cylinder through the displacement sensor fixing plate. There are multiple rubber-coated rollers arranged in parallel and at intervals between the two displacement sensors, and the two ends of the rubber-coated roller are respectively connected to the support frame.

[0011] Furthermore, the cutting system includes a cutting support table and a tension module, a single feeding module, a batch feeding module, and a cutting module installed thereon in sequence. A line passing block is respectively provided between the tension module and the single feeding module and between the single feeding module and the batch feeding module. Two rubber rollers are respectively installed in the tension module and the batch feeding module, and one rubber roller is installed in the single feeding module. The rubber rollers are arranged parallel to each other.

[0012] The best tension module includes a wheel structure, a guide roller, a limit structure, a handwheel, and a handwheel support frame. The handwheel support frame is installed on the cutting support table. Two handwheels are installed on the handwheel support frame at intervals and are respectively connected to a pair of rubber rollers thereon. The wheel structure is installed on the side of the handwheel support frame facing the detection system. The wheel structure and the rubber roller are arranged at a relative interval. A guide roller and a limit structure are arranged in sequence between the two, and the two are respectively installed on the handwheel support frame;

[0013] Furthermore, the separate feeding module includes a separate feeding motor, a separate feeding support frame, a roller, a roller fixing frame, and a separate feeding cylinder. The separate feeding motor and the separate feeding support frame are respectively installed on the cutting support table. The separate feeding motor is connected to a rubber roller in the separate feeding support frame. A plurality of separate feeding cylinders are sequentially installed at intervals on the upper part of the separate feeding support frame, and their cylinder shafts are all arranged downward. A roller is installed on the cylinder shaft of each separate feeding cylinder through a roller fixing frame, and the roller is parallel to and opposite to the rubber roller in the separate feeding support frame and is located above it.

[0014] Furthermore, the batch feeding module includes a batch feeding support plate, a batch feeding cylinder, and a batch feeding motor. The batch feeding support plate is installed on the cutting support table, and a pair of rubber rollers arranged in parallel up and down are provided inside the batch feeding support plate. Two batch feeding cylinders are provided, which are respectively installed above the batch feeding support plate and connected to the two ends of the rubber roller located at the upper part. The batch feeding motor is installed on the cutting support table and connected to one end of the rubber roller located at the lower part.

[0015] Furthermore, the cutting module includes a cutting support frame, an upper knife cylinder, a connecting plate, an upper knife plate, an upper knife, a lower knife plate, and a lower knife. The cutting support frame is installed on the cutting support platform, and the upper knife cylinder is installed on the top of the cutting support frame. Its cylinder axis is arranged in the direction of and installed with an upper knife plate, and the upper knife is installed on the upper knife plate. A connecting plate is respectively provided on the opposite sides of the upper knife plate, and the connecting plates are installed on the cutting support frame and slideably engage with the corresponding side of the upper knife plate respectively. The lower knife is installed on the lower part of the cutting support frame through the lower knife plate, and the lower knife is arranged parallel to the upper knife.

[0016] Furthermore, the tube pulling system includes a tube pulling support frame and an X-direction sliding structure, a Y-direction sliding structure, a motor sliding structure, a motor, a cylinder, a clamp, a clamp regulating valve, and a drag chain arranged thereon. The tube pulling support frame is installed on the conveying box system, the X-direction sliding structure, the motor sliding structure, and the drag chain are respectively installed on the tube pulling support frame, the motor sliding structure is arranged in parallel and at intervals with the X-direction sliding structure, the motor is installed on the motor sliding structure, the Y-direction sliding structure spans the X-direction sliding structure and the motor sliding structure and is respectively slidably connected to the two in the X direction, the clamp is connected to the clamp regulating valve, and the overall fixture formed by the two is slidably connected to the Y-direction sliding structure in the Y direction, and the cylinder is installed on the Y-direction sliding structure and connected to the fixture.

[0017] Furthermore, the blanking system includes a material receiving plate, a material receiving shaft, a material receiving support shaft, a stepper motor, and a conversion shaft. Two material receiving support shafts are arranged in parallel and spaced apart, and the two are connected by a conversion shaft. One of the material receiving support shafts is connected to the stepper motor. Multiple material receiving plates are arranged between the two material receiving support shafts, and the multiple material receiving plates form a V-shaped structure through multiple material receiving shafts.

[0018] Furthermore, the conveying material box system includes a conveying support frame, a roller support plate, rollers, a conveying sliding structure, a baffle, a conveying motor, a synchronous belt, and a binding block. The conveying support frame is arranged horizontally, and one end thereof extends into the feeding system. The roller support plate is U-shaped, and a plurality of rollers are respectively installed on the inner two sides and the inner bottom surface thereof in sequence and at intervals. The bottom of the roller support plate is installed on the conveying support frame through the conveying sliding structure, and the baffle is installed in the roller support plate. The conveying motor is connected to the synchronous belt and is respectively installed on one side of the conveying support frame, and the roller support plate is connected to the synchronous belt through the binding block.

[0019] The bundling and packaging system includes a bundling structure, a bundling support frame, a material box, a material pushing structure, a material grabbing manipulator, a material grabbing cylinder, a manipulator support, a material grabbing sliding structure, and a material grabbing motor. The bundling structure is located between the material box conveying system and the bundling support frame. The material box is placed under the bundling support frame. A material pushing structure is arranged above the material box. The material grabbing sliding structure is slidably connected to the upper part of the bundling support frame. The material grabbing manipulator is connected to the material grabbing cylinder. The whole formed by the two is installed at the lower part of the material grabbing sliding structure through the manipulator support. The material grabbing motor is installed on the material grabbing sliding structure and connected to the bundling support frame through a gear rack structure.

[0020] A method for using the above-mentioned integrated device for sleeve feeding, testing, cutting and packaging comprises the following steps:

[0021] Step 1: After the casing is covered with rubber, the feeding system will load the casing in batches and continuously transfer it to the inspection system. The inspection system will detect whether the casing has defects. If there are defects, it will go to step 2, otherwise it will go to step 3;

[0022] Step 2: The defective products are separately transported and cut and recycled by a separate feeding branch of the cutting system, and the work is finished;

[0023] Step 3: Qualified products are transported and cut by the batch feeding branch of the cutting system, and the tube pulling system cooperates during cutting. After cutting, qualified products are transported by the blanking system and the conveying box system to the bundling and packaging system to bundle the sleeves in multiple positions in turn.

[0024] Beneficial effects: Compared with the prior art, the advantages of the present invention are:

[0025] 1. High degree of integration. This device covers the entire process of casing from feeding, conveying, defect detection, cutting to length, batch conveying after cutting, packaging, and material collection. It is a complete system that reduces the difficulty of casing production and ensures high efficiency during the conveying process.

[0026] 2. Save transportation time. The gripper grabs the sleeve before cutting, and cuts it after it is transferred to the cutting length required by production. The conveying device moves the partition according to the different lengths of the sleeve to control the conveying stroke, shortening the time to reach the subsequent process and improving production efficiency.

[0027] 3. The cutting and pulling efficiency is high. The tube pulling system is set on both sides of the conveying channel. The alternate pulling on both sides eliminates the waiting time for the tube pulling when the casing is cut. The tube pulling system moves in a vertical direction with the casing on a horizontal plane parallel to the casing, which improves the safety and reliability of obstacle avoidance.

[0028] 4. The structure is simple. After cutting, it falls into the blanking system below. The blanking system is V-shaped, so the sleeve will not scatter during transportation, which provides convenience for subsequent packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is the layout diagram of the device of the present invention;

[0030] Figure 2 It is a work flow chart of the present invention;

[0031] Figure 3 This is one of the schematic diagrams of the blanking system of the present invention;

[0032] Figure 4 This is the second schematic diagram of the blanking system of the present invention;

[0033] Figure 5 It is a side view of the feeding system and the detection system device of the present invention;

[0034] Figure 6 It is a schematic diagram of a feeding system of the present invention;

[0035] Figure 7 It is a schematic diagram of a wire pressing module of the present invention;

[0036] Figure 8 Schematic diagram of the detection system of the present invention

[0037] Fig. 9 is a cross-sectional view of the detection system of the present invention;

[0038] Fig.10 A side view of the cutting system of the present invention;

[0039] Fig.11 is a schematic diagram of a cutting system of the present invention;

[0040] Fig.12 is a cross-sectional view of a cutting system of the present invention;

[0041] Fig.13 is a schematic diagram of a cutting module of the present invention;

[0042] Fig.14 It is a schematic diagram of a cutting module A of the present invention;

[0043] Fig.15 It is one of the schematic diagrams of the tube drawing system of the present invention;

[0044] Fig.16 This is the second schematic diagram of the tube drawing system of the present invention;

[0045] Fig.17 This is one of the schematic diagrams of the material box conveying system of the present invention;

[0046] Fig.18 This is the second schematic diagram of the material box conveying system of the present invention;

[0047] Fig.19 It is a side view of the conveying box system of the present invention;

[0048] Fig. 20 It is a side view of the bundling and packaging system of the present invention;

[0049] Fig.21 It is a partial schematic diagram of the bundling and packaging system of the present invention. DETAILED DESCRIPTION

[0050] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0051] An integrated device for casing feeding, testing, cutting and packaging, such as Figure 1 to Figure 4As shown, it includes a feeding system 100, a detection system 200, a cutting system 300, a tube drawing system 400, a blanking system 500, a conveying box system 600, and a bundling and packaging system 700; the method of using the device provided in the present application is as follows: after the tube is coated with glue, the feeding system 100 is used to batch feed the tube and continuously transmit it to the detection system 200, the detection system 200 is responsible for detecting whether the tube has defects, and the tube is transmitted forward through the tension module 31 in the cutting system 300 to prevent the tube from sagging due to its own weight, the defective products are transmitted separately by the separate feeding module 32 and cut and recycled, the qualified products are transmitted in batches by the batch feeding module 33 and cut, the tube drawing system 400 cooperates in the cutting, and the qualified products are transmitted through the blanking system 50 after the cutting is completed. 0 is transported from the conveying box system 600 to the bundling and packaging system 700 to bundle the sleeves at multiple positions in sequence; the feeding system 100 is used as a feeding device for subsequent packaging, and the single feeding amount is an important criterion for measuring its quality. This feeding system 100 can realize single batch feeding, and the material receiving operation after one feeding can realize continuous operation, without the need for repeated lead feeding operations, thus avoiding the stagnation of the production line; the detection system 200 is located between the two crimping modules 16, and its main functions are: 1. Accurately detect whether the product contains defects by arranging sensors, and realize double-sided detection of the sleeve by rotary transmission inside, eliminating the detection blind area; 2. Transmit product information to the subsequent cutting system, so as to facilitate the removal of defective products The defective products are cut separately from the qualified products; the cutting system 300 is located in front of the feeding system 100 and the detection system 200, and its main functions are: 1. It can cut the sleeve, cut the defective products individually, and cut the defect-free products in batches; 2. There are multiple feeding methods, and two feeding methods, individual feeding and batch feeding, can be adopted according to actual conditions; the tube pulling system 400 is located in front of the cutting system 300 and above the blanking system 500. The tube pulling system 400 is mainly used to assist the cutting system 300, and its main functions are: 1. Before cutting, the qualified sleeve is pulled to a suitable length in the X direction according to production requirements and fixed for cutting or pulled according to the specific defect length for defective products; 2. In the cutting system The left and right sides are provided with a tube pulling system to realize alternate pulling, save production time, improve production efficiency, and can be moved in the Y direction to avoid obstacles; the blanking system 500 is located below the tube pulling system 400 and above the conveying box system 600, providing an intermediate transition space from the tube pulling system 400 to the conveying box system 600, avoiding the sleeve from falling directly into the conveying box system 600 and becoming scattered, thereby reducing the difficulty of subsequent bundling; the blanking system 500 includes a receiving plate 51, a receiving shaft 52, a receiving support shaft 53, a stepping motor 54, and a conversion shaft 55; the receiving plate 51 is fixedly connected to the receiving support shaft 53, and receives the sleeve from the tube pulling system 400 when closed, and the sleeve falls into the conveying box system 600 when opened;The material receiving shaft 52 and the material receiving plate 51 are V-shaped, which is convenient for controlling the size of the drop opening and deeper into the conveying material box system 600, so that the sleeve is not easy to scatter when it falls; the stepper motor 54 controls the rotation of the material receiving support shaft 53 to control the opening and closing of the material receiving plate 51 and the material receiving shaft 52; the conversion shaft 55 is installed between the two material receiving support shafts 53, which is convenient for the stepper motor 54 to drive the left material receiving support shaft 53 to rotate; the conveying material box system 600 is located below the blanking system 500, and its main function is to convey the cut sleeves, and the position of the baffle can be adjusted according to the length of the product to shorten the unnecessary conveying distance; the bundling and packaging system 700 is located in front of the conveying material box system 600, and its main functions are: 1. The sleeves are grabbed by the grabbing manipulator and transmitted forward so that the through-type baler can bundle them at various positions of the sleeves; 2. The material box is loaded with the packaged sleeves;

[0052] like Figures 5 to 9As shown, the feeding system 100 includes a pay-off frame 11, a material tray 12, a guide wheel 13, a guide wheel fixing seat 14, a wire passing frame 15, a wire pressing module 16, a guide wheel support shaft 17, and a conveying platform 18; the pay-off frame 11 is located at the rear end of the feeding system 100, and is mainly used to install the material tray 12 and the guide wheel fixing seat 14, and is a key bearing structure for sleeve feeding; the material tray 12 is located on the left and right sides of the middle of the pay-off frame 11, and is mainly used to load the sleeve; the guide wheels 13 are distributed in multiple positions of the feeding system 100, mainly located at the upper part of the pay-off frame 11, the wire passing frame The interior of 15 and the interior of the wire pressing module 16 are mainly used to provide tension during the sleeve transmission process; the guide wheel fixing seat 14 is located on the upper part of the wire pay-off frame 11, and is mainly used to install the guide wheel 13; the wire passing frame 15 is located at the end of the conveying platform 18 and in front of the wire paying-off frame 11, and is mainly used to support the sleeve during the transmission process to facilitate the control of tension and provide guarantee for the forward transmission of the sleeve; the wire pressing module 16 is arranged in two at the front and rear ends of the detection system 200 and is located in front of the wire passing frame 15, and is mainly used to smoothly transmit the transmission sleeve to the cutting system 300, and the guide wheel The support shaft 17 is installed inside the wire pay-off frame 12, the wire pressing module 16 and the detection system 200, and is mainly used to install the guide wheels 13 at various positions; the conveying platform 18 is located in the front middle of the feeding system 100, and is mainly used to place the wire passing frame 15, the wire pressing module 16, and the detection system 200; the wire pressing module 16 includes a wire pressing support frame 161, a wire pressing motor 162, a wire pressing cylinder 163, a rubber-coated wheel 164, a rubber-coated wheel fixing seat 165, and an active roller 166; the wire pressing support frame 161 is the main part of the wire pressing module 16, and is mainly used to carry various Structure; the crimping motor 162 is located in the middle of the crimping support frame 161, and is mainly used to provide power for the active roller 166; the crimping cylinder 163 is located above the crimping support frame 161, and realizes the up and down movement of the rubber-coated wheel fixing seat 165 by telescoping; the rubber-coated wheel 164 is located inside the rubber-coated wheel fixing seat 165, and cooperates with the active roller 166 to convey the casing in a rolling friction manner; the rubber-coated wheel fixing seat 165 is located below the crimping cylinder 163, and is mainly used to load the rubber-coated wheel 164 and drive it to move; the active roller 166 is located below the rubber-coated wheel 164, and is mainly used to convey the casing;

[0053] The detection system 200 includes a scale 21, a guide rail 22, a slider 23, a guide rail connecting plate 24, a displacement sensor 25, a displacement sensor fixing plate 26, a sensor cylinder 27, a support frame 28, and a rubber-coated roller 29; the guide wheel support shaft 17 is installed at the front and rear ends of the detection system 200, and the scale 21 is installed on the left and right sides. The scale 21 is located on the left and right sides of the middle of the conveying platform 18, and is mainly used to determine the distance between the sleeve and the cutting system 300, so as to facilitate the specific placement of the detection system 200 according to production requirements; the guide rail 22 is located on the inner side of the scale 21, which is convenient for the detection system 200 to move on the conveying platform 18; the slider 23 is located between the guide rail 22 and the guide rail connecting plate 24, and is used to drive the guide rail connecting plate 24 and the upper structures to slide; the guide rail connecting plate 24 is provided to the guide rail connecting plate 24, and ... The connecting plate 24 is located below the lower sensor cylinder 27, and is mainly used to load the displacement sensor 25 and its matching structure; the displacement sensor 25 is installed on the displacement sensor fixing plate 26, and is mainly used to detect various defects of the casing; the displacement sensor fixing plate 26 is located on the right side of the sensor cylinder 27, and is mainly used to fix the displacement sensor 25; the sensor cylinder 27 is located at the lower end of the lower displacement sensor fixing plate 26 and the upper end of the upper displacement sensor fixing plate 26, and is mainly used to control the movement of the displacement sensor 25; the support frame 28 is the support frame of the detection system 200; the upper and lower rubber-coated rollers 29 are respectively located above the lower displacement sensor 25 and below the upper displacement sensor 25, and are mainly used to provide a rotation channel for the casing to facilitate double-sided detection;

[0054] like Figure 10 to Figure 14As shown, the cutting system 300 includes a tension module 31, a single feeding module 32, a batch feeding module 33, a cutting module 34, a cutting support table 35, a rubber roller 36, and a wire passing block 37; all modules are placed above the cutting support table 35, two rubber rollers 36 are installed in each of the tension module 31 and the batch feeding module 33, and one rubber roller 36 is installed in the single feeding module 32; the sleeve reaches the first wire passing block 37 through the tension module 31, the single feeding module 32 sends the defective product to the cutting module 34 individually under the guidance of the second wire passing block 37, and the batch feeding module 33 sends the products to the cutting module 34 in batches; the tension module 31 includes a wheel structure 311, a guide roller 312, a limit roller 313, a guide roller 314, a limit roller 315, a guide roller 316, a limit roller 317, a limit roller 318, a limit roller 319, a limit roller 320, a limit roller 321, a limit roller 322, a limit roller 323, a limit roller 324, a limit roller 325, a limit roller 326, a limit roller 327, a limit roller 328, a limit roller 329, a limit roller 330, a limit roller 3311, a limit roller 3312, a limit roller 3313, a limit roller 332, a limit roller 333, a limit roller 334, a limit roller 335, a limit roller 336, a limit roller 337, a limit roller 338, a limit roller 339, a limit roller 3314, a limit roller 339, a limit roller 3315, a limit roller 3316, a limit roller 3317, a limit roller 332, a limit roller Positioning structure 313, hand wheel 314, hand wheel support frame 315; the wheel structure 311 is located at the end of the tension module 31, and is used to provide friction force during the advancement of the casing to ensure the reliability of the casing advancement; the guide roller 312 is located in front of the wheel structure 311, and is mainly used to guide the direction of the continuously transmitted casing to avoid the casing of different channels from being entangled; the limiting structure 313 is located in front of the guide roller 312, and is mainly used to limit the casing bulge; the hand wheel 314 is located above the first pair of rubber rollers 36, and is mainly used to control the position of the rubber rollers 36, and the rubber rollers 36 provide tension for the casing to reduce the situation where the casing sags due to its own weight; the hand wheel support frame 315 is located below the hand wheel 314, and is mainly used to support the hand wheel 314;

[0055] The separate feeding module 32 includes a separate feeding motor 321, a separate feeding support frame 322, a roller 323, a roller fixing frame 324, and a separate feeding cylinder 325; the separate feeding motor 321 is located on the right side of the separate feeding module 32, and mainly provides power for the rubber roller 36 therein so as to cooperate with the roller 323 to feed; the separate feeding support frame 322 is mainly used to support various components, and the roller 323 is located inside the roller fixing frame 324, and is mainly used to feed the sleeve separately; the roller fixing frame 324 is located below the separate feeding cylinder 325, and is mainly used to fix the roller; the separate feeding cylinder 325 is located at the separate feeding The upper part of the support frame 322 is connected to the roller fixing frame 324, which is mainly used to adjust the distance between the roller fixing frame 324 and the rubber roller 36; the batch feeding module 33 includes a batch feeding support plate 331, a batch feeding cylinder 332, and a batch feeding motor 333; the batch feeding support plate 331 is used to support the rubber roller 36, the batch feeding cylinder 332 and the batch feeding motor 333; the batch feeding cylinder 332 is located above the batch feeding support plate 331, and is mainly used to drive the upper rubber roller 36 to rotate, and the two are connected by a cam structure; the batch feeding motor 333 is located on the left side of the batch feeding support plate 331, and is mainly used to drive the rubber roller 36 to rotate. The rubber roller 36 below is driven to rotate; the cutting module 34 includes a cutting support frame 341, an upper knife cylinder 342, a connecting plate 343, an upper knife plate 344, an upper knife 345, a lower knife plate 346, and a lower knife 347; the upper knife 345 cooperates with the lower knife 347 to complete the cutting with the assistance of the upper knife cylinder 342; the cutting support frame 341 is mainly used to support the upper knife cylinder 342, the upper knife plate 344, and the lower knife plate 346, and the upper knife cylinder 342 is located above the cutting support frame 341, and is mainly used to drive the upper knife plate 344 to move; the connecting plate 343 is located on the inner side of the cutting support frame 341, and is mainly used to connect the cutting support frame 341 and the upper knife plate 344, and ensure that the upper knife plate 344 does not shift; the upper knife plate 344 is located below the upper knife cylinder 342, and is mainly used to install the upper knife 345; the upper knife 345 is located above the lower knife 347, and is mainly used to cut the sleeve; the lower knife plate 346 is located at the lower part of the cutting support frame 341, and is mainly used to fix the lower knife 347; the lower knife 347 is fixedly installed inside the lower knife plate 346, and is mainly used to cooperate with the upper knife 345 to cut the sleeve; the cutting support table 35 is used to support each module of the cutting system 300, and the wire block 37 is located at the front and rear of the separate feeding module 32, and is mainly used to space and guide the sleeve during the forward process;

[0056] like Fig.15 , 16As shown, the tube drawing system 400 includes an X-direction sliding structure 41, a Y-direction sliding structure 42, a motor sliding structure 43, a motor 44, a cylinder 45, a clamp 46, a clamp regulating valve 47, a drag chain 48, and a tube drawing support frame; the X-direction sliding structure 41 drives the tube drawing system 400 to slide in the X-direction, so that the qualified sleeve can be moved to the required length for cutting under the clamping of the tube drawing system 400; the Y-direction sliding structure 42 drives the tube drawing system 400 to slide in the Y-direction to avoid interference between the left and right clamps 46 when the sleeve is clamped; the motor sliding structure 43 is located on the side of the X-direction sliding structure 41, and is mainly used to drive the motor 44 to slide; the motor 44 is located on the side of the X-direction sliding structure 41, and is mainly used to drive the motor 44 to slide; The pneumatic cylinder 45 is located on the side of the Y-direction sliding structure 42, and is mainly used to provide power for the movement of the clamp 46 in the Y direction; the clamp 46 is located behind the clamp regulating valve 47, and is mainly used to clamp the casing before cutting to ensure that the casing does not get knotted or twisted, thereby further ensuring the quality of casing packaging; the clamp regulating valve 47 is located in front of the clamp 46, and is mainly used to control the opening and closing of the clamp 46; the drag chain 48 is located on the left and right sides of the motor sliding structure 43, and the air pipe and cable are placed therein and move with the pipe pulling system 400, and the pipe pulling support frame is mainly used to support the various components of the pipe pulling system 400;

[0057] like Figures 17 to 21 As shown, the conveying material box system 600 includes a conveying support frame 61, a roller support plate 62, a roller 63, a conveying sliding structure 64, a baffle 65, a conveying motor 66, a synchronous belt 67, and a binding block 68; the conveying support frame 61 runs through the entire conveying material box system 600, and penetrates into the front part of the conveying platform 18 to provide sufficient support for the movement of the conveying sliding structure 64; the roller support plate 62 is located above the conveying support frame 61, mainly used to install the roller 63, and can move with the roller 63; a number of rollers 63 are evenly distributed on the side and bottom of the roller support plate 62, mainly used for stabilizing the conveying sleeve and providing friction during the conveying process; the conveying sliding structure 64 is located The conveying support frame 61 and the roller support plate 62 are mainly used to drive the roller support plate 62 to move; the baffle 65 is located inside the roller support plate 62 and can move according to the length of the sleeve that falls in. If the long sleeve is cut, the baffle 65 moves backward to make room for the long sleeve to fall in. If the short sleeve is cut, the baffle 65 moves forward to eliminate the unnecessary transmission distance of the sleeve and shorten the conveying route; the conveying motor 66 is located on one side of the conveying support frame 61, and is mainly used to provide power for the movement of the roller support plate 62; the synchronous belt 67 is connected to the conveying motor 66, and is mainly used to drive the roller support plate 62 to move; the binding block 68 is located at the end of the roller support plate 62, and is mainly used to connect the synchronous belt 67 and the roller support plate 62;

[0058] The bundling and packaging system 700 includes a bundling structure 71, a bundling support frame 72, a material box 73, a material pushing structure 74, a material grabbing manipulator 75, a material grabbing cylinder 76, a manipulator support 77, a material grabbing sliding structure 78, and a material grabbing motor 79; the bundling structure 71 is located in front of the conveying material box system 600, and is mainly used for bundling at different positions of the sleeve; the bundling support frame 72 is located below the material grabbing sliding structure 78, and is mainly used to provide a support platform for bundling and packaging; the material box 73 is located below the material pushing structure 74, and is mainly used to place the bundled sleeve; the material pushing structure 74 is located below the material grabbing hand support 77, and is mainly used to ensure that the bundled sleeve can be smoothly placed In the feeding box 73; the grabbing robot 75 is located at the end of the robot support 77, and is mainly used to grab the sleeve and drive it to move forward continuously during bundling and packaging; the grabbing cylinder 76 is located in front of the grabbing robot 75, and is mainly used to control the degree of intersection of the two grabbing robots 75; the robot support 77 is located in front of the grabbing cylinder 75, and is mainly used to connect the grabbing robot 75 and the grabbing sliding structure 78; the grabbing sliding structure 78 is located above the bundling support frame 72 and can slide on it, and is mainly used to drive the grabbing robot 75 to move in the X direction; the grabbing motor 79 is located above the grabbing sliding structure 78, and provides power for the movement of the grabbing sliding structure 78.

Claims

1. A casing feeding, testing, cutting and packaging integrated device, characterized in that: It comprises a feeding system (100), a detection system (200), a cutting system (300), a tube drawing system (400), a material blanking system (500), a material box conveying system (600), and a bundling and packaging system (700); The detection system (200) is installed on the feeding system (100) and is slidably connected to it along its transmission direction. The cutting system (300) is arranged on one side of the rear end of the feeding system (100). The tube drawing system (400) and the bundling and packaging system (700) are arranged in sequence at intervals at the end of the cutting system (300). The conveying box system (600) is arranged below the tube drawing system (400). The two ends of the conveying box system (600) correspond to the feeding system (100) and the bundling and packaging system (700) respectively. The blanking system (500) is arranged between the tube drawing system (400) and the conveying box system (600) to provide a transition for the sleeve from the tube drawing system (400) to the conveying box system (600).

2. The integrated device for casing feeding, testing, cutting and packaging according to claim 1, characterized in that: The feeding system (100) comprises a wire pay-off frame (11), a material tray (12), a guide wheel (13), a guide wheel fixing seat (14), a wire passing frame (15), a wire pressing module (16), a guide wheel support shaft (17), and a conveying platform (18). The wire pay-off frame (11) and the conveying platform (18) are arranged in sequence and spaced apart in a lateral direction. A plurality of material trays (12) arranged in sequence and spaced apart are respectively installed on opposite sides of the wire pay-off frame (11). A guide wheel (13) is respectively arranged above each material tray (12). The guide wheel (13) is connected to the guide wheel fixing seat (14) by the guide wheel fixing seat (14). The invention is connected to a wire pay-off frame (11), two wire pressing modules (16) are provided and installed on a conveying platform (18) at intervals, a detection system (200) is connected to the conveying platform (18) between the two wire pressing modules (16), a wire passing frame (15) is installed on the conveying platform (18) between the wire pay-off frame (11) and one of the wire pressing modules (16), and the wire passing frame (15), the wire pressing module (16) and the detection system (200) are respectively provided with guide wheel support shafts (17) which are parallel to each other, and each guide wheel support shaft (17) is respectively installed with a guide wheel group.

3. The integrated device for casing feeding, testing, cutting and packaging according to claim 2, characterized in that: The wire pressing module (16) comprises a wire pressing support frame (161), a wire pressing motor (162), a wire pressing cylinder (163), a rubber-coated wheel (164), a rubber-coated wheel fixing seat (165), and an active roller (166). The wire pressing support frame (161) is installed on the conveying platform (18). A plurality of wire pressing cylinders (163) are sequentially installed at intervals on the top of the wire pressing support frame (161). The cylinder shafts of the wire pressing cylinders (163) are all arranged downward and are respectively installed with a rubber-coated wheel fixing seat. A fixed seat (165), a rubber-coated wheel (164) is respectively installed on the rubber-coated wheel fixed seat (165), an active roller (166) is arranged in parallel below the rubber-coated wheel (164) and connected to the wire pressing support frame (161), a wire pressing motor (162) is installed on one side of the wire pressing support frame (161) and connected to one end of the active roller (166), and a guide wheel support shaft (17) is installed on the support frame (241) and is arranged in parallel and spaced apart on one side of the active roller (242).

4. The integrated device for casing feeding, testing, cutting and packaging according to claim 1, characterized in that: The detection system (200) comprises a scale (21), a guide rail (22), a slider (23), a guide rail connecting plate (24), a displacement sensor (25), a displacement sensor fixing plate (26), a sensor cylinder (27), a support frame (28), and a rubber-coated roller (29). The scale (21) and the guide rail (22) are provided with two each, and the four are installed on the feeding system (100) in parallel and at intervals along the transmission direction, and the two guide rails (22) are located between the two scales (21). The guide rail connecting plate (24) is mounted on the two guide rails (22), and the two guide rails (22) are respectively connected by a slider. The block (23) is connected to the bottom surface of the guide rail connecting plate (24), the support frame (28) is installed on the guide rail connecting plate (24), two sensor cylinders (27) are provided, which are respectively installed on the upper part and the lower part of the support frame (28) and arranged opposite to each other, each sensor cylinder (27) is respectively provided with a displacement sensor (25), the displacement sensor (25) is connected to the sensor cylinder (27) through a displacement sensor fixing plate (26), a plurality of rubber-coated rollers (29) are arranged in parallel and spaced apart between the two displacement sensors (25), and both ends of the rubber-coated rollers (29) are respectively connected to the support frame (28).

5. The integrated device for casing feeding, testing, cutting and packaging according to claim 1, characterized in that: The cutting system (300) comprises a cutting support platform (35) and a tension module (31), a single feeding module (32), a batch feeding module (33), and a cutting module (34) which are sequentially mounted thereon; a wire passing block (37) is respectively arranged between the tension module (31) and the single feeding module (32), and between the single feeding module (32) and the batch feeding module (33); two rubber rollers (36) are respectively installed in the tension module (31) and the batch feeding module (33); one rubber roller (36) is installed in the single feeding module (32); and the rubber rollers (36) are arranged parallel to each other.

6. The integrated device for casing feeding, testing, cutting and packaging according to claim 5, characterized in that: The tension module (31) comprises a wheel structure (311), a guide roller (312), a limit structure (313), a hand wheel (314), and a hand wheel support frame (315); the hand wheel support frame (315) is mounted on the cutting support platform (35); two hand wheels (314) are installed on the hand wheel support frame (315) at intervals and are respectively connected to a pair of rubber rollers (36) thereon; the wheel structure (311) is installed on a side of the hand wheel support frame (315) facing the detection system (200); the wheel structure (311) and the rubber roller (36) are arranged at an interval relative to each other; a guide roller (312) and a limit structure (313) are arranged between the two in sequence; and the two are respectively installed on the hand wheel support frame (315); The separate feeding module (32) comprises a separate feeding motor (321), a separate feeding support frame (322), a roller (323), a roller fixing frame (324), and a separate feeding cylinder (325). The separate feeding motor (321) and the separate feeding support frame (322) are respectively mounted on the cutting support platform (35). The separate feeding motor (321) is connected to a rubber roller (36) in the separate feeding support frame (322). A plurality of separate feeding cylinders (325) are sequentially installed at intervals on the upper part of the separate feeding support frame (322) and their cylinder shafts are all arranged downward. The cylinder shaft of each separate feeding cylinder (325) is respectively installed with a roller (323) through a roller fixing frame (324). The roller (323) is parallel to and opposite to the rubber roller (36) in the separate feeding support frame (322) and is located above it. The batch feeding module (33) comprises a batch feeding support plate (331), a batch feeding cylinder (332), and a batch feeding motor (333). The batch feeding support plate (331) is mounted on a cutting support platform (35), and a pair of rubber rollers (36) arranged in parallel up and down are arranged inside the batch feeding support plate (331). Two batch feeding cylinders (332) are respectively mounted above the batch feeding support plate (331) and connected to two ends of the rubber roller (36) located at the upper part. The batch feeding motor (333) is mounted on the cutting support platform (35) and connected to one end of the rubber roller (36) located at the lower part. The cutting module (34) comprises a cutting support frame (341), an upper knife cylinder (342), a connecting plate (343), an upper knife plate (344), an upper knife (345), a lower knife plate (346), and a lower knife (347). The cutting support frame (341) is mounted on the cutting support platform (35). The upper knife cylinder (342) is mounted on the top of the cutting support frame (341). The cylinder axis is arranged in a direction toward and is equipped with an upper knife plate (344). An upper knife (345) is mounted on the knife plate (344), and a connecting plate (343) is respectively provided on opposite sides of the upper knife plate (344). The connecting plates (343) are mounted on the cutting support frame (341) and are respectively slidably engaged with corresponding sides of the upper knife plate (344). The lower knife (347) is mounted on the lower part of the cutting support frame (341) through the lower knife plate (346), and the lower knife (347) is arranged parallel to and opposite to the upper knife (345).

7. The integrated device for casing feeding, testing, cutting and packaging according to claim 1, characterized in that: The tube pulling system (400) comprises a tube pulling support frame and an X-direction sliding structure (41), a Y-direction sliding structure (42), a motor sliding structure (43), a motor (44), a cylinder (45), a clamp (46), a clamp regulating valve (47), and a drag chain (48) arranged thereon. The tube pulling support frame is installed on the conveying box system (600). The X-direction sliding structure (41), the motor sliding structure (43), and the drag chain (48) are respectively installed on the tube pulling support frame. The motor sliding structure (43) The motor (44) is arranged in parallel with the X-direction sliding structure (41) and is installed on the motor sliding structure (43). The Y-direction sliding structure (42) spans the X-direction sliding structure (41) and the motor sliding structure (43) and is respectively connected to the two in a sliding manner in the X direction. The clamp (46) is connected to the clamp regulating valve (47). The overall clamp formed by the two is connected to the Y-direction sliding structure (42) in a sliding manner in the Y direction. The cylinder (45) is installed on the Y-direction sliding structure (42) and is connected to the clamp.

8. The integrated device for casing feeding, testing, cutting and packaging according to claim 1, characterized in that: The blanking system (500) comprises a material receiving plate (51), a material receiving shaft (52), a material receiving support shaft (53), a stepper motor (54), and a conversion shaft (55). Two material receiving support shafts (53) are arranged in parallel and spaced apart, and the two are connected via a conversion shaft (55). One of the material receiving support shafts (53) is connected to the stepper motor (54). A plurality of material receiving plates (51) are arranged between the two material receiving support shafts (53), and the plurality of material receiving plates (51) form a V-shaped structure via the plurality of material receiving shafts (52).

9. The integrated device for casing feeding, testing, cutting and packaging according to claim 1, characterized in that: The conveying material box system (600) comprises a conveying support frame (61), a roller support plate (62), a roller (63), a conveying sliding structure (64), a baffle (65), a conveying motor (66), a synchronous belt (67), and a binding block (68). The conveying support frame (61) is arranged horizontally, and one end thereof extends into the feeding system (100). The roller support plate (62) is U-shaped, and a plurality of rollers (63) are respectively installed on the inner two sides and the inner bottom surface thereof in sequence and at intervals. The bottom of the roller support plate (62) is installed on the conveying support frame (61) through the conveying sliding structure (64). The baffle (65) is installed in the roller support plate (62). The conveying motor (66) is connected to the synchronous belt (67) and is respectively installed on one side of the conveying support frame (61). The roller support plate (62) is connected to the synchronous belt (67) through the binding block (68). The bundling and packaging system (700) comprises a bundling structure (71), a bundling support frame (72), a material box (73), a material pushing structure (74), a material grabbing manipulator (75), a material grabbing cylinder (76), a manipulator support (77), a material grabbing sliding structure (78), and a material grabbing motor (79). The bundling structure (71) is located between the material box conveying system (600) and the bundling support frame (72). The material box (73) is placed below the bundling support frame (72). The material pushing structure (74) is arranged above the material box (73). The material grabbing sliding structure (78) is slidably connected to the upper part of the bundling support frame (72). The material grabbing manipulator (75) is connected to the material grabbing cylinder (76). The whole formed by the two is installed on the lower part of the material grabbing sliding structure (78) through the manipulator support (77). The material grabbing motor (79) is installed on the material grabbing sliding structure (78) and connected to the bundling support frame (72) through a gear rack structure.

10. A method for using the integrated device for feeding, testing, cutting and packaging a casing according to any one of claims 1 to 9, characterized in that The following steps are involved: Step 1: After the casing is coated, the feeding system (100) feeds the casing in batches and continuously transmits it to the detection system (200). The detection system (200) detects whether the casing has defects. If there are defects, the process proceeds to step 2, otherwise, the process proceeds to step 3; Step 2: The defective products are separately conveyed and cut and recycled by a separate feeding branch of the cutting system (300), and the work is finished; Step three: Qualified products are delivered and cut by the batch feeding branch of the cutting system (300), and the tube drawing system (400) cooperates in the cutting process. After the cutting is completed, the qualified products are transported by the conveying box system (600) to the bundling and packaging system (700) through the blanking system (500), and the sleeves are bundled in multiple positions in sequence.

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