Auxiliary dismantling device for bottom die of aluminum template
By designing the auxiliary removal device of aluminum formwork bottom mold, the vibration and inclination mechanism driven by cylinder and motor are used to automatically remove the aluminum formwork on the concrete roof plate, solving the problems of demolition difficulties and damage in the existing technology, and achieving safe removal and recycling of aluminum formwork .
Patent Information
- Application Number
- CN202411682840.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-03
AI Technical Summary
In construction, the height of the concrete roof aluminum mold is high, which makes it difficult to demolish. In the prior art, violent demolition often uses problems such as damage to aluminum molds and damage to concrete structures.
An aluminum formwork bottom mold auxiliary removal device is designed, including a cart, telescopic cylinder, motor and pressure sensor. The aluminum formwork is vibrated and tilted through the telescopic cylinder and motor drive of the cylinder, and the aluminum formwork is automatically removed to reduce the need for artificial violent removal.
The automatic removal of aluminum formwork is achieved, which reduces the damage to the concrete roof panel, retains the recyclable use of aluminum formwork, and reduces the difficulty of demolition.
Smart Images

Figure CN119243996A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an auxiliary dismantling device for an aluminum template bottom mold, belonging to the technical field of building construction auxiliary equipment. Background Art
[0002] With the gradual development of the construction industry, aluminum formwork is increasingly widely used in construction projects due to its light weight, easy production and reusability. During the construction of the concrete top formwork, the top formwork of the wall is usually fixed with an aluminum formwork, and then the concrete is poured. When the concrete strength meets the requirements of the specification, the aluminum formwork can be removed. During the removal of the aluminum formwork, due to the high height of the concrete top plate aluminum formwork, it is difficult to remove the concrete top plate aluminum formwork. In order to quickly remove the concrete top plate aluminum formwork, the construction site workers often do not stand on the stairs or trolleys as required to first remove the pins on the frame around the aluminum film and then remove the aluminum formwork piece by piece. Instead, they stand on the ground and use a crowbar to violently remove the concrete top plate aluminum formwork. The damaged aluminum film cannot be recycled and is easy to damage the concrete top plate structure. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide an auxiliary removal device for an aluminum template bottom mold to solve the technical problems existing in the above-mentioned prior art.
[0004] The technical solution adopted by the present invention is: an auxiliary removal device for an aluminum formwork bottom mold, comprising a trolley, a first cylinder with a telescopic end arranged vertically upward is provided at the upper end of the trolley, two second cylinders are symmetrically fixed on the telescopic end of the first cylinder, and the telescopic end of the second cylinder is arranged in a horizontal direction.
[0005] Preferably, wheels are provided at the lower end of the trolley.
[0006] Preferably, a groove is provided at the upper end of the trolley, a motor is fixed inside the groove, and the first cylinder can be tilted when driven by the motor.
[0007] Preferably, a slide groove is provided on the side of the trolley corresponding to the inclination direction of the first cylinder.
[0008] Preferably, a pressure sensor is installed on the telescopic end of the second cylinder, and the pressure sensor is electrically connected to a controller, and the controller is electrically connected to the second cylinder; the pressure value is set by the controller, and when the pressure sensor is squeezed and the pressure value of the pressure sensor reaches the set value, the controller controls the second cylinder to stop extending.
[0009] Preferably, a first switch with contacts facing upward is fixed on the top of the first cylinder, the first switch is electrically connected to the second cylinder, and when the first switch is pressed, the second cylinder extends.
[0010] Preferably, a second switch with contacts facing upward is fixed to the upper end of the shell of the first cylinder. During the contraction of the first cylinder, the second cylinder can press the second switch, and the second switch is electrically connected to the second cylinder. When the second switch is pressed, the second cylinder contracts.
[0011] Preferably, the motor is a servo motor.
[0012] Beneficial effects of the present invention: 1. Compared with the prior art, the present invention can automatically dismantle the aluminum formwork of the concrete top plate, reduce the difficulty of demoulding due to the high floor height, avoid damage to the concrete top plate due to demoulding, and the dismantled aluminum formwork can be used in a circulating manner.
[0013] 2. Compared with the prior art, the present invention uses an encoder to make the motor alternately rotate forward and reverse 5° for multiple times and then reset, and uses the first cylinder and the second cylinder to make the aluminum formwork vibrate in the left and right directions, so as to facilitate the separation of the aluminum formwork from the concrete top plate and the removal of the aluminum formwork. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the front view of the overall structure of the present invention.
[0015] The reference numerals in the drawings of the specification include: wheel 1, trolley 2, groove 3, motor 4, rotating shaft 5, first cylinder 6, second cylinder 7, pressure sensor 8, slide slot 9, first switch 10, second switch 11. DETAILED DESCRIPTION
[0016] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0017] Embodiment 1: An auxiliary removal device for an aluminum template bottom mold, such as Figure 1 As shown, the trolley 2 includes a wheel 1 at the lower end of the trolley 2, which is convenient for the trolley 2 to move. The upper end of the trolley 2 is provided with a groove 3, and a motor 4 is fixed inside the groove 3. The motor 4 is a servo motor, and the motor 4 can rotate forward and reverse. The motor 4 is electrically connected to an encoder, and the rotation angle of the motor 4 is controlled by the encoder; the output shaft of the motor 4 is arranged horizontally and backward, and a rotating shaft 5 with an axis arranged in a vertical direction is fixed on the output shaft of the motor 4. A first cylinder 6 with a telescopic end arranged vertically upward is fixed on the upper end of the rotating shaft 5, and two second cylinders 7 are fixed symmetrically on the telescopic end of the first cylinder 6, and the telescopic end of the second cylinder 7 is arranged in a horizontal direction. The rotation of the motor 4 can drive the first cylinder 6 and the second cylinder 7 to tilt and reset as a whole.
[0018] In this embodiment, a slide groove 9 inclined toward the lower left is provided on the left side of the trolley 2 .
[0019] In this embodiment, a first switch 10 with contacts facing upward is fixed on the top of the first cylinder 6, and the first switch 10 is electrically connected to the second cylinder 7. When the first switch 10 is pressed, the second cylinder 7 extends. A second switch 11 with contacts facing upward is fixed on the upper end of the shell of the first cylinder 6. During the contraction of the first cylinder 6, the second cylinder 7 can press the second switch 11. The second switch 11 is electrically connected to the second cylinder 7. When the second switch 11 is pressed, the second cylinder 7 contracts.
[0020] In this embodiment, a pressure sensor 8 is installed on the telescopic end of the second cylinder 7, and the pressure sensor 8 is electrically connected to a controller, and the controller is electrically connected to the second cylinder 7; the pressure value is set by the controller, and when the pressure sensor 8 is squeezed and the pressure value of the pressure sensor 8 reaches the set value, the controller controls the second cylinder 7 to stop extending.
[0021] The specific implementation process is as follows: The aluminum mold is rectangular and has a frame around the lower end. Two adjacent aluminum molds are connected by pins and the frame.
[0022] All pins on the aluminum formwork are manually removed in advance.
[0023] In the initial state, the first cylinder 6 is contracted and the second cylinder 7 is contracted. The trolley 2 moves to the right below the target aluminum template, and then the first cylinder 6 is extended until the first switch 10 is pressed, and then the first switch 10 controls the second cylinder 7 to extend through the controller. When the pressure value of the pressure sensor 8 reaches the set value, the controller controls the second cylinder 7 to stop extending, and the two second cylinders 7 are used to press the left and right frames below the aluminum template tightly. Next, the encoder is used to make the motor 4 alternately rotate forward and reverse 5° for multiple times and then reset. This process is intended to use the first cylinder 6 and the second cylinder 7 to make the aluminum formwork vibrate in the left and right directions, so as to facilitate the separation of the aluminum formwork from the concrete top plate. Then, the first cylinder 6 contracts, and the two second cylinders 7 cooperate to pull the aluminum template downward to realize the removal of the aluminum template; during the contraction of the first cylinder 6, when the second cylinder 7 presses the second switch 11, the second cylinder 7 contracts; Next, the encoder is used to make the motor 4 rotate forward, and the motor 4 drives the first cylinder 6 and the second cylinder 7 to tilt left as a whole, and the aluminum template automatically falls on the slide 9. The staff on the ground collects the disassembled aluminum template and places it in the designated position.
[0024] Then, the motor 4 is rotated in the reverse direction to reset the first cylinder 6 .
[0025] Repeat this process continuously to achieve automatic removal of the remaining aluminum formwork.
[0026] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An auxiliary removal device for an aluminum formwork bottom mold, characterized in that: The invention comprises a trolley, wherein the upper end of the trolley is provided with a first cylinder with a telescopic end arranged vertically upward, two second cylinders are symmetrically fixed on the telescopic end of the first cylinder, and the telescopic ends of the second cylinders are arranged in the horizontal direction.
2. The auxiliary removal device for the bottom mold of an aluminum formwork according to claim 1 is characterized in that: The lower end of the trolley is provided with wheels.
3. The aluminum formwork bottom mold auxiliary removal device according to claim 1 is characterized in that: A groove is arranged at the upper end of the trolley, a motor is fixed inside the groove, and the first cylinder can be tilted under the drive of the motor.
4. The auxiliary removal device for the bottom mold of an aluminum formwork according to claim 3 is characterized in that: A slide groove is arranged on one side of the trolley corresponding to the tilting direction of the first cylinder.
5. The aluminum formwork bottom mold auxiliary removal device according to claim 1 is characterized in that: A pressure sensor is installed on the telescopic end of the second cylinder, and the pressure sensor is electrically connected to a controller, and the controller is electrically connected to the second cylinder; the pressure value is set by the controller, and when the pressure sensor is squeezed and the pressure value of the pressure sensor reaches the set value, the controller controls the second cylinder to stop extending.
6. The aluminum formwork bottom mold auxiliary removal device according to claim 1 is characterized in that: A first switch with contacts facing upward is fixed on the top of the first cylinder. The first switch is electrically connected to the second cylinder. When the first switch is pressed, the second cylinder extends.
7. The auxiliary removal device for the bottom mold of an aluminum formwork according to claim 6, characterized in that: A second switch with contacts facing upward is fixed to the upper end of the shell of the first cylinder. During the contraction of the first cylinder, the second cylinder can press the second switch. The second switch is electrically connected to the second cylinder. When the second switch is pressed, the second cylinder contracts.
8. The auxiliary removal device for the bottom mold of an aluminum formwork according to claim 3 is characterized in that: The motor is a servo motor.
