Control cable comprehensive detection device based on multi-parameter fusion
By designing a multi-parameter fusion control cable comprehensive detection device, the problem that traditional cable monitoring systems cannot be panoramic perception and parameter fusion are solved, wider range and accurate detection are achieved, and the level of intelligent cable management is improved.
Patent Information
- Application Number
- CN202411385060.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-01-03
AI Technical Summary
The traditional cable integrated online monitoring system can only be remotely monitored, and cannot control and panoramic perception of the cable. The parameter perception range is limited, and different parameters cannot be integrated, which increases the processing difficulty and cannot be detected and measured at close range.
A comprehensive control cable detection device based on multi-parameter fusion is designed, adopting a detachable structure and a self-rotating design, equipped with a combined sensor module and an electronically controlled drive detection block, which can detect around the cable, automatically move and fuse multiple parameters. data.
It realizes a wider detection range and more accurate detection, reduces the difficulty of data processing, and improves the intelligent management level and detection performance of cables.
Smart Images
Figure CN119245727A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of comprehensive detection of control cables, and in particular to a comprehensive detection device for control cables based on multi-parameter fusion. Background Art
[0002] Control cable is a kind of cable used in industrial and mining enterprises, energy and transportation departments, etc. It is mainly used for control and protection lines with rated voltage below 450 / 750 volts. The main material of control cable is polyvinyl chloride, which has good insulation performance. This cable is usually used to connect the control center and various systems to transmit signals or control operation functions. The cross-section of control cable generally does not exceed 10 square meters. It can be fixedly installed or used in non-shielded occasions with mobile requirements indoors.
[0003] Cable comprehensive online monitoring can not only improve the safety, reliability and economy of cable operation, but also improve the level of intelligent cable management. Therefore, it plays an increasingly important role in intelligent cable management. Its main functions include (1) real-time status monitoring. By collecting data such as cable equipment temperature, current, voltage and environmental humidity in the cable tunnel in real time, it can help managers to understand the operation status of the cable in a timely manner, discover potential safety hazards in a timely manner, and avoid cable failures; (2) fault warning and positioning. Through online monitoring, it can monitor abnormal conditions such as partial discharge and insulation aging of the cable in real time to achieve fault warning. At the same time, combined with advanced positioning technology, it can quickly determine the location of the fault, providing strong support for rapid maintenance and power restoration; (3) improve operation and maintenance efficiency. Compared with the traditional manual cable inspection method, cable comprehensive online monitoring can realize automated and intelligent inspection, which can greatly improve the operation and maintenance efficiency and detect potential problems in a timely manner. At the same time, through data analysis, the remaining life of the cable can be predicted, providing a basis for formulating a reasonable operation and maintenance plan; (4) reduce operating costs. Through online monitoring, problems in cable operation can be discovered and solved in a timely manner to avoid power outages caused by faults. In addition, intelligent management methods can reduce manpower input and lower operating costs.
[0004] However, the traditional cable comprehensive online monitoring system only monitors the cable through remote monitoring. It can only passively understand the cable parameters, but cannot control the cable and perceive the panoramic view of the cable, resulting in a limited parameter perception range and the inability to integrate different parameters, which greatly increases the difficulty of parameter processing and makes it impossible to detect and measure at close range. Summary of the invention
[0005] The technical problem to be solved by the present invention is that the traditional cable comprehensive online monitoring system only monitors the cable by remote monitoring, but it can only passively understand the cable parameters, but cannot control the cable and perceive the panoramic view of the cable, resulting in a limited parameter perception range and the inability to fuse different parameters, which greatly increases the difficulty of parameter processing and also makes it impossible to detect and measure at close range.
[0006] The technical solution adopted by the present invention to solve its technical problems is: a control cable comprehensive detection device based on multi-parameter fusion, including a bottom mounting seat, an arc-shaped cover shell is movably mounted on the two side walls of the bottom mounting seat, and the inner side of the arc-shaped cover shell is symmetrically provided with interconnected arc-shaped transition grooves, and the arc-shaped transition grooves on both sides of the bottom mounting seat are staggered with built-in electric control drive detection blocks, and a combined sensor module for detecting comprehensive parameters of the control cable is installed in the built-in electric control drive detection block, an electric control drive wheel group is installed in the bottom mounting seat, a top support wheel group is installed on the inner arc surface of the arc-shaped cover shell, and an embedded translation block is installed on the outer surface of the arc-shaped cover shell.
[0007] The bottom mounting seat is provided with lateral mounting grooves for movably mounting the arc-shaped cover shell on both sides, and the arc-shaped cover shell is inserted into the lateral mounting grooves through a movable connecting bracket on the bottom side and connected to the movable shaft of the bottom mounting seat.
[0008] The built-in electric control drive detection block includes an arc-shaped adjustment block slidably assembled inside the arc-shaped transition groove, electric drive wheels installed on both sides of the arc-shaped adjustment block, an internal assembly port opened inside the arc-shaped adjustment block and a magnetically controlled locking block.
[0009] The combined sensor module includes a detachable modular detection block installed in an internal assembly port, a damage detection module installed on the side wall of the detachable modular detection block, a curvature detection module, a temperature detection module, a strength detection module, a distance sensing module and an infrared detection module.
[0010] An upper transmission groove for mounting an electrically controlled drive wheel set is formed on the upper surface of the bottom mounting seat. The electrically controlled drive wheel set comprises a built-in motor fixed inside the upper transmission groove and a bottom drive wheel axially mounted on an outer rotating shaft of the built-in motor.
[0011] A circular assembly groove for mounting the top supporting wheel set is provided inside the arc-shaped cover shell.
[0012] The top supporting wheel set comprises a ball bearing fixed inside the circular assembly groove, an internal adjusting disk movably installed inside the ball bearing, and a guide supporting wheel installed inside the internal adjusting disk.
[0013] An arc-shaped receiving groove for installing an embedded translation block is provided on the outer side surface of the arc-shaped cover shell. The embedded translation block includes an arc-shaped adjustment cover movably connected to the inside of the arc-shaped receiving groove through a lateral axis, an embedded adjustment support rod installed in the arc-shaped receiving groove, and an arc-shaped counterweight block fixed inside the arc-shaped adjustment cover.
[0014] The extended end of the embedded adjustment support rod is connected to the movable shaft of the inner wall of the arc-shaped adjustment cover.
[0015] The upper surface of the bottom mounting seat is provided with a strip-shaped adjustment storage groove for storing a detachable modular detection block.
[0016] The beneficial effects of the present invention are:
[0017] (1) The control cable comprehensive detection device based on multi-parameter fusion of the present invention can be easily loaded and unloaded by adopting a detachable structure design, and is convenient for switching between different control cables;
[0018] (2) By adopting the two-side flip clamping method, the assembly stability and firmness of the control cable are not only improved;
[0019] (3) The self-stabilizing structural design can improve the stability of the equipment during installation;
[0020] (4) By adopting the self-rotating design, the control cable can be inspected in a surrounding manner, with a wider detection range and higher accuracy;
[0021] (5) The self-propelled structure design can automatically move along the control cable, greatly improving the detection range;
[0022] (6) The detection parameters can be freely changed by adopting a quick replaceable method;
[0023] (7) The multi-parameter fusion method can improve the comprehensive cable detection performance and data. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0025] Figure 1 It is a structural schematic diagram of the present invention.
[0026] Figure 2 It is a schematic diagram of the internal structure of the present invention.
[0027] Figure 3 It is a structural schematic diagram of the combined sensor module in the present invention.
[0028] In the figure, 1. bottom mounting seat, 2. arc-shaped cover, 3. arc-shaped transition groove, 4. built-in electric control drive detection block, 5. combined sensor module, 6. electric control drive wheel group, 7. top support wheel group, 8. embedded translation block, 41. arc-shaped adjustment block, 42. electric drive wheel, 43. magnetic control locking block, 51. detachable modular detection block, 52. damage detection module, 53. curvature detection module, 54. temperature detection module, 55. strength detection module, 56. distance sensor module, 57. infrared detection module, 61. built-in motor, 62. bottom drive wheel, 71. ball bearing, 72. internal adjustment disk, 73. guide support wheel, 81. arc-shaped adjustment cover, 82. embedded adjustment support rod, 83. arc-shaped counterweight block. DETAILED DESCRIPTION
[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Figure 1 , Figure 2 and Figure 3 The control cable comprehensive detection device based on multi-parameter fusion shown includes a bottom mounting seat 1, on both side walls of the bottom mounting seat 1 are movably mounted arc-shaped cover shells 2, on the inner side surfaces of the arc-shaped cover shells 2 are symmetrically provided with interconnected arc-shaped transition grooves 3, and the arc-shaped transition grooves 3 on both sides of the bottom mounting seat 1 are staggered with built-in electric control drive detection blocks 4, and the built-in electric control drive detection blocks 4 are internally installed with a combined sensor module 5 for detecting comprehensive parameters of the control cable, an electric control drive wheel group 6 is installed inside the bottom mounting seat 1, a top support wheel group 7 is installed on the inner arc surface of the arc-shaped cover shell 2, and an embedded translation block 8 is installed on the outer surface of the arc-shaped cover shell 2.
[0032] During the operation, the bottom mounting seat 1 is assembled under the control cable through the arc-shaped cover shell 2, and then the electrically-controlled drive wheel group 6 drives the bottom mounting seat 1 to move along the control cable. While moving, the built-in electrically-controlled drive detection block 4 rotates inside the arc-shaped cover shell 2, thereby completing the rotational detection operation.
[0033] In order to cooperate with lateral assembly, lateral assembly grooves for movable assembly of the arc cover 2 are opened on both sides of the bottom mounting seat 1. The arc cover 2 is inserted into the lateral assembly groove through the movable connection bracket on the bottom side and connected to the movable axis of the bottom mounting seat 1.
[0034] In order to cooperate with the internal drive, the built-in electric control drive detection block 4 includes an arc-shaped adjustment block 41 slidably assembled inside the arc-shaped transition groove 3, electric drive wheels 42 installed on both sides of the arc-shaped adjustment block 41, an internal assembly port opened inside the arc-shaped adjustment block 41 and a magnetically controlled locking block 43.
[0035] The combined sensor module 5 is fixedly assembled by the magnetically controlled locking block 43 , and then the arc-shaped adjustment block 41 is driven to run inside the arc-shaped transition groove 3 by the electric drive wheel 42 .
[0036] In order to cooperate with transmission detection, the combined sensor module 5 includes a detachable modular detection block 51 installed in the internal assembly port, a damage detection module 52 installed on the side wall of the detachable modular detection block 51, a curvature detection module 53, a temperature detection module 54, a strength detection module 55, a distance sensor module 56 and an infrared detection module 57.
[0037] The damage detection module 52, the curvature detection module 53, the temperature detection module 54, the strength detection module 55, the distance sensor module 56 and the infrared detection module 57 are installed in the internal assembly port inside the arc adjustment block 41 through the detachable modular detection block 51, so as to be quickly replaced.
[0038] The multi-parameter fusion includes the cooperation of the damage detection module 52, the curvature detection module 53, the temperature detection module 54, the strength detection module 55, the distance sensor module 56 and the infrared detection module 57, and the detection data are integrated with each other. Then, a multiple information collection and fusion module is set at the cable connection end, and the adjustment is made through the collected working condition parameter information, which greatly improves the active control capability. Through the gradual integration of the working condition parameters of the damage detection module 52, the curvature detection module 53, the temperature detection module 54, the strength detection module 55, the distance sensor module 56 and the infrared detection module 57, the different positions of the control cable can be quickly sensed in all directions, and then the control cable can be controlled. Multiple information is collected and then integrated, which greatly reduces the difficulty of data processing; the damage detection module 52, the curvature detection module 53, the temperature detection module 54, the strength detection module 55, the distance sensor module 56 and the infrared detection module 57 are used to collect the working parameters of the control cable and the coordination control terminal; the remote monitoring and local control of the control cable can be automatically realized, which improves the efficiency and automation level of the control cable; and the coordination control terminal can automatically formulate a control strategy by analyzing the working parameters, realize the control of the operation process of the control cable, and improve the intelligence level of the cable; through the panoramic perception of the control cable, the parameter data is made more comprehensive.
[0039] In order to cooperate with the bottom extrusion drive, an upper transmission groove for installing an electrically controlled driving wheel group 6 is opened on the upper surface of the bottom mounting seat 1. The electrically controlled driving wheel group 6 includes a built-in motor 61 fixed inside the upper transmission groove and a bottom driving wheel 62 axially installed on the outer rotating shaft of the built-in motor 61.
[0040] The built-in motor 61 drives the bottom driving wheel 62 to rotate, thereby controlling the device to perform translation adjustment along the cable, and performing parameter detection while performing translation adjustment.
[0041] In order to cooperate with the inner assembly, a circular assembly groove for mounting the top supporting wheel set 7 is opened inside the arc-shaped cover shell 2.
[0042] In order to coordinate the rotation and guidance, the top support wheel assembly 7 includes a ball bearing 71 fixed inside the circular assembly groove, an internal adjustment disk 72 movably installed inside the ball bearing 71 and a guide support wheel 73 installed inside the internal adjustment disk 72 .
[0043] By rotating the internal adjustment disk 72, the stability of lifting and translation can be improved.
[0044] In order to facilitate lateral storage and adjustment, an arc-shaped storage groove for installing an embedded translation block 8 is opened on the outer surface of the arc-shaped cover shell 2. The embedded translation block 8 includes an arc-shaped adjustment cover 81 movably connected to the inside of the arc-shaped storage groove through a lateral axis, an embedded adjustment support rod 82 installed in the arc-shaped storage groove, and an arc-shaped counterweight block 83 fixed inside the arc-shaped adjustment cover 81.
[0045] The embedded adjustment support rod 82 controls the angle adjustment of the arc-shaped adjustment cover 81 by telescoping, and then utilizes the arc-shaped counterweight block 83 located outside after adjustment to ensure the stability of the entire device on the control cable.
[0046] In order to coordinate with the flip angle control, the extended end of the embedded adjustment support rod 82 is connected to the movable shaft of the inner wall of the arc-shaped adjustment cover 81 .
[0047] In order to facilitate storage and adjustment, a strip-shaped adjustment storage groove for storing the detachable modular detection block 51 is opened on the upper surface of the bottom mounting seat 1.
[0048] The function of the strip-shaped adjustment storage groove is to quickly replace and load and unload the internal assembly port inside the arc-shaped adjustment block 41. The principle is to use the electric-controlled adjustment block located inside the strip-shaped adjustment storage groove to drive the detachable modular detection block 51 inside the strip-shaped adjustment storage groove to translate, and then when the detachable modular detection block 51 is aligned with the internal assembly port, the detachable modular detection block 51 is controlled to be inserted into the internal assembly port.
[0049] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A control cable integrated detection device based on multi-parameter fusion, comprising a bottom mounting seat (1), characterized in that: The two side walls of the bottom mounting seat (1) are movably provided with an arc-shaped cover shell (2), and the inner side surface of the arc-shaped cover shell (2) is symmetrically provided with interconnected arc-shaped transition grooves (3). The arc-shaped transition grooves (3) on both sides of the bottom mounting seat (1) are internally provided with built-in electric control drive detection blocks (4) in a staggered manner, and a combined sensor module (5) for detecting comprehensive parameters of the control cable is installed inside the built-in electric control drive detection block (4). An electric control drive wheel group (6) is installed inside the bottom mounting seat (1), a top support wheel group (7) is installed on the inner arc surface of the arc-shaped cover shell (2), and an embedded translation block (8) is installed on the outer side surface of the arc-shaped cover shell (2).
2. The control cable comprehensive detection device based on multi-parameter fusion according to claim 1 is characterized in that: The bottom mounting seat (1) is provided with lateral mounting grooves on both sides for movably mounting the arc-shaped cover shell (2); the arc-shaped cover shell (2) is connected to the movable shaft of the bottom mounting seat (1) by inserting the lateral mounting grooves through the movable connection bracket on the bottom side.
3. The control cable comprehensive detection device based on multi-parameter fusion according to claim 1 is characterized in that: The built-in electric control drive detection block (4) comprises an arc-shaped adjustment block (41) slidably mounted inside the arc-shaped transition groove (3), electric drive wheels (42) mounted on both sides of the arc-shaped adjustment block (41), an internal assembly opening provided inside the arc-shaped adjustment block (41), and a magnetic control locking block (43).
4. The control cable comprehensive detection device based on multi-parameter fusion according to claim 3 is characterized in that: The combined sensor module (5) comprises a detachable modular detection block (51) installed in an internal assembly port, a damage detection module (52) installed on a side wall of the detachable modular detection block (51), a curvature detection module (53), a temperature detection module (54), a strength detection module (55), a distance sensing module (56) and an infrared detection module (57).
5. The control cable comprehensive detection device based on multi-parameter fusion according to claim 3 is characterized in that: The upper surface of the bottom mounting seat (1) is provided with an upper transmission groove for mounting an electrically controlled drive wheel set (6), wherein the electrically controlled drive wheel set (6) comprises a built-in motor (61) fixed inside the upper transmission groove and a bottom drive wheel (62) axially mounted on an outer rotating shaft of the built-in motor (61).
6. The control cable comprehensive detection device based on multi-parameter fusion according to claim 1 is characterized in that: A circular assembly groove for mounting a top supporting wheel set (7) is provided inside the arc-shaped cover shell (2).
7. The control cable comprehensive detection device based on multi-parameter fusion according to claim 6 is characterized in that: The top support wheel assembly (7) comprises a ball bearing (71) fixed inside a circular assembly groove, an internal adjustment disk (72) movably mounted inside the ball bearing (71), and a guide support wheel (73) mounted inside the internal adjustment disk (72).
8. The control cable comprehensive detection device based on multi-parameter fusion according to claim 1 is characterized in that: The outer surface of the arc-shaped cover shell (2) is provided with an arc-shaped receiving groove for installing an embedded translation block (8), and the embedded translation block (8) comprises an arc-shaped adjustment cover (81) movably connected to the inside of the arc-shaped receiving groove through a lateral axis, an embedded adjustment support rod (82) installed in the inside of the arc-shaped receiving groove, and an arc-shaped counterweight block (83) fixed in the inside of the arc-shaped adjustment cover (81).
9. The control cable comprehensive detection device based on multi-parameter fusion according to claim 8 is characterized in that: The extended end of the embedded adjustment support rod (82) is connected to a movable shaft on the inner wall of the arc-shaped adjustment cover (81).
10. The control cable comprehensive detection device based on multi-parameter fusion according to claim 1 is characterized in that: The upper surface of the bottom mounting seat (1) is provided with a strip-shaped adjustment storage groove for storing a detachable modular detection block (5).