Perforating device for machining chemical container supporting plate
By designing a hole punching device for processing chemical container support plates, using a moving mechanism and cooling system, the accuracy and efficiency problems of traditional hole punching devices when processing nuclear reaction rods to simulate container support plates are solved, and high-precision, high-speed, and flat holes are achieved processing effect.
Patent Information
- Application Number
- CN202411536446.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When traditional hole punching devices process support plates for electric heating simulation containers of nuclear reaction rods, there are problems such as obstruction, overheating, uneven edges, and poor accuracy, which is difficult to meet the production needs of high precision and high efficiency.
A drilling device for processing chemical container support plates is designed, including a moving mechanism, a drilling mechanism and a cooling system. The plate is fixed by fixing the clamp, and precise drilling and reaming is achieved using a high-speed rotating drill bit and reaming knife, and through pressure and Temperature sensor monitoring, dynamically adjusting the rotation speed and cooling water flow of the drill bit to ensure drilling quality.
High-precision, high-speed and flat hole processing of the plate is achieved, avoiding drill bit overheating, and improving production efficiency and dimensional accuracy of the hole.
Smart Images

Figure CN119260040A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of punching equipment, and in particular to a punching device for processing a chemical container support plate. Background Art
[0002] In the field of nuclear power generation, nuclear reactor rods are one of the core components, and their performance directly affects the safety and efficiency of nuclear reactors. In order to ensure the reliability of nuclear reactor rods under extreme conditions, they need to be rigorously tested and simulated. As a test platform, the electrothermal simulation container has a complex internal structure and requires extremely high processing accuracy for the support plate. Traditional drilling methods have problems such as excessive drill bit obstruction, overheating of drilling, poor flatness of the drilling edge, and poor drilling accuracy when the feed rate is too fast. If the feed rate is too small, it will increase the time consumption of drilling and reduce the drilling efficiency.
[0003] In summary, the traditional punching device is difficult to meet the high-precision and high-efficiency production requirements of the support plate for the nuclear reactor rod electrothermal simulation container; therefore, we propose a punching device for chemical container support plate processing to solve this problem. Summary of the invention
[0004] The purpose of the present invention is to provide a punching device for processing a chemical container support plate to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A punching device for processing a chemical container support plate, comprising:
[0007] Base;
[0008] A moving mechanism, the moving mechanism comprising a moving frame and a moving platform, clamps are provided on both sides of the top of the moving platform, and the moving platform is slidably connected to the top of the moving frame, clamps are provided on both sides of the top of the moving platform, and the moving frame is slidably connected to the top of the base;
[0009] The punching mechanism comprises a lifting plate, a drill bit, a connecting shaft and a plurality of reaming knives, the connecting shaft is rotatably connected to the inside of the lifting plate, the bottom end of the connecting shaft is fixedly connected to the drill bit, the top of the reaming knife is fixedly installed with a guide frame, the top of the guide frame is fixedly installed with an inclined rod, a disc is slidably installed on the outer side of the connecting shaft, the inclined rod is slidably connected to the inside of the disc, and an annular guide rail is fixedly installed on the top of the disc, the second electric push rod is fixedly installed on both sides of the bottom of the lifting plate, a cross plate is fixedly installed on the output end of the second electric push rod, a vertical rod is fixedly installed on the bottom of the cross plate, and an arc frame is fixedly installed on the bottom end of the vertical rod, and the arc frame is slidably sleeved on the outside of the annular guide rail, and a first conductive cylinder and a second conductive cylinder are respectively fixedly installed on the sides of the two cross plates away from each other, and a first resistor bar and a second resistor bar are respectively fixedly installed on both sides of the top of the lifting plate.
[0010] Preferably, a cooling channel is provided at the top of the connecting shaft, a cooling cavity is provided at the top of the drill bit, and a plurality of spiral outlets are provided on the bottom inner wall of the cooling cavity. Connecting frames are fixedly installed on both sides of the top of the lifting plate, and the cross plate is slidably sleeved on the outer sides of the corresponding connecting frames. The same connecting head is fixedly installed between the two connecting frames, and the connecting head is rotatably connected to the top of the connecting shaft. A water pump and a refrigerator are respectively fixedly installed on the top of the two connecting frames, and the water inlet of the water pump is connected to the water outlet of the refrigerator, and the water inlet of the refrigerator is connected to a water supply pipe, and the water outlet of the water pump is connected to the connecting head.
[0011] Preferably, a controller is provided at the bottom of the base, fixing frames are fixedly installed on both sides of the top of the base, a cross frame is fixedly installed on the side where the two fixing frames are close to each other, a first electric push rod is fixedly installed on the top of the cross frame, a pressure sensor is fixedly installed on the output end of the first electric push rod, and the bottom end of the pressure sensor is fixedly connected to the lifting plate;
[0012] The controller is connected with the pressure sensor, the first electric push rod and the water pump signal. When the pressure sensor detects that the pressure increases, the controller controls the working speed of the first electric push rod to decrease and controls the water pump power to increase.
[0013] Preferably, a driven gear is fixedly sleeved on the outer side of the connecting shaft, a driving motor is fixedly mounted on the top front side of the lifting plate, a driving gear is fixedly mounted on the output shaft of the driving motor, and the driving gear and the driven gear are meshed with each other.
[0014] Preferably, the first conductive tube is slidably sleeved on the outside of the first resistor bar, and the first conductive tube and the first resistor bar are connected in series to the circuit of the driving motor;
[0015] The second conductive tube is slidably sleeved on the outside of the second resistor bar, and the second conductive tube and the second resistor bar are connected in series into the circuit of the second electric push rod.
[0016] Preferably, the fixture comprises: a support platform, a clamping plate, a temperature sensor and a screw, the bottom of the support platform is fixedly mounted with a support plate, the support plate is fixedly mounted on the top of the moving platform, the screw is rotatably connected to the inside of the support plate, a U-shaped plate is fixedly mounted on one side of the clamping plate, a driving plate is fixedly mounted on the bottom end of the U-shaped plate, and the driving plate is threadedly sleeved on the outside of the screw;
[0017] A knob is fixedly mounted on one end of the screw rod, a limit plate is fixedly mounted on the other end of the screw rod, a limit ring is fixedly mounted on the outer side of the screw rod, and the limit plate and the limit ring are movably abutted against two sides of the support plate respectively;
[0018] A guide plate is fixedly installed on one side of the support platform, and the U-shaped plate is slidably sleeved on the outer side of the guide plate;
[0019] A groove is provided on the top of the support platform, the temperature sensor is arranged in the groove, and the controller is connected with the temperature sensor and the refrigerator signal. When the temperature sensor detects that the temperature rises, the controller controls the refrigerator to increase the power.
[0020] Preferably, a square plate is fixedly installed at the bottom of the movable frame, a square groove is opened at the top of the base, the square plate is slidably connected in the square groove, a first screw rod is rotatably installed in the square groove, the square plate is threadedly sleeved on the outside of the first screw rod, a first rotary motor is fixedly installed on the front side of the base, and the front end of the first screw rod is fixedly connected to the output end of the first rotary motor;
[0021] A second rotating motor is fixedly installed in the moving frame, a second screw rod is fixedly installed on the output end of the second rotating motor, a slide plate is fixedly installed at the bottom of the moving platform, the slide plate is threadedly sleeved on the outside of the second screw rod, and limit strips are fixedly installed on the inner walls on both the front and rear sides of the moving frame, and the slide plate is slidably sleeved on the outside of the limit strips;
[0022] T-shaped guide plates are fixedly installed on both sides of the bottom of the moving frame, and T-shaped guide grooves are opened on both sides of the top of the base. The T-shaped guide plates are slidably connected in the T-shaped guide grooves.
[0023] Preferably, a plurality of guide rods are fixedly installed on the outer side of the connecting shaft, the guide frame is slidably connected to the outer side of the corresponding guide rod, both sides of the connecting shaft are provided with limit grooves, and both sides of the inner wall of the disc are fixedly installed with limit blocks, and the limit blocks are slidably connected in the corresponding limit grooves;
[0024] The top of the lifting plate is provided with two vertical holes, and the vertical rods are slidably connected inside the vertical holes;
[0025] Guide frames are fixedly installed on both sides of the lifting plate, guide strips are fixedly installed on both the front and rear sides of the fixed frame, and the guide frames are slidably sleeved on the outer sides of the corresponding guide strips.
[0026] Preferably, one side of the reaming knife is provided with an upper scraping edge, an upper chamfering edge, a reaming edge, a lower chamfering edge and a lower scraping edge in sequence from top to bottom.
[0027] The beneficial effects of the present invention are:
[0028] 1. In the present invention, a punching device for processing a support plate of a chemical container is described. The plate to be punched is placed on two support platforms, and then two knobs are manually rotated to drive two screws to rotate. The screws cooperate with the threads of the driving plate and drive two clamping plates to approach each other under the guidance of the guide plate, so that the two clamping plates abut against the two sides of the plate, and the plate is clamped and fixed. The first screw is driven to rotate by starting a first rotating motor. The first screw drives the moving frame to move forward and backward by cooperating with the threads of the square plate. The moving frame drives the moving platform and the support platform to move forward and backward, thereby adjusting the front and rear position of the plate. The second screw is driven to rotate by starting a second rotating motor. The second screw drives the moving platform to move left and right by cooperating with the threads of the slide plate, thereby adjusting the left and right position of the plate, so that the drill bit is located directly above the position to be drilled. Then, the driving motor and the first electric push rod are started. The driving motor drives the driving gear to rotate. The driving gear drives the connecting shaft and the drill bit to rotate by meshing with the driven gear. The first electric push rod drives the lifting plate to move downward, so that the high-speed rotating drill bit moves downward to achieve drilling of the plate.
[0029] 2. In the present invention, the punching device for processing the support plate of a chemical container starts a water pump and a refrigerator. The water pump provides the power of water fluid so that the water in the water supply pipe is cooled by the refrigerator and then introduced into the connecting head, and then introduced into the cavity of the drill bit through the cooling flow channel in the connecting shaft, and then guided out from multiple spiral guide ports to spray toward the reaming cutter, so as to realize the cooling of the connecting shaft, the drill bit and the reaming cutter;
[0030] 3. In the present invention, the punching device for processing the support plate of a chemical container monitors the resistance of the lifting plate moving downward through a pressure sensor, that is, the drilling resistance of the drill is monitored. When the pressure sensor detects that the pressure increases, the controller controls the working speed of the first electric push rod to decrease and controls the water pump to increase the power, thereby slowing down the speed of the drill moving downward to slow down its heating speed, and increasing the speed of the water pump to deliver water to improve the cooling effect on the drill. During the drilling process, the temperature of the plate is monitored through a temperature sensor. When the temperature sensor detects that the temperature increases, the controller controls the refrigerator to increase the power, thereby improving the cooling effect;
[0031] 4. In the present invention, the punching device for processing the support plate of a chemical container controls the first electric push rod to control the lifting plate to continue to move downward after the drill bit completes drilling, until the upper scraping edge of the reaming knife contacts the plate to scrape off the burrs on the top of the plate. At this time, the controller controls the two second electric push rods to start, and the two second electric push rods drive the two horizontal plates to move downward synchronously. The horizontal plate drives the arc frame to move downward through the vertical rod, and the arc frame drives the annular guide rail and the disc to rotate and move downward at the same time. The disc drives multiple guide frames and multiple reaming knives to move horizontally to the side away from the connecting shaft through sliding cooperation with the inclined rod, so that the reaming edge contacts the inner wall of the drilled hole of the plate to realize the reaming work. At the same time, the burrs on the bottom of the plate are scraped off by the lower scraping edge, and the chamfering of the drilled hole of the plate is realized by the upper chamfering edge and the lower chamfering edge.
[0032] 5. In the present invention, the punching device for processing a chemical container support plate, as the hole expansion work proceeds, the horizontal plate gradually approaches the lifting plate, so that the first conductive tube and the second conductive tube approach the lifting plate, so that the resistance of the first resistor bar connected to the drive motor decreases, and the speed of the drive motor increases. At the same time, the resistance of the second resistor bar connected to the second electric push rod increases, and the contraction speed of the output end of the second electric push rod slows down, thereby reducing the speed of the horizontal plate moving downward, so that the speed of the hole expansion knife moving outward slows down, so as to reduce the feed amount of the hole expansion knife per unit time, thereby achieving a more refined hole expansion, chamfering and deburring effect, thereby ensuring the flatness of the hole opening surface of the plate;
[0033] 6. In the present invention, the punching device for processing a chemical container support plate can increase the feed speed during drilling by adopting a method of drilling first and then expanding the hole, so as to shorten the overall time of the punching work, and increase the rotation speed of the expanding tool as the hole expanding proceeds, and reduce the feed speed of the expanding tool to ensure the dimensional accuracy and surface flatness of the opening, and adjust the cooling speed according to the drilling resistance and the workpiece temperature during the drilling process to avoid overheating of the drill bit and ensure the drilling quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1This is a schematic diagram of the three-dimensional structure of a punching device for processing a chemical container support plate proposed by the present invention;
[0035] Figure 2 for Figure 1 A partial enlarged view of the
[0036] Figure 3 This is a cross-sectional structural schematic diagram of a punching device for processing a chemical container support plate proposed by the present invention;
[0037] Figure 4 for Figure 3 A partial enlarged view of the
[0038] Figure 5 for Figure 4 A partial enlarged view of part A;
[0039] Figure 6 It is a schematic cross-sectional structural diagram of the clamp proposed by the present invention;
[0040] Figure 7 A schematic diagram of the three-dimensional structure of the punching mechanism proposed by the present invention;
[0041] Figure 8 This is a schematic diagram of the three-dimensional structure of the drill bit and the connecting shaft proposed by the present invention;
[0042] Fig. 9 A schematic diagram of the three-dimensional structure of the clamp proposed by the present invention;
[0043] Fig.10 This is a schematic diagram of the front view structure of the reaming knife proposed in the present invention.
[0044] In the figure: 1, base; 2, moving frame; 201, square plate; 202, first screw rod; 203, first rotating motor; 204, T-shaped guide plate; 3, fixed frame; 301, horizontal frame; 302, guide strip; 4, moving table; 401, slide plate; 402, second screw rod; 403, second rotating motor; 5, support table; 501, support plate; 502, clamping plate; 503, guide plate; 504, U-shaped plate; 505, knob; 506, screw rod; 507, driving plate; 508, limit plate; 509, temperature sensor; 6, lifting plate; 601, guide frame; 602, first electric push rod; 603, pressure sensor; 7, drill bit; 701, cavity; 702, spiral lead-out Mouth; 8, reaming knife; 801, upper scraping edge; 802, upper chamfering edge; 803, reaming edge; 804, lower chamfering edge; 805, lower scraping edge; 9, connecting shaft; 901, driven gear; 902, driving gear; 903, driving motor; 904, cooling channel; 10, connector; 11, water pump; 12, refrigerator; 13, connecting frame; 14, second electric push rod; 15, horizontal plate; 16, vertical rod; 17, arc frame; 18, annular guide rail; 19, disc; 20, oblique rod; 21, guide rod; 22, guide frame; 23, limit block; 24, first resistor bar; 25, first conductive cylinder; 26, second conductive cylinder; 27, second resistor bar; 28, controller. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] Reference Figure 1 - Fig.10 , a punching device for processing a chemical container support plate, comprising:
[0047] Base 1;
[0048] The moving mechanism includes a moving frame 2 and a moving platform 4. Clamps are provided on both sides of the top of the moving platform 4, and the moving platform 4 is slidably connected to the top of the moving frame 2. Clamps are provided on both sides of the top of the moving platform 4, and the moving frame 2 is slidably connected to the top of the base 1;
[0049] The punching mechanism comprises a lifting plate 6, a drill bit 7, a connecting shaft 9 and a plurality of reaming knives 8. The connecting shaft 9 is rotatably connected to the inside of the lifting plate 6. The bottom end of the connecting shaft 9 is fixedly connected to the drill bit 7. A guide frame 22 is fixedly installed on the top of the reaming knife 8. An inclined rod 20 is fixedly installed on the top of the guide frame 22. A disc 19 is slidably installed on the outer side of the connecting shaft 9. The inclined rod 20 is slidably connected to the inside of the disc 19. An annular guide rail 18 is fixedly installed on the top of the disc 19. Second electric push rods 14 are fixedly installed on both sides of the bottom of the lifting plate 6. A horizontal plate 15 is fixedly installed on the output end of the second electric push rod 14. A vertical rod 16 is fixedly installed on the bottom of the horizontal plate 15. An arc frame 17 is fixedly installed on the bottom end of the vertical rod 16. The arc frame 17 is slidably sleeved on the outside of the annular guide rail 18. A first conductive cylinder 25 and a second conductive cylinder 26 are fixedly installed on the sides of the two horizontal plates 15 away from each other. A first resistor bar 24 and a second resistor bar 27 are fixedly installed on both sides of the top of the lifting plate 6.
[0050] In this embodiment, a cooling channel 904 is provided at the top of the connecting shaft 9, a cooling cavity 701 is provided at the top of the drill bit 7, and a plurality of spiral outlets 702 are provided on the bottom inner wall of the cooling cavity 701. Connecting frames 13 are fixedly installed on both sides of the top of the lifting plate 6, and the cross plate 15 is slidably sleeved on the outer side of the corresponding connecting frame 13. The same connecting head 10 is fixedly installed between the two connecting frames 13, and the connecting head 10 is rotatably connected to the top of the connecting shaft 9. A water pump 11 and a refrigerator 12 are fixedly installed on the top of the two connecting frames 13 respectively, and the water inlet of the water pump 11 is connected to the water outlet of the refrigerator 12, and the water inlet of the refrigerator 12 is connected to a water supply pipe, and the water outlet of the water pump 11 is connected to the connecting head 10.
[0051] In this embodiment, a controller 28 is provided at the bottom of the base 1, and fixing frames 3 are fixedly installed on both sides of the top of the base 1, and a cross frame 301 is fixedly installed on the side where the two fixing frames 3 are close to each other, and a first electric push rod 602 is fixedly installed on the top of the cross frame 301, and a pressure sensor 603 is fixedly installed on the output end of the first electric push rod 602, and the bottom end of the pressure sensor 603 is fixedly connected to the lifting plate 6;
[0052] The controller 28 is signal-connected with the pressure sensor 603, the first electric push rod 602 and the water pump 11. When the pressure sensor 603 detects that the pressure increases, the controller 28 controls the working speed of the first electric push rod 602 to decrease and controls the power of the water pump 11 to increase.
[0053] In this embodiment, a driven gear 901 is fixedly sleeved on the outer side of the connecting shaft 9, a driving motor 903 is fixedly installed on the top front side of the lifting plate 6, and a driving gear 902 is fixedly installed on the output shaft of the driving motor 903, and the driving gear 902 and the driven gear 901 are meshed with each other.
[0054] In this embodiment, the first conductive tube 25 is slidably sleeved on the outside of the first resistor bar 24, and the first conductive tube 25 and the first resistor bar 24 are connected in series to the circuit of the driving motor 903. Specifically, the bottom end of the first resistor bar 24 and the circuit of the first conductive tube 25 and the driving motor 903 are connected, so that the portion of the first resistor bar 24 below the first conductive tube 25 is connected in series with the driving motor 903. When the first resistor tube 25 moves downward relative to the first resistor bar 24, the resistance in series with the driving motor 903 decreases.
[0055] The second conductive tube 26 is slidably sleeved on the outside of the second resistor bar 27, and the second conductive tube 26 and the second resistor bar 27 are connected in series to the circuit of the second electric push rod 14. Specifically, the top of the second resistor bar 27 and the second conductive tube 26 are connected to the circuit of the second electric push rod 14, so that the portion of the second resistor bar 27 above the second conductive tube 26 is connected in series with the second electric push rod 14. When the second conductive tube 26 moves downward relative to the second resistor bar 27, the resistance in series with the second electric push rod 14 increases.
[0056] In this embodiment, the fixture includes: a support platform 5, a clamping plate 502, a temperature sensor 509 and a screw 506. A support plate 501 is fixedly installed at the bottom of the support platform 5, and the support plate 501 is fixedly installed on the top of the moving platform 4. The screw 506 is rotatably connected to the inside of the support plate 501. A U-shaped plate 504 is fixedly installed on one side of the clamping plate 502. A driving plate 507 is fixedly installed at the bottom end of the U-shaped plate 504. The driving plate 507 is threadedly sleeved on the outside of the screw 506, so as to facilitate the control of the driving plate 507 and the clamping plate 502 to move;
[0057] A knob 505 is fixedly mounted on one end of the screw rod 506, a limit plate 508 is fixedly mounted on the other end of the screw rod 506, a limit ring is fixedly mounted on the outer side of the screw rod 506, and the limit plate 508 and the limit ring are movably abutted against two sides of the support plate 501 respectively;
[0058] A guide plate 503 is fixedly installed on one side of the support platform 5, and the U-shaped plate 504 is slidably sleeved on the outer side of the guide plate 503 to guide the U-shaped plate 504;
[0059] A groove is provided on the top of the support platform 5, and a temperature sensor 509 is arranged in the groove. The controller 28 is connected to the temperature sensor 509 and the refrigerator 12 by signal. When the temperature sensor 509 detects that the temperature rises, the controller 28 controls the refrigerator 12 to increase its power.
[0060] In this embodiment, a square plate 201 is fixedly installed at the bottom of the moving frame 2, a square groove is opened at the top of the base 1, the square plate 201 is slidably connected in the square groove, a first screw rod 202 is rotatably installed in the square groove, the square plate 201 is threadedly sleeved on the outside of the first screw rod 202, a first rotating motor 203 is fixedly installed on the front side of the base 1, and the front end of the first screw rod 202 is fixedly connected to the output end of the first rotating motor 203, so as to facilitate the moving frame 2 to move forward and backward;
[0061] A second rotary motor 403 is fixedly installed in the moving frame 2, a second screw rod 402 is fixedly installed on the output end of the second rotary motor 403, a slide plate 401 is fixedly installed at the bottom of the moving platform 4, and the slide plate 401 is threadedly sleeved on the outside of the second screw rod 402 to facilitate the slide plate 401 and the moving platform 4 to move left and right, and limit strips are fixedly installed on the inner walls of the front and rear sides of the moving frame 2, and the slide plate 401 is slidably sleeved on the outside of the limit strips to guide the slide plate 401;
[0062] T-shaped guide plates 204 are fixedly installed on both sides of the bottom of the moving frame 2, and T-shaped guide grooves are opened on both sides of the top of the base 1. The T-shaped guide plates 204 are slidably connected in the T-shaped guide grooves to guide the moving frame 2 to move forward and backward.
[0063] In this embodiment, a plurality of guide rods 21 are fixedly installed on the outer side of the connecting shaft 9, and the guide frame 22 is slidably connected to the outer side of the corresponding guide rod 21. Limiting grooves are provided on both sides of the connecting shaft 9, and limiting blocks 23 are fixedly installed on the inner walls of both sides of the disc 19, and the limiting blocks 23 are slidably connected in the corresponding limiting grooves;
[0064] The top of the lifting plate 6 is provided with two vertical holes, and the vertical rod 16 is slidably connected inside the vertical holes to guide the vertical movement of the vertical rod 16;
[0065] Guide frames 601 are fixedly installed on both sides of the lifting plate 6, and guide strips 302 are fixedly installed on the front and rear sides of the fixed frame 3. The guide frames 601 are slidably sleeved on the outer sides of the corresponding guide strips 302 to guide the lifting plate 6 to move up and down.
[0066] In this embodiment, one side of the reaming knife 8 is provided with an upper scraping edge 801, an upper chamfering edge 802, a reaming edge 803, a lower chamfering edge 804 and a lower scraping edge 805 in sequence from top to bottom.
[0067] In this embodiment, when in use, the plate to be punched is placed on the two support platforms 5, and then the two knobs 505 are manually rotated to drive the two screw rods 506 to rotate. The screw rods 506 cooperate with the threads of the drive plate 507 and drive the two clamping plates 502 to approach each other under the guidance of the guide plate 503, so that the two clamping plates 502 abut against the two sides of the plate, thereby clamping and fixing the plate. The first rotating motor 203 is started to drive the first screw rod 202 to rotate. The first screw rod 202 cooperates with the threads of the square plate 201 to drive the moving frame 2 to move forward and backward. The moving frame 2 drives the moving platform 4 and the support platform 5 to move forward and backward, thereby The front and rear positions are adjusted, and the second screw rod 402 is driven to rotate by starting the second rotating motor 403. The second screw rod 402 drives the movable platform 4 to move left and right by cooperating with the thread of the slide plate 401, so as to adjust the left and right positions of the plate, so that the drill bit 7 is located directly above the position where the hole needs to be drilled. Then, the driving motor 903 and the first electric push rod 602 are started. The driving motor 903 drives the active gear 902 to rotate. The active gear 902 drives the connecting shaft 9 and the drill bit 7 to rotate by meshing with the driven gear 901. The first electric push rod 602 drives the lifting plate 6 to move downward, so that the high-speed rotating drill bit 7 moves downward to achieve drilling of the plate.
[0068] By starting the water pump 11 and the refrigerator 12, the water pump 11 provides the power of water fluid so that the water in the water supply pipe is cooled by the refrigerator 12 and then introduced into the connector 10, and then introduced into the cavity 701 of the drill bit 7 through the cooling channel 904 in the connecting shaft 9, and is exported from the multiple spiral outlets 702 to the reaming cutter 8, so as to realize the cooling of the connecting shaft 9, the drill bit 7 and the reaming cutter 8;
[0069] The resistance of the lifting plate 6 to move downward is monitored by the pressure sensor 603, that is, the drilling resistance of the drill bit 7 is monitored. When the pressure sensor 603 detects that the pressure increases, the controller 28 controls the working speed of the first electric push rod 602 to decrease, and controls the water pump 11 to increase the power, thereby slowing down the speed of the drill bit 7 moving downward to slow down its heating speed, and increasing the speed of the water pump 11 to deliver water to improve the cooling effect of the drill bit 7. During the drilling process, the temperature of the plate is monitored by the temperature sensor 509. When the temperature sensor 509 detects that the temperature increases, the controller 28 controls the refrigerator 12 to increase the power, thereby improving the cooling effect;
[0070] After the drill bit 7 completes drilling, the first electric push rod 602 is controlled to control the lifting plate 6 to continue to move downward until the upper scraping edge 801 of the reaming knife 8 contacts the plate to scrape off the burrs on the top of the plate. The controller 28 controls the two second electric push rods 14 to start, and the two second electric push rods 14 drive the two horizontal plates 15 to move downward synchronously. The horizontal plate 15 drives the arc frame 17 to move downward through the vertical rod 16. The arc frame 17 drives the annular guide rail 18 and the disc 19 to rotate and move downward at the same time. The disc 19 drives multiple guide frames 22 and multiple reaming knives 8 to move horizontally to the side away from the connecting shaft 9 through sliding cooperation with the inclined rod 20, so that the reaming edge 803 contacts the inner wall of the drilled hole of the plate to realize the reaming work. At the same time, the burrs on the bottom of the plate are scraped off by the lower scraping edge 805, and the chamfering of the plate drilled hole is realized by the upper chamfering edge 802 and the lower chamfering edge 804.
[0071] It should be noted that the start timing of the second electric push rod 14 is controlled by the pressure sensor 603 sensing the pressure increase instantly, and at the same time, the controller 28 controls the first electric push rod 602 to stop working, so that the connecting shaft 9 and the drill bit 7 stop moving downward;
[0072] As the hole expansion work proceeds, the cross plate 15 gradually approaches the lifting plate 6, so that the first conductive tube 25 and the second conductive tube 26 approach the lifting plate 6, so that the resistance of the first resistor bar 24 connected to the drive motor 903 decreases, and the rotation speed of the drive motor 903 increases. At the same time, the resistance of the second resistor bar 27 connected to the second electric push rod 14 increases, and the contraction speed of the output end of the second electric push rod 14 slows down, thereby reducing the speed at which the cross plate 15 moves downward, and the speed at which the hole expansion knife 8 moves outward is slowed down, so as to reduce the feed amount of the hole expansion knife 8 per unit time, thereby achieving a more refined hole expansion, chamfering and burr removal effect, thereby ensuring the flatness of the opening surface of the plate.
[0073] The punching device for processing a chemical container support plate provided by the present invention is introduced in detail above. Specific embodiments are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A punching device for processing a chemical container support plate, characterized in that: include: Base (1); A moving mechanism, the moving mechanism comprising a moving frame (2) and a moving platform (4), clamps are provided on both sides of the top of the moving platform (4), and the moving platform (4) is slidably connected to the top of the moving frame (2), clamps are provided on both sides of the top of the moving platform (4), and the moving frame (2) is slidably connected to the top of the base (1); A punching mechanism, the punching mechanism comprising a lifting plate (6), a drill bit (7), a connecting shaft (9) and a plurality of reaming knives (8), the connecting shaft (9) being rotatably connected to the inside of the lifting plate (6), the bottom end of the connecting shaft (9) being fixedly connected to the drill bit (7), the top of the reaming knife (8) being fixedly mounted with a guide frame (22), the top of the guide frame (22) being fixedly mounted with an inclined rod (20), a disc (19) being slidably mounted on the outer side of the connecting shaft (9), the inclined rod (20) being slidably connected to the inside of the disc (19), the top of the disc (19) being fixedly mounted with an annular guide rail (18), the lifting plate A second electric push rod (14) is fixedly installed on both sides of the bottom of (6), a horizontal plate (15) is fixedly installed on the output end of the second electric push rod (14), a vertical rod (16) is fixedly installed on the bottom of the horizontal plate (15), an arc frame (17) is fixedly installed on the bottom end of the vertical rod (16), and the arc frame (17) is slidably sleeved on the outer side of the annular guide rail (18), and a first conductive tube (25) and a second conductive tube (26) are fixedly installed on the sides of the two horizontal plates (15) away from each other, and a first resistor bar (24) and a second resistor bar (27) are fixedly installed on both sides of the top of the lifting plate (6).
2. A punching device for processing a chemical container support plate according to claim 1, characterized in that: A cooling channel (904) is provided at the top of the connecting shaft (9), a cooling cavity (701) is provided at the top of the drill bit (7), and a plurality of spiral outlets (702) are provided on the inner wall of the bottom of the cooling cavity (701). Connecting frames (13) are fixedly installed on both sides of the top of the lifting plate (6), and the transverse plate (15) is slidably sleeved on the outer side of the corresponding connecting frame (13). A same connecting head (10) is fixedly installed between the two connecting frames (13), and the connecting head (10) is rotatably connected to the top of the connecting shaft (9). A water pump (11) and a refrigerator (12) are fixedly installed on the top of the two connecting frames (13), respectively. The water inlet of the water pump (11) is connected to the water outlet of the refrigerator (12), the water inlet of the refrigerator (12) is connected to a water supply pipe, and the water outlet of the water pump (11) is connected to the connecting head (10).
3. A punching device for processing a chemical container support plate according to claim 2, characterized in that: A controller (28) is provided at the bottom of the base (1); fixed frames (3) are fixedly installed on both sides of the top of the base (1); a cross frame (301) is fixedly installed on the sides of the two fixed frames (3) close to each other; a first electric push rod (602) is fixedly installed on the top of the cross frame (301); a pressure sensor (603) is fixedly installed on the output end of the first electric push rod (602); and the bottom end of the pressure sensor (603) is fixedly connected to the lifting plate (6); The controller (28) is connected to the pressure sensor (603), the first electric push rod (602) and the water pump (11) by signals. When the pressure sensor (603) detects that the pressure increases, the controller (28) controls the first electric push rod (602) to reduce its working speed and controls the water pump (11) to increase its power.
4. A punching device for processing a chemical container support plate according to claim 3, characterized in that: A driven gear (901) is fixedly sleeved on the outer side of the connecting shaft (9), a driving motor (903) is fixedly mounted on the top front side of the lifting plate (6), a driving gear (902) is fixedly mounted on the output shaft of the driving motor (903), and the driving gear (902) and the driven gear (901) are meshed with each other.
5. A punching device for processing a chemical container support plate according to claim 4, characterized in that: The first conductive tube (25) is slidably sleeved on the outside of the first resistor bar (24), and the first conductive tube (25) and the first resistor bar (24) are connected in series to a circuit of a driving motor (903); The second conductive tube (26) is slidably sleeved on the outside of the second resistor bar (27), and the second conductive tube (26) and the second resistor bar (27) are connected in series to the circuit of the second electric push rod (14).
6. A punching device for processing a chemical container support plate according to claim 5, characterized in that: The clamp comprises: a support platform (5), a clamping plate (502), a temperature sensor (509) and a screw (506); a support plate (501) is fixedly mounted on the bottom of the support platform (5); the support plate (501) is fixedly mounted on the top of the moving platform (4); the screw (506) is rotatably connected to the inside of the support plate (501); a U-shaped plate (504) is fixedly mounted on one side of the clamping plate (502); a driving plate (507) is fixedly mounted on the bottom end of the U-shaped plate (504); and the driving plate (507) is threadedly sleeved on the outside of the screw (506); A knob (505) is fixedly mounted on one end of the screw rod (506), a limit plate (508) is fixedly mounted on the other end of the screw rod (506), a limit ring is fixedly mounted on the outer side of the screw rod (506), and the limit plate (508) and the limit ring are movably abutted against two sides of the support plate (501) respectively; A guide plate (503) is fixedly mounted on one side of the support platform (5), and the U-shaped plate (504) is slidably sleeved on the outer side of the guide plate (503); A groove is provided on the top of the support platform (5), the temperature sensor (509) is arranged in the groove, and the controller (28) is connected to the temperature sensor (509) and the refrigerator (12) by signal. When the temperature sensor (509) detects that the temperature rises, the controller (28) controls the refrigerator (12) to increase its power.
7. A punching device for processing a chemical container support plate according to claim 6, characterized in that: A square plate (201) is fixedly mounted on the bottom of the moving frame (2), a square groove is opened on the top of the base (1), the square plate (201) is slidably connected in the square groove, a first screw rod (202) is rotatably mounted in the square groove, the square plate (201) is threadedly sleeved on the outside of the first screw rod (202), a first rotating motor (203) is fixedly mounted on the front side of the base (1), and the front end of the first screw rod (202) is fixedly connected to the output end of the first rotating motor (203); A second rotating motor (403) is fixedly installed in the moving frame (2), a second screw rod (402) is fixedly installed on the output end of the second rotating motor (403), a slide plate (401) is fixedly installed on the bottom of the moving platform (4), the slide plate (401) is threadedly sleeved on the outside of the second screw rod (402), and limit strips are fixedly installed on the inner walls on both the front and rear sides of the moving frame (2), and the slide plate (401) is slidably sleeved on the outside of the limit strips; T-shaped guide plates (204) are fixedly mounted on both sides of the bottom of the movable frame (2), and T-shaped guide grooves are provided on both sides of the top of the base (1), and the T-shaped guide plates (204) are slidably connected in the T-shaped guide grooves.
8. A punching device for processing a chemical container support plate according to claim 3, characterized in that: A plurality of guide rods (21) are fixedly mounted on the outer side of the connecting shaft (9), the guide frame (22) is slidably connected to the outer side of the corresponding guide rod (21), both sides of the connecting shaft (9) are provided with limit grooves, and both sides of the inner wall of the disc (19) are fixedly mounted with limit blocks (23), and the limit blocks (23) are slidably connected in the corresponding limit grooves; The top of the lifting plate (6) is provided with two vertical holes, and the vertical rod (16) is slidably connected inside the vertical holes; Guide frames (601) are fixedly mounted on both sides of the lifting plate (6), guide strips (302) are fixedly mounted on both front and rear sides of the fixed frame (3), and the guide frames (601) are slidably sleeved on the outer sides of the corresponding guide strips (302).
9. A punching device for processing a chemical container support plate according to claim 1, characterized in that: One side of the reaming knife (8) is provided with an upper scraping edge (801), an upper chamfering edge (802), a reaming edge (803), a lower chamfering edge (804) and a lower scraping edge (805) in sequence from top to bottom.