Graphene far infrared heat energy blanket

Through ultrasonic quilting technology and graphene flexible cloth heating sheet, combined with 24V safe voltage and temperature control system, the heating uniformity and safety of graphene heating blankets are solved, achieving comfortable warmth and promoting human health , improving user experience and security.

CN119300188APending Publication Date: 2025-01-10WEIHAI QIANQIANNIAO HOME TEXTILES CO LTD
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Patent Information

Application Number
CN202411485739.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

Existing graphene heating blankets have shortcomings in heating uniformity, comfort, safe voltage control and the specific benefits of far-infrared thermal energy on human health. The fabric and heater sheet have poor fit and are easy to fall off, and are also suitable for far-infrared thermal energy. The research and application are not in-depth enough.

Method used

Ultrasonic quilting technology is used to ensure the firm fit between the fabric and the heating plate, and the graphene flexible cloth heating plate is used to emit far infrared rays evenly. A 24V safe voltage power supply and temperature control system is set up, including temperature sensing module, control module and safety protection module. Fixed controllers are designed with telescopic springs, fixing blocks and paddles.

Benefits of technology

It achieves a long-term and firm fit between the fabric and the heating plate, provides uniform, comfortable and warm effects, promotes blood circulation and metabolism, relieves mental stress and fatigue, improves sleep quality and comfort, and ensures safety in use through safe voltage and temperature control systems.

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Abstract

The invention relates to a graphene far-infrared heat energy blanket, and relates to the technical field of household textile manufacturing, the graphene far-infrared heat energy blanket comprises a fabric layer and a heating sheet, the heating sheet is arranged in the fabric layer, and the heating sheet and the fabric layer are firmly attached through an ultrasonic quilting technology. The method has the effect of improving the user experience.
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Description

Technical Field

[0001] The present application relates to the technical field of home textile manufacturing, and in particular to a graphene far-infrared thermal blanket. Background Art

[0002] With the advancement of technology, people have higher and higher requirements for the quality of home life. In cold seasons, electric blankets are widely used in homes, offices and other places as a heating device. However, traditional electric blankets mainly generate heat through electric heating wires, which has the problems of uneven heating, uncomfortable feeling of heat, and electromagnetic radiation that may be generated by long-term use. These problems have affected the user experience to a certain extent.

[0003] In recent years, with the continuous development of new material technology, graphene materials have been gradually applied to the home textile industry due to their excellent thermal conductivity and far-infrared emission capabilities. Some heating blankets using graphene materials have appeared on the market. However, these products still have certain shortcomings in terms of heating uniformity, comfort, safe voltage control, and the specific benefits of far-infrared heat energy to human health.

[0004] In particular, the existing graphene heating blanket has a long way to go in terms of the preparation process, and the bonding strength between the fabric and the heating sheet needs to be improved, and the problem of easy falling off still exists. At the same time, although the far-infrared heat energy of graphene has certain health benefits for the human body, the research and application of this characteristic in existing products is not in-depth enough, and there is a lack of clear explanation and effective utilization. Summary of the invention

[0005] In order to improve user experience, the present application provides a graphene far-infrared thermal blanket.

[0006] The present application provides a graphene far-infrared thermal blanket, which adopts the following technical solution: A graphene far-infrared thermal blanket comprises a fabric layer and a heating sheet, wherein the heating sheet is arranged in the fabric layer, and the heating sheet and the fabric layer are firmly attached to each other by ultrasonic quilting technology.

[0007] By adopting the above technical solution, ultrasonic quilting technology can ensure a firm fit between the fabric and the heating element, thereby ensuring a close fit between the heating element and the fabric during long-term use to prevent falling off or shifting.

[0008] Optionally, the heating sheet is a graphene flexible cloth heating sheet.

[0009] By adopting the above technical solution, by using graphene flexible cloth heating sheet, far-infrared radiation can be evenly emitted to provide a comfortable warming effect, and by utilizing the far-infrared thermal energy characteristics of graphene, the human body's heat protein can be effectively increased, blood circulation and metabolism can be promoted, helping to relieve mental stress and fatigue, and improving sleep quality and comfort.

[0010] Optionally, the graphene flexible cloth heating sheet is powered by 24V safe voltage acceptable to the human body.

[0011] By adopting the above technical solution and using 24V safe voltage acceptable to the human body, graphene can achieve rapid and uniform heating, providing a gentle and comfortable experience without feeling hot.

[0012] Optionally, the controller is connected to a corner of the fabric layer, and the top of the controller is fixedly connected to an external socket for connecting wires. The controller is provided with a temperature control system for adjusting the heating temperature of the graphene heating sheet.

[0013] By adopting the above technical solution, through the temperature control system on the controller, the user can adjust the heating temperature of the graphene heating sheet according to their needs to achieve a comfortable warming effect; the setting of the external socket can conveniently connect the wires to provide power supply to the heating sheet to enable it to work normally.

[0014] Optionally, the temperature control system includes a temperature sensing module and a control module. The temperature sensing module is used to monitor the temperature of the thermal blanket in real time, and the control module is used to adjust the power supply voltage of the graphene flexible cloth heating sheet according to the feedback of the temperature sensing module, so as to control the heating temperature. The control module is also provided with three temperature gears of high, medium and low, so that users can freely select the appropriate temperature.

[0015] By adopting the above technical solution, the control module adjusts the supply voltage of the graphene heating sheet according to the temperature data fed back in real time by the temperature sensing module. By controlling the size of the supply voltage, the heating temperature of the graphene heating sheet can be controlled. When the temperature is too high, the control module will reduce the supply voltage to lower the temperature of the heating sheet; when the temperature is too low, the control module will increase the supply voltage to increase the temperature of the heating sheet. Through the cooperation of the temperature sensing module and the control module, the temperature control system can achieve precise control of the heating temperature of the graphene heating sheet, thereby providing a comfortable heating effect and ensuring safety. By selecting any high, medium or low temperature gear, the temperature can be adjusted, which is convenient for users to choose freely and is conducive to improving work efficiency.

[0016] Optionally, the temperature control system further includes a safety protection module for automatically cutting off power supply when the current is too large or the temperature is too high.

[0017] By adopting the above technical solution, the current and temperature of the graphene heating sheet can be monitored by setting a safety protection module. When the current exceeds the set safety threshold or the temperature exceeds the set safety temperature, the safety protection module will automatically cut off the power supply to prevent the heating sheet from overheating or circuit failure.

[0018] Optionally, a mounting hole is provided at a corner of the fabric layer, and a mounting box is sewn at the mounting hole of the fabric layer. The controller is located in the mounting box. A rotating roller is rotatably connected to the controller, and a clockwork spring for resetting the rotating roller is connected to the rotating roller. A winding groove is provided on the rotating roller, and an extension cord is provided on the winding groove of the rotating roller. One end of the extension cord is connected to an external socket, and the other end is connected to the graphene flexible cloth heating sheet.

[0019] By adopting the above technical solution, when the controller needs to be disassembled or repaired, the staff can stretch the extension cord through the tension of the clockwork spring and pull the controller out of the installation box, thereby facilitating the staff to repair or replace it. After completion, the controller is put back into the installation box, and under the reset function of the clockwork spring, the extension cord is automatically retracted to achieve reset.

[0020] Optionally, telescopic grooves are provided on both sides of the controller, and telescopic springs are provided in the telescopic grooves. One end of the telescopic spring is connected to the controller, and the other end is connected to a fixed block. Fixed grooves are provided on the inner walls on both sides of the installation box. When the controller is located in the installation box, the fixed block is located at the fixed groove, and a paddle is fixedly connected to the top of the fixed block for moving the fixed block.

[0021] By adopting the above technical solution, the controller can be fixed. The design of the telescopic slot and the telescopic spring and the cooperation of the fixing block and the fixing slot can ensure that the controller is stably fixed in the installation box. The design of the paddle can easily move the fixing block, thereby improving work efficiency.

[0022] Optionally, a plurality of positioning blocks are fixedly connected to the bottom end of the controller, the positioning blocks are evenly arranged, and a plurality of positioning grooves are opened at the bottom end of the installation frame. When the controller is located in the installation box, the positioning blocks are respectively located at the positioning grooves.

[0023] By adopting the above technical solution, the position of the controller in the installation box can be ensured to be accurate and stable. Through the cooperation of the positioning block and the positioning groove, the bottom end of the controller can be aligned with the bottom end of the installation box and fixed in the correct position. In this way, the shaking and loosening of the controller during use can be avoided, and its normal operation and stability in use can be ensured.

[0024] In summary, the present application includes at least one of the following beneficial technical effects of graphene far-infrared thermal blanket: 1. By adopting the graphene flexible cloth heating sheet, far-infrared radiation can be evenly emitted to provide a comfortable warm effect. In addition, the far-infrared thermal energy characteristics of graphene can be used to effectively increase human body heat protein, promote blood circulation and metabolism, help relieve mental stress and fatigue, and improve sleep quality and comfort. 2. The controller can be fixed by setting a telescopic spring, a fixing block and a paddle. The design of the telescopic slot and the telescopic spring and the cooperation of the fixing block and the fixing slot can ensure that the controller is stably fixed in the installation box. The design of the paddle can easily move the fixing block to improve work efficiency. 3. By adopting graphene flexible cloth heating sheet, far infrared radiation can be evenly emitted to provide a comfortable warming effect, and the far infrared thermal energy characteristics of graphene can be utilized to effectively increase human body heat protein, promote blood circulation and metabolism, help relieve mental stress and fatigue, and improve sleep quality and comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of a graphene far-infrared thermal blanket.

[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of a graphene far-infrared thermal blanket.

[0027] Figure 3 It is the structural block diagram of the temperature control system.

[0028] Figure 4 It is a schematic diagram of the overall structure of a graphene far-infrared thermal blanket in another application embodiment.

[0029] Figure 5 It is prominent Figure 4 Schematic diagram of the structure of the controller part.

[0030] Figure 6 yes Figure 5 Exploded diagram.

[0031] Explanation of the reference numerals: 1. fabric layer; 11. mounting hole; 12. mounting box; 13. rotating roller; 14. clockwork spring; 15. fixing piece; 151. fixing block; 152. telescopic spring; 153. positioning block; 154. paddle; 2. graphene flexible cloth heating sheet; 3. controller; 31. temperature control system; 311. temperature sensing module; 312. control module; 313. safety protection module; 32. external socket. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0033] The embodiment of the present application discloses a graphene far-infrared thermal blanket.

[0034] Reference Figure 1 and Figure 2 A graphene far-infrared thermal blanket includes a fabric layer 1, a heating sheet and a controller 3. The heating sheet is arranged in the fabric layer 1. The heating sheet and the fabric layer 1 are firmly attached to each other through ultrasonic quilting technology. The controller 3 is arranged at one end of the fabric layer 1. The fabric layer 1 and the heating sheet are firmly attached to each other through ultrasonic quilting technology. The heating sheet provides a comfortable warm effect. The controller 3 controls the heating of the heating sheet.

[0035] Reference Figure 2 The heating sheet adopts graphene flexible cloth heating sheet 2, and the graphene flexible cloth heating sheet 2 is powered by 24V human body acceptable safety voltage. By adopting the graphene flexible cloth heating sheet 2, far-infrared radiation can be evenly emitted to provide a comfortable warm effect, and the far-infrared thermal energy characteristics of graphene can be used to effectively increase human body heat protein, promote blood circulation and metabolism, help relieve mental stress and fatigue, and improve sleep quality and comfort; by adopting 24V human body acceptable safety voltage, fast and uniform heating can be achieved, providing a gentle and non-heaty comfortable experience.

[0036] Reference Figure 1 and Figure 3 , the controller 3 is connected to a corner of the fabric layer 1, and the top of the controller 3 is fixedly connected with an external socket 32 ​​for connecting wires. The controller 3 is provided with a temperature control system 31 for adjusting the heating temperature of the graphene heating sheet. Through the temperature control system 31 on the controller 3, the user can adjust the heating temperature of the graphene heating sheet according to their needs to achieve a comfortable warming effect; the setting of the external socket 32 ​​can conveniently connect wires to provide power supply to the heating sheet to enable it to work normally.

[0037] Reference Figure 2 and Figure 3 The temperature control system 31 includes a temperature sensing module 311, a control module 312 and a safety protection module 313. The temperature sensing module 311 is used to monitor the temperature of the thermal blanket in real time. The control module 312 is used to adjust the power supply voltage of the graphene flexible cloth heating sheet 2 according to the feedback of the temperature sensing module 311, so as to control the heating temperature. The safety protection module 313 is used to automatically cut off the power supply when the current is too large or the temperature is too high.

[0038] Reference Figure 3The control module 312 adjusts the supply voltage of the graphene heating sheet according to the temperature data fed back in real time by the temperature sensing module 311, thereby controlling the size of the supply voltage and controlling the heating temperature of the graphene heating sheet. The control module is also provided with three temperature gears of high, medium and low, so that users can freely select the appropriate temperature, wherein the three temperature gears of high, medium and low correspond to 30°, 40° and 50° respectively. When the temperature is too high, the control module 312 will reduce the supply voltage to reduce the temperature of the heating sheet; when the temperature is too low, the control module 312 will increase the supply voltage to increase the temperature of the heating sheet. Through the cooperation of the temperature sensing module 311 and the control module 312, the temperature control system 31 can realize the precise control of the heating temperature of the graphene heating sheet, thereby providing a comfortable heating effect, and by selecting any temperature gear of high, medium and low, the temperature can be adjusted, which is convenient for users to freely choose, which is conducive to improving work efficiency and ensuring safety; by setting the safety protection module 313, the current and temperature of the graphene heating sheet can be monitored. When the current exceeds a set safety threshold or the temperature exceeds a set safety temperature, the safety protection module 313 will automatically cut off the power supply to prevent the heating element from overheating or circuit failure.

[0039] In another embodiment of the application, Reference Figure 4 A mounting hole 11 is provided at one corner of the fabric layer 1, and a mounting box 12 is sewn at the mounting hole 11 of the fabric layer 1. The controller 3 is located in the mounting box 12. A rotating roller is rotatably connected in the controller 3. A spring spring 14 for resetting the rotating roller is connected to the rotating roller 13. A winding groove is provided on the rotating roller, and an extension line is provided on the winding groove of the rotating roller. One end of the extension line is connected to the external socket 32, and the other end is connected to the graphene flexible cloth heating sheet 2. A fixing member 15 is connected to the controller 3 to fix the position of the controller 3. When the controller 3 needs to be disassembled or repaired, the staff can pull the extension line out of the mounting box 12 by the tension of the spring spring 14, so as to facilitate the staff to repair or replace. After the completion, the controller 3 is put back into the mounting box 12, and the extension line is automatically retracted under the reset function of the spring spring 14 to achieve reset.

[0040] Reference Figure 5 and Figure 6The fixing member 15 includes two fixing blocks 151, two telescopic springs 152 and a plurality of positioning blocks 153. Telescopic grooves are provided on both sides of the controller 3. The two telescopic springs 152 are respectively located in the two telescopic grooves. One end of the telescopic spring 152 is connected to the controller 3, and the other end is fixedly connected to the fixing block 151. The inner walls on both sides of the installation box 12 are provided with fixing grooves for moving the fixing blocks 151. A plurality of positioning blocks 153 are fixedly connected to the bottom end of the controller 3. The positioning blocks 153 are evenly arranged. A plurality of positioning grooves are provided at the bottom end of the installation frame. When the controller 3 is located in the installation box 12, the fixing block 151 is located at the fixing groove. The top of the fixing block 151 is fixedly connected with a paddle 154, and the positioning blocks 153 are respectively located at the positioning grooves.

[0041] Reference Figure 5 and Figure 6 The design of the telescopic slot and the telescopic spring 152 and the cooperation between the fixing block 151 and the fixing slot can ensure that the controller 3 is stably fixed in the installation box 12. The design of the paddle 154 can easily move the fixing block 151 to improve work efficiency. The cooperation between the positioning block 153 and the positioning slot can align the bottom end of the controller 3 with the bottom end of the installation box 12 and fix it in the correct position. This can prevent the controller 3 from shaking and loosening during use, ensuring its normal operation and stability in use.

[0042] The implementation principle of a graphene far-infrared thermal blanket in an embodiment of the present application is as follows: when the controller 3 needs to be disassembled or repaired, the staff can stretch the extension cord through the tension of the clockwork spring 14 and pull the controller 3 out of the installation box 12, thereby facilitating the staff to repair or replace it. After completion, the controller 3 is put back into the installation box 12, and under the reset function of the clockwork spring 14, the extension cord is automatically retracted to achieve reset.

[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A graphene far-infrared thermal blanket, comprising a fabric layer (1) and a heating sheet, characterized in that: The heating sheet is arranged in the fabric layer (1), and the heating sheet and the fabric layer (1) are firmly attached to each other by using ultrasonic quilting technology.

2. A graphene far-infrared thermal blanket according to claim 1, characterized in that: The heating sheet is a graphene flexible cloth heating sheet (2).

3. A graphene far-infrared thermal blanket according to claim 2, characterized in that: The graphene flexible cloth heating sheet (2) is powered by a 24V safe voltage acceptable to the human body.

4. A graphene far-infrared thermal blanket according to claim 2, further comprising a controller (3), wherein the controller (3) is connected to a corner of the fabric layer (1), and an external socket (32) is fixedly connected to the top of the controller (3) for connecting an electric wire, and the controller (3) is provided with a temperature control system (31) for adjusting the heating temperature of the graphene heating sheet.

5. A graphene far-infrared thermal blanket according to claim 4, characterized in that: The temperature control system (31) comprises a temperature sensing module (311) and a control module (312); the temperature sensing module (311) is used to monitor the temperature of the thermal blanket in real time; the control module (312) is used to adjust the supply voltage of the graphene flexible cloth heating sheet (2) according to feedback from the temperature sensing module (311), thereby controlling the heating temperature; and the control module (312) is also provided with three temperature levels of high, medium and low, so that a user can freely select a suitable temperature.

6. A graphene far-infrared thermal blanket according to claim 5, characterized in that: The temperature control system (31) also includes a safety protection module (313) for automatically cutting off power supply when the current is too large or the temperature is too high.

7. A graphene far-infrared thermal blanket according to claim 2, characterized in that: A mounting hole (11) is provided at one corner of the fabric layer (1), a mounting box (12) is sewn at the mounting hole (11) of the fabric layer (1), a controller (3) is located in the mounting box (12), a rotating roller is rotatably connected to the controller (3), a spring (14) for resetting the rotating roller is connected to the rotating roller, a winding groove is provided on the rotating roller, an extension cord is provided on the winding groove of the rotating roller, one end of the extension cord is connected to an external socket (32), and the other end is connected to the graphene flexible fabric heating sheet (2).

8. A graphene far-infrared thermal blanket according to claim 7, characterized in that: Telescopic grooves are provided on both sides of the controller (3), and telescopic springs (152) are provided in the telescopic grooves. One end of the telescopic spring (152) is connected to the controller (3), and the other end is connected to a fixed block (151). Fixed grooves are provided on the inner walls of both sides of the installation box (12). When the controller (3) is located in the installation box (12), the fixed block (151) is located at the fixed groove. The top of the fixed block (151) is fixedly connected to a paddle (154) for moving the fixed block (151).

9. A graphene far-infrared thermal blanket according to claim 8, characterized in that: The bottom end of the controller (3) is fixedly connected with a plurality of positioning blocks (153), the positioning blocks (153) are evenly arranged, and the bottom end of the installation frame is provided with a plurality of positioning grooves. When the controller (3) is located in the installation box (12), the positioning blocks (153) are respectively located at the positioning grooves.