Dicing machine for preparing blocky brown sugar

Abstract

The invention discloses a block cutting machine for preparing blocky brown sugar, and aims to solve the problems that the existing block cutting machine for preparing the blocky brown sugar is easy to cause the phenomenon that the brown sugar is not uniform in size after being cut into blocks, and the brown sugar is easy to slip in the block cutting process and cannot be conveyed. The brown sugar block cutting machine structurally comprises a block cutting table, cutting wheels are connected to the two sides of the block cutting table through through grooves, first driving motors are installed at the corresponding positions of the cutting wheels, cutting tooth chains are installed above the cutting wheels, and the cutting tooth chains are connected with the cutting wheels through the through grooves. The two ends of the cutting toothed chain are connected with driving shafts through gears, fixing frames are installed at the other ends of the driving shafts, and a second driving motor is installed on one fixing frame. According to the brown sugar dicing machine, redundant parts of brown sugar can be automatically cut off, the phenomenon that the brown sugar is not uniform in size after being diced is avoided, and the uniformity of the brown sugar dicing machine in the dicing process is improved.

Description

Technical Field

[0001] The invention relates to the technical field of block cutters, in particular to a block cutter for preparing block brown sugar. Background Art

[0002] Brown sugar refers to the finished sugar made from sugarcane with honey. It is the honey sugar formed by squeezing and concentrating the sugarcane juice. Brown sugar is divided into flake sugar, brown sugar powder, bowl sugar, etc. according to the different crystal particles. Because it has not been highly refined, it contains almost all the ingredients in sugarcane juice. In addition to the function of sugar, it also contains vitamins and trace elements, such as iron, zinc, manganese, chromium, etc. The nutritional content is much higher than that of white sugar.

[0003] According to the published patent 202321896250.9, a block cutter for preparing brown sugar comprises two support seats arranged in parallel, a conveyor belt is rotatably arranged between the two support seats, and a support frame is fixedly installed on the top of the two support seats, hydraulic cylinders are fixedly installed on both sides of the bottom end of the support frame, and support beams are fixedly installed on the output ends of the two hydraulic cylinders, and the same mounting plate is fixedly installed on the bottom of the two support beams, and a knife net assembly is arranged at the bottom of the mounting plate, and the knife net assembly comprises a transverse cutter fixedly installed on the bottom of the mounting plate and a longitudinal cutter slidably arranged on the bottom of the mounting plate, and the longitudinal cutter is provided with a sliding plate corresponding to the transverse cutter. In the process of realizing the invention, the inventor found that at least the following problems in the prior art have not been solved. The problem that the size of the brown sugar block cannot be adjusted according to the demand is solved by the support seat, conveyor belt, support frame, hydraulic cylinder, support beam, mounting plate, slide, electric push rod, movable groove, knife net, horizontal cutter, longitudinal cutter, fixed column, adjustment plate, adjustment groove and fixed plate. During use, the traditional block brown sugar preparation cutter is prone to uneven size after cutting the brown sugar, and the brown sugar is prone to slipping during the cutting process, resulting in the inability to transport. The block size limit of the brown sugar cutter is troublesome. For this reason, it is necessary to design a new technical solution to solve it. Summary of the invention

[0004] The object of the present invention is to provide a block cutter for preparing brown sugar in block form, so as to solve the problem that the current block cutter for preparing brown sugar in block form tends to produce uneven sizes of brown sugar after cutting, and the brown sugar tends to slip during the cutting process, resulting in the inability to be transported, and the block size limitation of the brown sugar by the block cutter is relatively troublesome.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a block-cutting machine for preparing brown sugar, comprising a cutting table, both sides of the cutting table are connected with cutting wheels through through grooves, a first driving motor is installed at the corresponding position of the cutting wheel, a cutting tooth chain is installed above the cutting wheel, both ends of the cutting tooth chain are connected with a driving shaft through gears, the other end of the driving shaft is installed with a fixed frame, a second driving motor is installed on the fixed frame, a transmission screw is connected with a sliding groove in the middle of the cutting table, a push plate is installed on the outside of the transmission screw, one end of the cutting table is fixedly connected to a servo motor, and the other end of the cutting table is fixedly connected to a material guide ramp.

[0006] As a preferred embodiment of the present invention, the spacing at one end of the cutting table is greater than the spacing between the two cutting wheels, and the spacing at the other end of the cutting table is the same as the spacing between the two cutting wheels.

[0007] As a preferred embodiment of the present invention, the through groove is opened on both sides of the middle of the cutting table, the cutting wheel is rotatably connected to the inner wall of the through groove, one end of which is fixedly connected to the output end of the first driving motor, and 1 / 2 of the cutting wheel is located above the cutting table.

[0008] As a preferred embodiment of the present invention, the fixed frame is fixedly connected to both sides above the cutting table, and corresponding to the position of the through groove, one end of the driving shaft is rotatably connected to the inside of the fixed frame, the other end of the driving shaft is fixedly connected to one end of the gear, the other end of the gear is rotatably connected to the upper surface of the cutting table, and one end of the driving shaft is fixedly connected to the output end of the second driving motor.

[0009] As a preferred embodiment of the present invention, both ends of the cutting tooth chain are meshed with the tooth ends of the gear, and the bottom of the cutting tooth chain is in contact with the upper surface of the cutting table.

[0010] As a preferred embodiment of the present invention, the slide groove is opened in the middle of the cutting table and communicates with its upper surface, both ends of the transmission screw are rotatably connected to the inner wall of the slide groove, and one end of the transmission screw is fixedly connected to the output end of the servo motor.

[0011] As a preferred embodiment of the present invention, the length of the push plate is the same as the spacing between the two cutting wheels, and the bottom end of the push plate is slidably connected to the inner wall of the slide groove and is connected to the outside of the transmission screw through a thread.

[0012] As a preferred embodiment of the present invention, a brown sugar cross-cutting mechanism and a brown sugar longitudinal cutting mechanism are installed at one end close to the material guide ramp.

[0013] As a preferred embodiment of the present invention, the brown sugar cross-cutting mechanism includes a carrier, the carrier is connected to a moving block through a first electric push rod, the moving block is connected to a cross-cutting wheel through a mounting shaft, a third drive motor is installed at one end of one of the moving blocks, the mounting end of the first electric push rod is fixedly connected to the top of the carrier, the output end of the first electric push rod is fixedly connected to the top of the moving block, the two ends of the mounting shaft are rotatably connected between the two moving blocks, the cross-cutting wheels are evenly distributed on the mounting shaft and fixedly connected to the mounting shaft, and the output end of the third drive motor is fixedly connected to one end of the mounting shaft.

[0014] As a preferred embodiment of the present invention, the brown sugar longitudinal cutting mechanism includes a support beam, both ends of the support beam are fixedly connected to a second electric push rod, the output end of the second electric push rod is fixedly connected to a longitudinal cutting knife, one side of the support beam is fixedly connected to a positioning mechanism, the positioning mechanism is connected to a screw rod through a slot, the screw rod is connected to an infrared sensor through a mounting block, one end of the screw rod is fixedly connected to a knob, and both ends of the screw rod are rotatably connected to the inner wall of the slot.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention combines a through slot, a cutting wheel, a first driving motor, a cutting tooth chain, a gear, a driving shaft, a fixing frame, a second driving motor, a material guide ramp, a slide slot, a transmission screw, a push plate and a servo motor. When an irregular whole piece of brown sugar is put on the slicing table, the servo motor drives the push plate to move on the slicing table through the transmission screw. At this time, the push plate pushes the whole piece of brown sugar toward the brown sugar cross-cutting mechanism and the brown sugar longitudinal cutting mechanism. When the brown sugar passes through the cutting wheel and the cutting tooth chain, the first driving motor drives the cutting wheel to rotate, the second driving motor drives a gear to rotate through the driving shaft, and then the cutting tooth chain and another gear are driven by one gear to rotate, so as to achieve cutting of the brown sugar passing through, thereby realizing automatic cutting of the redundant parts of the brown sugar, avoiding the phenomenon of uneven size of the brown sugar after slicing, and improving the uniformity of the brown sugar slicing machine. When the brown sugar passes through the brown sugar cross-cutting mechanism, the first electric push rod drives the moving block to move downward, and then the third driving motor drives the multiple cross-cutting wheels to rotate through the mounting shaft, so as to cut the brown sugar into strips. When the brown sugar after the strips are moved to the detection range of the infrared sensor, the second electric push rod drives the longitudinal cutting knife to move downward, so as to cut the brown sugar strips into blocks, thereby achieving brown sugar blocks of uniform size, further improving the uniformity of the block cutter when cutting brown sugar. When the length of the brown sugar block needs to be adjusted, the operator can directly turn the knob so that the knob drives the screw rod to rotate in the positioning mechanism, and then the screw rod drives the mounting block to move inside the slot, thereby adjusting the distance between the infrared sensor and the longitudinal cutting knife, increasing the range of the brown sugar block during the cutting process, and improving the convenience of the cutter in controlling the size of the brown sugar block; The brown sugar is pushed by the push plate to move on the cutting table, thereby avoiding the brown sugar slipping during the cutting process and causing the brown sugar to be unable to be transported. Compared with the prior art, the brown sugar is more stable during transportation and cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 It is a structural schematic diagram of the present invention; Figure 2 A top view of the present invention; Figure 3 It is a schematic diagram of the positioning mechanism structure of the present invention; Figure 4 It is a partial enlarged view of the present invention; In the figure: 1, cutting table; 11, through slot; 12, cutting wheel; 13, first driving motor; 14, cutting tooth chain; 15, gear; 16, driving shaft; 17, fixing frame; 18, second driving motor; 19, guide ramp; 2. Slide; 21. Transmission screw; 22. Push plate; 23. Servo motor; 3. Carrier; 31. First electric push rod; 32. Moving block; 33. Mounting shaft; 34. Cross-cutting wheel; 35. Third driving motor; 4. Support beam; 41. Second electric push rod; 42. Slitting knife; 5. Positioning mechanism; 51. Slot; 52. Screw; 53. Mounting block; 54. Infrared sensor; 55. Knob. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] Example 1: A block cutter for preparing brown sugar, see Figures 1 to 4 , including a cutting table 1, both sides of the cutting table 1 are connected with cutting wheels 12 through a through slot 11, the spacing at one end of the cutting table 1 is greater than the spacing between the two cutting wheels 12, and the spacing at the other end of the cutting table 1 is the same as the spacing between the two cutting wheels 12, the through slot 11 is through-opened on both sides of the middle of the cutting table 1, the cutting wheel 12 is rotatably connected to the inner wall of the through slot 11, one end of which is fixedly connected to the output end of the first driving motor 13, 1 / 2 of the cutting wheel 12 is located above the cutting table 1, and the corresponding position of the cutting wheel 12 is installed with a first drive motor 13. A driving motor 13 is provided, and a cutting tooth chain 14 is installed above the cutting wheel 12. The two ends of the cutting tooth chain 14 are connected to a driving shaft 16 through a gear 15. A fixing frame 17 is installed at the other end of the driving shaft 16. A second driving motor 18 is installed on the fixing frame 17. The fixing frame 17 is fixedly connected to both sides above the cutting table 1 and corresponds to the position of the through slot 11. One end of the driving shaft 16 is rotatably connected to the inside of the fixing frame 17, and the other end of the driving shaft 16 is fixedly connected to one end of the gear 15. The other end of the gear 15 is fixedly connected to one end of the gear 15. The end is rotatably connected to the upper surface of the cutting table 1, one end of a driving shaft 16 is fixedly connected to the output end of the second driving motor 18, the two ends of the cutting tooth chain 14 are meshed with the toothed end of the gear 15, and the bottom of the cutting tooth chain 14 is in contact with the upper surface of the cutting table 1. When an irregular whole piece of brown sugar is placed on the cutting table 1, the servo motor 23 drives the push plate 22 to move on the cutting table 1 through the transmission screw 21. At this time, the push plate 22 will push the whole piece of brown sugar toward the brown sugar cross-cutting mechanism and the brown sugar longitudinal cutting mechanism. When the sugar passes through the cutting wheel 12 and the cutting tooth chain 14, the first driving motor 13 drives the cutting wheel 12 to rotate, and the second driving motor 18 drives a gear 15 to rotate through the driving shaft 16, and then the gear 15 drives the cutting tooth chain 14 together with another gear 15 to rotate, so as to achieve cutting of the brown sugar passing through, thereby realizing automatic cutting of the redundant parts of the brown sugar, avoiding the phenomenon of uneven size of the brown sugar after cutting, and improving the uniformity of the brown sugar cutting machine; A transmission screw 21 is connected to the middle of the cutting table 1 through a slide 2, and a push plate 22 is installed on the outside of the transmission screw 21. A servo motor 23 is fixedly connected to one end of the cutting table 1. The slide 2 is opened in the middle of the cutting table 1 and communicates with its upper surface. Both ends of the transmission screw 21 are rotatably connected to the inner wall of the slide 2, and one end of the transmission screw 21 is fixedly connected to the output end of the servo motor 23. The length of the push plate 22 is the same as the spacing between the two cutting wheels 12. The bottom end of the push plate 22 is slidably connected to the inner wall of the slide 2 and is connected to the outside of the transmission screw 21 through a thread. The other end of the cutting table 1 is fixedly connected to a material guide ramp 19. The push plate 22 pushes the brown sugar to move on the cutting table 1, thereby avoiding the phenomenon that the brown sugar slips during the cutting process and cannot be transported.

[0020] For details, see Figure 1 and Figure 2 A brown sugar cross-cutting mechanism and a brown sugar longitudinal cutting mechanism are installed from one end close to the guide ramp 19. The brown sugar cross-cutting mechanism includes a carrier 3. The carrier 3 is connected to a moving block 32 through a first electric push rod 31. The moving block 32 is connected to a cross-cutting wheel 34 through a mounting shaft 33. A third driving motor 35 is installed at one end of a moving block 32. The mounting end of the first electric push rod 31 is fixedly connected to the top of the carrier 3. The output end of the first electric push rod 31 is fixedly connected to the top of the moving block 32. Both ends of the mounting shaft 33 are rotatably connected between the two moving blocks 32. The cross-cutting wheels 34 are evenly distributed on the mounting shaft 33 and are fixedly connected to the mounting shaft 33. The output end of the third driving motor 35 is fixed to one end of the mounting shaft 33. The brown sugar longitudinal cutting mechanism includes a support beam 4, and the two ends of the support beam 4 are fixedly connected with a second electric push rod 41, and the output end of the second electric push rod 41 is fixedly connected with a longitudinal cutting knife 42. When the brown sugar passes through the brown sugar cross-cutting mechanism, the first electric push rod 31 will drive the moving block 32 to move downward, and then the third drive motor 35 will drive the multiple cross-cutting wheels 34 to rotate through the mounting shaft 33, so as to cut the passing brown sugar into strips. When the cut brown sugar moves to the detection range of the infrared sensor 54, the second electric push rod 41 will drive the longitudinal cutting knife 42 to move downward, so as to cut the strip brown sugar into pieces, thereby achieving brown sugar pieces of uniform size, further improving the uniformity of the piece cutter when cutting the brown sugar.

[0021] It is worth noting that see Figure 1 and Figure 3A positioning mechanism 5 is fixedly connected to one side of the support beam 4. The positioning mechanism 5 is connected to a screw rod 52 through a slot 51. The screw rod 52 is connected to an infrared sensor 54 through a mounting block 53. One end of the screw rod 52 is fixedly connected to a knob 55. Both ends of the screw rod 52 are rotatably connected to the inner wall of the slot 51. When the length of the brown sugar block needs to be adjusted, the operator can directly turn the knob 55 so that the knob 55 drives the screw rod 52 to rotate in the positioning mechanism 5, and then the screw rod 52 drives the mounting block 53 to move inside the slot 51, so as to adjust the distance between the infrared sensor 54 and the longitudinal cutting knife 42, thereby increasing the range of the brown sugar block in the cutting process and improving the convenience of the block cutter in controlling the size of the brown sugar block.

[0022] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A block cutting machine for preparing brown sugar blocks, comprising a block cutting table (1), characterized in that: The two sides of the dicing platform (1) are connected to cutting wheels (12) through through slots (11), a first driving motor (13) is installed at a corresponding position of the cutting wheel (12), a cutting tooth chain (14) is installed above the cutting wheel (12), both ends of the cutting tooth chain (14) are connected to a driving shaft (16) through gears (15), a fixing frame (17) is installed at the other end of the driving shaft (16), a second driving motor (18) is installed on one of the fixing frames (17), a transmission screw (21) is connected to the middle of the dicing platform (1) through a slide slot (2), a push plate (22) is installed outside the transmission screw (21), one end of the dicing platform (1) is fixedly connected to a servo motor (23), and the other end of the dicing platform (1) is fixedly connected to a material guide ramp (19).

2. The block cutter for preparing brown sugar according to claim 1, characterized in that: The spacing at one end of the dicing table (1) is greater than the spacing between the two cutting wheels (12), and the spacing at the other end of the dicing table (1) is the same as the spacing between the two cutting wheels (12).

3. The block cutter for preparing brown sugar according to claim 1, characterized in that: The through slot (11) is opened through both sides of the middle of the dicing table (1), and the cutting wheel (12) is rotatably connected to the inner wall of the through slot (11), one end of which is fixedly connected to the output end of the first drive motor (13), and 1 / 2 of the cutting wheel (12) is located above the dicing table (1).

4. The block cutter for preparing brown sugar block according to claim 1, characterized in that: The fixing frame (17) is fixedly connected to both sides above the cutting table (1) and corresponds to the position of the through slot (11); one end of the driving shaft (16) is rotatably connected to the inside of the fixing frame (17); the other end of the driving shaft (16) is fixedly connected to one end of the gear (15); the other end of the gear (15) is rotatably connected to the upper surface of the cutting table (1); one end of the driving shaft (16) is fixedly connected to the output end of the second driving motor (18).

5. The block cutter for preparing brown sugar according to claim 1, characterized in that: Both ends of the cutting tooth chain (14) are meshed with the toothed ends of the gear (15), and the bottom of the cutting tooth chain (14) is in contact with the upper surface of the cutting table (1).

6. The block cutter for preparing brown sugar according to claim 1, characterized in that: The slide groove (2) is opened in the middle of the cutting table (1) and communicates with the upper surface thereof; both ends of the transmission screw rod (21) are rotatably connected to the inner wall of the slide groove (2); and one end of the transmission screw rod (21) is fixedly connected to the output end of the servo motor (23).

7. The block cutter for preparing brown sugar according to claim 1, characterized in that: The length of the push plate (22) is the same as the spacing between the two cutting wheels (12); the bottom end of the push plate (22) is slidably connected to the inner wall of the slide groove (2) and is connected to the outside of the transmission screw (21) via a thread.

8. The block cutter for preparing brown sugar block according to claim 1, characterized in that: A brown sugar cross-cutting mechanism and a brown sugar longitudinal cutting mechanism are installed at one end close to the material guide ramp (19).

9. The block cutter for preparing brown sugar block according to claim 8, characterized in that: The brown sugar cross-cutting mechanism comprises a carrier (3), the carrier (3) being connected to a moving block (32) via a first electric push rod (31), the moving block (32) being connected to a cross-cutting wheel (34) via a mounting shaft (33), a third driving motor (35) being mounted on one end of one of the moving blocks (32), the mounting end of the first electric push rod (31) being fixedly connected to the top end of the carrier (3), the output end of the first electric push rod (31) being fixedly connected to the top end of the moving block (32), the two ends of the mounting shaft (33) being rotatably connected between the two moving blocks (32), the cross-cutting wheels (34) being evenly distributed on the mounting shaft (33) and being fixedly connected to the mounting shaft (33), and the output end of the third driving motor (35) being fixedly connected to one end of the mounting shaft (33).

10. The block cutter for preparing brown sugar block according to claim 1, characterized in that: The brown sugar longitudinal cutting mechanism comprises a support beam (4), two ends of the support beam (4) are fixedly connected to second electric push rods (41), the output end of the second electric push rod (41) is fixedly connected to a longitudinal cutting knife (42), one side of the support beam (4) is fixedly connected to a positioning mechanism (5), the positioning mechanism (5) is connected to a screw rod (52) via a slot (51), the screw rod (52) is connected to an infrared sensor (54) via a mounting block (53), one end of the screw rod (52) is fixedly connected to a knob (55), and two ends of the screw rod (52) are rotatably connected to the inner wall of the slot (51).

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