Ultrasonic cleaning machine for uniformly cleaning sheets
By using the servo motor and the swing mechanism of the rotating plate in the sheet ultrasonic cleaning machine, the problem of low cleaning efficiency caused by small vibration amplitude is solved, and a more efficient cleaning effect and more stable sheet clamping are achieved.
Patent Information
- Application Number
- CN202411776399.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-12-05
AI Technical Summary
The existing sheet ultrasonic cleaning machines have small vibration amplitude and cannot achieve high-intensity cleaning effects, resulting in a longer cleaning time and reducing working efficiency.
By installing a servo motor, rotating rod, winding wheel and connecting rope in the ultrasonic cleaning machine, the servo motor is used to perform repeated forward and reverse rotations, driving the rotating plate to swing in the cleaning fluid, increasing the fluidity of the cleaning fluid, thereby improving the cleaning effect .
The fluidity of the cleaning liquid is increased, the cleaning effect of the sheet is improved, and the work efficiency is improved. Through the stable clamping of the clamping plate, the shaking of the sheet during the cleaning process is avoided.
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Figure CN119319100A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic cleaning machines, in particular to an ultrasonic cleaning machine for uniformly cleaning sheets. Background Art
[0002] Ultrasonic cleaning machine is a kind of equipment that uses the cavitation effect produced by ultrasound in liquid to achieve the purpose of cleaning. Ultrasonic cleaning machine generates high-frequency vibration through the ultrasonic generator, so that the tiny bubbles in the cleaning liquid produce strong impact force, thereby effectively removing dirt and bacteria on the surface of objects.
[0003] The ultrasonic cleaning machine for sheets is a cleaning device specially designed for cleaning thin sheet items. Its operation method is as follows: Make sure that the sheet does not have an overly complex shape so that it can be placed in the cleaning basket. Put the sheet into the special cleaning basket of the cleaning machine, and avoid putting it directly into the cleaning tank to avoid damaging the equipment or affecting the cleaning effect. Pour the appropriate cleaning liquid in proportion according to the material and cleaning requirements of the sheet. The water level should be kept above the minimum water level of 60mm in the cleaning tank and below the maximum water level of 80mm. Turn on the power, turn on the ultrasonic cleaning machine, and adjust the temperature according to the cleaning requirements of the sheet. When the heating temperature reaches the set value, you can turn on the cleaning timer and start the cleaning machine to allow the ultrasonic wave to generate high-frequency vibration in the cleaning liquid to achieve the cleaning effect. After cleaning, take out the cleaning basket, rinse it with warm water, and then dry and store it.
[0004] According to the principles of the ultrasonic cleaning machine in the prior art, the existing sheet ultrasonic cleaning machine achieves the cleaning effect by allowing ultrasonic waves to generate high-frequency vibrations in the cleaning liquid. However, in the processing process of the prior art, the amplitude of the vibration is still small and cannot achieve a high-intensity cleaning effect on the sheet, resulting in prolonged cleaning time and reduced work efficiency. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides an ultrasonic cleaning machine for uniformly cleaning sheets, which solves the problem that in the processing process of the prior art, the amplitude of vibration is still small and a high-intensity cleaning effect on the sheets cannot be achieved, resulting in prolonged cleaning time and reduced work efficiency.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultrasonic cleaning machine for uniformly cleaning sheets, comprising:
[0007] An ultrasonic cleaning machine, wherein a cleaning mechanism is arranged inside the ultrasonic cleaning machine, and a fixing mechanism for clamping work is arranged on the top of the ultrasonic cleaning machine;
[0008] A supporting mechanism, used to stably support the entire device;
[0009] A telescopic mechanism, which is installed on the front side of the ultrasonic cleaning machine and is used to cooperate with the cleaning mechanism to clean the sheet;
[0010] The cleaning mechanism includes an arc-shaped baffle plate and a load-bearing block, the front and rear sides of the top of the ultrasonic cleaning machine are fixedly connected with the arc-shaped baffle plates, the ends of the adjacent sides of the two arc-shaped baffle plates that are away from each other are fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a rotating rod, the middle part of the rotating rod is fixedly connected with a winding wheel, the interior of the winding wheel is fixedly connected with a connecting rope, the ends of the two connecting ropes respectively pass through the front and rear sides of the top of the ultrasonic cleaning machine and are fixedly connected with fixing rings, the front and rear ends of the middle and upper part of the inner side of the ultrasonic cleaning machine are fixedly connected with bearing rods, the middle part of the bearing rod is rotatably connected with a rotating plate, the bottom of the rotating plate is fixedly connected with a plurality of chains, the bottom ends of the plurality of chains are respectively fixedly connected to the tops of the corresponding load-bearing blocks, and the outer walls of the two fixing rings are respectively fixedly connected to the bottoms of the corresponding rotating plates.
[0011] Preferably, the fixing mechanism includes side panels, and the tops of the front and rear sides of the outer walls of the ultrasonic cleaning machine are fixedly connected to the side panels, the tops of the two side panels are rotatably connected to center rods, the middle parts of the two center rods are fixedly connected to clamping plates, the right ends of the two center rods are fixedly connected to rotating handles, the right ends of the outer walls of the two center rods are provided with external threads, and the outer walls of the two external threads are threadedly connected with nuts 2.
[0012] Preferably, the telescopic mechanism includes a mounting plate, which is fixedly connected to the left end of the bottom front side of the outer wall of the ultrasonic cleaning machine, a hollow slider is fixedly connected to the right side of the mounting plate, a telescopic block is slidably connected to the inside of the hollow slider, a limiting plate is fixedly connected to the left side of the bottom of the telescopic block, the bottom of the limiting plate passes through the hollow slider, and a connecting plate is fixedly connected to the right side of the telescopic block.
[0013] Preferably, the supporting mechanism includes two bases, and bases are provided on the left and right sides of the bottom of the ultrasonic cleaning machine. The top front and rear sides of the two bases are fixedly connected with support plates, and the adjacent sides of the support plates on the left and right sides are fixedly connected with support rods, and the middle parts of the multiple support rods are rotatably connected to the left and right sides of the bottom of the ultrasonic cleaning machine respectively.
[0014] Preferably, the cleaning mechanism also includes a waterproof cloth, the outer wall of the rotating plate is fixedly connected to the waterproof cloth, the other ends of the adjacent sides of the two arc-shaped shielding plates that are away from each other are fixedly connected to a fixed plate, and the ends of the two rotating rods are respectively rotatably connected to the corresponding fixed plates.
[0015] Preferably, a cleaning tank is slidably connected to the inner bottom of the ultrasonic cleaning machine, the right end of the cleaning tank passes through the ultrasonic cleaning machine, and the front and rear ends of the right side of the outer wall of the cleaning tank are fixedly connected to the adjacent end on the left side of the connecting plate.
[0016] Preferably, the cleaning mechanism further comprises a nut 1, and both ends of the two bearing rods are threadedly connected with the nut 1.
[0017] Preferably, a controller is fixedly connected to the left end of the front top of the ultrasonic cleaning machine, the controller is electrically connected to the servo motor, handrails are fixedly connected to the tops of the left and right sides of the outer wall of the ultrasonic cleaning machine, and a strip opening is opened on the top of the ultrasonic cleaning machine.
[0018] Working principle: This device mainly includes the following operating steps during the cleaning process of the sheet in the ultrasonic cleaning machine:
[0019] The first step is to pour in the appropriate cleaning liquid in proportion according to the material of the sheet and the cleaning requirements;
[0020] The second step is to make sure the sheet does not have an overly complex shape so that it can fit into the strip opening;
[0021] The third step is to rotate the handle to drive the center rod to rotate, further control the clamping plate to rotate relatively to clamp the sheet, and after clamping, rotate the nut two to fix it;
[0022] The fourth step is to turn on the power supply and start the ultrasonic cleaning machine through the controller. At this time, the servo motor is controlled to rotate forward and reverse repeatedly. The servo motor drives the rotating rod to rotate the winding wheel. After the winding wheel rotates, the corresponding connecting rope is pulled, thereby driving the rotating plate to swing in the cleaning liquid. The servo motor reverses to release the connecting rope, and drives the rotating plate to rotate under the gravity of the load-bearing block, thereby increasing the fluidity of the cleaning liquid at the vibration frequency of the ultrasonic cleaning machine.
[0023] Step 5. After cleaning is completed, all operations are closed through the controller, the sheet is pulled upward, and the cleaning tank is removed with the movement of the telescopic block to replace the cleaning liquid.
[0024] The present invention provides an ultrasonic cleaning machine for uniformly cleaning sheets. It has the following beneficial effects:
[0025] 1. The present invention repeatedly rotates forward and backward through a servo motor. The servo motor drives the rotating rod to rotate the winding wheel. After the winding wheel rotates, the corresponding connecting rope is pulled, thereby driving the rotating plate to swing in the cleaning liquid. The servo motor is reversed to release the connecting rope, and the rotating plate is driven to rotate under the gravity of the load-bearing block, thereby increasing the fluidity of the cleaning liquid at the vibration frequency of the ultrasonic cleaning machine, further improving the cleaning effect on the sheet, and improving work efficiency.
[0026] 2. The present invention drives the center rod to rotate by rotating the handle, further controls the clamping plate to rotate relatively to clamp the sheet, and rotates the nut two to fix it after clamping, so as to facilitate the stable clamping and fixing of the sheet to be cleaned, and avoid the shaking of the sheet during the cleaning process that affects the cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a front view of the present invention;
[0028] Figure 2 A top view of the present invention;
[0029] Figure 3 is a side view of the present invention;
[0030] Figure 4 A perspective view of the present invention;
[0031] Figure 5 It is a three-dimensional partial structural diagram of the present invention;
[0032] Figure 6 It is a partial structural diagram of the front view of the present invention;
[0033] Figure 7 It is a three-dimensional partial structure exploded diagram of the present invention.
[0034] Among them, 1. ultrasonic cleaning machine; 2. cleaning mechanism; 201. arc shielding plate; 202. servo motor; 203. rotating rod; 204. winding wheel; 205. connecting rope; 206. fixing ring; 207. bearing rod; 208. nut one; 209. rotating plate; 210. waterproof cloth; 211. chain; 212. load-bearing block; 213. fixing plate; 3. supporting mechanism; 301. base; 302. supporting plate; 303. supporting rod; 4. fixing mechanism; 401. side plate; 402. center rod; 403. clamping plate; 404. external thread; 405. rotating handle; 406. nut two; 5. telescopic mechanism; 501. mounting plate; 502. hollow slider; 503. telescopic block; 504. connecting plate; 505. limit plate; 6. controller; 7. handrail; 8. cleaning tank; 9. strip opening. DETAILED DESCRIPTION
[0035] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0036] Example:
[0037] Please see attached Figure 1 - Attachment Figure 7 The embodiment of the present invention provides an ultrasonic cleaning machine for uniformly cleaning a sheet, comprising:
[0038] An ultrasonic cleaning machine 1 is provided with a cleaning mechanism 2 inside, and a fixing mechanism 4 for clamping work is provided on the top of the ultrasonic cleaning machine 1;
[0039] The cleaning mechanism 2 includes an arc-shaped shielding plate 201 and a load-bearing block 212. The front and rear sides of the top of the ultrasonic cleaning machine 1 are fixedly connected with the arc-shaped shielding plates 201. The ends of the adjacent sides of the two arc-shaped shielding plates 201 that are far away are fixedly connected with a servo motor 202. The output end of the servo motor 202 is fixedly connected with a rotating rod 203. The middle part of the rotating rod 203 is fixedly connected with a winding wheel 204. The inside of the winding wheel 204 is fixedly connected with a connecting rope 205. The ends of the two connecting ropes 205 respectively pass through the front and rear sides of the top of the ultrasonic cleaning machine 1 and are fixedly connected with a fixing ring 206. The front and rear ends of the inner middle and upper part of the ultrasonic cleaning machine 1 are fixedly connected with a bearing rod 207. The middle part of the bearing rod 207 is rotatably connected with a rotating plate 209. The bottom of the rotating plate 209 is fixedly connected with a plurality of chains 211. The bottom ends of the plurality of chains 211 are divided into The two fixing rings 206 are respectively fixedly connected to the top of the corresponding load-bearing block 212, and the outer walls of the two fixing rings 206 are respectively fixedly connected to the bottom of the corresponding rotating plate 209; the cleaning mechanism 2 also includes a waterproof cloth 210, and the outer wall of the rotating plate 209 is fixedly connected with the waterproof cloth 210, and the other ends of the adjacent sides of the two arc-shaped shielding plates 201 that are far away are fixedly connected with a fixing plate 213, and the ends of the two rotating rods 203 are respectively rotatably connected with the corresponding fixing plates 213; the cleaning mechanism 2 also includes a nut 208, and the two ends of the two bearing rods 207 are threadedly connected with nuts 208; the left end of the front top of the ultrasonic cleaning machine 1 is fixedly connected with a controller 6, and the controller 6 is electrically connected to the servo motor 202, and the left and right tops of the outer wall of the ultrasonic cleaning machine 1 are fixedly connected with handrails 7, and the top of the ultrasonic cleaning machine 1 is provided with a strip opening 9;
[0040] Specifically, the power is turned on and the ultrasonic cleaning machine 1 is started through the controller 6. At this time, the servo motor 202 is controlled to rotate forward and reverse repeatedly. The servo motor 202 drives the rotating rod 203 to rotate the winding wheel 204. After the winding wheel 204 rotates, the corresponding connecting rope 205 is pulled, thereby driving the rotating plate 209 to swing in the cleaning liquid. The servo motor 202 is reversed to release the connecting rope 205, and the rotating plate 209 is driven to rotate under the gravity of the load-bearing block 212, thereby increasing the fluidity of the cleaning liquid in the vibration frequency of the ultrasonic cleaning machine 1.
[0041] The fixing mechanism 4 includes a side plate 401, and the tops of the front and rear sides of the outer wall of the ultrasonic cleaning machine 1 are fixedly connected to the side plates 401, the tops of the two side plates 401 are rotatably connected to the center rods 402, the middle parts of the two center rods 402 are fixedly connected to the clamping plates 403, the right ends of the two center rods 402 are fixedly connected to the rotating handles 405, the right ends of the outer walls of the two center rods 402 are provided with external threads 404, and the outer walls of the two external threads 404 are threadedly connected to nuts 406;
[0042] Specifically, by rotating the rotating handle 405, the central rod 402 can be driven to rotate. Through this rotation, the rotation of the clamping plate 403 relative to the clamped sheet can be further controlled. After the sheet is clamped, the nut 406 is rotated to fix it, so that the sheet to be cleaned can be stably clamped and fixed. During the cleaning process, the sheet will not shake, thereby avoiding the cleaning quality being affected by the shaking.
[0043] The telescopic mechanism 5 is installed at the front side of the ultrasonic cleaning machine 1 and is used to cooperate with the cleaning mechanism 2 to clean the sheet; the telescopic mechanism 5 includes a mounting plate 501, the mounting plate 501 is fixedly connected to the left end of the bottom front side of the outer wall of the ultrasonic cleaning machine 1, a hollow slider 502 is fixedly connected to the right side of the mounting plate 501, a telescopic block 503 is slidably connected inside the hollow slider 502, a limiting plate 505 is fixedly connected to the left side of the bottom of the telescopic block 503, the bottom of the limiting plate 505 passes through the hollow slider 502, and a connecting plate 504 is fixedly connected to the right side of the telescopic block 503; the inner bottom sliding of the ultrasonic cleaning machine 1 A cleaning tank 8 is connected, the right end of the cleaning tank 8 passes through the ultrasonic cleaning machine 1, and the front and rear ends of the right side of the outer wall of the cleaning tank 8 are fixedly connected to the adjacent end on the left side of the connecting plate 504; a supporting mechanism 4 is used to stably support the entire device; the supporting mechanism 3 includes two bases 301, and bases 301 are provided on the left and right sides of the bottom of the ultrasonic cleaning machine 1, and the top front and rear sides of the two bases 301 are fixedly connected to support plates 302, and the adjacent sides of the left and right support plates 302 are fixedly connected to support rods 303, and the middle parts of the multiple support rods 303 are rotatably connected to the left and right sides of the bottom of the ultrasonic cleaning machine 1 respectively;
[0044] Specifically, the telescopic block 503 slides inside the hollow slider 502 , and the cleaning tank 8 is driven to move during the sliding process of the telescopic block 503 , so that the cleaning liquid in the cleaning tank 8 can be replaced conveniently.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic cleaning machine for uniform cleaning of sheets, characterized in that: include: An ultrasonic cleaning machine (1) is provided with a cleaning mechanism (2) inside, and a fixing mechanism (4) for clamping work is provided on the top of the ultrasonic cleaning machine (1); A supporting mechanism (4) for stably supporting the entire device; A telescopic mechanism (5) is installed on the front side of the ultrasonic cleaning machine (1) and is used to cooperate with the cleaning mechanism (2) to clean the sheet; The cleaning mechanism (2) comprises an arc-shaped shielding plate (201) and a load-bearing block (212); the front and rear sides of the top of the ultrasonic cleaning machine (1) are fixedly connected to the arc-shaped shielding plate (201); the ends of the adjacent sides of the two arc-shaped shielding plates (201) that are away from each other are fixedly connected to a servo motor (202); the output end of the servo motor (202) is fixedly connected to a rotating rod (203); the middle part of the rotating rod (203) is fixedly connected to a winding wheel (204); the interior of the winding wheel (204) is fixedly connected to a connecting rope (205); the two connecting ropes (205) are fixedly connected to each other. The ends respectively penetrate the front and rear sides of the top of the ultrasonic cleaning machine (1) and are fixedly connected to a fixing ring (206); the front and rear ends of the inner middle and upper parts of the ultrasonic cleaning machine (1) are fixedly connected to a bearing rod (207); the middle part of the bearing rod (207) is rotatably connected to a rotating plate (209); the bottom of the rotating plate (209) is fixedly connected to a plurality of chains (211); the bottom ends of the plurality of chains (211) are respectively fixedly connected to the tops of corresponding load-bearing blocks (212); and the outer walls of the two fixing rings (206) are respectively fixedly connected to the bottoms of corresponding rotating plates (209).
2. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: The fixing mechanism (4) comprises a side plate (401), the tops of the front and rear sides of the outer wall of the ultrasonic cleaning machine (1) are fixedly connected to the side plates (401), the tops of the two side plates (401) are rotatably connected to the center rods (402), the middle parts of the two center rods (402) are fixedly connected to the clamping plates (403), the right ends of the two center rods (402) are fixedly connected to the rotating handles (405), the right ends of the outer walls of the two center rods (402) are provided with external threads (404), and the outer walls of the two external threads (404) are threadedly connected to nuts 2 (406).
3. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: The telescopic mechanism (5) comprises a mounting plate (501), the mounting plate (501) being fixedly connected to the left end of the bottom front side of the outer wall of the ultrasonic cleaning machine (1), a hollow slider (502) being fixedly connected to the right side of the mounting plate (501), a telescopic block (503) being slidably connected inside the hollow slider (502), a limiting plate (505) being fixedly connected to the left side of the bottom of the telescopic block (503), the bottom of the limiting plate (505) passing through the hollow slider (502), and a connecting plate (504) being fixedly connected to the right side of the telescopic block (503).
4. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: The support mechanism (3) comprises two bases (301), and the bases (301) are arranged on the left and right sides of the bottom of the ultrasonic cleaning machine (1), and the top front and rear sides of the two bases (301) are fixedly connected to support plates (302), and the adjacent sides of the support plates (302) on the left and right sides are fixedly connected to support rods (303), and the middle parts of the plurality of support rods (303) are rotatably connected to the left and right sides of the bottom of the ultrasonic cleaning machine (1).
5. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: The cleaning mechanism (2) further comprises a waterproof cloth (210), the outer wall of the rotating plate (209) being fixedly connected to the waterproof cloth (210), the other ends of the adjacent sides of the two arc-shaped shielding plates (201) being remote from each other being fixedly connected to a fixing plate (213), and the ends of the two rotating rods (203) being respectively rotatably connected to the corresponding fixing plates (213).
6. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: A cleaning tank (8) is slidably connected to the inner bottom of the ultrasonic cleaning machine (1), the right end of the cleaning tank (8) passes through the ultrasonic cleaning machine (1), and the front and rear ends of the right side of the outer wall of the cleaning tank (8) are fixedly connected to the adjacent end of the left side of the connecting plate (504).
7. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: The cleaning mechanism (2) further comprises a nut (208), and both ends of the two bearing rods (207) are threadedly connected with the nut (208).
8. The ultrasonic cleaning machine for uniformly cleaning sheets according to claim 1, characterized in that: A controller (6) is fixedly connected to the left end of the front top of the ultrasonic cleaning machine (1), and the controller (6) is electrically connected to the servo motor (202). Handrails (7) are fixedly connected to the tops of the left and right sides of the outer wall of the ultrasonic cleaning machine (1), and a strip-shaped opening (9) is provided on the top of the ultrasonic cleaning machine (1).
Citation Information
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