Building electromechanical anti-seismic support production feeding device
By designing a feeding device that uses a gear reduction motor and adsorption mechanism, the high cost and maintenance problems caused by the robotic arm are solved, efficient and safe loading of steel plates is achieved, production and maintenance costs are reduced, and loading efficiency is improved.
Patent Information
- Application Number
- CN202411757766.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing seismic support loading device uses a robotic arm, which leads to high production costs and high maintenance costs. The accuracy of the robotic arm will be affected after carrying large heavy objects for a long time and requires frequent maintenance.
A feeding device including a conveying mechanism, a feeding mechanism and a placement mechanism is designed. The transmission shaft and an adsorption mechanism are driven by a reducer motor to adsorb and move the steel plate, and the smooth feeding of the steel plate is achieved through electromagnetic suction cups and hydraulic rods, and the steel plate is loaded through The PLC circuit control cabinet realizes automatic control.
It reduces production costs, simplifies maintenance and maintenance, improves loading efficiency and safety, reduces the risk of steel plate collisions, and achieves efficient steel plate loading operations.
Smart Images

Figure CN119320037A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of feeding devices, and more specifically, particularly relates to a feeding device for producing building electromechanical anti-seismic brackets. Background Art
[0002] Building electromechanical refers to the mechanical, electrical and pipeline equipment and their control systems in construction projects. It refers to the design of electrical, HVAC, ventilation, water supply and drainage equipment and their control systems in construction projects. The scope of building electromechanical is very broad, including all electromechanical equipment in construction projects. Building electromechanical engineering is an important part of modern construction projects. In the process of building electromechanical construction, earthquake resistance must be given priority. In view of the huge destructiveness of earthquakes, the laying of pipes in buildings is an important factor affecting earthquake resistance. Therefore, earthquake-resistant brackets are needed. Earthquake-resistant brackets are various components or devices that limit the displacement of auxiliary electromechanical engineering facilities, control the vibration of facilities, and transfer loads to the load-bearing structure. Earthquake-resistant brackets can provide reliable protection for building electromechanical engineering facilities in earthquakes and withstand earthquakes from any horizontal direction to prevent secondary damage. In the production process of earthquake-resistant brackets, a lot of steel plates, channel steels and coils are needed. Most of the main supporting structures of earthquake-resistant brackets are made of steel plates, and the feeding of steel plates requires the use of feeding devices to feed the cutting device.
[0003] At present, the existing production process of supporting steel plates for earthquake-resistant brackets includes the following processes;
[0004] Preliminary preparations include using lifting machinery to place piles of steel plate raw materials at specific locations on the loading device;
[0005] Loading process: Most existing steel plate loading processes use mechanical arms to clamp the steel plates and transfer them to the transmission equipment;
[0006] Material transport, including conveyor belts, which transport steel plates to the cutting department for cutting to produce the required steel plate size;
[0007] Drilling operation: the steel plate cut by the cutting department needs to be punched to facilitate subsequent installation;
[0008] Inspection and grinding: After the steel plate is cut and punched, it needs to be inspected to see if it is qualified. The qualified steel plate will enter the next step of grinding to make the edges and corners smooth for subsequent assembly.
[0009] The assembly operation is to assemble the manufactured supporting steel plate with other components of the bracket.
[0010] At present, most of the existing anti-seismic support feeding devices use robotic arms for feeding. However, the method of using robotic arms for feeding is mostly costly because the robotic arms themselves are composed of many tight structures. Among them, the robotic arms that can move steel plates are even more expensive. Therefore, most of the existing anti-seismic support feeding devices using robotic arms have the problem of high cost. In addition, the subsequent maintenance costs are also high when using robotic arms for feeding operations. The robotic arms are very tight devices. After carrying heavy objects for a long time, their accuracy will be affected, resulting in the need for frequent repairs and maintenance.
[0011] Therefore, the existing structure and defects are studied and improved, and a production and feeding device for building electromechanical seismic support is provided. Summary of the invention
[0012] In order to solve the above technical problems, the present invention provides a production and feeding device for a building electromechanical earthquake-resistant support to solve the above problems.
[0013] A feeding device for producing electromechanical earthquake-resistant supports for buildings comprises a conveying mechanism, a steel plate and a feeding mechanism, wherein the feeding mechanism is arranged on the side of the conveying mechanism, a base plate is arranged on the side of the feeding mechanism away from the conveying mechanism, a placing mechanism is arranged on the top surface of the base plate, the feeding mechanism is fixedly connected with three adsorption mechanisms, the feeding mechanism comprises two supporting columns, the adsorption mechanism comprises a fixing part, and the placing mechanism comprises a receiving bin.
[0014] Preferably, the tops of the two support columns are jointly rotatably connected with a transmission shaft, one end of the transmission shaft passes through the support columns and is fixedly connected with a reduction motor, the reduction motor is a motor including a reduction mechanism, and is specifically fixedly connected to the output shaft of the reduction motor, the side of one of the support columns is fixedly connected with a PLC circuit control cabinet, the reduction motor is fixedly installed on the top of the PLC circuit control cabinet, and the reduction motor is electrically connected to the PLC circuit control cabinet.
[0015] Preferably, the fixing part is fixedly connected to the transmission shaft, the fixing parts of the three adsorption mechanisms are evenly distributed on the surface of the transmission shaft, the fixing part is fixedly connected to four first hydraulic rods, the four first hydraulic rods are connected to the external oil tank and the oil pump through oil pipes, the four first hydraulic rods are electrically connected to the PLC circuit control cabinet, the output ends of the four first hydraulic rods are commonly fixedly connected to an electromagnetic suction cup, a flexible wiring is connected between the electromagnetic suction cup and the fixing part, the flexible wiring is routed from the inner side of the fixing part and passes through the transmission shaft to be electrically connected to the PLC circuit control cabinet.
[0016] Preferably, three T-shaped sliding grooves are provided on the top surface of the base plate, and a rack is also fixedly connected to the top surface of the base plate.
[0017] Preferably, the storage bin is fixedly mounted on one end of the top surface of the base plate close to the loading mechanism, the outer wall of the storage bin is fixedly connected with a mounting plate, the top surface of the mounting plate is fixedly mounted with a driving mechanism, the driving mechanism includes a driving motor, and the driving motor is electrically connected to the PLC circuit control cabinet through a flexible circuit.
[0018] Preferably, the output shaft of the driving motor is fixedly connected with a gear, and the gear is meshed and engaged with the rack.
[0019] Preferably, three limiting sliding grooves are provided on both inner side walls of the receiving bin, and three T-shaped sliding blocks are fixedly connected to the bottom of the receiving bin.
[0020] Preferably, the three T-shaped sliding blocks are slidably connected to the three T-shaped sliding grooves respectively.
[0021] Preferably, three second hydraulic rods are fixedly connected to the inner bottom surface of the storage bin, the output ends of the three second hydraulic rods are commonly fixedly connected to a carrying plate, the three second hydraulic rods are all connected to an external oil tank and oil pump through oil pipes, the three second hydraulic rods are all electrically connected to the PLC circuit control cabinet through flexible circuits, and three limit sliders are fixedly connected to both sides of the carrying plate.
[0022] Preferably, the six limiting sliding blocks fixedly connected to the carrying plate are slidably connected to the six limiting sliding grooves provided in the receiving bin respectively.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] In the present invention, a loading mechanism is provided, and the reduction motor is started to drive the transmission shaft to rotate, and the transmission shaft drives the three adsorption mechanisms to flip in the direction of the placement mechanism until the electromagnetic suction cup contacts the topmost steel plate, and then the electromagnetic suction cup is energized to adsorb the steel plate, wherein the four first hydraulic rods play the role of fine-tuning the position of the electromagnetic suction cup. For example, the four first hydraulic rods are started to drive the electromagnetic suction cup to move downward a distance to make it contact with the steel plate. When the steel plate is adsorbed by the three electromagnetic suction cups, the reduction motor is started to reverse so that the transmission shaft drives the three adsorption mechanisms and the steel plate to flip one hundred and eighty degrees in the direction of the conveying mechanism until the steel plate is located above the conveying mechanism. At this time, the electromagnetic suction cup is powered off and separated from the adsorption of the steel plate. The position of the electromagnetic suction cup is fine-tuned by the first hydraulic rod to fine-tune the distance between the steel plate and the conveyor belt of the conveying mechanism, until the steel plate is stably placed on the conveying mechanism and is conveyed to the cutting device by the conveying mechanism, the reduction motor drives the three adsorption mechanisms to flip again and repeat the above operation. Compared with loading by a mechanical arm, the reduction motor and the adsorption mechanism are obviously less expensive to produce, thereby solving the problem of high production cost of the existing anti-seismic bracket loading device.
[0025] In the present invention, a loading mechanism and an adsorption mechanism are provided, and the steel plate is moved and loaded by the loading mechanism and the adsorption mechanism. Compared with loading by a robotic arm, the reduction motor and the adsorption mechanism are obviously easy to maintain and service, so that the present application has the advantage of easy repair and maintenance.
[0026] In the present invention, a placing mechanism is provided. In the process that the feeding mechanism drives the adsorption mechanism and the steel plate to move to the conveying mechanism, the three second hydraulic rods are started to drive the carrying plate to move upward for a certain distance. At this time, the limiting slider cooperates with the limiting slide groove to play a limiting role. The length of the output end of the second hydraulic rod is equal to the thickness of the steel plate. The steel plate is lifted by the placing mechanism to facilitate the adsorption of the adsorption mechanism, so that the feeding mechanism and the adsorption mechanism of the present application are easy to move the steel plate, so that the present application has better use fluency, can speed up the feeding efficiency of the steel plate, and has a higher feeding efficiency.
[0027] In the present invention, a placement mechanism and a base plate are provided, and a driving motor is started to drive the gear to rotate. Since the gear is engaged with the rack, the driving motor will drive the placement mechanism to move as a whole on the base plate during driving. The T-shaped slider and the T-shaped slide groove are adapted to reduce friction and provide a limit. The placement mechanism is moved as a whole to the end of the base plate away from the feeding mechanism through the driving motor, and the bundled steel plates are hoisted into the storage bin through the hoisting equipment, specifically placed above the load-bearing plate. After the steel plates are hoisted into the storage bin, the bundling mechanism of the steel plates is removed and the driving motor is started to move the placement mechanism as a whole to the end of the base plate close to the feeding mechanism. The placement mechanism can be moved to an open place for hoisting of the steel plates, thereby improving the hoisting efficiency and avoiding the steel plates from colliding with the feeding mechanism and the adsorption mechanism, thereby increasing the safety of the present application and making the present application have a higher safety.
[0028] In the present invention, a PLC circuit control cabinet is provided, and the PLC circuit control cabinet is electrically connected to the reduction motor, the electromagnetic suction cup, the first hydraulic rod, the drive motor and the second hydraulic rod, so that all operations of the device are controlled by the PLC circuit control cabinet, and the staff can program the PLC circuit control cabinet in advance, so that the application has a high degree of automation and saves labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0030] Figure 2 It is a schematic structural diagram of the overall feeding process of the present invention;
[0031] Figure 3 It is a schematic diagram of the loading completion structure of the overall loading mechanism of the present invention;
[0032] Figure 4It is a schematic structural diagram of the separation state of the placement mechanism and the substrate of the present invention as a whole;
[0033] Figure 5 It is a schematic diagram of the overall structure of the feeding mechanism of the present invention;
[0034] Figure 6 It is a schematic diagram of the explosion structure of the overall adsorption mechanism of the present invention;
[0035] Figure 7 It is a schematic cross-sectional structure diagram of the overall placement mechanism of the present invention;
[0036] Figure 8 It is a schematic diagram of the overall placement mechanism and substrate structure of the present invention;
[0037] Fig. 9 The present invention Figure 8 A is an enlarged structural diagram of FIG.
[0038] In the figure, the correspondence between the component names and the figure numbers is: 1. Conveying mechanism; 2. Feeding mechanism; 3. Adsorption mechanism; 4. Placing mechanism; 5. Base plate; 6. Steel plate; 201. Support column; 202. Transmission shaft; 203. PLC circuit control cabinet; 204. Reducer motor; 301. Fixing part; 302. First hydraulic rod; 303. Flexible wiring; 304. Electromagnetic suction cup; 401. Receiving bin; 402. Limiting slide groove; 403. T-shaped slider; 404. Mounting plate; 405. Driving motor; 406. Gear; 407. Second hydraulic rod; 408. Loading plate; 409. Limiting slider; 501. T-shaped slide groove; 502. Rack. DETAILED DESCRIPTION
[0039] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0040] Example:
[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9The present invention provides a feeding device for producing anti-seismic brackets for building electromechanical devices, comprising a conveying mechanism 1, a steel plate 6 and a feeding mechanism 2, wherein the feeding mechanism 2 is arranged on the side of the conveying mechanism 1, a base plate 5 is arranged on the side of the feeding mechanism 2 away from the conveying mechanism 1, a placing mechanism 4 is arranged on the top surface of the base plate 5, the feeding mechanism 2 is fixedly connected with three adsorption mechanisms 3, the feeding mechanism 2 comprises two support columns 201, the adsorption mechanism 3 comprises a fixing part 301, and the placing mechanism 4 comprises a receiving bin 401.
[0042] The tops of the two support columns 201 are connected to a transmission shaft 202 for rotation together. One end of the transmission shaft 202 passes through the support column 201 and is fixedly connected to a reduction motor 204. The reduction motor 204 is a motor including a reduction mechanism, which is specifically fixedly connected to the output shaft of the reduction motor 204. The side of one of the support columns 201 is fixedly connected to a PLC circuit control cabinet 203. The reduction motor 204 is fixedly installed on the top of the PLC circuit control cabinet 203, and the reduction motor 204 is electrically connected to the PLC circuit control cabinet 203.
[0043] The fixing part 301 is fixedly connected to the transmission shaft 202. The fixing parts 301 of the three adsorption mechanisms 3 are evenly distributed on the surface of the transmission shaft 202. The fixing part 301 is fixedly connected to four first hydraulic rods 302. The four first hydraulic rods 302 are all connected to the external oil tank and the oil pump through oil pipes. The four first hydraulic rods 302 are all electrically connected to the PLC circuit control cabinet 203. The output ends of the four first hydraulic rods 302 are commonly fixedly connected to an electromagnetic suction cup 304. A flexible wiring 303 is connected between the electromagnetic suction cup 304 and the fixing part 301. The flexible wiring 303 is routed from the inner side of the fixing part 301 and passes through the transmission shaft 202 to be electrically connected to the PLC circuit control cabinet 203.
[0044] Three T-shaped sliding grooves 501 are formed on the top surface of the base plate 5 , and a rack 502 is fixedly connected to the top surface of the base plate 5 .
[0045] The receiving bin 401 is fixedly mounted on the top surface of the substrate 5 at one end close to the feeding mechanism 2, the outer wall of the receiving bin 401 is fixedly connected with a mounting plate 404, the top surface of the mounting plate 404 is fixedly mounted with a driving mechanism, the driving mechanism includes a driving motor 405, and the driving motor 405 is electrically connected to the PLC circuit control cabinet 203 through a flexible circuit.
[0046] The output shaft of the driving motor 405 is fixedly connected with a gear 406 , and the gear 406 is meshed and engaged with the rack 502 .
[0047] Three limiting sliding grooves 402 are respectively formed on the two inner side walls of the receiving bin 401 , and three T-shaped sliding blocks 403 are fixedly connected to the bottom of the receiving bin 401 .
[0048] The three T-shaped sliding blocks 403 are slidably connected to the three T-shaped sliding grooves 501 respectively.
[0049] Three second hydraulic rods 407 are fixedly connected to the inner bottom surface of the storage bin 401, and the output ends of the three second hydraulic rods 407 are commonly fixedly connected to a supporting plate 408. The three second hydraulic rods 407 are all connected to an external oil tank and oil pump through oil pipes. The three second hydraulic rods 407 are all electrically connected to the PLC circuit control cabinet 203 through flexible circuits, and three limit sliders 409 are fixedly connected to both sides of the supporting plate 408.
[0050] The six limiting sliding blocks 409 fixedly connected to the carrying plate 408 are slidably connected to the six limiting sliding grooves 402 opened in the receiving compartment 401 respectively.
[0051] Working principle:
[0052] In the first step, when the present application is in use, first start the driving motor 405 to drive the gear 406 to rotate. Since the gear 406 is engaged with the rack 502, the driving motor 405 will drive the placement mechanism 4 to move as a whole on the substrate 5 when driving. The T-shaped slider 403 and the T-shaped slide groove 501 are adapted to reduce friction and provide a limit. The placement mechanism 4 is moved as a whole to the end of the substrate 5 away from the feeding mechanism 2 by the driving motor 405, and the bundled steel plates 6 are hoisted into the storage bin 401 by the hoisting equipment, specifically placed above the load-bearing plate 408. After the steel plates 6 are hoisted into the storage bin 401, the bundling mechanism of the steel plates 6 is removed and the driving motor 405 is started to move the placement mechanism 4 as a whole to the end of the substrate 5 close to the feeding mechanism 2.
[0053] In the second step, the reduction motor 204 is started to drive the transmission shaft 202 to rotate, and the transmission shaft 202 drives the three adsorption mechanisms 3 to flip in the direction of the placement mechanism 4 until the electromagnetic suction cup 304 contacts the topmost steel plate 6. Then the electromagnetic suction cup 304 is energized to adsorb the steel plate 6. The four first hydraulic rods 302 play a role in fine-tuning the position of the electromagnetic suction cup 304. For example, the four first hydraulic rods 302 are started to drive the electromagnetic suction cup 304 to move downward a distance to make it contact with the steel plate 6. When the steel plate 6 is adsorbed by the three electromagnetic suction cups 304, the reduction motor is started. The machine 204 reverses to cause the transmission shaft 202 to drive the three adsorption mechanisms 3 and the steel plate 6 to flip one hundred and eighty degrees in the direction of the conveying mechanism 1 until the steel plate 6 is located above the conveying mechanism 1. At this time, the electromagnetic suction cup 304 is powered off and disengaged from the adsorption of the steel plate 6. The position of the electromagnetic suction cup 304 is fine-tuned by the first hydraulic rod 302 to fine-tune the distance between the steel plate 6 and the conveyor belt of the conveying mechanism 1, until the steel plate 6 is stably placed on the conveying mechanism 1 and is conveyed to the cutting device by the conveying mechanism 1. The reduction motor 204 drives the three adsorption mechanisms 3 to flip again and repeat the above operation.
[0054] In the third step, while the feeding mechanism 2 drives the adsorption mechanism 3 and the steel plate 6 to move onto the conveying mechanism 1, the three second hydraulic rods 407 are started to drive the carrying plate 408 to move upward for a certain distance. At this time, the limit slider 409 cooperates with the limit slide groove 402 to play a limiting role. The length of the output end of the second hydraulic rod 407 is equal to the thickness of the steel plate 6. The output length of the second hydraulic rod 407 can be adjusted in advance by programming. All operations of this device are controlled by the PLC circuit control cabinet 203 and can be programmed in advance by the staff in the PLC circuit control cabinet 203.
[0055] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A feeding device for producing building electromechanical anti-seismic brackets, comprising a conveying mechanism (1) and a steel plate (6), characterized in that: The feeding device for producing electromechanical earthquake-resistant supports for buildings also comprises a feeding mechanism (2), the feeding mechanism (2) being arranged on the side of the conveying mechanism (1), a base plate (5) being arranged on the side of the feeding mechanism (2) away from the conveying mechanism (1), a placing mechanism (4) being arranged on the top surface of the base plate (5), and three adsorption mechanisms (3) being fixedly connected to the feeding mechanism (2); Wherein, the feeding mechanism (2) comprises two supporting columns (201); Wherein, the adsorption mechanism (3) comprises a fixing member (301); Wherein, the placement mechanism (4) comprises a receiving chamber (401).
2. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 1, characterized in that: The tops of the two support columns (201) are rotatably connected to a transmission shaft (202), one end of the transmission shaft (202) passes through the support columns (201) and is fixedly connected to a reduction motor (204), the side of one of the support columns (201) is fixedly connected to a PLC circuit control cabinet (203), and the reduction motor (204) is fixedly installed on the top of the PLC circuit control cabinet (203).
3. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 2, characterized in that: The fixing member (301) is fixedly connected to the transmission shaft (202); the fixing members (301) of the three adsorption mechanisms (3) are evenly distributed on the surface of the transmission shaft (202); the fixing member (301) is fixedly connected to four first hydraulic rods (302); the output ends of the four first hydraulic rods (302) are commonly fixedly connected to an electromagnetic suction cup (304); and a flexible wiring (303) is connected between the electromagnetic suction cup (304) and the fixing member (301).
4. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 3, characterized in that: The top surface of the base plate (5) is provided with three T-shaped sliding grooves (501), and the top surface of the base plate (5) is also fixedly connected with a rack (502).
5. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 4, characterized in that: The receiving bin (401) is fixedly mounted on one end of the top surface of the base plate (5) close to the feeding mechanism (2); the outer wall of the receiving bin (401) is fixedly connected to a mounting plate (404); and the top surface of the mounting plate (404) is fixedly mounted with a driving mechanism; Wherein, the driving mechanism includes a driving motor (405).
6. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 5, characterized in that: The output shaft of the driving motor (405) is fixedly connected with a gear (406), and the gear (406) is meshed and engaged with the rack (502).
7. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 6, characterized in that: The two inner side walls of the receiving bin (401) are each provided with three limiting sliding grooves (402), and the bottom of the receiving bin (401) is fixedly connected with three T-shaped sliding blocks (403).
8. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 7, characterized in that: The three T-shaped sliding blocks (403) are slidably connected to the three T-shaped sliding grooves (501) respectively.
9. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 8, characterized in that: The inner bottom surface of the receiving bin (401) is fixedly connected to three second hydraulic rods (407), the output ends of the three second hydraulic rods (407) are commonly fixedly connected to a bearing plate (408), and three limiting sliders (409) are fixedly connected to both sides of the bearing plate (408).
10. A material feeding device for producing building electromechanical anti-seismic brackets as claimed in claim 9, characterized in that: The six limiting sliding blocks (409) fixedly connected to the carrying plate (408) are respectively slidably connected to the six limiting sliding grooves (402) provided in the receiving bin (401).