Assembly quality control device applied to communication electric power tower embedded part

By designing an assembly quality control device for embedded parts of communication power towers, the problems of complex procedures, high costs and difficult quality control in the existing construction process are solved, and a more efficient, safe installation process and better quality are achieved. Quality control.

CN119332997APending Publication Date: 2025-01-21GONGCHENG MANAGEMENT CONSULTING
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Patent Information

Application Number
CN202411198962.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

During the construction of existing communication power tower embedded parts, the process is complex and labor costs are high, which affects installation efficiency and safety, and the assembly quality is difficult to effectively control.

Method used

Design an assembly quality control device, including the pan-tilt, connecting base, leg tubes, clamps and other components. Through the combination and adjustment of these components, fast and accurate installation and quality monitoring of embedded parts can be achieved.

Benefits of technology

The construction process is reduced, the efficiency and safety of the installation of embedded parts of the communication power tower are improved, and the ability to control the assembly quality is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an assembly quality control device applied to a communication electric power tower embedded part, which comprises a holder, a connecting seat is rotatably mounted on the outer wall of the holder, a first foot tube is fixedly mounted at the bottom of the connecting seat, a foot lock is fixedly mounted at the bottom of the first foot tube, a second foot tube is sleeved with the foot lock, and the second foot tube is fixedly mounted at the bottom of the first foot tube. A center shaft is fixedly installed at the center of the bottom of the holder, a sliding sleeve is installed on the outer wall of the center shaft, and a fixing block is fixedly installed on the outer wall of the sliding sleeve. A conical column and a fixing column are inserted into the ground, a positioning device is stabilized, a display screen is observed, then a second foot pipe is stretched or shortened to adjust a protection box to the horizontal position, then a hollow plate is horizontally moved to the needed placement direction of an embedded part in the direction of a sliding groove, and after a clamp stretches out to the needed position, the embedded part is placed in the hollow plate. And then the needed embedded part is inserted into the clamp, excessive manual intervention is not needed in the whole process, the construction procedures are reduced, and the installation efficiency of the embedded part of the communication power tower is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of embedded parts of communication power towers, and in particular to an assembly quality control device applied to embedded parts of communication power towers. Background Art

[0002] As a type of signal transmission tower, the communication power tower is mainly used to support the signal antenna. During construction, it is usually necessary to pre-bury the infrastructure underground and then connect the communication power tower to the infrastructure to improve the stability of the communication power tower during use.

[0003] In the existing construction of embedded parts of communication and power towers, most of them use special positioning templates and measuring tools, such as laser levelers, total stations, etc., and need to study the construction drawings in detail, check the coordinate information, and calculate the measurement coordinates required in the construction process of embedded parts to ensure the accurate position of embedded parts in concrete. This leads to complicated overall construction procedures and high labor costs, which affects the installation efficiency and safety of communication and power towers, and the assembly quality of the entire process is difficult to be effectively controlled. Summary of the invention

[0004] The object of the present invention is to provide an assembly quality control device for embedded parts of communication power pole towers to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, an assembly quality control device for embedded parts of communication power pole towers is provided, including a pan head, a connecting seat is rotatably installed on the outer wall of the pan head, a first leg tube is fixedly installed on the bottom of the connecting seat, a foot lock is fixedly installed on the bottom of the first leg tube, a second leg tube is sleeved inside the foot lock, a central axis is fixedly installed at the center of the bottom of the pan head, a sliding sleeve is installed on the outer wall of the central axis, a fixed block is fixedly installed on the outer wall of the sliding sleeve, a connecting plate is rotatably connected to the surface of the fixed block, the end of the connecting plate away from the fixed block is connected to the foot lock, a limiting ring is fixedly installed on the outer wall of the end of the central axis away from the fixed block, and a hook is fixedly installed on the bottom of the central axis.

[0006] Furthermore, a threaded sleeve is installed on the outer wall of the second leg tube, a ball head is fixedly installed on the bottom of the second leg tube, a threaded opening is threadedly connected to the inner wall of the threaded sleeve, the ball head is installed inside the threaded opening, a support plate is fixedly installed on the bottom of the threaded opening, a fixing column is fixedly installed on the bottom of the support plate, and a conical column is fixedly installed on the bottom of the fixing column.

[0007] Furthermore, a threaded column is fixedly installed on the top of the gimbal, and the threaded column is threadedly connected to a base. A sliding groove is opened on the outer wall of the base, and a sliding block is slidably connected inside the sliding groove. A first rotating shaft is fixedly installed on the inner wall of the sliding block, and a rotating block is rotatably installed on the outer wall of the first rotating shaft, and a hollow plate is fixedly installed on the side of the rotating block away from the sliding groove.

[0008] Furthermore, a control box is fixedly mounted on the top of the base, a display screen is fixedly mounted on the top of the control box, and a gravity sensor is mounted inside the control box.

[0009] Furthermore, a positioning plate is installed at one end of the hollow plate away from the rotating block, and scale lines are provided on the surface of the positioning plate. A second rotating shaft is fixedly installed at one end of the positioning plate away from the hollow plate, and a clamp is rotatably installed on the outer wall of the second rotating shaft. A fixing plate is fixedly installed on the outer wall of one end of the clamp away from the second rotating shaft, and a bolt is threadedly connected at the center of the fixing plate.

[0010] Furthermore, a plurality of telescopic holes are provided on the outer wall of the hollow plate, and the intervals between the plurality of telescopic holes are 2 cm to 5 cm.

[0011] Furthermore, a protection box is installed on the outer wall of the base, a hole for the display screen to pass through is opened on the top of the protection box, and a groove for clamping the hollow plate is opened on the outer wall of the protection box.

[0012] Furthermore, the inner material of the clamp is rubber, and the inner wall of the rubber is provided with an integrally formed anti-slip pattern.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: after determining the construction position, it is only necessary to unfold the first leg tube and insert it into the ground through the conical column and the fixed column to stabilize the positioning device, and then extend or shorten the second leg tube by observing the display screen to adjust the protection box to a horizontal position, and then translate the hollow plate along the sliding groove direction to the required placement direction of the embedded parts, and then lay the hollow plate flat, and extend the clamp to the required position, and then insert the required embedded parts into the inside of the clamp, and place them on the ground along the vertical direction of the clamp. The whole process does not require excessive manual intervention, reduces the construction process, and improves the efficiency of the installation of embedded parts of communication power towers. During the assembly process, the stability of the embedded parts is achieved by using the clamp, the assembly quality is improved, and the distance can be detected and viewed, which is convenient for the staff to observe and further improve the quality monitoring. In addition, the stability of the embedded parts can be ensured by the clamp, and the safety is also improved. The construction environment is safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front structural schematic diagram of the present invention;

[0015] Figure 2 for Figure 1A schematic diagram of the enlarged explosion structure at point A in the middle;

[0016] Figure 3 for Figure 1 A schematic diagram of the enlarged structure at B in the middle;

[0017] Figure 4 It is a schematic diagram of the structure of the fixing device of the present invention;

[0018] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at C in the middle;

[0019] Figure 6 for Figure 4 Schematic diagram of the enlarged structure at D in the middle.

[0020] In the figure: 1. pan head; 2. first leg tube; 3. leg lock; 4. second leg tube; 5. hook; 6. middle axis; 7. connecting plate; 8. fixing block; 9. sliding sleeve; 10. connecting seat; 11. hollow plate; 12. positioning plate; 13. clamp; 14. threaded mouth; 15. support plate; 16. fixing column; 17. base; 18. sliding groove; 19. sliding block; 20. first rotating shaft; 21. rotating block; 22. fixing plate; 23. bolt; 24. second rotating shaft; 25. control box; 26. display screen; 27. limit ring; 28. ball head; 29. ​​tapered column; 30. protection box; 31. telescopic hole; 32. threaded sleeve; 33. threaded column. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 6 The present invention provides a technical solution: an assembly quality control device for embedded parts of communication power pole towers, comprising a pan head 1, a connecting seat 10 is rotatably installed on the outer wall of the pan head 1, a first leg tube 2 is fixedly installed on the bottom of the connecting seat 10, a leg lock 3 is fixedly installed on the bottom of the first leg tube 2, a second leg tube 4 is sleeved inside the leg lock 3, a central axis 6 is fixedly installed at the center of the bottom of the pan head 1, a sliding sleeve 9 is installed on the outer wall of the central axis 6, a fixed block 8 is fixedly installed on the outer wall of the sliding sleeve 9, a connecting plate 7 is rotatably connected to the surface of the fixed block 8, the end of the connecting plate 7 away from the fixed block 8 is connected to the leg lock 3, a limiting ring 27 is fixedly installed on the outer wall of the end of the central axis 6 away from the fixed block 8, and a hook 5 is fixedly installed on the bottom of the central axis 6.

[0023] See also Figure 2A threaded sleeve 32 is installed on the outer wall of the second leg tube 4, a ball head 28 is fixedly installed on the bottom of the second leg tube 4, the inner wall of the threaded sleeve 32 is threadedly connected with a threaded opening 14, the ball head 28 is installed inside the threaded opening 14, a support plate 15 is fixedly installed at the bottom of the threaded opening 14, a fixing column 16 is fixedly installed at the bottom of the support plate 15, a conical column 29 is fixedly installed at the bottom of the fixing column 16, and the ball head 28 is installed inside the threaded opening 14, so that the device can adapt to uneven terrain, and the ball head 28 allows the device to be fine-tuned in the horizontal direction to ensure the stability and stability of the device.

[0024] See also Figure 3-Figure 5 A threaded column 33 is fixedly installed on the top of the pan / tilt head 1, and the threaded column 33 is threadedly connected to the base 17. A sliding groove 18 is opened on the outer wall of the base 17, and a sliding block 19 is slidably connected inside the sliding groove 18. A first rotating shaft 20 is fixedly installed on the inner wall of the sliding block 19, and a rotating block 21 is rotatably installed on the outer wall of the first rotating shaft 20. The hollow plate 11 is fixedly installed on the side of the rotating block 21 away from the sliding groove 18. The sliding groove 18 and the sliding block 19 allow the user to adjust the direction of the hollow plate 11 as needed, so that the user can quickly and accurately adjust the position of the embedded parts as needed.

[0025] See also Figure 4 A control box 25 is fixedly installed on the top of the base 17, and a display screen 26 is fixedly installed on the top of the control box 25. A gravity sensor is installed inside the control box 25. The gravity sensor can monitor the changes in the horizontal and vertical angles of the base 17 and above in real time. Through the display screen 26, the user can intuitively see these data to ensure stability and safety during the installation process.

[0026] See also Figure 6 , a positioning plate 12 is installed at one end of the hollow plate 11 away from the rotating block 21, and a scale line is provided on the outer wall of the positioning plate 12, so that the extended length can be easily checked. The length of the positioning plate 12 when it is fully retracted in the hollow plate 11 can be set to 1 meter. When adjustment is required, when the positioning plate 12 is extended from the hollow plate 11, the scale line on the positioning plate 12 is displayed as 30 cm, then the total length is 1 meter 30 cm. A second rotating shaft 24 is fixedly installed at one end of the positioning plate 12 away from the hollow plate 11, and the outer wall of the second rotating shaft 24 rotates A clamp 13 is installed, and a fixing plate 22 is fixedly installed on the outer wall of one end of the clamp 13 away from the second rotating shaft 24. A bolt 23 is threadedly connected at the center of the fixing plate 22. Through the second rotating shaft 24, the angle of the clamp 13 can be adjusted within a certain range, which enables the device to adapt to embedded parts of different shapes and sizes. Since scale lines are provided on the outer wall of the positioning plate 12, it is convenient to check the extended length of the clamp 13. The presence of the bolt 23 can ensure that the embedded parts can fit tightly against the clamp 13, thereby avoiding displacement due to vibration during the pouring and installation process.

[0027] See also Figure 4The outer wall of the hollow plate 11 is provided with a plurality of telescopic holes 31, and the intervals between the plurality of telescopic holes 31 are 2 cm to 5 cm, so that the positioning adjustment is more flexible. The user can adjust the length of the positioning plate 12 according to the size of the communication power tower and specific needs to achieve the best positioning effect.

[0028] See also Figure 1 A protection box 30 is installed on the outer wall of the base 17. A hole is opened on the top of the protection box 30 for the display screen 26 to pass through. A groove is opened on the outer wall of the protection box 30 to clamp the hollow plate 11. The protection box 30 can protect the control box 25 above the base 17 from being eroded by pollutants such as dust, moisture, and oil in the external environment, thereby extending the service life of the equipment.

[0029] See also Figure 6 The inner material of the clamp 13 is rubber, and the inner wall of the rubber is provided with an integrally formed anti-skid pattern. The rubber itself has a good anti-skid performance, especially in a humid or oily environment. In addition, the integrally formed anti-skid pattern on the inner wall can further increase the friction between the embedded parts, prevent sliding or displacement during the positioning and fixing process, and ensure the accuracy and stability of the positioning.

[0030] Working principle: After determining the position, open the foot lock 3, extend the second leg tube 4, insert the conical column 29 into the ground, then step on the support plate 15 to extend the fixed column 16 into the ground, at this time, the horizontal angle displayed on the display screen 26 can be observed, and the second leg tube 4 is used to adjust until the display screen 26 shows that the entire device is in a horizontal position, then close the foot lock 3, and then hang the weight on the hook 5 to keep the overall device stable, then lay the hollow board 11 flat, with the bottom of the hollow board 11 against the base 17 to keep the hollow board 11 in a horizontal position, and then move the sliding block 19 along the sliding groove 18 to The embedded parts are placed in the direction of placement, and then the positioning plate 12 is extended to the specified position. At this time, the embedded parts are inserted into the clamp 13 until they touch the ground, and the bolts 23 are tightened to fix the embedded parts to prevent the embedded parts from shaking during pouring. After the pouring is completed, it is only necessary to unscrew the bolts 23, open the clamp 13 and detach it from the outer wall of the embedded parts, retract the positioning plate 12, and insert the hollow plate 11 into the groove on the outer wall of the protection box 30, then pull the fixing column 16 out of the ground, open the foot lock 3 and retract the second foot tube 4. The whole process does not require too much manual intervention, reduces the construction process, and improves the efficiency of the installation of embedded parts of the communication power tower.

Claims

1. An assembly quality control device for embedded parts of communication power towers, comprising a pan / tilt platform (1), characterized in that: The outer wall of the pan head (1) is rotatably mounted with a connecting seat (10), the bottom of the connecting seat (10) is fixedly mounted with a first leg tube (2), the bottom of the first leg tube (2) is fixedly mounted with a leg lock (3), the inside of the leg lock (3) is sleeved with a second leg tube (4), a central axis (6) is fixedly mounted at the center of the bottom of the pan head (1), a sliding sleeve (9) is mounted on the outer wall of the central axis (6), a fixed block (8) is fixedly mounted on the outer wall of the sliding sleeve (9), a connecting plate (7) is rotatably connected to the surface of the fixed block (8), one end of the connecting plate (7) away from the fixed block (8) is connected with the leg lock (3), a limiting ring (27) is fixedly mounted on the outer wall of the end of the central axis (6) away from the fixed block (8), and a hook (5) is fixedly mounted on the bottom of the central axis (6).

2. The assembly quality control device for embedded parts of communication power towers according to claim 1, characterized in that: A threaded sleeve (32) is installed on the outer wall of the second leg tube (4); a ball head (28) is fixedly installed on the bottom of the second leg tube (4); the inner wall of the threaded sleeve (32) is threadedly connected to a threaded opening (14); the ball head (28) is installed inside the threaded opening (14); a support plate (15) is fixedly installed on the bottom of the threaded opening (14); a fixing column (16) is fixedly installed on the bottom of the support plate (15); and a conical column (29) is fixedly installed on the bottom of the fixing column (16).

3. The assembly quality control device for embedded parts of communication power towers according to claim 1, characterized in that: A threaded column (33) is fixedly installed on the top of the pan head (1), and the threaded column (33) is threadedly connected to a base (17). A sliding groove (18) is provided on the outer wall of the base (17), and a sliding block (19) is slidably connected inside the sliding groove (18). A first rotating shaft (20) is fixedly installed on the inner wall of the sliding block (19), and a rotating block (21) is rotatably installed on the outer wall of the first rotating shaft (20), and a hollow plate (11) is fixedly installed on the side of the rotating block (21) away from the sliding groove (18).

4. The assembly quality control device for embedded parts of communication power towers as claimed in claim 3, characterized in that: A control box (25) is fixedly mounted on the top of the base (17), a display screen (26) is fixedly mounted on the top of the control box (25), and a gravity sensor is mounted inside the control box (25).

5. The assembly quality control device for embedded parts of communication power towers as claimed in claim 3, characterized in that: A positioning plate (12) is installed at one end of the hollow plate (11) away from the rotating block (21), and a scale line is provided on the outer wall of the positioning plate (12). A second rotating shaft (24) is fixedly installed at one end of the positioning plate (12) away from the hollow plate (11), and a clamp (13) is rotatably installed on the outer wall of the second rotating shaft (24). A fixing plate (22) is fixedly installed on the outer wall of one end of the clamp (13) away from the second rotating shaft (24), and a bolt (23) is threadedly connected at the center of the fixing plate (22).

6. The assembly quality control device for embedded parts of communication power towers as claimed in claim 3, characterized in that: The outer wall of the hollow plate (11) is provided with a plurality of telescopic holes (31), and the intervals between the plurality of telescopic holes (31) are 2 cm to 5 cm.

7. The assembly quality control device for embedded parts of communication power towers as claimed in claim 3, characterized in that: A protection box (30) is installed on the outer wall of the base (17), a hole for the display screen (26) to pass through is opened on the top of the protection box (30), and a groove for clamping the hollow plate (11) is opened on the outer wall of the protection box (30).

8. The assembly quality control device for embedded parts of communication power towers as claimed in claim 5, characterized in that: The inner material of the clamp (13) is rubber, and the inner wall of the rubber is provided with an integrally formed anti-slip pattern.