Forming die for automobile A column upper plaque
By designing a molding mold that includes the code template and the dynamic code template, the combination of the main pouring lane, shunting plate, secondary downsis and pouring channels solves the filled cavity and fabric sticker on the car A -pillar trim. The problem of coexistence achieves efficient and uniform injection molding effects.
Patent Information
- Application Number
- CN202411896079.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing automotive A-pillar upper trim panel injection molds have failed to effectively solve the problem of filling the injection molding liquid with the fabric fitting.
A molding mold including a fixed-code template and a movable code template is designed. Through the combination of the main runner, the manifold plate, the secondary runner and the pouring channel, the uniform filling of the injection liquid and the effective fit of the cloth are achieved. The settings of the main electric heating wire and the secondary electric heating wire ensure that the injection liquid is in a molten state.
This mold can facilitate the filling of the injection molding liquid and the fabric, improve the bonding firmness and smallness of the finished product, and ensure that the uniform distribution and efficient injection of the injection molding solution and efficient injection.
Smart Images

Figure CN119348075A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile A-pillar production, in particular to a molding die for an automobile A-pillar upper trim plate. Background Art
[0002] The A-pillars are the pillars on both sides of the car's front windshield. The A-pillars are part of the car body frame and can protect the occupants in the event of a collision. The outer surface of the trim on the A-pillar of the car needs to be pasted with cloth.
[0003] The Chinese patent application number CN202222931390.7 discloses an injection molding machine for the upper trim of the A-pillar of an automobile, comprising a barrel, a hopper is installed at one end of the upper side of the barrel, and a motor is installed at one end of the barrel, a screw extending to the inner side of the barrel is fixed to the driving end of the motor, the screw is rotatably connected to the inner side of the barrel, and a plurality of heaters are installed at equal intervals on the outer side of the barrel, and also comprises: a composite mold for injection molding; the composite mold for injection molding is arranged at the extrusion port end of the barrel; the composite mold for injection molding includes a fixed mold. The utility model has a novel design, and the fabric to be bonded is pre-fixed on the inner side of the mold cavity by a hanging needle, and the screw is driven to rotate by the motor to squeeze the molten raw material into the inner side of the mold cavity of the composite mold for injection molding, so that the fabric is bonded to the outer side of the injection molding, which can make the thickness of the finished product smaller and improve the bonding firmness between the fabric and the injection molding.
[0004] The above-mentioned existing injection mold does not disclose the casting system when casting the injection molded part. Figure 6 and Figure 7 How to inject the A-pillar upper trim so that the injection liquid fills the cavity and fits the fabric together to form the A-pillar upper trim is a technical problem that needs to be solved urgently. Therefore, the applicant has developed a new technical solution in the actual production process to solve the above technical problem. Summary of the invention
[0005] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a molding die for the upper trim panel of the A-pillar of an automobile, which has the advantage of being easy to fill the cavity with injection liquid and fit with the fabric.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a forming mold for an A-pillar upper trim plate of an automobile, comprising a fixed code template and a moving code template, wherein the fixed code template is provided with a hot runner plate, the hot runner plate is provided with a backing plate, the backing plate is provided with two relatively distributed die foot plates, the two die foot plates are provided with a core plate on one side away from the backing plate, and the moving code template is provided with a cavity plate matched with the core plate; The code fixing template is provided with a main runner, the hot runner plate is provided with a diverter plate, the diverter plate is provided with a main diverter connected to the main runner, the main diverter is distributed along the length direction of the diverter plate, the length direction of the diverter plate is distributed along the length direction of the A-pillar upper trim, the main diverter is provided with three secondary diverters, the two ends of the three secondary diverters extend out of the main diverter respectively, the two sides of the diverter plate are provided with distribution plates for the three secondary diverters, the three secondary diverters are evenly distributed on the main diverter, and both ends of each of the secondary diverters are provided with a pouring channel extending to the core plate, and one end of the pouring channel extends to the core plate; The upper and lower ends of the diverter plate are both provided with main electric heating wires, and the main electric heating wires are distributed on the diverter plate and the distribution plate along the cross-shaped edge; The outer wall of the pouring channel is wound with a secondary electric heating wire.
[0007] By adopting the above technical scheme, the injection molding machine injects the molten material into the main runner in the fixed code template, the main runner injects the molten material into the three secondary runners through the main runner on the diverter plate, the three secondary runners inject the molten material into the space between the core plate and the cavity plate through the pouring channel, the molten material is the injection liquid, at this time, because the main runner is distributed along the length direction of the diverter plate, and the length direction of the diverter plate is distributed along the length direction of the A-pillar upper trim, the two pouring channels at both ends of the three secondary runners are respectively used to inject two A-pillar upper trims, and the three pouring channels located on the same A-pillar upper trim are distributed along the length direction of the A-pillar upper trim for glue injection, at this time, the three glue injection points on an A-pillar upper trim make it convenient for the injection liquid to fill the cavity and fit with the fabric, the setting of the main electric heating wire and the secondary electric heating wire makes it convenient for the injection liquid to be in a molten state, and the injection liquid is convenient to be injected into the space between the core plate and the cavity plate.
[0008] Preferably, a mounting block is provided on the side opposite to the fixed code template and the movable code template, the edge of each mounting block extends out of the edge of the fixed code template and the movable code template and a guide rod is passed through the extended part, the mounting block on the fixed code template is fixedly connected to the guide rod, the mounting block on the movable code template is slidably connected to the guide rod, and the mounting block on the movable code template is driven to move by cylinder 1 on the side away from the movable code template.
[0009] Preferably, a push plate and an ejector mounting plate are placed between the two mold foot plates, the ejector mounting plate is distributed close to the backing plate, a plurality of ejectors are arranged on the ejector mounting plate, the push plate is fixed on the ejector mounting plate and each ejector passes through the push plate and enters the core plate; The mounting block of the code fixing template is provided with oil cylinder 2 on opposite sides of the code fixing template, the piston rod of the oil cylinder 2 passes through the ejector mounting plate and is fixed to the push plate, and the push plate is provided with a limiting column located around each ejector on a side away from the ejector mounting plate.
[0010] Preferably, two cavities are provided on the plate surface of the cavity plate, and a plurality of hanging pins are distributed around the two cavities on the plate surface of the cavity plate. The hanging pins located around the cavities are used to hang the fabric, and the hanging pins located between the two cavities hang the fabric on the two cavities.
[0011] Preferably, it also includes a hanging part for automatically hanging the cloth on the hanging needle.
[0012] Preferably, the hanging member includes a column arranged on the ground, and the top end of the column is coaxially rotatably connected with a mounting shaft, the column is provided with a driving member for driving the mounting shaft to rotate, the number of the guide rods is four, the mounting shaft is located on one side of the four guide rods, and one side of the mounting shaft is vertically slidably connected with a U-shaped slide plate through a moving member, two vertical plates are vertically upwardly provided on one side of the opening of the slide plate, and a first clamping plate and a second clamping plate are provided between the two vertical plates, the second clamping plate is fixedly connected to the two vertical plates, the first clamping plate is horizontally slidably connected between the two vertical plates, and the two vertical plates are provided with a first cylinder for pushing the first clamping plate to move horizontally toward or away from the second clamping plate; The first clamping plate and the second clamping plate are each provided with a plurality of connecting grooves matching with each hanging pin on one side away from the slide plate, and the first clamping plate and the second clamping plate are each provided with two vertical grooves matching with two cavities on the cavity plate on one side away from the slide plate, the bottom groove wall of the vertical groove on the first clamping plate is connected with the bottom end of the first clamping plate, the bottom groove wall of the vertical groove on the second clamping plate is connected with the bottom end of the second clamping plate, the bottom groove wall of each connecting groove on the first clamping plate is connected with the bottom end of the first clamping plate, and the bottom groove wall of each connecting groove on the second clamping plate is connected with the bottom end of the second clamping plate, and the connecting groove located above the vertical groove is connected with the vertical groove; The top ends of the two vertical plates are each provided with a top plate, and the two top plates are rotatably connected to a roller shaft on one side close to the first clamping plate, the two roller shafts are staggered, and cloth rolls are installed on the two roller shafts, the two vertical plates are provided with a discharge piece for releasing the cloth on the cloth roll to between the first clamping plate and the second clamping plate, and the two vertical plates are provided with a cutting piece for cutting the cloth released from the cloth roll by the discharge piece; A fixing plate is provided at the top of the slide plate, and two opposite pushing plates are provided on the fixing plate through the second cylinder, and the two pushing plates respectively correspond to the two vertical grooves on the first clamping plate, and two opposite placement grooves are vertically provided on one side of the first clamping plate close to the second clamping plate, and the two placement grooves are both located between the two vertical grooves on the first clamping plate, and two circular holes are provided at the bottom of the two placement grooves, and the two circular holes correspond to each other up and down, and sliding columns are horizontally penetrated through the two circular holes on the two placement grooves, and the two sliding columns pass through a connecting plate on the side facing away from the second clamping plate, and a tension spring is provided between the two connecting plates and the first clamping plate, and the two sliding columns on the placement groove are connected at one end close to the second clamping plate through a contact plate, and the contact plate has the same shape as the placement groove.
[0013] Preferably, the driving member comprises a gear ring coaxially arranged on the mounting shaft and a U-shaped support frame arranged on the column, a servo motor is arranged on the support frame, and a gear meshing with the gear ring is arranged at one end of the rotating shaft of the servo motor, a rotating ring is coaxially rotatably connected to the mounting shaft, and one side of the outer wall of the rotating ring is fixedly connected to the support frame; The movable part includes two suspension plates fixedly connected to the mounting shaft, and the two suspension plates correspond to each other up and down, and the two suspension plates are connected by a U-shaped suspension at one end away from the mounting shaft, the slide plate is vertically slidably connected between the opposite sides of the suspension, and the top and bottom ends of the suspension are horizontally provided with horizontal plates, and the side of the slide plate away from the first clamping plate is provided with a push block located between the two horizontal plates, a first screw rod is rotatably connected between the two horizontal plates, and one end of the first screw rod passes through the push block and is threadedly connected to the push block, and a first motor for driving the first screw rod to rotate is provided on one of the horizontal plates.
[0014] Preferably, the material discharge member includes baffles that are both arranged at the top ends of the two vertical plates, and a first rotating shaft and a second rotating shaft are rotatably connected between the two baffles, the first rotating shaft and the second rotating shaft are opposite to each other, and a first sleeve is coaxially fixedly connected to the first rotating shaft, and a second sleeve is coaxially fixedly connected to the second rotating shaft, the first sleeve and the second sleeve are staggered, one end of the cloth of one cloth roll passes between the first rotating shaft and the second sleeve, and the first rotating shaft and the second sleeve both contact the cloth, one end of the cloth of the other cloth roll passes between the second rotating shaft and the first sleeve, and the second rotating shaft and the first sleeve both contact the cloth, and the two cloths overlap on their respective sides close to each other, and two second motors for respectively driving the first rotating shaft and the second rotating shaft to rotate are provided on one of the baffles.
[0015] Preferably, the cutting member includes a U-shaped horizontal plate arranged at the top ends of the two vertical plates, and a slider is horizontally slidably connected to the horizontal edge on the inner side of the horizontal plate, a cutting knife is inclined on the slider for cutting the cloth, and the cutting knife is located below the first rotating shaft and the second rotating shaft, and one end of the cutting knife away from the slider is located outside the horizontal plate, a second screw rod is rotatably connected between the opposite sides of the horizontal plate, and one end of the second screw rod passes through the slider and is threadedly connected to the slider, and a third motor for driving the second screw rod to rotate is provided on the horizontal plate.
[0016] The beneficial effects of the present invention are as follows: the injection molding machine injects the molten material into the main runner in the fixed code template, the main runner injects the molten material into the three secondary runners through the main runner on the diverter plate, the three secondary runners inject the molten material into the space between the core plate and the cavity plate through the pouring channel, the molten material is the injection liquid, at this time, since the main runner is distributed along the length direction of the diverter plate, and the length direction of the diverter plate is distributed along the length direction of the A-pillar upper trim, the two pouring channels at both ends of the three secondary runners are respectively used to inject two A-pillar upper trims, and the three pouring channels located on the same A-pillar upper trim are distributed along the length direction of the A-pillar upper trim for glue injection, at this time, the three glue injection points on an A-pillar upper trim make it convenient for the injection liquid to fill the cavity and fit with the fabric, the setting of the main electric heating wire and the secondary electric heating wire makes it convenient for the injection liquid to be in a molten state, and to facilitate the injection liquid to be injected into the space between the core plate and the cavity plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of this embodiment; Figure 2 This is a schematic diagram of the structure of the hanging needle in this embodiment; Figure 3 This is a schematic diagram of the structure of the diverter plate in this embodiment; Figure 4 This is a schematic diagram of the structure of the main branch channel of this embodiment. Figure 5 This is a schematic diagram of the structure of the secondary electric heating wire in this embodiment. Figure 6 A schematic diagram showing the structure of the side of the A-pillar upper trim with fabric; Figure 7 A schematic diagram for illustrating the structure of the A-pillar upper trim facing away from the fabric side; Figure 8 This is a schematic diagram of the structure of the oil cylinder 1 of this embodiment; Fig. 9 This is a schematic diagram of the structure of the support frame of this embodiment; Fig.10 This is a schematic diagram of the structure of the fixing plate of this embodiment; Fig.11 This is a schematic diagram of the structure of the skateboard in this embodiment; Fig.12 This is a schematic diagram of the structure of the vertical plate of this embodiment; Fig.13 This is a schematic diagram of the structure of the vertical slot in this embodiment; Fig.14 This is a schematic diagram of the structure of the circular hole in this embodiment; Fig.15 for Fig. 9 A schematic diagram of the enlarged structure of part A in the middle.
[0019] Description of reference numerals: In the figure: 1, column; 11, mounting shaft; 2, slide plate; 21, vertical plate; 211, first clamping plate; 212, second clamping plate; 213, first cylinder; 214, connecting groove; 215, vertical groove; 216, top plate; 217, roller; 218, cloth roll; 22, fixing plate; 221, second cylinder; 222, pushing plate; 3, placement groove; 31, round hole; 312, sliding column; 313, connecting plate; 314, tension spring; 315, contact plate; 112, gear ring; 113, support frame; 114, servo motor; 115, gear; 116, swivel; 117, suspension plate; 4, suspension; 41, horizontal plate; 411, push block; 412, first screw rod; 413, first motor; 5, baffle; 51, first rotating shaft; 52. Second rotating shaft; 511. First sleeve; 521. Second sleeve; 53. Second motor; 6. Horizontal plate; 61. Slider; 611. Cutting knife; 62. Second screw rod; 63. Third motor; 7. Fixed code template; 71. Hot runner plate; 72. Pad plate; 73. Die foot plate; 731. Push plate; 732. Ejector mounting plate; 733. Cylinder 2; 734. Limit column; 74. Core plate; 75. Main runner; 76. Diverter plate; 761. Main diverter; 762. Secondary diverter; 763. Distribution plate; 77. Casting channel; 78. Main electric heating wire; 79. Secondary electric heating wire; 8. Moving code template; 81. Cavity plate; 811. Hanging needle; 82. Mounting block; 83. Guide rod; 84. Cylinder 1; 9. A-pillar upper trim; 91. Cloth. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] A molding die for an A-pillar trim panel of an automobile, such as Figure 1 and Figure 2 , including a fixed code template 7 and a dynamic code template 8, a hot runner plate 71 is provided on the fixed code template 7, a pad 72 is provided on the hot runner plate 71, two relatively distributed mold foot plates 73 are provided on the pad 72, a core plate 74 is provided on the side of the two mold foot plates 73 away from the pad 72, and a cavity plate 81 matched with the core plate 74 is provided on the dynamic code template 8; the core plate 74 and the cavity plate 81 are designed to match the appearance of the A-pillar upper trim 9, and there are two cores and cavities on the core plate 74 and the cavity plate 81.
[0022] The fixed code template 7 and the dynamic code template 8 are the templates on the far left or far right of the mold, and are used to install the mold to the desired position.
[0023] like Figure 3 and Figure 4 and Figure 5 , a main runner 75 is provided on the code template 7, a diverter plate 76 is provided in the hot runner plate 71, a main diverter channel 761 connected to the main runner 75 is provided in the diverter plate 76, the main diverter channel 761 is distributed along the length direction of the diverter plate 76, and the length direction of the diverter plate 76 is distributed along the length direction of the A-pillar upper trim plate 9, and three secondary diverter channels 762 are provided on the main diverter channel 761, and the two ends of the three secondary diverter channels 762 extend out of the main diverter channel 761 respectively. At this time, the three secondary diverter channels 762 are distributed across the main diverter channel 761, and distribution plates 763 for distributing the three secondary diverter channels 762 are provided on both sides of the diverter plate 76. The three secondary diverter channels 762 are evenly distributed on the main diverter channel 761, and both ends of each secondary diverter channel 762 are provided with a pouring channel 77 extending to the core plate 74, and one end of the pouring channel 77 extends to the core plate 74; like Figure 3 and Figure 4 and Figure 5 The upper and lower ends of the manifold 76 are provided with main electric heating wires 78, which are distributed on the manifold 76 and the distribution plate 763 along the cross-shaped edge, in order to heat the injection molding liquid in the main manifold 761 and the three secondary manifolds 762; like Figure 3 and Figure 4 and Figure 5A secondary electric heating wire 79 is wound around the outer wall of the pouring channel 77, and a protective tube covering the secondary electric heating wire 79 is sleeved on the outer wall of the pouring channel 77. One end of the protective tube is threadedly connected to the outer wall of the pouring channel 77, that is, the inner wall of the protective tube at the threaded connection is threadedly connected to the outer wall of the pouring channel 77, and there is space for storing the secondary electric heating wire 79 between the inner wall of the protective tube and the outer wall of the pouring channel 77. The purpose of the secondary electric heating wire 79 is to heat the injection liquid in the pouring channel 77.
[0024] like Figure 3 and Figure 4 and Figure 5 The injection molding machine injects the molten material into the main runner 75 in the fixed code template 7, and the main runner 75 injects the molten material into the three secondary runners 762 through the main runner 761 on the diverter plate 76. The three secondary runners 762 inject the molten material into the space between the core plate 74 and the cavity plate 81 through the pouring channel 77. The distances from both ends of each of the three secondary runners 762 to the main runner 761 are the same. The molten material is the injection liquid. At this time, since the main runner 761 is distributed along the length direction of the diverter plate 76, the diverter plate 76 The length direction is distributed along the length direction of the A-pillar upper trim panel 9, so the two pouring channels 77 at both ends of the three secondary branch channels 762 are respectively used for injection molding of two A-pillar upper trim panels 9, and the three pouring channels 77 located on the same A-pillar upper trim panel 9 are distributed for injection along the length direction of the A-pillar upper trim panel 9. At this time, the three injection points on an A-pillar upper trim panel 9 are convenient for the injection liquid to fill the cavity and fit with the fabric 91. The setting of the main electric heating wire 78 and the secondary electric heating wire 79 is convenient for the injection liquid to be in a molten state, which is convenient for the injection liquid to be injected into the space between the core plate 74 and the cavity plate 81.
[0025] like Figure 1 and Figure 8 The fixed code template 7 and the movable code template 8 are both provided with mounting blocks 82 on the side opposite to each other. The edges of each mounting block 82 extend out of the edges of the fixed code template 7 and the movable code template 8, and a guide rod 83 is penetrated in the extended part. The two ends of the guide rod 83 are fixed on the fixed wall surface. The mounting block 82 on the fixed code template 7 is fixedly connected with the guide rod 83, and the mounting block 82 on the movable code template 8 is slidably connected with the guide rod 83. The mounting block 82 on the movable code template 8 is driven to move by the oil cylinder 1 84 on the side away from the movable code template 8. The oil cylinder 1 84 drives the mounting block 82 on the movable code template 8 to slide on the guide rod 83, thereby facilitating the combination of the cavity plate 81 and the core plate 74 on the movable code template 8, and then opening and closing the mold.
[0026] like Figure 1A push plate 731 and an ejector mounting plate 732 are placed between the two mold foot plates 73. The ejector mounting plate 732 is close to the backing plate 72. A plurality of ejectors are arranged on the ejector mounting plate 732. Each ejector is distributed along the edge of the A-pillar upper trim plate 9 and is used to eject the A-pillar upper trim plate 9 after injection molding. The push plate 731 is fixed on the ejector mounting plate 732 and each ejector passes through the push plate 731 and enters the core plate 74. like Figure 1 On the mounting block 82 of the code fixing template 7, oil cylinder 2 733 is provided on the opposite sides of the code fixing template 7. The piston rod of the oil cylinder 2 733 passes through the ejector mounting plate 732 and is fixed to the push plate 731. The push plate 731 is provided with a limiting column 734 located around each ejector on the side away from the ejector mounting plate 732.
[0027] like Figure 1 After the core plate 74 and the cavity plate 81 are opened, that is, after a certain distance exists, the oil cylinder 2 733 drives the push plate 731 and the ejector mounting plate 732 to move toward the core plate 74, so that each ejector moves toward the core plate 74 together with the ejector mounting plate 732, and then the A-pillar upper decorative plate 9 is ejected from the core plate 74 until the limit column 734 contacts the plate surface of the core plate 74. At this time, the continued movement of the ejector is restricted, and it is convenient for the ejector to eject the A-pillar upper decorative plate 9 out of the core plate 74. Since the cloth 91 is hung on the cavity plate 81, the cavity plate 81 does not need to be demolded.
[0028] like Figure 1 and Figure 2 The cavity plate 81 has two cavities on its surface. The cavity plate 81 has a plurality of hanging pins 811 distributed around the two cavities. The hanging pins 811 around the cavities are used to hang the cloth 91. The hanging pins 811 between the two cavities hang the cloth 91 on the two cavities. Before the core plate 74 and the cavity plate 81 are molded together, the cloth 91 needs to be hung on the surface of the cavity plate 81. The hanging pins 811 are used to fix the cloth 91.
[0029] like Figure 1 and Figure 2 and Figure 8 The molding die for the upper trim plate 9 of the automobile A-pillar also includes a hanging part for automatically hanging the cloth 91 on the hanging needle 811, which saves labor and improves automation and intelligence.
[0030] like Figure 8 and Fig. 9 and Fig.10 and Fig.11The hanging member includes a column 1 arranged on the ground, and the top of the column 1 is coaxially rotatably connected with a mounting shaft 11, a driving member for driving the mounting shaft 11 to rotate is provided on the column 1, the number of guide rods is four, the mounting shaft 11 is located on one side of the four guide rods, and one side of the mounting shaft 11 is vertically slidably connected with a U-shaped slide plate 2 through a moving member, two vertical plates 21 are vertically upwardly provided on the opening side of the slide plate 2, and a first clamping plate 211 and a second clamping plate 212 are provided between the two vertical plates 21, the second clamping plate 212 is fixedly connected to the two vertical plates 21, the first clamping plate 211 is horizontally slidably connected between the two vertical plates 21, and the two vertical plates 21 are provided with a first cylinder 213 for pushing the first clamping plate 211 to move horizontally toward or away from the second clamping plate 212; like Fig. 9 and Fig.10 and Fig.11 and Fig.13 , the first clamping plate 211 and the second clamping plate 212 are provided with a plurality of connecting grooves 214 cooperating with each hanging pin 811 on the side away from the slide plate 2, and the first clamping plate 211 and the second clamping plate 212 are provided with two vertical grooves 215 cooperating with the two cavities on the cavity plate on the side away from the slide plate 2, the bottom end groove wall of the vertical groove 215 on the first clamping plate 211 is connected to the bottom end of the first clamping plate 211, the bottom end groove wall of the vertical groove 215 on the second clamping plate 212 is connected to the bottom end of the second clamping plate 212, the bottom end groove wall of each connecting groove 214 on the first clamping plate 211 is connected to the bottom end of the first clamping plate 211, the bottom end groove wall of each connecting groove 214 on the second clamping plate 212 is connected to the bottom end of the second clamping plate 212, and the connecting groove 214 located above the vertical groove 215 is connected to the vertical groove 215; like Fig.11 , the top ends of the two vertical plates 21 are each provided with a top plate 216, and the two top plates 216 are rotatably connected to a roller shaft 217 on one side close to the first clamping plate 211, the two roller shafts 217 are staggered, and a cloth roll 218 is installed on the two roller shafts 217, and the two vertical plates 21 are provided with a discharge piece for releasing the cloth on the cloth roll 218 to between the first clamping plate 211 and the second clamping plate 212, and the two vertical plates 21 are provided with a cutting piece for cutting the cloth released from the cloth roll 218 by the discharge piece; like Fig.11 and Fig.12 and Fig.13 and Fig.14A fixing plate 22 is provided at the top of the slide plate 2, and two opposite pushing plates 222 are provided on the fixing plate 22 through a second cylinder 221, and the two pushing plates 222 correspond to the two vertical grooves 215 on the first clamping plate 211 respectively, and two opposite placement grooves 3 are vertically provided on one side of the first clamping plate 211 close to the second clamping plate 212, and the two placement grooves 3 are located between the two vertical grooves 215 on the first clamping plate 211, and two circular holes 31 are provided at the bottom of the two placement grooves 3, and the two circular holes 31 correspond to each other up and down, and sliding columns 312 are horizontally penetrated in the two circular holes 31 on the two placement grooves 3, and the two sliding columns 312 are connected to the second clamping plate 212 on one side through a connecting plate 313, and a tension spring 314 is provided between the two connecting plates 313 and the first clamping plate 211, and the two sliding columns 312 on the placement groove 3 are connected at one end close to the second clamping plate 212 through a contact plate 315, and the contact plate 315 has the same shape as the placement groove 3; like Fig. 9 The driving member includes a gear ring 112 coaxially arranged on the mounting shaft 11 and a U-shaped support frame 113 arranged on the column 1, a servo motor 114 is arranged on the support frame 113, and a gear 115 meshing with the gear ring 112 is arranged at one end of the rotating shaft of the servo motor 114, a swivel 116 is coaxially rotatably connected to the mounting shaft 11, and one side of the outer wall of the swivel 116 is fixedly connected to the support frame 113; like Fig. 9 and Fig.10 The movable member includes two suspension plates 117 fixedly connected to the mounting shaft 11, and the two suspension plates 117 correspond to each other up and down, and the two suspension plates 117 are connected by a U-shaped suspension 4 at one end away from the mounting shaft 11, and the slide plate 2 is vertically slidably connected between the opposite sides of the suspension 4, and the top and bottom ends of the suspension 4 are horizontally provided with horizontal plates 41, and the side of the slide plate 2 away from the first clamping plate 211 is provided with a push block 411 located between the two horizontal plates 41, and a first screw rod 412 is rotatably connected between the two horizontal plates 41, and one end of the first screw rod 412 passes through the push block 411 and is threadedly connected to the push block 411, and a first motor 413 for driving the first screw rod 412 to rotate is provided on one of the horizontal plates 41; like Fig. 9 and Fig.10 and Fig.11The material discharge member includes baffles 5 which are both arranged at the top ends of the two vertical plates 21, and a first rotating shaft 51 and a second rotating shaft 52 are rotatably connected between the two baffles 5, the first rotating shaft 51 and the second rotating shaft 52 are opposite, and a first sleeve 511 is coaxially fixedly connected to the first rotating shaft 51, and a second sleeve 521 is coaxially fixedly connected to the second rotating shaft 52, the first sleeve 511 and the second sleeve 521 are staggered, one end of the cloth of one cloth roll 218 passes between the first rotating shaft 51 and the second sleeve 521, and the first rotating shaft 51 and the second sleeve 521 both contact with the cloth, one end of the cloth of the other cloth roll 218 passes between the second rotating shaft 52 and the first sleeve 511, and the second rotating shaft 52 and the first sleeve 511 both contact with the cloth, and the two cloths overlap on their sides close to each other, and two second motors 53 for driving the first rotating shaft 51 and the second rotating shaft 52 to rotate respectively are provided on one of the baffles 5; like Fig. 9 and Fig.10 and Fig.11 and Fig.15 The cutting member includes a U-shaped horizontal plate 6 arranged at the top of the two vertical plates 21, and a slider 61 is horizontally slidably connected to the horizontal edge of the inner side of the horizontal plate 6, and a cutting knife 611 is inclined on the slider 61 for cutting the cloth, and the cutting knife 611 is located below the first rotating shaft 51 and the second rotating shaft 52, and one end of the cutting knife 611 away from the slider 61 is located outside the horizontal plate 6, and a second screw rod 62 is rotatably connected between the opposite sides of the horizontal plate 6, and one end of the second screw rod 62 passes through the slider 61 and is threadedly connected to the slider 61, and a third motor 63 for driving the second screw rod 62 to rotate is provided on the horizontal plate 6.
[0031] like Figure 8 and Fig. 9 and Fig.10 and Fig.11 and Fig.12 and Fig.13 and Fig.14 and Fig.15 , when the dynamic code template is away from the fixed code template, and the fabric needs to be hung on the hanging needle 811: In the first step, the servo motor 114 is turned on. The rotating shaft of the servo motor 114 drives the gear 115 to rotate. The gear 115 drives the installation shaft 11 to rotate through the gear ring 112 meshing therewith. At this time, the suspension plate 117, the suspension 4 and the slide plate 2 will follow the installation shaft 11 and rotate along the rotation axis of the installation shaft 11 until the installation shaft 11 rotates 90 degrees, so that the suspension 4 is transferred from between the two corresponding guide rods above and below to between the dynamic code template and the fixed code template (such as Figure 1 ), at this time, the connecting grooves 214 on the first clamping plate 211 and the second clamping plate 212 will correspond to the hanging pins 811 on the cavity plate in the dynamic code template.
[0032] In the second step, the two second motors 53 are turned on. The rotating shafts of the two second motors 53 drive the first rotating shaft 51 and the second rotating shaft 52 to rotate synchronously respectively. The first rotating shaft 51 and the second rotating shaft 52 rotate in opposite directions. At this time, through the cooperation of the rotating first rotating shaft 51 and the second rotating shaft 52 and the first sleeve 511 and the second sleeve 521, the cloth on the two cloth rolls 218 can be released between the first clamping plate 211 and the second clamping plate 212, and the cloth released from the two cloth rolls 218 overlap.
[0033] In the third step, after the cloth is released between the first clamping plate 211 and the second clamping plate 212, the two second motors 53 stop working. At this time, the overlapping part of the two cloths is located between the contact plate 315 and the second clamping plate 212, and then the first clamping plate 211 is pushed close to the second clamping plate 212 by the piston rod of the first cylinder 213. At this time, the sliding column 312, the connecting plate 313, the tension spring 314 and the contact plate 315 will move with the first clamping plate 211 until the contact plate 315 presses the overlapping part of the two cloths against the second clamping plate 212.
[0034] The fourth step is to open the second cylinder 221. The piston rod of the second cylinder 221 drives the two pushing plates 222 away from the fixed plate 22 until the two pushing plates 222 pass through the two vertical grooves 215 on the first clamping plate 211 and the second clamping plate. At this time, the pushing plates 222 will make the cloth between the first clamping plate 211 and the second clamping plate 212 protrude from the vertical groove 215 on the second clamping plate 212, and then the piston rod of the first cylinder 213 pushes the first clamping plate 211 to approach the second clamping plate 212 again. At this time, the contact plate 315 will enter the placement groove 3, and the tension spring 314 will be pulled until the first clamping plate 211 presses the cloth tightly on the second clamping plate.
[0035] The fifth step is to use the oil cylinder to make the moving code template close to the fixed code template. At this time, the moving code template will be close to the second clamping plate 212 until one end of the hanging needle 811 on the cavity plate in the moving code template passes through the connecting groove 214 on the first clamping plate 211 and the second clamping plate 212. At this time, the hanging needle 811 will pierce the cloth, and the cloth protruding from the vertical groove 215 on the second clamping plate 212 will enter the cavity on the cavity plate.
[0036] The sixth step is to transport the cloth under the first rotating shaft 51 and the second rotating shaft 52 upward by cooperating with the first sleeve 511 and the second sleeve 521 through the rotating first rotating shaft 51 and the second rotating shaft 52, tighten the cloth, and then turn on the third motor 63. The rotating shaft of the third motor 63 drives the second screw rod 62 to rotate. At this time, because one end of the second screw rod 62 passes through the slider 61 and is threadedly connected with the slider 61, when the second screw rod 62 rotates, it can drive the slider 61 to move horizontally on the cross plate 6. When the slider 61 moves horizontally, the slider 61 passes through one side of the cloth. At this time, the cutting knife 611 on the slider 61 can cut the cloth tightened under the first rotating shaft 51 and the second rotating shaft 52. After the cloth under the first rotating shaft 51 and the second rotating shaft 52 is cut, the rotating shaft of the third motor 63 drives the second screw rod 62 to rotate in the opposite direction, so that the slider 61 moves back to its original position.
[0037] In the seventh step, the piston rod of the second cylinder 221 drives the two pushing plates 222 to approach the fixed plate 22 until the two pushing plates 222 move to the side of the first clamping plate 211 away from the second clamping plate 212, and the first cylinder 213 makes the first clamping plate 211 move away from the second clamping plate 212 to release the clamping of the cloth.
[0038] The eighth step is to turn on the first motor 413. The rotating shaft of the first motor 413 drives the first screw rod 412 to rotate clockwise. At this time, because one end of the first screw rod 412 passes through the push block 411 and is threadedly connected to the push block 411, and the push block 411 is on the slide plate 2, when the first screw rod 412 rotates clockwise, the slide plate 2 can be driven to move vertically upward in the suspension 4 through the push block 411. At this time, the vertical plate 21 and the first clamping plate 211 and the second clamping plate 212 will move upward with the slide plate 2. At this time, as the first clamping plate 211 and the second clamping plate 212 move upward, the hanging needle 811 will move downward in the connecting groove 214, and the cloth on the hanging needle 811 located between the first clamping plate 211 and the second clamping plate 212 will also move downward until each hanging needle 811 moves vertically downward from the connecting groove 214.
[0039] In the ninth step, after the hanging needle 811 moves vertically downward from the connecting groove 214, the oil cylinder is used to make the movable code template move away from the second clamping plate 212, and then the rotating shaft of the first motor 413 drives the first screw rod 412 to rotate counterclockwise, so that the slide plate 2 and the vertical plate 21 and the first clamping plate 211 and the second clamping plate 212 move downward back to their original positions, and then the rotating shaft of the servo motor 114 drives the gear 115 to rotate 90 degrees in the opposite direction, so that the suspension 4 can be rotated out from between the two corresponding guide rods above and below and between the movable code template and the fixed code template. Through the above process, there is no need to manually hang the cloth on the hanging needle 811, which saves manpower.
[0040] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A molding die for an A-pillar upper trim panel of an automobile, comprising a fixed code template (7) and a movable code template (8), wherein the fixed code template (7) is provided with a hot runner plate (71), the hot runner plate (71) is provided with a backing plate (72), the backing plate (72) is provided with two mold foot plates (73) which are relatively distributed, a core plate (74) is provided on one side of the two mold foot plates (73) away from the backing plate (72), and the movable code template (8) is provided with a cavity plate (81) which cooperates with the core plate (74); characterized in that: The code fixing template (7) is provided with a main runner (75), the hot runner plate (71) is provided with a diverter plate (76), the diverter plate (76) is provided with a main diverter channel (761) connected to the main runner (75), the main diverter channel (761) is distributed along the length direction of the diverter plate (76), the length direction of the diverter plate (76) is distributed along the length direction of the A-pillar upper trim plate (9), the main diverter channel (761) is provided with three secondary diverter channels (762), the three secondary diverter channels (762) are provided on the main diverter channel (761), and the three secondary diverter channels (762) are provided on the main diverter channel (761). Main runners (761) are extended from both ends of the secondary runners (762), distribution plates (763) for distributing the three secondary runners (762) are provided on both sides of the runner plate (76), the three secondary runners (762) are evenly distributed on the main runner (761), and pouring channels (77) extending toward the core plate (74) are provided at both ends of each secondary runner (762), with one end of the pouring channel (77) extending to the core plate (74); Main electric heating wires (78) are provided at both upper and lower ends of the diverter plate (76), and the main electric heating wires (78) are distributed on the diverter plate (76) and the distribution plate (763) along a cross-shaped edge; A secondary electric heating wire (79) is wound around the outer wall of the pouring channel (77).
2. The molding die for the upper trim plate of the A-pillar of an automobile according to claim 1, characterized in that: The fixed code template (7) and the movable code template (8) are each provided with a mounting block (82) on a side facing away from the fixed code template (7) and the movable code template (8), and the edge of each mounting block (82) extends out of the edge of the fixed code template (7) and the movable code template (8), and a guide rod (83) is penetrated through the extended portion, the mounting block (82) on the fixed code template (7) is fixedly connected to the guide rod (83), the mounting block (82) on the movable code template (8) is slidably connected to the guide rod (83), and the mounting block (82) on the movable code template (8) is driven to move by a cylinder 1 (84) on a side facing away from the movable code template (8).
3. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 2, characterized in that: A push plate (731) and an ejector mounting plate (732) are placed between the two mold foot plates (73); the ejector mounting plate (732) is arranged close to the backing plate (72); a plurality of ejectors are arranged on the ejector mounting plate (732); the push plate (731) is fixed on the ejector mounting plate (732); and each ejector passes through the push plate (731) and enters the core plate (74); A second oil cylinder (733) is provided on the mounting block (82) of the code fixing template (7) on opposite sides of the code fixing template (7); a piston rod of the second oil cylinder (733) passes through the ejector mounting plate (732) and is fixed to the push plate (731); and a limiting column (734) located around each ejector is provided on a side of the push plate (731) away from the ejector mounting plate (732).
4. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 2, characterized in that: Two cavities are provided on the plate surface of the cavity plate (81), and a plurality of hanging pins (811) are distributed on the plate surface of the cavity plate (81) around the periphery of the two cavities; the hanging pins (811) located around the periphery of the cavities are used to hang fabric (91), and the hanging pins (811) located between the two cavities hang fabric (91) on the two cavities.
5. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 4, characterized in that: It also includes a hanging part for automatically hanging the cloth (91) onto the hanging needle (811).
6. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 5, characterized in that: The hanging member comprises a column (1) arranged on the ground, and the top end of the column (1) is coaxially rotatably connected to a mounting shaft (11), a driving member for driving the mounting shaft (11) to rotate is provided on the column (1), the number of the guide rods is four, the mounting shaft (11) is located on one side of the four guide rods, and one side of the mounting shaft (11) is vertically slidably connected to a U-shaped slide plate (2) via a moving member, two vertical plates (21) are vertically upwardly provided on an opening side of the slide plate (2), and a first clamping plate (211) and a second clamping plate (212) are provided between the two vertical plates (21), the second clamping plate (212) is fixedly connected to the two vertical plates (21), the first clamping plate (211) is horizontally slidably connected between the two vertical plates (21), and the two vertical plates (21) are provided with a first cylinder (213) for pushing the first clamping plate (211) to move horizontally in a direction close to or away from the second clamping plate (212); A plurality of connecting grooves (214) cooperating with the respective hanging pins (811) are provided on the side of the first clamping plate (211) and the second clamping plate (212) facing away from the slide plate (2); two vertical grooves (215) cooperating with the two cavities on the cavity plate are provided on the side of the first clamping plate (211) and the second clamping plate (212) facing away from the slide plate (2); the bottom end groove wall of the vertical groove (215) on the first clamping plate (211) is communicated with the bottom end of the first clamping plate (211); and the bottom end groove wall of the vertical groove (215) on the second clamping plate (212) is communicated with the bottom end of the first clamping plate (211). The bottom groove wall of the vertical groove (215) on the clamping plate (212) is connected to the bottom end of the second clamping plate (212), the bottom groove wall of each connecting groove (214) on the first clamping plate (211) is connected to the bottom end of the first clamping plate (211), and the bottom groove wall of each connecting groove (214) on the second clamping plate (212) is connected to the bottom end of the second clamping plate (212). At this time, the connecting groove (214) located above the vertical groove (215) is connected to the vertical groove (215); The top ends of the two vertical plates (21) are each provided with a top plate (216), and the two top plates (216) are rotatably connected to a roller shaft (217) on one side close to the first clamping plate (211), the two roller shafts (217) are staggered, and a cloth roll (218) is mounted on the two roller shafts (217), the two vertical plates (21) are provided with a material discharge piece for discharging the cloth on the cloth roll (218) between the first clamping plate (211) and the second clamping plate (212), and the two vertical plates (21) are provided with a cutting piece for cutting the cloth on the cloth roll (218) discharged by the material discharge piece; A fixing plate (22) is provided at the top of the slide plate (2), and two opposing pushing plates (222) are provided on the fixing plate (22) via a second cylinder (221), and the two pushing plates (222) correspond to the two vertical grooves (215) on the first clamping plate (211), respectively; two opposing placement grooves (3) are vertically provided on one side of the first clamping plate (211) close to the second clamping plate (212), and the two placement grooves (3) are both located between the two vertical grooves (215) on the first clamping plate (211), and the bottoms of the two placement grooves (3) are each provided with two circular The two circular holes (31) correspond to each other in the upper and lower parts, a sliding column (312) is horizontally penetrated through the two circular holes (31) on the two placement grooves (3), and a connecting plate (313) is passed through the two sliding columns (312) on the sides away from the second clamping plate (212), a tension spring (314) is provided between the two connecting plates (313) and the first clamping plate (211), and the two sliding columns (312) on the placement groove (3) are connected at one end close to the second clamping plate (212) through a contact plate (315), and the contact plate (315) has the same shape as the placement groove (3).
7. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 6, characterized in that: The driving member comprises a gear ring (112) coaxially arranged on the mounting shaft (11) and a U-shaped support frame (113) arranged on the column (1); a servo motor (114) is arranged on the support frame (113); a gear (115) meshing with the gear ring (112) is arranged at one end of the rotating shaft of the servo motor (114); a rotating ring (116) is coaxially rotatably connected to the mounting shaft (11), and one side of the outer wall of the rotating ring (116) is fixedly connected to the support frame (113); The movable member comprises two suspension plates (117) fixedly connected to the mounting shaft (11), and the two suspension plates (117) correspond to each other up and down, and the ends of the two suspension plates (117) away from the mounting shaft (11) are connected by a U-shaped suspension (4), the slide plate (2) is vertically slidably connected between the opposite sides of the suspension (4), and the top and bottom ends of the suspension (4) are both horizontally provided with horizontal plates (41), and the side of the slide plate (2) away from the first clamping plate (211) is provided with a push block (411) located between the two horizontal plates (41), and a first screw rod (412) is rotatably connected between the two horizontal plates (41), and one end of the first screw rod (412) passes through the push block (411) and is threadedly connected to the push block (411), and a first motor (413) for driving the first screw rod (412) to rotate is provided on one of the horizontal plates (41).
8. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 6, characterized in that: The material unwinding member comprises baffles (5) both arranged at the top ends of the two vertical plates (21), and a first rotating shaft (51) and a second rotating shaft (52) are rotatably connected between the two baffles (5), the first rotating shaft (51) and the second rotating shaft (52) are opposite to each other, and a first sleeve (511) is coaxially fixedly connected to the first rotating shaft (51), and a second sleeve (521) is coaxially fixedly connected to the second rotating shaft (52), the first sleeve (511) and the second sleeve (521) are staggered, and one end of the fabric of one fabric roll (218) is displaced from the first end. A rotating shaft (51) passes between the first rotating shaft (51) and the second sleeve (521), and the first rotating shaft (51) and the second sleeve (521) both contact the cloth, one end of the cloth of another cloth roll (218) passes between the second rotating shaft (52) and the first sleeve (511), and the second rotating shaft (52) and the first sleeve (511) both contact the cloth, and the two cloths overlap on their sides close to each other, and one of the baffles (5) is provided with two second motors (53) for respectively driving the first rotating shaft (51) and the second rotating shaft (52) to rotate.
9. The molding die for the upper trim plate of the A-pillar of an automobile as claimed in claim 8, characterized in that: The cutting member comprises a U-shaped horizontal plate (6) arranged at the top ends of the two vertical plates (21), and a slider (61) is horizontally slidably connected to the horizontal edge of the inner side of the horizontal plate (6), a cutting knife (611) is inclined on the slider (61) for cutting cloth, and the cutting knife (611) is located below the first rotating shaft (51) and the second rotating shaft (52), and one end of the cutting knife (611) away from the slider (61) is located outside the horizontal plate (6), a second screw rod (62) is rotatably connected between opposite sides of the horizontal plate (6), and one end of the second screw rod (62) passes through the slider (61) and is threadedly connected to the slider (61), and a third motor (63) is provided on the horizontal plate (6) for driving the second screw rod (62) to rotate.
Citation Information
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