Electrified installation tool for wire clamp
By designing the power installation tool, the coordination of the metal threaded pole and the card connection part solves the problem of low efficiency and poor safety in the non -stop power operation of the traditional connection line, and realizes high -efficiency and secure power -based installation operations.
Patent Information
- Application Number
- CN202411567748.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-05
AI Technical Summary
Traditional connecting wire clamping tools have problems such as low working efficiency, low safety performance and poor reliability in non-powered operations.
A power installation tool is designed, including the handheld torque, the insulation operating rod, and the clip holder. The coordination of the metal thread and the card connection to realize the movement of the wire clip and the holding function.
The directly upper rod is equipped with power installation operations, improved the safety and reliability of non -stop power operation, simplified the operators and tools, improved the efficiency of work, and reduced the cost of equipment use.
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Figure CN119362104A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grounding wire clamps, and in particular to a live installation tool for the wire clamp. Background Art
[0002] In recent years, with the promotion and implementation of a series of measures such as increasing the intensity of power grid transformation, optimizing the business environment, and improving the management of non-stop operation of distribution networks, non-stop operation has become an important part of the distribution network maintenance system. As an important tool for non-stop operation of distribution networks, electrical connection clamps, especially distribution network drainage line connection clamps, are used more frequently.
[0003] In the application research of non-stop power operation, the human body does not directly contact the live body to work is a widely studied topic in the power system. At present, the research and development of insulated operating rod operation has entered the product pilot stage, but for a long time, the traditional connection wire clamps used for splicing drainage wires have been developed and produced around the mode of manual splicing, which has problems such as low work efficiency, low safety performance and poor reliability. Summary of the invention
[0004] The purpose of the present invention is to provide a live installation tool for a wire clamp to improve the safety and reliability of non-power-off operations.
[0005] In order to achieve the above objectives, the present invention is implemented by the following technical solutions:
[0006] A live installation tool for a wire clamp, the wire clamp comprising a metal threaded rod driving the movable wire clamp to move up and down, a plug-in portion is provided at the bottom of the metal threaded rod, and clamping portions are also provided on both sides of the outside of the wire clamp, the live installation tool comprising:
[0007] Handheld torque tester;
[0008] An insulating operating rod, which is connected to the handheld torque meter, and has a transmission shaft inside, wherein the input end of the transmission shaft is connected to the output end of the handheld torque meter, and the output end of the transmission shaft is connected to a rotating head;
[0009] A holder connected to the end of the insulating operating rod, the holder comprising:
[0010] A slide seat is sleeved on the end of the insulating operating rod, and its upper surface is used to carry the wire clamp. The top of the rotating head protrudes from the upper surface of the slide seat and is used to cooperate with the plug-in portion at the bottom of the metal threaded rod;
[0011] A lower plate is located below the slide seat, a guide column is fixed on the slide seat, and the lower plate is slidably connected to the guide column;
[0012] An inclined panel is arranged on the lower panel, and has two ends provided with inclined surfaces facing outward and downward;
[0013] Two guide blocks arranged opposite to each other are arranged on the slide seat and are provided with vertical first guide grooves;
[0014] Two L-shaped top blocks, respectively disposed in the guide blocks and movable along the first guide grooves, with first transverse extensions of the side ends thereof facing outwards;
[0015] Two guide rail plates arranged opposite to each other are arranged on the slide seat and are provided with a second transverse guide groove;
[0016] Two F-shaped buckles are respectively arranged in the guide rail plate and can move along the second guide groove, and the second lateral extension part of the side end thereof is located above and protrudes from the upper surface of the slide seat and faces inward, and is used to cooperate with the clamping part of the wire clamp, and the third lateral extension part located below faces inward and cooperates with the first lateral extension part, and the bottom thereof faces the inclined surface of the inclined plate;
[0017] A lower plate lifting assembly, used for controlling the lower plate to move upward along the guide column;
[0018] The clamp has a free state, a clamping state and a released state: in the free state, the top ends of the two top blocks protrude from the upper surface of the slide seat, and the first lateral extension portion abuts against the third lateral extension portion; in the clamping state, the wire clamp is placed on the upper surface of the slide seat, the top ends of the two top blocks are lowered to be flush with the upper surface of the slide seat, the two buckles move inward, the second lateral extension portion clamps the wire clamp, and the bottom of the buckle abuts against the inclined surface of the inclined panel; in the released state, the lower plate lifting assembly controls the lower plate to move up, the inclined panel drives the buckle to move outward, the second lateral extension portion is separated from the wire clamp, and after the wire clamp is removed, the top block moves up, the lower plate lifting assembly controls the lower plate to return to its initial position, and the top block and the buckle return to their initial positions.
[0019] Optionally, the lower plate lifting assembly comprises:
[0020] A fixed pulley, arranged on the slide seat;
[0021] A turntable, a bracket is installed on the handheld torque meter, the turntable is installed on the bracket through a bearing clamp, and a handle is installed on the side of the turntable;
[0022] One end of the rope is wound around and fixed on the rotating disk, and the other end is passed around the fixed pulley and fixed to the lower plate.
[0023] Optionally, rollers are provided at the bottom of the second lateral extension portion, the third lateral extension portion and the buckle.
[0024] Optionally, an end surface of the first lateral extending portion is provided with an arc-shaped groove matching the roller of the second lateral extending portion.
[0025] Optionally, rollers are provided on the sides of the two buckles, and the guide rail plate is also provided with a transverse raceway matching the rollers.
[0026] Optionally, rollers are provided on the sides of the two top blocks, and the guide block is also provided with a vertical raceway matching the rollers.
[0027] Optionally, springs are provided at the bottoms of the two top blocks for returning the top blocks to their initial positions.
[0028] Optionally, springs are provided on the outer sides of the two buckles for returning the buckles to their initial positions.
[0029] Optionally, a wire clamp guide block is provided on the upper surface of the slide seat for roughly positioning the wire clamp.
[0030] Optionally, the clamp further comprises a bottom bearing seat, which is arranged at the lower part of the slide seat to provide support for the rotating head.
[0031] Compared with the prior art, the present invention has the following advantages:
[0032] The live installation tool for the wire clamp provided by the present invention can realize live installation operations directly on the pole, ensuring the safety and reliability of the operation without power outages, while simplifying the operating personnel and operating tools, improving work efficiency, and reducing equipment use costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for the description. Obviously, the drawings described below are an embodiment of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work:
[0034] Figure 1 A structural diagram of a live installation tool for a wire clamp provided in one embodiment of the present invention;
[0035] Figure 2 This is a structural diagram of the wire clamp installed on the live installation tool;
[0036] Figure 3 is the structural diagram of the clamp;
[0037] Figure 4a ,4b 4 and 4c are schematic diagrams of the clamp in free state, clamped state and released state respectively;
[0038] Figure 5 It is the structural diagram of the top block;
[0039] Figure 6 is a structural diagram of the buckle;
[0040] Figure 7 It is a schematic diagram of the matching of the guide block, the top block, the guide rail plate and the buckle;
[0041] Figure 8 Schematic diagram of the wire clamp. DETAILED DESCRIPTION
[0042] The scheme proposed by the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the accompanying drawings are in a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the implementation method of the present invention. In order to make the purposes, features and advantages of the present invention more obvious and easy to understand, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. illustrated in the accompanying drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope of the technical content disclosed by the present invention.
[0043] First, the wire clamp applicable to the live installation tool provided by the present invention is as follows Figure 2 and 8As shown, the wire clamp 100 includes a metal threaded rod 20 that drives the movable wire clamp 30 to move up and down. The bottom of the metal threaded rod 20 is provided with a plug-in portion 21, and the two sides of the outside of the wire clamp 100 are also provided with clamping portions 53. The wire clamp 100 also includes: a fixed wire clamp 10, one side of which is provided with an opening to form an inner cavity 12 for accommodating the main conductor A, the side wall of the fixed wire clamp 10 is provided with a third guide groove 13 and a through hole penetrating the top surface and the bottom surface of the fixed wire clamp 10; the metal threaded rod 20 passes through the through hole from bottom to top; a movable wire clamp 30 is arranged in the inner cavity 12, one end of which is inserted into the third guide groove 13 and is threadedly connected with the metal threaded rod 20, and when the metal threaded rod 20 rotates, it drives the movable wire clamp 30 to move upward along the metal threaded rod 20 to clamp and tighten the main conductor A; a quick plug connector 40, which is connected to the fixed wire clamp 10, and the drainage wire B contacts the fixed wire clamp 10 after passing through the quick plug connector 40; an insulating layer 50, including an insulating encapsulation and two insulating edge blocks, the insulating encapsulation is coated on the outer surface of the fixed wire clamp 10 to achieve insulation, and the two insulating edge blocks are installed on both sides of the movable wire clamp 30. The clamping parts 53 are arranged on both sides of the outside of the insulating enclosure.
[0044] like Figures 1 to 7 As shown, an embodiment of the present invention provides a live installation tool suitable for the above-mentioned wire clamp 100, the live installation tool comprising: a handheld torque meter 200; an insulating operating rod 300, which is connected to the handheld torque meter 200, and is hollow inside and provided with a transmission shaft, the input end of the transmission shaft is connected to the output end of the handheld torque meter 200, and the output end of the transmission shaft is connected to a rotating head 310; a clamp 400, which is connected to the end of the insulating operating rod 300 and is used to clamp the wire clamp 100. When the wire clamp 100 is placed on the clamp 400, the rotating head 310 is inserted into the plug-in portion 21 at the bottom of the metal threaded rod 20 of the wire clamp 100, the handheld torque meter 200 is turned on, and the torque is transmitted to the metal threaded rod 20 through the transmission shaft and the rotating head 310, so that the metal threaded rod 20 rotates, driving the movable wire clamp 30 to move upward, thereby tightly clamping the main conductor A between the movable wire clamp 30 and the fixed wire clamp 10. The handheld torque meter 200 may be provided with a digital display instrument for displaying the torque value, so as to facilitate the operator to judge whether the torque value reaches a set value. The set value is a torque value that can tighten the main conductor A and is obtained in advance through experiments.
[0045] Specifically, the clamp 400 includes: a slide seat 410, a lower plate 420, an inclined plate 430, two guide blocks 440, two L-shaped top blocks 450, two guide rail plates 460, two F-shaped buckles 470 and a lower plate lifting assembly.
[0046] The slide seat 410 is sleeved on the end of the insulating operating rod 300 , and its upper surface is used to carry the wire clamp 100 . The top of the rotating head 310 protrudes from the upper surface of the slide seat 410 and is used to cooperate with the plug-in portion 21 at the bottom of the metal threaded rod 20 .
[0047] The lower plate 420 is located below the slide seat 410 . A guide column 411 is fixed on the slide seat 410 . The lower plate 420 is slidably connected to the guide column 411 .
[0048] The inclined panel 430 is disposed on the lower panel 420 , and has two ends thereof with inclined surfaces facing outward and downward.
[0049] Two guide blocks 440 arranged opposite to each other are arranged on the slide seat 410 and are provided with a vertical first guide groove 441 .
[0050] Two L-shaped top blocks 450 are respectively arranged in the guide blocks 440 and can move along the first guide grooves 441, with the first transverse extensions 451 at the side ends thereof facing outward. It should be noted that the "outward" here refers to the direction toward the position between the two top blocks 450, and the "outward" hereinafter refers to the direction away from the position between the two top blocks 450.
[0051] Two guide rail plates 460 are arranged opposite to each other and are disposed on the slide seat 410 . A second transverse guide groove 461 is provided on the guide rail plates 460 .
[0052] Two F-shaped clips 470 are respectively arranged in the guide rail plate 460 and can move along the second guide groove 461. The second lateral extension portion 471 at the upper side protrudes from the upper surface of the slide seat 410 and faces inward, and is used to cooperate with the clamping portion 53 of the wire clamp 100. The third lateral extension portion 472 located at the lower side faces inward and cooperates with the first lateral extension portion 451, and its bottom faces the inclined surface of the inclined panel 430.
[0053] The lower plate lifting assembly is used to control the lower plate 420 to move upward along the guide column 411 .
[0054] The clamp 400 has a free state, a clamped state and a released state. Figure 4aAs shown, in the free state (no wire clamp 100 is placed), the top ends of the two top blocks 450 protrude from the upper surface of the slide seat 410, and the first transverse extension portion 451 abuts against the third transverse extension portion 472. Specifically, a spring is provided at the bottom of the two top blocks 450, the bottom of the spring abuts against the bottom of the first guide groove 441, and the top abuts against the top block 450, and the spring provides an upward elastic force to the top block 450, so that the top ends of the two top blocks 450 protrude from the upper surface of the slide seat 410. A spring is also provided on the outer side of the two buckles 470, one end of the spring abuts against the guide rail plate 460, and the top of the other end abuts against the buckle 470, and the spring provides an inward elastic force to the buckle 470, so that the third transverse extension portion 472 on the buckle 470 abuts against the first transverse extension portion 451 of the top block 450 (that is, the third transverse extension portion 472 clamps the first transverse extension portion 451).
[0055] like Figure 4b As shown, in the clamping state, the wire clamp 100 is placed on the upper surface of the slide seat 410 ( Figure 4b The wire clamp 100 is not shown), and the gravity of the wire clamp 410 causes the top ends of the two top blocks 450 to drop to be flush with the upper surface of the slide seat 410, and the first lateral extension portion 451 moves downward, and the third lateral extension portion 472 loses its restriction, so that the two buckles 470 move inward under the action of the spring, and then the second lateral extension portion 471 cooperates with the clamping portion 53 of the wire clamp 100 to clamp the wire clamp 100. At this time, the bottom of the buckle 470 just abuts against the inclined surface of the inclined panel 430 (the contact point is located at the upper part of the inclined surface), and the third lateral extension portion 472 is located above the first lateral extension portion 451.
[0056] like Figure 4c As shown, in the released state, the lower plate lifting assembly controls the lower plate 420 to move upward, that is, the inclined plate 430 moves upward, the inclined surface of the inclined plate 430 causes the buckle 470 to move outward, and the second transverse extension portion 471 is separated from the wire clamp 100 (that is, the wire clamp 100 is automatically released). After the wire clamp 100 leaves, the top block 450 moves upward under the action of the spring, so that the wire clamp 100 is subjected to a push-out force when it is separated, which can reduce the material jamming phenomenon. At this time, the top block 450 returns to its initial position (that is, the position in the free state, as shown in FIG. Figure 4a Then, the lower plate lifting assembly controls the lower plate 420 to return to the initial position (i.e., the lower plate 420 moves downward), and at this time, the buckle 470 returns to the initial position (i.e., the position in the free state, as shown in FIG. 1 ) under the action of the spring. Figure 4a shown).
[0057] Preferably, if Figure 6 As shown, the second lateral extension part 471, the third lateral extension part 472 and the bottom of the buckle 470 are provided with rollers. Thus, the second lateral extension part 471 and the clamping part 53 of the wire clamp 100 are in rolling contact, the third lateral extension part 472 and the first lateral extension part are in rolling contact, and the bottom of the buckle 470 and the inclined plate 430 are in rolling contact, thereby reducing the friction of the contact surface. Figure 5 As shown, an end surface of the first transverse extending portion 451 is provided with an arc-shaped groove matching the roller of the second transverse extending portion 471 , so that the second transverse extending portion 471 can clamp the first transverse extending portion 451 .
[0058] like Figure 6 , Figure 7 As shown, rollers are provided on the sides of the two buckles 470, and the guide rail plate 460 is also provided with a horizontal raceway matching the rollers. Rollers are provided on the sides of the two top blocks 450, and the guide block 440 is also provided with a vertical raceway matching the rollers. Thus, the buckles 470 and the top blocks 450 can move more smoothly.
[0059] In this embodiment, a wire clamp guide block 480 is provided on the upper surface of the slide seat 410 for positioning the wire clamp 100 so that the wire clamp 100 can be accurately placed.
[0060] In this embodiment, the clamp further includes a bottom bearing seat 490 fixed to the lower portion of the slide seat 410 to provide support for the rotating head 310 .
[0061] In this embodiment, the lower plate lifting assembly includes: a fixed pulley 510, which is arranged on the slide seat 401; a turntable 520, a bracket 530 is installed on the handheld torque meter 200, the turntable 520 is installed on the bracket 530 through a bearing clamp 540, and a handle 550 is installed on the side of the turntable 520; a rope 560, one end of which is wound and fixed on the turntable 520, and the other end is fixed to the lower plate 420 by passing around the fixed pulley 510. In this embodiment, a hand-cranked lower plate lifting assembly is used to control the upward movement of the lower plate 420, thereby controlling the opening and closing of the buckle 470. After the installation of the wire clamp 100, the wire clamp 100 can be detached by a single person handheld, thereby ensuring that the buckle 470 can be easily released when the slide seat 410 is not moving, and the wire clamp 100 can be smoothly detached. In other embodiments, the lower plate lifting assembly can also be used in other ways, which are not limited by the present invention.
[0062] The method of using the live installation tool provided by the present invention is: first, the clamp 400 is in a free state, the wire clamp 100 is placed on the upper surface of the slide seat 410, so that the wire clamp is converted into a clamping state, and the operator sends the wire clamp 100 to the position where it needs to be installed, and fixes the main conductor in the wire clamp 100 by controlling the handheld torque meter 200; then, the lower plate 420 is moved up through the lower plate lifting assembly, so that the clamp 400 releases the wire clamp 100.
[0063] In summary, the live installation tool for the wire clamp provided by the present invention can realize live installation operations directly on the pole, ensuring the safety and reliability of non-power outage operations, while simplifying the operating personnel and operating tools, improving work efficiency, and reducing equipment use costs.
[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0065] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.
Claims
1. A live installation tool for a wire clamp, characterized in that: The wire clamp comprises a metal threaded rod that drives the movable wire clamp to move up and down, a plug-in portion is provided at the bottom of the metal threaded rod, and clamping portions are provided on both sides of the outside of the wire clamp. The live installation tool comprises: Handheld torque tester; An insulating operating rod, which is connected to the handheld torque meter, and has a transmission shaft inside, wherein the input end of the transmission shaft is connected to the output end of the handheld torque meter, and the output end of the transmission shaft is connected to a rotating head; A holder connected to the end of the insulating operating rod, the holder comprising: A slide seat is sleeved on the end of the insulating operating rod, and its upper surface is used to carry the wire clamp. The top of the rotating head protrudes from the upper surface of the slide seat and is used to cooperate with the plug-in portion at the bottom of the metal threaded rod; A lower plate is located below the slide seat, a guide column is fixed on the slide seat, and the lower plate is slidably connected to the guide column; An inclined panel is arranged on the lower panel, and has two ends provided with inclined surfaces facing outward and downward; Two guide blocks arranged opposite to each other are arranged on the slide seat and are provided with vertical first guide grooves; Two L-shaped top blocks, respectively disposed in the guide blocks and movable along the first guide grooves, with first transverse extensions of the side ends thereof facing outwards; Two guide rail plates arranged opposite to each other are arranged on the slide seat and are provided with a second transverse guide groove; Two F-shaped buckles are respectively arranged in the guide rail plate and can move along the second guide groove, and the second lateral extension part of the side end thereof is located above and protrudes from the upper surface of the slide seat and faces inward, and is used to cooperate with the clamping part of the wire clamp, and the third lateral extension part located below faces inward and cooperates with the first lateral extension part, and the bottom thereof faces the inclined surface of the inclined plate; A lower plate lifting assembly, used for controlling the lower plate to move upward along the guide column; The clamp has a free state, a clamping state and a released state: in the free state, the top ends of the two top blocks protrude from the upper surface of the slide seat, and the first lateral extension portion abuts against the third lateral extension portion; in the clamping state, the wire clamp is placed on the upper surface of the slide seat, the top ends of the two top blocks are lowered to be flush with the upper surface of the slide seat, the two buckles move inward, the second lateral extension portion clamps the wire clamp, and the bottom of the buckle abuts against the inclined surface of the inclined panel; in the released state, the lower plate lifting assembly controls the lower plate to move up, the inclined panel drives the buckle to move outward, the second lateral extension portion is separated from the wire clamp, and after the wire clamp is removed, the top block moves up, the lower plate lifting assembly controls the lower plate to return to its initial position, and the top block and the buckle return to their initial positions.
2. The live installation tool for the wire clamp according to claim 1, characterized in that: The lower plate lifting assembly comprises: A fixed pulley, arranged on the slide seat; A turntable, a bracket is installed on the handheld torque meter, the turntable is installed on the bracket through a bearing clamp, and a handle is installed on the side of the turntable; One end of the rope is wound around and fixed on the rotating disk, and the other end is passed around the fixed pulley and fixed to the lower plate.
3. The live installation tool for the wire clamp according to claim 1, characterized in that: Rollers are provided at the bottom of the second lateral extension portion, the third lateral extension portion and the buckle.
4. The live installation tool for the wire clamp according to claim 3, characterized in that: An end surface of the first transverse extending portion is provided with an arc-shaped groove matching the roller of the second transverse extending portion.
5. The live installation tool for a wire clamp according to claim 1, characterized in that: Rollers are arranged on the side surfaces of the two buckles, and the guide rail plate is also provided with a transverse rolling track matching the rollers.
6. The live installation tool for a wire clamp according to claim 1, characterized in that: Rollers are arranged on the side surfaces of the two top blocks, and the guide block is also provided with a vertical raceway matching the rollers.
7. The live installation tool for a wire clamp according to claim 1, characterized in that: The bottoms of the two top blocks are provided with springs for returning the top blocks to their initial positions.
8. The live installation tool for a wire clamp according to claim 1, characterized in that: Springs are arranged on the outer sides of the two buckles to restore the buckles to their initial positions.
9. The live installation tool for a wire clamp according to claim 1, characterized in that: A wire clamp guide block is provided on the upper surface of the slide seat for roughly positioning the wire clamp.
10. The live installation tool for a wire clamp according to claim 1, characterized in that: The clamp also includes a bottom bearing seat, which is arranged at the lower part of the slide seat to provide support for the rotating head.
Citation Information
Patent Citations
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