Stone treatment crushing device with adjustable crushing degree
By designing a movable cutting mechanism and an adjustable crushing mechanism, the problems of uneven crushing and insufficient adjustment accuracy in existing stone crushing devices are solved, the uniformity and accuracy of stone crushing are achieved, and the construction quality is improved and equipment service life.
Patent Information
- Application Number
- CN202510001824.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing stone crushing device crushes stones, the crushing rollers are unevenly worn, resulting in uneven crushing, affecting the construction quality, and insufficient accuracy of adjusting the crushing size, which cannot meet the high-demand engineering needs.
A crushing device for stone treatment with adjustable crushing degree is designed, including a first and second movable cutting mechanism and an adjustable crushing mechanism. Through the cooperation of these mechanisms, the distance between the crushing rollers can be evenly discharged and the distance between the crushing rollers can be adjusted, so as to achieve delicate crushing of the stones.
The uniformity and accuracy of stone crushing is achieved, the uneven wear of the crushing roller is reduced, the service life of the equipment is extended, and the cost of replacing the crushing roller is reduced.
Smart Images

Figure CN119386974A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stone processing, in particular to a crushing device for stone processing with adjustable crushing degree. Background Art
[0002] In the process of road and bridge construction, foundation pit engineering is an important link, which plays a key role in the progress and quality of the project. Foundation pit engineering mainly includes foundation pit support construction and earth excavation. During the foundation pit excavation process, a large amount of impurities mixed with stones and soil will be dug out. During construction, a large number of stones are also needed. Therefore, the excavated stones can be reused. However, the excavated stones are uneven in size, so a stone crushing device is needed to crush the excavated stones into suitable sizes.
[0003] When the stone crushing device is crushing stones, the different sizes of stones will cause different degrees of wear on the crushing roller of the crushing device. Large stones will cause greater wear on the crushing roller. When the crushing roller is worn over a large area, uneven crushing often occurs. Unevenly crushed stones will affect the construction quality of roads and bridges. Therefore, most people directly replace the crushing roller after the crushing roller is worn over a large area. However, the replacement of the crushing roller is more complicated and the economic cost is higher. Moreover, most crushing devices can only perform coarse adjustments when adjusting the crushing size. For some projects with higher requirements, it is impossible to make precise adjustments to the stone crushing, making the stone crushing more delicate, and the crushing limitations are greater. Summary of the invention
[0004] In view of the shortcomings of the prior art, the object of the present invention is to provide a stone processing crushing device with adjustable crushing degree to solve the problems raised in the above background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions: A crushing device for stone processing with adjustable crushing degree, comprising a base, characterized in that a fixedly connected feeder and a first bracket are provided on the top of the base, the feeder is located on the side of the first bracket, a fixedly connected crushing box is provided in the first bracket, the crushing box is hollow inside, a discharge port is provided at the lower end of the crushing box, a fixedly connected discharge barrel is provided on the top of the crushing box, the discharge port of the feeder is located above the discharge barrel, a movable first discharge mechanism is provided in the discharge barrel, the first discharge mechanism comprises a rotatable stirring column and a movable extrusion block, and the extrusion block is located below the stirring column; A rotatable second unloading mechanism is provided in the crushing box, and the second unloading mechanism includes a rotatable rotating plate and a movable knocking rod, and the knocking rod port abuts against the bottom of the rotating plate. A rotatable crushing mechanism is provided below the second unloading mechanism, and the crushing mechanism includes a rotatable crushing roller, a movable crushing block and an arc plate, the crushing block is located outside the crushing roller, and the arc plate is located inside the crushing roller.
[0006] Preferably, the first material discharge mechanism comprises a mounting cylinder, the upper end of the mounting cylinder is conical, a rotatable bottom cover is provided at the lower end of the mounting cylinder, and an axially distributed stirring column is fixedly provided on the side wall of the bottom cover.
[0007] Preferably, a liftable extrusion block is provided under the bottom cover.
[0008] Preferably, the second unloading mechanism comprises a rotating plate which can be rotatably adjusted to a transverse angle and a longitudinal angle, and the rotating plate is symmetrically installed in the upper half of the crushing box.
[0009] Preferably, a rotatable third rotating shaft and a slidable knocking rod are symmetrically arranged in the crushing box, the third rotating shaft is fixedly connected to the rotating shaft of the synchronous wheel, a fixedly connected second cam is symmetrically arranged on the third rotating shaft, a rotatable first connecting rod is arranged at the other end of the second cam, and a fixedly connected third supporting rod is arranged between the symmetrically distributed knocking rods; The other end of the knocking rod is provided with a second telescopic column which is fixedly connected, a spring is wound around the outside of the second telescopic column, the other end of the second telescopic column is provided with a fourth support rod which is fixedly connected, and a third rotating seat which is fixedly connected is symmetrically provided on the side wall of the fourth support rod, and the third rotating seat is rotatably connected to the other end of the first connecting rod.
[0010] Preferably, a rotatable crushing mechanism is provided below the second unloading mechanism, the crushing mechanism comprises a rotating frame and a crushing roller that can move toward each other, and the crushing roller is rotatable; A fixedly connected brush is provided at the lower end of the rotating frame, and evenly distributed circular holes are opened on the side wall of the rotating frame close to the crushing roller. A fixedly connected third telescopic column is provided at the bottom of the circular hole, and a spring is wound around the outside of the third telescopic column. A fixedly connected fifth rotating seat is provided at the other end of the third telescopic column, and a rotatable thin sheet is provided in the fifth rotating seat, which is a thin soft iron sheet.
[0011] Preferably, the upper end of the rotating frame is evenly provided with a fixedly connected second support plate, the bottom of the second support plate is provided with a fixedly connected contact sensor, the number of the contact sensors is consistent with the number of the slices, the outside of the crushing roller is evenly provided with movable crushing blocks, the outer crushing blocks of the two symmetrically distributed crushing rollers are staggered, and a slidable third support plate is provided in the second chute; A fixedly connected third motor is installed on the top of the third support plate, and a fixedly connected rotating tube is provided at the output end of the third motor. The rotating tube extends to the inside of the crushing roller and is fixedly connected to the crushing roller. A rotatable threaded rod is provided in the crushing roller, wherein a slidable connecting tube is provided in the rotating tube located inside the crushing roller, and a fixedly connected threaded slider is provided at the other end of the connecting tube, the threaded rod passes through the connecting tube, and the threaded rod is located inside the rotating tube, and the threaded slider is threadably matched with the threaded rod.
[0012] Preferably, a fourth support plate is fixedly connected to the side wall of the rotating frame away from the third motor. A fourth motor is fixedly installed on the side wall of the fourth support plate. A speed reducer is fixedly connected to the output end of the fourth motor. The output shaft of the speed reducer is fixedly connected to a threaded rod. A second fixing block is fixedly connected to the bottom of the crushing block. Convex blocks are evenly arranged on two opposite side walls of the second fixing block in a symmetric distribution. An inner tube is fixedly connected inside the crushing roller. The threaded rod, the rotating tube and the connecting tube are all located inside the inner tube; The outer wall of the inner tube is provided with uniformly distributed fourth sliding grooves. The second fixing block passes through the fourth sliding grooves and extends into the inner tube. The number of the fourth sliding grooves is the same as that of the convex blocks. The number of the thin sheets is the same as the number of turns of the convex blocks. The inner wall of the crushing roller is provided with uniformly distributed fifth sliding grooves. A slidable limiting block is arranged between the fifth sliding grooves and the convex blocks. The bottom of the limiting block is fixedly provided with uniformly distributed limiting strips, and the limiting strips are in a reversed E shape.
[0013] Preferably, axially distributed third fixing blocks are fixedly arranged on the outer wall of the connecting tube. Rotatable second connecting rods are arranged on two opposite side walls of the third fixing blocks. A groove is formed at the top of the third fixing block. A movable fourth fixing block is arranged in the groove. A fifth fixing block is fixedly connected to the top of the fourth fixing block. An arc-shaped plate is fixedly connected to the top of the fifth fixing block. The other end of the second connecting rod is rotatably connected to the side wall of the fifth fixing block; The bottom of the second fixing block abuts against the top of the arc-shaped plate. The number of the arc-shaped plates is less than that of the second fixing blocks. An axially distributed first mounting block is fixedly arranged at the port of the crushing roller away from the third motor. A clamping ring is fixedly sleeved on the outer wall of the threaded rod close to the first mounting block. Axially distributed clamping columns are fixedly arranged on the outer wall of the clamping ring; A detachable fifth support plate is arranged at the top of the clamping column. The fifth support plate is arc-shaped. A second mounting block is fixedly connected to the center of the arc-shaped side wall of the fifth support plate. A clamping groove for clamping the clamping column is arranged at the bottom of the fifth support plate. A sliding column is fixedly connected to the side wall of the speed reducer away from the crushing roller. The sliding column is slidably connected to the through groove. The outer wall of the rotating tube close to the third motor is slidably connected to the through groove.
[0014] The beneficial effects of the present invention: The first feeding mechanism is provided to prevent the feeding cylinder from being blocked. The rotation of the first motor drives the synchronous rotation of the first cam and the first bevel gear. The rotation of the first cam drives the up-and-down sliding of the second bracket, and the extrusion block also reciprocates up and down to prevent the blockage of the stones at the bottom of the feeding cylinder. The rotation of the first bevel gear drives the synchronous rotation of the second bevel gear and the second gear. The rotation of the first gear drives the rotation of the bottom cover, and the stirring column also rotates accordingly, so as to disperse the falling stones and reduce the probability of the stones blocking the feeding cylinder.
[0015] Setting up the second unloading mechanism can ensure uniform unloading. The first electric cylinder stretches to drive the rotating plate to rotate. The telescopic rods of the first electric cylinder symmetrically distributed on the bottom of the rotating plate stretch alternately. The first rotating ball and the second rotating ball cooperate with each other. The two ends of the rotating plate rotate at multiple angles. The stones can fall evenly along the rotating plate to the top of the crushing roller for crushing, thereby reducing the uneven wear of the crushing roller. At the same time, the reciprocating knocking rod knocks the bottom of the rotating plate to assist in unloading the stones.
[0016] The crushing mechanism can crush stones and adjust the degree of stone crushing. The telescopic rod of the hydraulic rod can be stretched to adjust the distance between the two crushing rollers. After the operator adjusts the distance between the two crushing rollers according to the degree of stone crushing, the amount of material discharged between the two rotating plates will also be adjusted accordingly, which can prevent stones from accumulating above the crushing rollers and affecting the crushing efficiency of the crushing rollers. When the crushing block has been worn over a large area and the stone begins to be broken unevenly, the fourth motor rotates to drive the threaded rod to rotate, the connecting pipe slides to drive the second connecting rod to rotate, the arc plate squeezes the second fixed block, the crushing block is lifted up, and the length of the crushing block becomes longer after being lifted up, so that the stone can continue to be crushed. When the stone needs to be crushed more finely, the distance between the crushing block and the corresponding crushing roller is reduced through precise adjustment through the lifting of the arc plate, thereby increasing the adjustability of stone crushing and making it more adaptable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the lower barrel in the present invention; Figure 3 It is a partial cross-sectional view of the first material discharging mechanism in the present invention; Figure 4 The schematic diagram of the first feeding mechanism in the present invention is as follows: Figure 1 ; Figure 5 The schematic diagram of the first feeding mechanism in the present invention is as follows: Figure 2 ; Figure 6 This is a schematic diagram of the crushing box structure in the present invention; Figure 7 It is a top view of the crushing box in the present invention; Figure 8 This is a schematic diagram of the internal structure of the crushing box in the present invention; Fig. 9 For the present invention Figure 8 A magnified picture of the details of the middle A area; Fig.10 This is a schematic diagram of the overall structure of the crushing roller in the present invention; Fig.11 It is a side view of the crushing roller in the present invention; Fig.12 For the present invention Fig.11 A magnified view of the details of area B in the middle; Fig.13 It is a schematic diagram of the rotating tube structure in the present invention; Fig.14 This is a schematic diagram of the structure of the broken block in the present invention; Fig.15 Schematic diagram of the internal structure of the crushing roller in the present invention Figure 1 ; Fig.16 It is a schematic diagram of the structure of the limit block in the present invention; Fig.17 Schematic diagram of the internal structure of the crushing roller in the present invention Figure 2 ; Fig.18 For the present invention Fig.17 A magnified view of the details of the middle C area; In the figure: 1, base; 2, first unloading mechanism; 3, second unloading mechanism; 4, crushing mechanism; 5, discharge port; 6, unloading port; 11, feeder; 12, first bracket; 13, crushing box; 14, unloading barrel; 15, first circular groove; 16, through groove; 17, second slide groove; 18, third support plate; 21, mounting barrel; 22, bottom cover; 23, first telescopic column; 24, first support plate; 25, second support rod; 31, third bracket; 32, first fixed block; 33, rotating plate; 34, third rotating shaft; 35, knocking rod; 41, hydraulic rod; 42, third telescopic column; 43, third motor ; 44, crushing roller; 45, crushing block; 46, limit block; 47, third fixed block; 48, sliding column; 211, support rod; 212, slide rail; 221, stirring column; 222, first connecting column; 223, first gear; 224, first slide; 231, second bracket; 232, auxiliary wheel; 233, first sliding rod; 234, second connecting column; 235, extrusion block; 241, first motor; 242, first support rod; 243, first rotating shaft; 244, first cam; 245, first bevel gear; 251, second rotating shaft; 252, second bevel gear; 253, second gear; 311, second motor; 312, synchronous wheel; 313, synchronous belt; 321, first rotating seat; 322, first rotating ball; 323, first electric cylinder; 331, second rotating ball; 332, second rotating seat; 341, second cam; 342, first connecting rod; 351, third support rod; 352, second telescopic column; 353, third rotating seat; 354, fourth support rod; 411, fifth support rod; 412, rotating frame; 413, sixth support rod; 414, third slide; 415, fourth rotating seat; 416, brush; 417, fourth support plate; 418, fourth motor; 41 9. Reducer; 421. Fifth rotating seat; 422. Thin sheet; 423. Second support plate; 424. Contact sensor; 431. Rotating tube; 432. Threaded rod; 433. Connecting tube; 434. Threaded slider; 435. Snap ring; 436. Clamping column; 437. Fifth support plate; 438. Second mounting block; 441. Inner tube; 442. Fourth slide groove; 444. Fifth slide groove; 445. First mounting block; 451. Second fixed block; 452. Protrusion; 461. Limiting strip; 471. Second connecting rod; 472. Fourth fixed block; 473. Fifth fixed block; 474. Arc plate. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figures 1 to 18 As shown, a crushing device for stone processing with adjustable crushing degree comprises a base 1, a fixedly connected loader 11 and a first bracket 12 are arranged on the top of the base 1, the loader 11 is located on the side of the first bracket 12, a fixedly connected crushing box 13 is arranged in the first bracket 12, the crushing box 13 is hollow inside, a discharge port 6 is arranged at the lower end of the crushing box 13, a fixedly connected discharge barrel 14 is arranged on the top of the crushing box 13, a discharge port 5 of the loader 11 is located above the discharge barrel 14, stones fall from the discharge port 5 of the loader 11 into the discharge barrel 14, and enter the crushing box 13 from the discharge barrel 14 to be crushed, and the crushed stones fall from the discharge port 6.
[0021] A movable first unloading mechanism 2 is provided in the unloading barrel 14, and the first unloading mechanism 2 includes a mounting barrel 21. The outer wall of the mounting barrel 21 is evenly provided with fixedly connected support rods 211, and the other end of the support rod 211 is fixedly connected to the inner wall of the unloading barrel 14. The upper end of the mounting barrel 21 is conical to prevent stone accumulation. A rotatable bottom cover 22 is provided at the lower end of the mounting barrel 21. An axially distributed stirring column 221 is fixedly provided on the side wall of the bottom cover 22, and an axially distributed first connecting column 222 is fixedly provided on the top of the bottom cover 22. A T-slot is provided at the bottom of the mounting barrel 21, and the T-slot is slidably connected to the first connecting column 222.
[0022] A first gear 223 is fixedly connected at the center of the top of the bottom cover 22, a first slide groove 224 is opened at the center of the top of the first gear 223, and the first slide groove 224 extends to the bottom of the bottom cover 22, a first telescopic column 23 is fixedly connected at the center of the top of the inner cavity of the mounting tube 21, a spring is wound around the outside of the first telescopic column 23, a second bracket 231 is fixedly connected at the bottom of the first telescopic column 23, rotatable auxiliary wheels 232 are provided at the upper and lower ends of the second bracket 231, a first sliding rod 233 is fixedly connected to the side wall of the second bracket 231, a fixedly connected slide rail 212 and a first support plate 24 are provided on the inner wall of the mounting tube 21, the other end of the first sliding rod 233 is slidably connected to the slide rail 212, and the second bracket 231 can slide up and down along the slide rail 212.
[0023] A fixedly connected first motor 241 is installed on the top of the first support plate 24, a fixedly connected first support rod 242 is provided on the top of the inner cavity of the mounting tube 21, a rotatable first shaft 243 is provided at the bottom of the first support rod 242, an output shaft of the first motor 241 is fixedly connected to the first shaft 243, a fixedly connected first cam 244 is provided at the other end of the first shaft 243, a fixedly connected first bevel gear 245 is sleeved on the outside of the first shaft 243, the first motor 241 rotates to drive the first cam 244 and the first bevel gear 245 to rotate synchronously, the auxiliary wheel 232 is slidably connected to the outer wall of the first cam 244, and the rotation of the first cam 244 drives the second bracket 231 to slide up and down.
[0024] A second fixedly connected support rod 25 is provided on the inner wall of the mounting tube 21, and the second support rod 25 is located below the first support plate 24. A rotatable second rotating shaft 251 is provided at the end of the second support rod 25. A second fixedly connected bevel gear 252 is provided on the top of the second rotating shaft 251, and the second bevel gear 252 meshes with the first bevel gear 245. A second fixedly connected gear 253 is provided on the bottom of the second rotating shaft 251, and the rotation of the first bevel gear 245 drives the second bevel gear 252 and the second gear 253 to rotate synchronously.
[0025] The second gear 253 is meshed with the first gear 223. A second connecting column 234 is fixedly connected to the bottom of the second bracket 231. A fixedly connected extrusion block 235 is provided at the bottom of the second connecting column 234. The second connecting column 234 passes through the bottom cover 22. The extrusion block 235 is located below the bottom cover 22. The first gear 223 rotates to drive the bottom cover 22 to rotate, and the stirring column 221 also rotates accordingly to break up the fallen stones. At the same time, the extrusion block 235 moves up and down to prevent the bottom of the discharge barrel 14 from being blocked by stones.
[0026] A first circular groove 15 is provided at the center of the top of the crushing box 13 , and the radius of the first circular groove 15 is smaller than the radius of the lower barrel 14 . Through grooves 16 are symmetrically provided on two opposite outer walls of the crushing box 13 , and a second chute 17 distributed axially is provided on the top of the first bracket 12 .
[0027] A rotatable second unloading mechanism 3 is provided in the crushing box 13, and the second unloading mechanism 3 includes a third bracket 31. A fixedly connected third bracket 31 and symmetrically distributed rotatable synchronous wheels 312 are provided on the side wall of the crushing box 13. A transmittable synchronous belt 313 is provided between the synchronous wheels 312. The third bracket 31 is located in the upper half of the crushing box 13. A fixedly connected second motor 311 is installed on the side wall of the third bracket 31. The output shaft of the second motor 311 is fixedly connected to the rotating shaft of one of the synchronous wheels 312. The rotation of the second motor 311 drives the synchronous wheel 312 to rotate, and the synchronous belt 313 is transmitted accordingly.
[0028] Two opposite inner walls in the crushing box 13 are symmetrically provided with a first fixed block 32 that is fixedly connected. A rotatable rotating plate 33 and a first electric cylinder 323 are symmetrically provided in the crushing box 13. The first fixed block 32, the rotating plate 33 and the first electric cylinder 323 are all located in the upper half of the crushing box 13. A fixedly connected first rotating seat 321 is provided on the top of the first fixed block 32. A spherical groove is provided in the first rotating seat 321. A rotatable first rotating ball 322 is provided at the tail end of the first electric cylinder 323. The first rotating ball 322 is movably connected to the first rotating seat 321. A second rotating ball 331 and a symmetrically distributed second rotating seat 332 are fixedly provided at the bottom of the rotating plate 33. The second rotating seat 332 is located in the upper half of the rotating plate 33, and the second rotating ball 331 is located in the lower half of the rotating plate 33. The telescopic end of the first electric cylinder 323 is rotatably connected to the second rotating seat 332. The first electric cylinder 323 stretches to drive the rotating plate 33 to rotate at multiple angles.
[0029] A rotatable third rotating shaft 34 and a slidable knocking rod 35 are symmetrically provided in the crushing box 13. The third rotating shaft 34 is fixedly connected to the rotating shaft of the synchronous wheel 312. A fixedly connected second cam 341 is symmetrically provided on the third rotating shaft 34. The synchronous belt 313 drives the symmetrically distributed second cams 341 to rotate synchronously. A rotatable first connecting rod 342 is provided at the other end of the second cam 341. The rotation of the second cam 341 drives the first connecting rod 342 to rotate.
[0030] One end of the knocking rod 35 abuts against the bottom of the rotating plate 33, and a third support rod 351 is fixedly connected between the symmetrically distributed knocking rods 35, and the other end of the knocking rod 35 is provided with a second telescopic column 352 that is fixedly connected, and a spring is wound around the outside of the second telescopic column 352, and the other end of the second telescopic column 352 is provided with a fourth support rod 354 that is fixedly connected, and a third rotating seat 353 that is fixedly connected is symmetrically provided on the side wall of the fourth support rod 354, and the third rotating seat 353 is rotatably connected to the other end of the first connecting rod 342, and the rotation of the first connecting rod 342 drives the knocking rod 35 to move back and forth, which can assist in the unloading of stones.
[0031] A rotatable crushing mechanism 4 is provided below the second unloading mechanism 3. The crushing mechanism 4 includes a hydraulic rod 41. The two opposite outer walls of the crushing box 13 are symmetrically provided with fixedly connected hydraulic rods 41. The hydraulic rod 41 and the through groove 16 are respectively located on different outer walls of the crushing box 13. The telescopic end of the hydraulic rod 41 passes through the crushing box 13 and extends to the inside. The telescopic end of the hydraulic rod 41 is provided with a fixedly connected fifth support rod 411. The side wall of the fifth support rod 411 is provided with a fixedly connected rotating frame 412. A rotatable crushing roller 44 is provided in the rotating frame 412. The staff can adjust the distance between the two crushing rollers 44 by stretching the hydraulic rod 41, thereby adjusting the crushing degree of the stone.
[0032] A sixth support rod 413 is fixedly connected to the top of the fifth support rod 411, and a third slide groove 414 is opened on the top of the sixth support rod 413. The lower ends of the third support rod 351 and the fourth support rod 354 are slidably connected to the third slide groove 414. A fourth rotating seat 415 is fixedly connected to the port of the sixth support rod 413 away from the hydraulic rod 41. A spherical groove is provided in the fourth rotating seat 415. The fourth rotating seat 415 is movably connected to the second rotating ball 331. When the distance between the crushing rollers 44 is adjusted, the distance between the lower ends of the two rotating plates 33 also changes accordingly. The larger the distance between the two rotating plates 33, the more material is discharged, and the larger the size of the stone after crushing.
[0033] A fixedly connected brush 416 is provided at the lower end of the rotating frame 412, and evenly distributed circular holes are opened on the side wall of the rotating frame 412 close to the crushing roller 44, and a fixedly connected third telescopic column 42 is provided at the bottom of the circular hole, and a spring is wound around the outside of the third telescopic column 42, and a fixedly connected fifth rotating seat 421 is provided at the other end of the third telescopic column 42, and a rotatable thin sheet 422 is provided in the fifth rotating seat 421, and the thin sheet 422 is a thin soft iron sheet, and a fixedly connected second support plate 423 is evenly provided at the upper end of the rotating frame 412, and a fixedly connected contact sensor 424 is provided at the bottom of the second support plate 423, and the number of the contact sensors 424 is consistent with the number of the thin sheets 422, and movable crushing blocks 45 are evenly provided on the outside of the crushing roller 44, and the crushing blocks 45 on the outside of the two symmetrically distributed crushing rollers 44 are staggered, and the crushing roller 44 rotates to drive the crushing blocks 45 to rotate, and drives the thin sheet 422 to rotate upward, and the thin sheet 422 hits the contact sensor 424, and the contact sensor 424 sends a signal.
[0034] A slidable third support plate 18 is provided in the second slide groove 17, and a fixedly connected third motor 43 is installed on the top of the third support plate 18. A fixedly connected rotating tube 431 is provided at the output end of the third motor 43. The rotating tube 431 extends to the inside of the crushing roller 44 and is fixedly connected to the crushing roller 44. The third motor 43 rotates to drive the crushing roller 44 to rotate. A rotatable threaded rod 432 is provided in the crushing roller 44, wherein a slidable connecting tube 433 is provided in the rotating tube 431 located inside the crushing roller 44, and a fixedly connected threaded slider 434 is provided at the other end of the connecting tube 433. The threaded rod 432 passes through the connecting tube 433, and the threaded rod 432 is located inside the rotating tube 431. The threaded slider 434 is threadedly matched with the threaded rod 432, and the rotation of the threaded rod 432 drives the connecting tube 433 to slide.
[0035] On the side wall of the rotating frame 412 away from the third motor 43, there is a fixedly connected fourth support plate 417. On the side wall of the fourth support plate 417, there is a fixedly connected fourth motor 418. The output end of the fourth motor 418 is provided with a fixedly connected speed reducer 419. The output shaft of the speed reducer 419 is fixedly connected to the threaded rod 432. When the fourth motor 418 rotates, it drives the threaded rod 432 to rotate. At the bottom of the crushing block 45, there is a fixedly connected second fixing block 451. On the two opposite side walls of the second fixing block 451, there are evenly distributed and symmetrically arranged convex blocks 452.
[0036] Inside the crushing roller 44, there is a fixedly connected inner tube 441. The threaded rod 432, the rotating tube 431, and the connecting tube 433 are all located inside the inner tube 441. On the outer wall of the inner tube 441, there are evenly distributed fourth sliding grooves 442. The second fixing block 451 passes through the fourth sliding grooves 442 and extends into the interior of the inner tube 441. The number of the fourth sliding grooves 442 is the same as the number of the convex blocks 452. The number of the thin sheets 422 is the same as the number of turns of the convex blocks 452. On the inner wall of the crushing roller 44, there are evenly distributed fifth sliding grooves 444. The fifth sliding grooves 444 are in the shape of "7". Between the fifth sliding grooves 444 and the convex blocks 452, there are slidable limiting blocks 46. At the bottom of the limiting blocks 46, there are evenly distributed limiting strips 461. The limiting strips 461 are in the shape of "彐", which can fix the convex blocks 452 and the crushing roller 44, and the crushing block 45 is fixed accordingly.
[0037] On the outer wall of the connecting tube 433, there are axially distributed third fixing blocks 47. On the two opposite side walls of the third fixing blocks 47, there are rotatable second connecting rods 471. On the top of the third fixing blocks 47, there are grooves. Inside the grooves, there are movable fourth fixing blocks 472. On the top of the fourth fixing blocks 472, there are fixedly connected fifth fixing blocks 473. On the top of the fifth fixing blocks 473, there are fixedly connected arc-shaped plates 474. The other ends of the second connecting rods 471 are rotatably connected to the side walls of the fifth fixing blocks 473. The bottom of the second fixing block 451 abuts against the top of the arc-shaped plate 474. The number of the arc-shaped plates 474 is less than the number of the second fixing blocks 451.
[0038] When the limiting block 46 is not inserted, the sliding of the connecting tube 433 drives the second connecting rod 471 to rotate, and the arc-shaped plate 474 squeezes the second fixing block 451, and the crushing block 45 is lifted. When the crushing block 45 is worn大面积磨损时, the arc-shaped plate 474 can lift the crushing block 45 so that the crushing block 45 can still crush stones normally. When the stones need to be broken less, through the顶升 of the arc-shaped plate 474, the distance between the crushing block 45 and the opposite crushing roller 44 becomes smaller, and the crushing degree of the stones can also be adjusted through the fine adjustment of the arc-shaped plate 474.
[0039] An axially distributed first mounting block 445 is fixedly provided at the port of the crushing roller 44 away from the third motor 43, a fixedly connected clamping ring 435 is sleeved on the outer wall of the threaded rod 432 close to the first mounting block 445, an axially distributed clamping column 436 is fixedly provided on the outer wall of the clamping ring 435, a removable fifth support plate 437 is provided on the top of the clamping column 436, and the fifth support plate 437 is arc-shaped.
[0040] A second mounting block 438 is fixedly connected at the center of the arc-shaped side wall of the fifth support plate 437, a slot engaged with the clamping column 436 is provided at the bottom of the fifth support plate 437, the first mounting block 445 is aligned with the second mounting block 438 and a bolt is inserted therein, the fifth support plates 437 abut against each other, a sliding column 48 is fixedly connected on the side wall of the reducer 419 away from the crushing roller 44, the sliding column 48 is slidably connected to the through groove 16, and the outer wall of the rotating tube 431 close to the third motor 43 is slidably connected to the through groove 16.
[0041] Working principle: When in use, the hydraulic rod 41 is started, and the telescopic rod of the hydraulic rod 41 is stretched to shorten the distance between the two rotating frames 412, and the distance between the two crushing rollers 44 is also shortened. The inclination angle of the lower end of the rotating plate 33 changes with the distance between the two crushing rollers 44. The smaller the size of the stone crushing, the smaller the distance between the two rotating plates 33, and the less material is discharged. After the operator adjusts the distance between the two crushing rollers 44 according to the degree of stone crushing, the amount of material discharged between the two rotating plates 33 is also adjusted accordingly, which can prevent stones from accumulating above the crushing rollers 44 and affecting the crushing efficiency of the crushing rollers 44. Then, the stones excavated during the road and bridge construction are placed in the feeder 11, and the first motor 241 is started at the same time. The stones fall into the discharge barrel 14 from the discharge port 5 of the feeder 11. The first motor 241 rotates to drive the first cam 244 and the first bevel gear 245 to rotate synchronously. The first cam 244 rotates to drive the second bracket 231 to slide up and down, and the extrusion block 235 also moves up and down to prevent the bottom of the discharge barrel 14 from being blocked by stones. The first bevel gear 245 rotates to drive the second bevel gear 252 and the second gear 253 to rotate synchronously. The first gear 223 rotates to drive the bottom cover 22 to rotate, and the stirring column 221 also rotates accordingly, which can break up the fallen stones and reduce the probability of stones blocking the discharge barrel 14. The first electric cylinder 323, the second motor 311 and the third motor 43 are started. The first electric cylinder 323 is stretched to drive the rotating plate 33 to rotate. The telescopic rods of the first electric cylinder 323 symmetrically distributed at the bottom of the rotating plate 33 are stretched alternately. The first rotating ball 322 and the second rotating ball 331 cooperate with each other. The two ends of the rotating plate 33 rotate at multiple angles. The stones can evenly fall along the rotating plate 33 to the top of the crushing roller 44 for crushing, thereby reducing the uneven wear of the crushing roller 44. The second motor 311 rotates to drive the synchronous belt 313, and the symmetrically distributed second cam 341 rotates synchronously, driving the first connecting rod 342 to rotate. The first connecting rod 342 rotates to drive the knocking rod 35 to move back and forth. The knocking rod 35 knocks the bottom of the rotating plate 33 to assist in stone unloading. The third motor 43 rotates to drive the crushing roller 44 to rotate, and the crushing block 45 rotates to crush the stone. After the crushing block 45 crushes the stone, it passes through the brush 416. The brush 416 can clean up the debris contaminated by the crushing block 45. Then the crushing block 45 drives the thin sheet 422 to rotate upward, and the thin sheet 422 hits the contact sensor 424. The contact sensor 424 sends a signal, and the crushed stone falls from the unloading port 6. When most of the contact sensor 424 signals are missing, it means that the crushing block 45 has been worn over a large area, and the stones begin to be broken unevenly. The unevenly broken stones will affect the construction quality of the road and bridge. At this time, the bolts fixing the first mounting block 445 and the second mounting block 438 are removed, the fifth support plate 437 is removed, the limit block 46 is withdrawn, and the fourth motor 418 is started. The fourth motor 418 rotates to drive the threaded rod 432 to rotate, the threaded slider 434 is threadedly matched with the threaded rod 432, the threaded rod 432 rotates to drive the connecting pipe 433 to slide, the connecting pipe 433 slides to drive the second connecting rod 471 to rotate, the arc plate 474 squeezes the second fixed block 451, and the crushing block 45 is lifted up; After being lifted up, the length of the crushing block 45 becomes longer and can continue to crush stones. When the stones need to be crushed more finely, through the lifting of the arc plate 474, the distance between the crushing block 45 and the corresponding crushing roller 44 is reduced through precise adjustment, thereby increasing the adjustability of stone crushing and making it more adaptable. After the crushing block 45 is adjusted, the limit block 46 is reinserted to fix the position of the crushing block 45, and the fifth support plate 437 is fixed to the crushing roller 44 by bolts. When the crushing block 45 can no longer be used, only the crushing block 45 needs to be replaced, which can reduce the replacement cost.
[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A crushing device for stone processing with adjustable crushing degree, comprising a base (1), characterized in that: The base (1) is provided with a fixedly connected feeder (11) and a first bracket (12) at the top, the feeder (11) is located on the side of the first bracket (12), a fixedly connected crushing box (13) is provided inside the first bracket (12), the crushing box (13) is hollow inside, a discharge port (6) is provided at the lower end of the crushing box (13), a fixedly connected discharge barrel (14) is provided at the top of the crushing box (13), a discharge port (5) of the feeder (11) is located above the discharge barrel (14), a movable first discharge mechanism (2) is provided inside the discharge barrel (14), the first discharge mechanism (2) comprises a rotatable stirring column (221) and a movable extrusion block (235), and the extrusion block (235) is located below the stirring column (221); A rotatable second material discharge mechanism (3) is provided in the crushing box (13), the second material discharge mechanism (3) comprising a rotatable rotating plate (33) and a movable knocking rod (35), the end of the knocking rod (35) abutting against the bottom of the rotating plate (33), a rotatable crushing mechanism (4) is provided below the second material discharge mechanism (3), the crushing mechanism (4) comprising a rotatable crushing roller (44), a movable crushing block (45) and an arc plate (474), the crushing block (45) being located outside the crushing roller (44), and the arc plate (474) being located inside the crushing roller (44).
2. A crushing device for stone processing with adjustable crushing degree according to claim 1, characterized in that: The first material discharge mechanism (2) comprises a mounting cylinder (21), the upper end of the mounting cylinder (21) is conical, the lower end of the mounting cylinder (21) is provided with a rotatable bottom cover (22), and the side wall of the bottom cover (22) is fixedly provided with axially distributed stirring columns (221).
3. A crushing device for stone processing with adjustable crushing degree according to claim 2, characterized in that: A liftable extrusion block (235) is provided below the bottom cover (22).
4. The stone crushing device with adjustable crushing degree according to claim 1, characterized in that: The second unloading mechanism (3) comprises a rotating plate (33) which can be rotated to adjust the transverse angle and the longitudinal angle. The rotating plate (33) is symmetrically mounted in the upper part of the crushing box (13).
5. The stone crushing device with adjustable crushing degree according to claim 4, characterized in that: A rotatable third rotating shaft (34) and a slidable knocking rod (35) are symmetrically arranged in the crushing box (13); the third rotating shaft (34) is fixedly connected to the rotating shaft of the synchronous wheel (312); a second cam (341) is symmetrically arranged on the third rotating shaft (34); a rotatable first connecting rod (342) is arranged at the other end of the second cam (341); and a third supporting rod (351) is fixedly arranged between the symmetrically distributed knocking rods (35); The other end of the knocking rod (35) is provided with a second telescopic column (352) which is fixedly connected, a spring is wound around the outside of the second telescopic column (352), the other end of the second telescopic column (352) is provided with a fourth support rod (354) which is fixedly connected, and a third rotating seat (353) which is fixedly connected is symmetrically provided on the side wall of the fourth support rod (354), and the third rotating seat (353) is rotatably connected to the other end of the first connecting rod (342).
6. The crushing device for stone processing with adjustable crushing degree according to claim 4, characterized in that: A rotatable crushing mechanism (4) is provided below the second unloading mechanism (3), the crushing mechanism (4) comprising a rotating frame (412) that can move towards each other and a crushing roller (44), and the crushing roller (44) is rotatable; A brush (416) is fixedly connected to the lower end of the rotating frame (412); a side wall of the rotating frame (412) close to the crushing roller (44) is provided with evenly distributed circular holes; a third telescopic column (42) is fixedly connected to the bottom of the circular hole; a spring is wound around the outside of the third telescopic column (42); a fifth rotating seat (421) is fixedly connected to the other end of the third telescopic column (42); a rotatable thin sheet (422) is provided in the fifth rotating seat (421); the thin sheet (422) is a thin soft iron sheet.
7. A crushing device for stone processing with adjustable crushing degree according to claim 6, characterized in that: The upper end of the rotating frame (412) is evenly provided with a fixedly connected second support plate (423), the bottom of the second support plate (423) is provided with a fixedly connected contact sensor (424), the number of the contact sensors (424) is the same as the number of the slices (422), the outside of the crushing roller (44) is evenly provided with movable crushing blocks (45), the external crushing blocks (45) of the two symmetrically distributed crushing rollers (44) are staggered, and a slidable third support plate (18) is provided in the second chute (17); A third motor (43) is fixedly mounted on the top of the third support plate (18); a fixedly connected rotating tube (431) is provided at the output end of the third motor (43); the rotating tube (431) extends into the interior of the crushing roller (44) and is fixedly connected to the crushing roller (44); a rotatable threaded rod (432) is provided in the crushing roller (44); a slidable connecting tube (433) is provided in the rotating tube (431) located inside the crushing roller (44); a fixedly connected threaded slider (434) is provided at the other end of the connecting tube (433); the threaded rod (432) passes through the connecting tube (433); the threaded rod (432) is located inside the rotating tube (431); and the threaded slider (434) is threadably matched with the threaded rod (432).
8. The stone crushing device with adjustable crushing degree according to claim 7, characterized in that: A fourth support plate (417) is fixedly connected to the side wall of the rotating frame (412) away from the third motor (43); a fourth motor (418) is fixedly connected to the side wall of the fourth support plate (417); a reducer (419) is fixedly connected to the output end of the fourth motor (418); the output shaft of the reducer (419) is fixedly connected to the threaded rod (432); a second fixed block (451) is fixedly connected to the bottom of the crushing block (45); symmetrically distributed protrusions (452) are evenly arranged on two opposite side walls of the second fixed block (451); a fixedly connected inner tube (441) is arranged inside the crushing roller (44); and the threaded rod (432), the rotating tube (431) and the connecting tube (433) are all located inside the inner tube (441); The outer wall of the inner tube (441) is provided with uniformly distributed fourth sliding grooves (442). The second fixing block (451) passes through the fourth sliding grooves (442) and extends into the inner tube (441). The number of the fourth sliding grooves (442) is the same as the number of the bumps (452). The number of the thin sheets (422) is the same as the number of turns of the bumps (452). The inner wall of the crushing roller (44) is provided with uniformly distributed fifth sliding grooves (444). A slidable limiting block (46) is arranged between the fifth sliding grooves (444) and the bumps (452). The bottom of the limiting block (46) is fixedly provided with uniformly distributed limiting strips (461), and the limiting strips (461) are in a E shape.
9. The stone crushing device with adjustable crushing degree according to claim 8, characterized in that: Axially distributed third fixing blocks (47) are fixedly arranged on the outer wall of the connecting pipe (433). Rotatable second connecting rods (471) are arranged on two opposite side walls of the third fixing blocks (47). Grooves are formed at the tops of the third fixing blocks (47). Movable fourth fixing blocks (472) are arranged in the grooves. Fifth fixing blocks (473) fixedly connected are arranged at the tops of the fourth fixing blocks (472). Arc-shaped plates (474) fixedly connected are arranged at the tops of the fifth fixing blocks (473). The other ends of the second connecting rods (471) are rotatably connected to the side walls of the fifth fixing blocks (473); The bottom of the second fixing block (451) abuts against the top of the arc-shaped plate (474). The number of the arc-shaped plates (474) is less than the number of the second fixing blocks (451). Axially distributed first mounting blocks (445) are fixedly arranged at the ports of the crushing roller (44) far away from the third motor (43). A clamping ring (435) fixedly connected is sleeved on the outer wall of the threaded rod (432) close to the first mounting block (445). Axially distributed clamping columns (436) are fixedly arranged on the outer wall of the clamping ring (435); Detachable fifth support plates (437) are arranged at the tops of the clamping columns (436). The fifth support plates (437) are arc-shaped. Second mounting blocks (438) fixedly connected are arranged at the centers of the arc-shaped side walls of the fifth support plates (437). Card slots clamped with the clamping columns (436) are arranged at the bottoms of the fifth support plates (437). A sliding column (48) fixedly connected is arranged on the side wall of the speed reducer (419) far away from the crushing roller (44). The sliding column (48) is slidably connected with the through groove (16). The outer wall of the rotating pipe (431) close to the third motor (43) is slidably connected with the through groove (16).
Citation Information
Patent Citations
Preparation method of ceramic product
CN115532363A
Multi-stage stone crushing device for ore mining
CN218359524U
Crusher with safety protection function
CN218902133U
Efficient stone crushing device for mining engineering
CN222000028U
Material resource recycling device for construction engineering and using method thereof
WO2024124937A1