Profile steel stacker crane

By using servo motor-driven clamping and flip assembly, gear-rack-fit walking and lifting mechanism, and clamping cylinder and flip rod assembly in steel palletizing equipment, the displacement and support are not clamped during steel flipping. The problems of tightness, inaccurate positioning and dumping during unloading have achieved an efficient, accurate and safe steel stacking process.

CN119389739APending Publication Date: 2025-02-07WUXI TONGHE MASCH CO LTD
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Patent Information

Application Number
CN202411474310.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

The existing steel palletizing equipment has the potential to cause displacement during the steel flip, the support of the flip plate is not clamped, the positioning accuracy and stability of the walking mechanism and lifting mechanism, and the safety hazards of the steel dumping during the unloading process.

Method used

A steel palletizer is designed, using a servo motor to drive the flip assembly, equipped with a clamping assembly to ensure the position accuracy of the steel during the flip process; the walking mechanism and the lifting mechanism are achieved through gear-rack coordination to improve positioning accuracy and stability During the unloading process, the steel is prevented from tipping by clamping the cylinder and the flip rod assembly.

Benefits of technology

Through the clamping assembly and the servo motor-driven flip mechanism, the position accuracy of the steel is ensured after flipping and the palletizing efficiency is improved; the gear-rack-matched walking and lifting mechanism improves positioning accuracy and stability; the clamping cylinder and flip rod are clamped The design of the components eliminates the safety hazards of steel dumping and improves the safety and efficiency of the entire palletizing process.

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Abstract

The invention discloses a profile steel stacker crane which comprises a feeding device, a stacking device and an unloading device, an unloading section of the feeding device comprises a forward position and a reverse position, an overturning mechanism is arranged between the forward position and the reverse position, and during work, the overturning mechanism can overturn profile steel between the forward position and the reverse position; the turnover mechanism comprises a plurality of turnover assemblies, the turnover assemblies are connected with the driving device, each turnover assembly comprises a clamping assembly and a pushing assembly, the clamping assemblies are driven by the driving device to turn over, when the profile steel needs to be turned over, the pushing assemblies push the profile steel into or out of the clamping assemblies, and the clamping assemblies clamp the profile steel and then are driven by the driving device to turn over. According to the turnover mechanism, the profile steel is clamped through the clamping assembly and then turned over, displacement of the profile steel in the turnover process or after turnover is prevented, the position precision after turnover is guaranteed, rapid operation of the stacking device is facilitated, and the stacking efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of punching holes in solar photovoltaic brackets, in particular to a steel section stacker. Background Art

[0002] Photovoltaic brackets are supporting components for photovoltaic power generation, and their usage is increasing. The frames of existing photovoltaic brackets are mainly made of C or U-shaped steel. The existing production process of C or U-shaped steel for photovoltaic brackets generally purchases unprocessed coiled steel raw materials from suppliers, and then performs a series of processing processes such as uncoiling, forming, punching, cutting and stacking.

[0003] The existing steel stacking equipment usually has the following problems: (1) When the steel delivered from the previous process is marked steel scrap, it is usually removed from the conveyor line manually, which is not only time-consuming and labor-intensive, but also unsafe. (2) The flipping assembly of the existing stacking equipment is usually driven by a telescopic cylinder (cylinder) to rotate the flip plate, so that the steel follows the flip plate to rotate and flip: on the one hand, the flip plate, as a supporting platform, provides support during the flipping process of the steel. During the flipping process, the steel is not clamped, so the steel is prone to displacement (position offset or front and back tilt) during or after the flipping process, which is not convenient for the robot to pick up the parts, affecting the stacking efficiency; on the other hand, the flip plate is driven by a cylinder, and the performance of the cylinder in terms of control accuracy, response speed, stability and reliability is slightly inferior, which will also affect the stacking efficiency. (3) The walking mechanism and lifting mechanism on the stacking device of the existing stacking equipment usually adopt linear guides or chain drives to achieve walking or lifting, and the positioning accuracy and stability are not high enough. (4) When the unloading device of the existing stacking equipment is stacked and sent out, the stacked steel sections are not clamped, so they are prone to tipping over, posing a safety hazard. Summary of the invention

[0004] In view of the shortcomings of the above-mentioned existing steel section stacking equipment, the applicant provides a steel section stacking machine with a reasonable structure. A clamping mechanism is arranged on the flipping assembly. After the steel section is clamped, it is flipped by a servo motor to ensure the position accuracy of the steel section after flipping, improve the control accuracy, response speed, stability and reliability, and improve the stacking efficiency.

[0005] The technical solution adopted by the present invention is as follows: A steel section stacker comprises a feeding device, a stacking device and a discharge device, wherein the discharge device is arranged at one side of the feeding device, and the stacking device is arranged astride above the feeding device and the discharge device; the discharge section of the feeding device comprises a forward position and a reverse position, and a flipping mechanism is arranged between the forward position and the reverse position, and when working, the flipping mechanism can flip the steel section between the forward position and the reverse position; the flipping mechanism comprises a plurality of flipping assemblies, and the flipping assemblies are connected to a driving device, and the flipping assemblies comprise a clamping assembly and a pushing assembly, and the clamping assembly is driven to flip by the driving device, and when the steel section needs to be flipped, the pushing assembly pushes the steel section into or out of the clamping assembly, and the clamping assembly is driven to flip by the driving device after clamping the steel section.

[0006] As a further improvement of the above technical solution: The driving device of the flipping mechanism adopts a flipping motor, which is a servo motor. The flipping motor is connected to several groups of flipping components through a flipping shaft and drives several groups of flipping components at the same time; the clamping assembly includes a lower jaw plate, an upper pressure plate and a pneumatic slide. The lower jaw plate is fixedly sleeved on the flipping shaft, the pneumatic slide is fixed on the lower jaw plate, and the upper pressure plate is slidably arranged on the pneumatic slide. The pneumatic slide can drive the upper pressure plate to slide up and down to loosen or clamp the steel section.

[0007] One side of the mounting plate of the pushing assembly is arranged across the forward position of the unloading section, and the other side is arranged across the reverse position of the unloading section; a first pushing cylinder is arranged on the side of the mounting plate located in the forward position, and a first pushing plate is arranged on the first pushing cylinder facing the clamping assembly; a second pushing cylinder is arranged on the side of the mounting plate located in the reverse position, and a second pushing plate is arranged on the second pushing cylinder facing away from the clamping assembly.

[0008] The feeding device is provided with a conveying section at the material incoming side of the unloading section, the conveying center of the conveying section and the conveying center of the forward position of the unloading section are located on the same straight line, and a rear stop assembly is provided at the end of the forward position in the feeding direction; a plurality of feeding rollers and feeding motors are distributed on the conveying section and the unloading section, and the feeding motors are connected to the feeding rollers through a transmission chain; the feeding rollers and feeding motors of the unloading section are arranged at the forward position.

[0009] A front material stopper assembly and several groups of material shifting assemblies are provided on the conveying section. Along the conveying direction of the steel section, the front material stopper assembly is located behind the several groups of material shifting assemblies; the front material stopper assembly includes a material stopper plate assembly, a rotating shaft and a material stopper cylinder, the front material stopper assembly is rotatably hinged on the rotating shaft, the rotating shaft is connected to the conveying frame, and the material stopper cylinder is connected to the material stopper plate assembly; the material shifting assembly includes a base, a material shifting plate and a material shifting cylinder, the base is connected to the conveying frame, the material shifting plate is rotatably hinged on the base, and the material shifting cylinder is connected to the material shifting plate.

[0010] A unloading bracket is provided on the unloading track of the unloading device, and a transverse track is provided on the unloading bracket. The unloading track is parallel to the conveying direction of the steel section of the feeding device, and the transverse track is perpendicular to the unloading track; a unloading trolley is movably provided on the transverse track, and the unloading trolley is connected to the transverse cylinder; a lifting plate is provided on one side of the unloading bracket, and the lifting plate is connected to the lifting cylinder, and a second flipping rod assembly and a first flipping rod assembly or a fixed gear rod are arranged on the lifting plate at intervals, the first flipping rod assembly and the fixed gear rod are located on the side close to the feeding device, and the second flipping rod assembly can be slid transversely on the lifting plate; a third flipping rod assembly is arranged on the other side of the unloading bracket at intervals, and the flipping rod seat of the third flipping rod assembly can be slid transversely on the unloading bracket, and the third flipping rod assembly is connected to the transverse cylinder.

[0011] A clamping cylinder is connected between the two third turning rod assemblies; and a push plate is provided on the unloading trolley and extends toward the third turning rod assembly.

[0012] The fixed rod and the flip rod of the first flip rod assembly are hinged by a hinge, the fixed rod is fixed on the lifting plate, the cylinder seat of the first flip rod cylinder is connected to the fixed rod, and the piston rod is connected to the flip rod; the second flip rod assembly and the third flip rod assembly include a flip rod seat, a material stopping rod and a second flip rod cylinder, the material stopping rod is hinged on the flip rod seat, the cylinder seat of the second flip rod cylinder is connected to the flip rod seat, and the piston rod is connected to the material stopping rod.

[0013] The stacking device adopts a cantilever beam structure, the cantilever of which extends horizontally from the column and straddles the feeding device and the unloading device. A walking mechanism and a lifting mechanism are arranged on the cantilever. A suction cup assembly is arranged at the bottom of the lifting mechanism. A number of suction cups are arranged at intervals on the suction cup assembly along the conveying direction of the steel section. The suction cup adopts an electromagnetic suction cup. The walking mechanism includes a gear box, a walking motor, a walking rack and a gear transmission structure. The gear box is slidably arranged on the slide rail of the cantilever through a slider, the walking rack is fixed on the top surface of the cantilever, the walking motor is fixed on the side of the gear box, and the driving force of the walking motor is The force output shaft is horizontally passed through the gear box, the gear transmission structure is arranged in the gear box, and the power output shaft of the travel motor is meshed with the travel rack through the gear transmission structure; the lifting mechanism includes a lifting rail, a lifting motor, a lifting rack and a lifting transmission gear, the lifting rail is lifted and passed through the gear box, the lifting rack is fixed on the side of the lifting rail, the lifting motor is fixed on the side of the gear box, the power output shaft of the lifting motor is horizontally passed through the gear box, the lifting transmission gear is arranged in the gear box, and the power output shaft of the lifting motor is meshed with the lifting rack through the lifting transmission gear.

[0014] The stacking device is provided with two cantilevers, and a walking mechanism and a lifting mechanism are respectively provided on each cantilever; the walking motor is connected to the gear transmission structure of the walking mechanism on the two cantilevers through a first connecting shaft, and the lifting motor is connected to the lifting transmission gear of the lifting mechanism on the two cantilevers through a second connecting shaft.

[0015] The beneficial effects of the present invention are as follows: The turning mechanism of the present invention clamps the steel section through the clamping assembly and then turns it over, thereby preventing the steel section from shifting during or after the turning process, ensuring the position accuracy after turning, facilitating the rapid operation of the stacking device, and improving the stacking efficiency; and the steel section is horizontally pushed by a plurality of groups of pushing assemblies before clamping and after the steel section is turned over, respectively, which can prevent the steel section from being displaced or tilted forward and backward during the movement process, and is also more conducive to ensuring the position accuracy of the steel section and improving the stacking efficiency.

[0016] The present invention arranges a plurality of groups of material shifting components in the conveying section, and the material shifting components shift the steel waste outward from the conveying section, thereby realizing the automatic removal of the steel waste, saving time and labor, and improving safety.

[0017] The walking mechanism and the lifting mechanism of the stacking device of the present invention respectively realize walking and lifting through the cooperation of a gear and a rack, and the positioning accuracy and stability are higher.

[0018] When the stacking device of the present invention is stacking, the turning rod assembly and the fixed lever can limit the stacking area of ​​the steel sections, which is convenient for the stacking device to stack the steel sections and prevent the steel sections from falling over. When feeding, the clamping cylinder can drive the corresponding third turning rod assembly to slide and clamp the stacked steel sections to prevent the steel sections from falling over and eliminate safety hazards. When the unloading device transfers a bundle of materials in the packaging area, the stacking work of the next bundle of materials is also carried out at the same time, which saves the waiting time between feeding and stacking and improves the stacking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 It is a structural schematic diagram of an embodiment of a feeding device.

[0021] Figure 3 It is a structural schematic diagram of the flipping mechanism.

[0022] Figure 4 It is a schematic diagram of the structure of the flip component.

[0023] Figure 5 It is a schematic diagram of the local structure of the palletizing device.

[0024] Figure 6 This is a structural diagram of the unloading device from one perspective.

[0025] Figure 7 for Figure 6 Enlarged view of part A in the middle.

[0026] Figure 8 This is a schematic diagram of the structure of the unloading device from another perspective.

[0027] Fig. 9It is a schematic structural diagram of another embodiment of the conveying section of the feeding device.

[0028] Fig.10 It is a structural schematic diagram of the second material blocking assembly.

[0029] Fig.11 It is a structural schematic diagram of the material shifting component.

[0030] In the figure: 100, feeding device; 101, conveying section; 102, unloading section; 1021, forward position; 1022, reverse position; 1, feeding roller; 2, feeding motor; 3, turning mechanism; 31, turning assembly; 311, clamping assembly; 3111, lower jaw plate; 3112, upper pressure plate; 3113, pneumatic slide; 312, pushing assembly; 3121, mounting plate; 3122, first pushing cylinder; 3123, first pushing plate; 3124, second pushing cylinder; 3125, second pushing plate; 32, turning shaft; 33, turning motor; 4, rear stopper assembly; 21, front stopper assembly; 211, stopper plate assembly; 212, rotating shaft; 213, stopper cylinder; 22, material shifting assembly; 221, base; 222, shifting plate; 223, shifting cylinder; 200, palletizing device; 5, column; 6, cantilever; 7, walking mechanism; 71, gear box; 72, walking motor; 73, walking rack; 74, walking transmission gear; 75, walking transition gear; 76, first connecting shaft; 8, lifting mechanism; 81, lifting rail; 82, lifting motor; 83, lifting rack; 84, lifting transmission gear; 85, second connecting shaft; 9, suction cup assembly; 91, suction cup; 300, unloading device; 10, unloading track; 11, unloading bracket; 111, transverse track; 12, unloading trolley; 13, lifting plate; 14, lifting cylinder; 15, first tipping rod assembly; 151, fixed rod; 152, flip rod; 153, hinge; 154, first tipping rod cylinder; 16-1, second tipping rod assembly; 16-2, third tipping rod assembly; 161, tipping rod seat; 162, material blocking rod; 163, second tipping rod cylinder; 17, fixed blocking rod; 18, clamping cylinder; 19, push plate; 20, transverse cylinder. DETAILED DESCRIPTION

[0031] The specific implementation of the present invention is described below in conjunction with the accompanying drawings.

[0032] like Figure 1 , Figure 2As shown, the steel section stacker described in the present invention includes a feeding device 100, a stacking device 200 and a discharge device 300. The feeding device 100 includes a front conveying section 101 and a rear discharge section 102 along the conveying direction of the steel section. The discharge device 300 is arranged at the front side of the discharge section 102. The stacking device 200 is arranged across the discharge section 102 and the discharge device 300. The stacking device 200 can transfer the steel section from the discharge section 102 to the discharge device 300.

[0033] like Figure 2 As shown, a plurality of feeding rollers 1 are arranged at intervals along the conveying direction of the steel section on the conveying section 101 and the unloading section 102 of the feeding device 100, and feeding motors 2 are arranged on the conveying section 101 and the unloading section 102, respectively. The feeding motors 2 are connected to the feeding rollers 1 through a transmission chain, and drive the feeding rollers 1 to roll and convey the steel section forward. The unloading section 102 includes a forward position 1021 on the rear side and a reverse position 1022 on the front side. The conveying center of the forward position 1021 is located on the same straight line as the conveying center of the conveying section 101. The feeding rollers 1 and the feeding motors 2 of the unloading section 102 are arranged at the forward position 1021, and the steel section is directly conveyed from the conveying section 101 to the forward position 1021 of the unloading section 102. A turning mechanism 3 is provided between the forward position 1021 and the reverse position 1022. When the steel section needs to be turned over, the turning mechanism 3 turns the steel section from the forward position 1021 to the reverse position 1022, so that the steel section turns over 180 degrees. Of course, if necessary, the steel section can also be turned over from the reverse position 1022 to the forward position 1021 by the turning mechanism 3. A rear stopper assembly 4 is provided at the end of the forward position 1021 in the feeding direction. The rear stopper assembly 4 can stop the conveyed steel section and stop the steel section at the designated position of the forward position 1021, so as to facilitate the rapid operation of the stacking device 200 and the turning mechanism 3, ensure the accuracy of the operation, and improve the stacking efficiency; the rear stopper assembly 4 can be adjusted forward and backward along the direction of the steel section to adapt to the steel sections of different lengths.

[0034] like Figure 3 As shown, the flip mechanism 3 includes a flip assembly 31, a flip shaft 32 and a flip motor 33. In this embodiment, a plurality of flip assemblies 31 are sleeved on the flip shaft 32 at intervals, and a section of the flip shaft 32 is connected to the flip motor 33. The flip motor 33 drives a plurality of flip assemblies 31 to flip through a flip shaft 32 at the same time, thereby ensuring the synchronization of the flipping of each flip assembly 31 and the position accuracy of the steel after flipping, so as to facilitate the rapid operation of the stacking device 200. The flip motor 33 adopts a servo motor. Compared with the cylinder drive in the prior art, the servo motor has higher control accuracy, faster response speed, better stability and reliability, and is more conducive to improving the stacking efficiency. In addition, the servo motor has the advantages of high efficiency, energy saving and environmental protection, can reduce energy consumption, and will not generate pollution.

[0035] like Figure 4As shown, the flip assembly 31 of the flip mechanism 3 includes a clamping assembly 311 and a pushing assembly 312; the clamping assembly 311 is fixedly sleeved on the flip shaft 32, and the clamping assembly 311 can flip along with the flip shaft 32. The clamping assembly 311 includes a lower jaw plate 3111, an upper pressure plate 3112 and a pneumatic slide 3113; the lower jaw plate 3111 is fixedly sleeved on the flip shaft 32, the pneumatic slide 3113 is fixed on the lower jaw plate 3111, the upper pressure plate 3112 is slidably arranged on the pneumatic slide 3113, and the pneumatic slide 3113 can drive the upper pressure plate 3112 to slide up and down to loosen or clamp the steel. Nylon pads are respectively arranged on the clamping surfaces of the lower jaw plate 3111 and the upper pressure plate 3112 for clamping the steel, and on the side of the pneumatic slide 3113 facing the steel to prevent the steel from being scratched and ensure the surface quality of the steel. The push assembly 312 includes a mounting plate 3121 fixed on the feeder frame, one side of the mounting plate 3121 is straddled on the forward position 1021 of the discharge section 102, and the other side is straddled on the reverse position 1022 of the discharge section 102. A first push cylinder 3122 is provided on the mounting plate 3121 on the side located at the forward position 1021, and a first push plate 3123 is provided on the first push cylinder 3122 facing the clamping assembly 311. The first push cylinder 3122 can drive the first push plate 3123 to move and push the steel section into between the clamping surface of the lower jaw plate 3111 and the upper pressure plate 3112 of the clamping assembly 311. A second pushing cylinder 3124 is arranged on the mounting plate 3121, on the side located at the reverse position 1022, and a second pushing plate 3125 is arranged on the second pushing cylinder 3124, facing away from the clamping assembly 311. The second pushing cylinder 3124 can drive the second pushing plate 3125 to move, so as to push the flipped steel section out from between the clamping surfaces of the lower jaw plate 3111 and the upper pressure plate 3112 of the clamping assembly 311; nylon pads are respectively arranged on the surfaces of the first pushing plate 3123 and the second pushing plate 3125 that contact the steel section, so as to prevent the steel section from being scratched and ensure the surface quality of the steel section. The flipping mechanism 3 clamps the steel section through the clamping assembly 311 and then flips it, preventing the steel section from shifting during or after the flipping process, ensuring the position accuracy after flipping, facilitating the rapid operation of the stacking device 200, and improving the stacking efficiency; and before clamping and after the steel section is flipped, the steel section is pushed horizontally by a plurality of groups of pushing assemblies 312, respectively, which can prevent the steel section from shifting or tilting forward and backward during the movement process, and is also more conducive to ensuring the position accuracy of the steel section and improving the stacking efficiency.

[0036] like Fig. 9As shown, in other embodiments, in order to realize the automatic removal of steel waste, a sensing device (not shown in the figure) can be provided in the conveying section 101 of the feeding device 100, and a front block assembly 21 and a plurality of groups of material shifting assemblies 22 are provided at the same time. Along the conveying direction of the steel, the front block assembly 21 is located behind the plurality of groups of material shifting assemblies 22. When the sensing device senses and detects the marked steel waste, the front block assembly 21 stops the steel waste, and the plurality of groups of material shifting assemblies 22 shift the steel waste outward from the conveying section 101, thereby realizing the automatic removal of steel waste, saving time and effort, and improving safety. The material shifting assembly 22 automatically removes the detected steel waste from the conveying section 101, saving manpower and time, reducing labor costs, and improving safety. Fig.10 As shown, the front baffle assembly 21 includes a baffle plate assembly 211, a rotating shaft 212 and a baffle cylinder 213. The front baffle assembly 21 is rotatably hinged on the rotating shaft 212, and the rotating shaft 212 is fixedly connected to the conveyor frame. The baffle cylinder 213 is connected to the baffle plate assembly 211. The baffle cylinder 213 can drive the baffle plate assembly 211 to rotate around the rotating shaft 212. When baffles are not needed, the baffle cylinder 213 drives the baffle plate assembly 211 to be retracted and hidden under the feed roller 1 of the conveying section 101 to prevent interference with the forward conveying of steel sections. When baffles are needed, the baffle cylinder 213 drives the baffle plate assembly 211 to be lifted and extended upward from the feed roller 1 to intercept the steel section waste. Fig.11 As shown, the material-dipping assembly 22 includes a base 221, a material-dipping plate 222 and a material-dipping cylinder 223. The base 221 is fixed on the conveying frame, the material-dipping plate 222 is rotatably hinged on the base 221, and the material-dipping cylinder 223 is connected to the material-dipping plate 222. The material-dipping cylinder 223 can drive the material-dipping plate 222 to rotate. When material dipping is not needed, the material-dipping cylinder 223 drives the material-dipping plate 222 to retract and avoid to the outside of the steel conveying track to prevent interference with the forward conveying of the steel. When material dipping is needed, the material-dipping cylinder 223 drives the material-dipping plate 222 to lift up and divert the waste steel outward.

[0037] like Figure 1 , Figure 5As shown, the stacking device 200 adopts a cantilever beam structure, including a column 5 erected on the rear side of the feeding device 100 and a cantilever 6 straddling the feeding device 100 and the unloading device 300. In this embodiment, two columns 5 are arranged at intervals on the rear side of the feeding device 100, and a cantilever 6 extends horizontally forward from each column 5. A walking mechanism 7 and a lifting mechanism 8 are respectively arranged on each cantilever 6. A suction cup assembly 9 is arranged at the bottom of the lifting mechanism 8. A plurality of suction cups 91 are arranged at intervals on the suction cup assembly 9 along the conveying direction of the steel section. The suction cups 91 are electromagnetic suction cups. The walking mechanism 7 includes a gear box 71, a walking motor 72, a walking rack 73 and a gear transmission structure. The gear transmission structure includes a walking transmission gear 74 and a walking transition gear 75. The gear box 71 is slidably mounted on the slide rail of the cantilever 6 through a slider, the travel rack 73 is fixed on the top surface of the cantilever 6, the travel motor 72 is fixed on the side of the gear box 71, the power output shaft of the travel motor 72 is horizontally penetrated on the gear box 71, the travel transmission gear 74 and the travel transition gear 75 are arranged in the gear box 71, the travel transmission gear 74 is sleeved on the power output shaft of the travel motor 72, the travel transition gear 75 is arranged between the travel transmission gear 74 and the travel rack 73, and meshes with the travel transmission gear 74 and the travel rack 73 respectively, and the travel motor 72 drives the gear box 71 to travel on the travel rack 73 through the gear transmission structure. The travel motor 72 is connected to the gear transmission structure of the travel mechanism 7 on the two cantilevers 6 through the first connecting shaft 76, and the travel motor 72 drives the gear boxes 71 of the two travel mechanisms 7 to travel at the same time through the first connecting shaft 76, so as to ensure the synchronization of walking and improve the stacking efficiency. The lifting mechanism 8 includes a lifting rail 81, a lifting motor 82, a lifting rack 83 and a lifting transmission gear 84. The lifting rail 81 can be lifted and lowered in the gear box 71. The suction cup assembly 9 is connected to the bottom of the lifting rail 81. The lifting rack 83 is fixed on the side of the lifting rail 81. The lifting motor 82 is fixed on the side of the gear box 71. The power output shaft of the lifting motor 82 is horizontally inserted in the gear box 71. The lifting transmission gear 84 is arranged in the gear box 71. The lifting transmission gear 84 is sleeved on the power output shaft of the lifting motor 82. The lifting transmission gear 84 is meshed with the lifting rack 83. The lifting motor 82 drives the lifting rail 81 to lift and lower through the cooperation of the lifting transmission gear 84 and the lifting rack 83. The lifting motor 82 is connected to the lifting transmission gear 84 of the lifting mechanism 8 on the two cantilevers 6 through the second connecting shaft 85. The lifting motor 82 drives the lifting rails 81 of the two lifting mechanisms 8 to lift and lower at the same time through the first connecting shaft 76, so as to ensure the synchronization of lifting and lowering and improve the stacking efficiency. The walking mechanism 7 and the lifting mechanism 8 of the palletizing device 200 realize walking and lifting respectively through the cooperation of gears and racks, and the positioning accuracy and stability are higher.

[0038] like Figures 6 to 8As shown, the unloading device 300 includes two unloading tracks 10 parallel to the steel conveying direction of the feeding device 100, at least two unloading brackets 11 are arranged horizontally at intervals on the two unloading tracks 10, each unloading bracket 11 is provided with a transverse track 111, the transverse track 111 is perpendicular to the unloading track 10, and each transverse track 111 is movably provided with an unloading trolley 12, the unloading trolley 12 is connected to the transverse cylinder 20, and the transverse cylinder 20 can drive the unloading trolley 12 to move along the transverse track 111. A lifting plate 13 is arranged on one side of each unloading bracket 11, and the lifting plate 13 is connected to the lifting cylinder 14, and the lifting cylinder 14 can drive the lifting plate 13 to rise and fall, so as to place the stacked material pile on the unloading trolley 12. Along the conveying direction of the feeding device 100, a first tilting rod assembly 15 and a second tilting rod assembly 16-1 are spaced apart on the lifting plate 13 of the unloading bracket 11 near the starting end of the conveying direction. The first tilting rod assembly 15 is located on the side close to the feeding device 100, and the second tilting rod assembly 16-1 can be slid laterally on the lifting plate 13 through a slide rail. The width of the stacked material pile can be adjusted by adjusting the lateral position of the second tilting rod assembly 16-1; a fixed gear rod 17 and a second tilting rod assembly 16-1 are spaced apart on the lifting plate 13 of the unloading bracket 11 near the end of the conveying direction. The fixed gear rod 17 is located on the side close to the feeding device 100, and the second tilting rod assembly 16-1 can be slid laterally on the lifting plate 13 through a slide rail. In other embodiments, the same structure may be provided on the lifting plate 13 of each unloading bracket 11, that is, each lifting plate 13 is provided with a first tilting rod assembly 15 and a second tilting rod assembly 16-1, or a fixed gear rod 17 and a second tilting rod assembly 16-1. On each unloading bracket 11, two third flip rod assemblies 16-2 are arranged at corresponding intervals on the other side opposite to the lifting plate 13. The two third flip rod assemblies 16-2 can be slid laterally on the unloading bracket 11 through a slide rail. The third flip rod assembly 16-2 is connected to the transverse movement cylinder 20, and the transverse movement cylinder 20 can drive the third flip rod assembly 16-2 to move laterally along the slide rail; a clamping cylinder 18 is connected between the two third flip rod assemblies 16-2 on this side of the unloading bracket 11, and the cylinder seat of the clamping cylinder 18 is connected to the third flip rod assembly 16-2 close to the feeding device 100, and the piston rod is connected to the other third flip rod assembly 16-2. The clamping cylinder 18 can drive the corresponding third flip rod assembly 16-2 to slide and clamp the stacked steel sections to prevent the steel sections from tipping over and eliminate safety hazards. When the unloading trolley 12 is located at the stacking position (close to the feeding device 100), the second flip rod assembly 16-1, the third flip rod assembly 16-2 and the first flip rod assembly 15 / fixed gear rod 17 are respectively located outside the four corners of the unloading trolley 12. During stacking, the flip rod assembly and the fixed gear rod 17 can limit the stacking area of ​​the steel sections, making it easier for the stacking device 200 to stack the steel sections and avoid tipping over of the steel sections.The first flip rod assembly 15 includes a fixed rod 151, a flip rod 152 and a first flip rod cylinder 154. The fixed rod 151 and the flip rod 152 are hinged by a hinge 153. The fixed rod 151 is fixed on the lifting plate 13. The cylinder seat of the first flip rod cylinder 154 is connected to the fixed rod 151, and the piston rod is connected to the flip rod 152. The first flip rod cylinder 154 can drive the flip rod 152 to stand up or flip down. The second turning rod assembly 16-1 and the third turning rod assembly 16-2 have the same structure, both of which include a turning rod seat 161, a material blocking rod 162 and a second turning rod cylinder 163; the turning rod seat 161 of the second turning rod assembly 16-1 is slidably disposed on the lifting plate 13, the turning rod seat 161 of the third turning rod assembly 16-2 is slidably disposed on the slide rail of the unloading bracket 11, the material blocking rod 162 is hinged on the turning rod seat 161, the cylinder seat of the second turning rod cylinder 163 is connected to the turning rod seat 161, and the piston rod is connected to the material blocking rod 162, and the second turning rod cylinder 163 can drive the material blocking rod 162 to stand up or turn down. Figure 7 As shown, on the unloading trolley 12, push plates 19 are respectively extended toward the two third tipping rod assemblies 16-2, and the push plates 19 serve as mechanical limiters and play a limiting role. During palletizing, the unloading trolley 12 moves horizontally to the stacking position, and the lifting plate 13 rises to a position higher than the unloading trolley 12. The flip rod 152 of the first tipping rod assembly 15, the second tipping rod assembly 16-1, and the material blocking rod 162 of the third tipping rod assembly 16-2 stand up, and the stacking device 200 starts to stack the steel. After a bundle of materials is stacked, the clamping cylinder 18 drives the third tipping rod assembly 16-2 to move and clamp the material pile, and the lifting plate 13 drops to a position lower than the unloading trolley 12. The material pile is placed on the unloading trolley 12, and the material blocking rod 162 of the second tipping rod assembly 16-1 on the lifting plate 13 flips down, and the lateral movement cylinder 20 drives the unloading trolley 12 and the third tipping rod assembly 16-2 to move the material pile from the stacking position. The stacking position is sent to the packaging area. After the material pile is moved out of the stacking position, the lifting plate 13 rises again, and the blocking rod 162 of the second tilting rod assembly 16-1 on the lifting plate 13 stands up again, and the stacking device 200 continues to stack the material. When the unloading trolley 12 moves the material pile horizontally to the packaging area, the third tilting rod assembly 16-2 that moves horizontally with the unloading trolley 12 flips down its blocking rod 162, and then the horizontal cylinder 20 moves the unloading trolley 12 and the two third tilting rod assemblies 16-2 back to the stacking position. After returning to the position, the blocking rods 162 of the two third tilting rod assemblies 16-2 stand up, and prepare for the delivery of the next bundle of material pile according to the above steps, and so on and so forth until the stacking work of all profiles is completed. While the unloading device 300 moves a bundle of material pile in the packaging area, the stacking work of the next bundle of material pile is also carried out at the same time, which saves the waiting time between feeding and stacking and improves the stacking efficiency.

[0039] The above description is an explanation of the present invention, not a limitation of the present invention. The present invention may be modified in any form without violating the spirit of the present invention.

Claims

1. A steel section stacker, comprising a feeding device (100), a stacking device (200) and a discharge device (300), wherein the discharge device (300) is arranged on one side of the feeding device (100), and the stacking device (200) is arranged across the feeding device (100) and the discharge device (300); characterized in that: The unloading section (102) of the feeding device (100) comprises a forward position (1021) and a reverse position (1022), and a turning mechanism (3) is arranged between the forward position (1021) and the reverse position (1022). When in operation, the turning mechanism (3) can turn the steel section between the forward position (1021) and the reverse position (1022); the turning mechanism (3) comprises a plurality of turning assemblies (31), the turning assemblies (31) are connected to a driving device, the turning assemblies (31) comprise a clamping assembly (311) and a pushing assembly (312), the clamping assembly (311) is driven by the driving device to turn, and when the steel section needs to be turned, the pushing assembly (312) pushes the steel section into or out of the clamping assembly (311), and the clamping assembly (311) is driven by the driving device to turn the steel section after clamping the steel section.

2. The steel section palletizer according to claim 1, characterized in that: The driving device of the turning mechanism (3) adopts a turning motor (33), which is a servo motor. The turning motor (33) is connected to a plurality of turning assemblies (31) via a turning shaft (32) and drives the plurality of turning assemblies (31) simultaneously. The clamping assembly (311) comprises a lower jaw plate (3111), an upper pressing plate (3112) and a pneumatic slide (3113). The lower jaw plate (3111) is fixedly sleeved on the turning shaft (32), the pneumatic slide (3113) is fixed on the lower jaw plate (3111), the upper pressing plate (3112) is slidably arranged on the pneumatic slide (3113), and the pneumatic slide (3113) can drive the upper pressing plate (3112) to slide up and down to release or clamp the steel.

3. The steel section palletizer according to claim 1, characterized in that: One side of the mounting plate (3121) of the pushing assembly (312) is straddled on the forward position (1021) of the discharge section (102), and the other side is straddled on the reverse position (1022) of the discharge section (102); a first pushing cylinder (3122) is arranged on the side of the mounting plate (3121) located at the forward position (1021), and a first pushing plate (3123) is arranged on the first pushing cylinder (3122) facing the clamping assembly (311); a second pushing cylinder (3124) is arranged on the side of the mounting plate (3121) located at the reverse position (1022), and a second pushing plate (3125) is arranged on the second pushing cylinder (3124) facing away from the clamping assembly (311).

4. The steel section palletizer according to claim 1, characterized in that: The feeding device (100) is provided with a conveying section (101) on the material incoming side of the discharge section (102); the conveying center of the conveying section (101) and the conveying center of the forward position (1021) of the discharge section (102) are located on the same straight line; the forward position (1021) is provided with a rear stop assembly (4) at the end of the feeding direction; a plurality of feeding rollers (1) and feeding motors (2) are distributed on the conveying section (101) and the discharge section (102); the feeding motors (2) are connected to the feeding rollers (1) via a transmission chain; the feeding rollers (1) and the feeding motors (2) of the discharge section (102) are arranged at the forward position (1021).

5. The steel section palletizer according to claim 4, characterized in that: A front material stopper assembly (21) and a plurality of material shifting assemblies (22) are arranged on the conveying section (101). The front material stopper assembly (21) is located behind the plurality of material shifting assemblies (22) along the conveying direction of the steel section. The front material stopper assembly (21) comprises a material stopper plate assembly (211), a rotating shaft (212) and a material stopper cylinder (213). The front material stopper assembly (21) is rotatably hinged on the rotating shaft (212). The rotating shaft (212) is connected to a conveying frame. The material stopper cylinder (213) is connected to the material stopper plate assembly (211). The material shifting assembly (22) comprises a base (221), a material shifting plate (222) and a material shifting cylinder (223). The base (221) is connected to the conveying frame. The material shifting plate (222) is rotatably hinged on the base (221). The material shifting cylinder (223) is connected to the material shifting plate (222).

6. The steel section palletizer according to claim 1, characterized in that: A discharging support (11) is provided on the discharging track (10) of the discharging device (300), and a transverse track (111) is provided on the discharging support (11). The discharging track (10) is parallel to the conveying direction of the steel section of the feeding device (100), and the transverse track (111) is perpendicular to the discharging track (10). A discharging trolley (12) is movably provided on the transverse track (111), and the discharging trolley (12) is connected to the transverse cylinder (20). A lifting plate (13) is provided on one side of the discharging support (11), and the lifting plate (13) is connected to the lifting cylinder (14). The lifting plate (13) A second flipping rod assembly (16-1) and a first flipping rod assembly (15) or a fixed shifting rod (17) are arranged at intervals on the upper side, the first flipping rod assembly (15) and the fixed shifting rod (17) are located on a side close to the feeding device (100), and the second flipping rod assembly (16-1) can be slidably disposed on the lifting plate (13) in a transverse manner; a third flipping rod assembly (16-2) is arranged at intervals on the other side of the unloading bracket (11), a flipping rod seat (161) of the third flipping rod assembly (16-2) can be slidably disposed on the unloading bracket (11), and the third flipping rod assembly (16-2) is connected to a transverse displacement cylinder (20).

7. The steel section palletizer according to claim 6, characterized in that: A clamping cylinder (18) is connected between the two third turning rod assemblies (16-2); and a push plate (19) is provided on the unloading trolley (12) and extends toward the third turning rod assemblies (16-2).

8. The steel section palletizer according to claim 6, characterized in that: The fixed rod (151) and the flip rod (152) of the first flip rod assembly (15) are hingedly connected via a hinge (153); the fixed rod (151) is fixed on the lifting plate (13); the cylinder seat of the first flip rod cylinder (154) is connected to the fixed rod (151); and the piston rod is connected to the flip rod (152); the second flip rod assembly (16-1) and the third flip rod assembly (16-2) comprise a flip rod seat (161), a material stopper rod (162) and a second flip rod cylinder (163); the material stopper rod (162) is hingedly connected to the flip rod seat (161); the cylinder seat of the second flip rod cylinder (163) is connected to the flip rod seat (161); and the piston rod is connected to the material stopper rod (162).

9. The steel section palletizer according to claim 1, characterized in that: The stacking device (200) adopts a cantilever beam structure. The cantilever (6) extends horizontally from the column (5) and is arranged above the feeding device (100) and the unloading device (300). A walking mechanism (7) and a lifting mechanism (8) are arranged on the cantilever (6). A suction cup assembly (9) is arranged at the bottom of the lifting mechanism (8). A plurality of suction cups (91) are arranged on the suction cup assembly (9) at intervals along the conveying direction of the steel. The suction cups (91) are electromagnetic suction cups. The walking mechanism (7) comprises a gear box (71), a walking motor (72), a walking rack (73) and a gear transmission structure. The gear box (71) is slidably arranged on the slide rail of the cantilever (6) through a slider. The walking rack (73) is fixed on the top surface of the cantilever (6). The walking motor (72) is fixed on the side of the gear box (71). The driving force of the walking motor (72) is The power output shaft is horizontally passed through the gear box (71), the gear transmission structure is arranged in the gear box (71), and the power output shaft of the travel motor (72) is meshed with the travel rack (73) through the gear transmission structure; the lifting mechanism (8) comprises a lifting rail (81), a lifting motor (82), a lifting rack (83) and a lifting transmission gear (84); the lifting rail (81) is lifted and passed through the gear box (71), the lifting rack (83) is fixed to the side of the lifting rail (81), the lifting motor (82) is fixed to the side of the gear box (71), the power output shaft of the lifting motor (82) is horizontally passed through the gear box (71), the lifting transmission gear (84) is arranged in the gear box (71), and the power output shaft of the lifting motor (82) is meshed with the lifting rack (83) through the lifting transmission gear (84).

10. The steel section palletizer according to claim 9, characterized in that: The stacking device (200) is provided with two cantilevers (6), and each cantilever (6) is provided with a walking mechanism (7) and a lifting mechanism (8). The walking motor (72) is connected to the gear transmission structure of the walking mechanism (7) on the two cantilevers (6) via a first connecting shaft (76), and the lifting motor (82) is connected to the lifting transmission gear (84) of the lifting mechanism (8) on the two cantilevers (6) via a second connecting shaft (85).