Medical non-woven fabric melt-blowing machine and production process
By adopting the combination of press-cut assembly, displacement structure and cleaning assembly in medical nonwoven fabric meltblown machines, the problem of uneven thickness of nonwoven fabrics is solved, and the uniform distribution and quality improvement of nonwoven fabrics are achieved.
Patent Information
- Application Number
- CN202411315804.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing non-woven fabric production technology, due to the uneven distribution of conveyor belt speed and spinneret aperture, the thickness of the molded non-woven fabrics is uneven, which affects the production and processing quality of medical non-woven fabrics and leads to a degradation of performance.
A medical non-woven meltblown machine is designed, using a press-cut assembly and a driving structure, adjusting the height of the press-cut assembly through a hydraulic rod, and cutting the edge of the non-woven fabric with an ultrasonic cutting knife. The driving structure drives the spinneret piece horizontally. Move to ensure even distribution of the molten fibers and clean the residual fibers through the cleaning assembly.
The uniform distribution of non-woven thickness is achieved, product defects are reduced, the quality and performance of medical non-woven fabrics are improved, and the product complies with specifications and standards.
Smart Images

Figure CN119392443A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of nonwoven fabric production, and in particular to a medical nonwoven fabric meltblowing machine and a production process. Background Art
[0002] Non-woven fabrics, also known as nonwoven fabrics, are sheets, webs or pads made of directional or randomly arranged fibers that are combined with each other through friction, adhesion or bonding, or a combination of these methods. Non-woven fabrics are widely used in medical and clothing fields. In the production of non-woven fabrics, the meltblown machine converts molten plastic particles into filamentary fibers through the meltblowing process, and sprays the molten raw materials to be received by a receiving device, thereby forming the basic structure of the non-woven fabric.
[0003] However, the current existing technology still has the following problems: the non-woven fabric particle raw materials are sprayed on the top of the receiving device through the spinneret for transportation after hot melting, and due to the speed of the conveyor belt and the aperture distribution of the spinneret, the thickness of the formed non-woven fabric is uneven at various positions, which affects the production and processing quality of the medical non-woven fabric, thereby causing the performance of the medical non-woven fabric to deteriorate. Summary of the invention
[0004] The present application provides a medical non-woven fabric meltblown machine and production process, which solves the problem in the prior art that the speed of the conveyor belt and the aperture distribution of the spinneret result in uneven thickness of the formed non-woven fabric at various positions, affecting the production and processing quality of the medical non-woven fabric, and achieves uniform distribution, reduces non-woven fabric defects, and improves product quality and performance.
[0005] The present application provides a medical nonwoven meltblowing machine, comprising:
[0006] A receiving component, the receiving component is used to receive molten fibers;
[0007] A pressing and cutting assembly, which is arranged on one side above the receiving assembly and is used for rolling and cutting the molten fiber;
[0008] The pressing and cutting assembly includes a pressing roller, which is arranged on one side above the receiving assembly, and roller frames are rotatably arranged at both ends of the pressing roller, a second motor is fixedly arranged on one side of the roller frame, and the pressing roller is fixedly arranged on the driving end of the second motor, an air pump is fixedly arranged on one side of the top of the roller frame, and an air pipe is fixedly arranged on one side of the roller frame, and the air pipe is connected to the air pump;
[0009] A driving structure, wherein the driving structure is arranged on one side of the receiving component;
[0010] A cleaning component, wherein the cleaning component is disposed at the bottom of the receiving component;
[0011] A spinning mechanism, wherein the spinning mechanism is arranged on the other side above the receiving component;
[0012] A return assembly is arranged on one side of the spinneret mechanism.
[0013] Furthermore, the pressure cutting assembly also includes a pneumatic rod, which is slidably arranged on the inner sides of both ends of the gas pipe, and the ends of the pneumatic rods that are far away from each other are detachably provided with a bracket, and the ends of the pneumatic rods that are far away from each other are rotatably provided with a side support plate, and the sides of the side support plates that are close to each other are provided with ultrasonic cutting knives, and the top end of the bracket is rotatably provided with an inclined electric telescopic rod, and the inclined electric telescopic rod is rotatably provided on one side of the side support plate;
[0014] Also includes:
[0015] A hydraulic rod, which is fixedly arranged at the top of the roller frame, is externally connected to a hydraulic cylinder, and is used to adjust the use height of the pressing and cutting assembly;
[0016] An auxiliary roller is arranged on the output side of the receiving component, and is used to assist the non-woven fabric formed by the molten fibers to be moved and transported.
[0017] Furthermore, the receiving component includes a receiving conveyor belt, a metal pad cutting belt is symmetrically embedded on the outer side of the receiving conveyor belt, a conveying roller is arranged on the inner side of the receiving conveyor belt, three conveying rollers are arranged, side guard plates are rotatably arranged at both ends of the conveying rollers, a first motor is fixedly arranged on one side of the side guard plates, the conveying rollers are fixedly connected to the driving end of the first motor, and a stand is fixedly arranged on the side of the side guard plates away from each other.
[0018] Further, the driving structure includes a rotating disk, which is fixedly arranged at one end of the pressure roller, and an eccentric connecting plate is eccentrically rotated at the other end surface of the rotating disk, an adaptable electric telescopic rod is fixedly arranged at the bottom end of the eccentric connecting plate, and an extension plate is fixedly arranged at the other end of the adaptable electric telescopic rod, and a driving plate is rotatably arranged on one side of the bottom end of the extension plate, a smooth portion and a protruding portion are arranged on one side of the driving plate, and a guide rail is fixedly arranged on the other side of the driving plate, and a connecting frame is slidably arranged on the outer side of the guide rail, and the connecting frame is detachably arranged on one side of the side guard plate.
[0019] Furthermore, the cleaning assembly includes a continuously driven gear, both ends of which are respectively fixedly provided with a first pulley and a rotating column, the continuously driven gear is meshingly provided at the bottom end of the driving plate, the first pulley is connected to the second pulley through a belt, a cleaning roller brush is fixedly provided at one end of the second pulley, mounting hangers are rotatably provided on the outer sides of both ends of the cleaning roller brush, the mounting hangers are detachably provided on a side of the side guard plates away from each other, and the rotating column penetrates and is rotatably provided on one side of the connecting frame.
[0020] Further, the spinneret mechanism includes a spinneret plate, a carrier frame is detachably provided on one side of the spinneret plate, a fixing block is detachably provided inside the other side of the carrier frame, the fixing block is slidably provided on one side of the driving plate, a delivery pump is provided on one side of the spinneret plate, a clamp is symmetrically and detachably provided on the outer side of the delivery pump, the clamp is detachably provided on the top and bottom ends of the spinneret plate, a first delivery pipe is detachably provided on the other end of the delivery pump, a telescopic pipe is fixedly provided on the other end of the first delivery pipe, a second delivery pipe is fixedly provided on the other end of the telescopic pipe, a side clamping plate is detachably provided on the outer side of the second delivery pipe, a short rail is symmetrically and fixedly provided on the top of the spinneret plate, a sliding block is slidably provided on the outer side of the short rail, a stabilizing frame is detachably provided on the top of the sliding block, and the stabilizing frame is detachably provided on the side away from each other of the side guard plates.
[0021] Further, the return assembly includes a pushing plate, a first connecting rod is symmetrically rotatably arranged at the top and bottom ends of the pushing plate, a second connecting rod is rotatably arranged at the other end of the first connecting rod, a fixed plate is rotatably arranged at the other end of the second connecting rod, the fixed plate is detachably arranged on one side of the side guard plate, a stabilizing slide rod and a return spring are fixedly arranged on one side of the pushing plate, the stabilizing slide rod passes through and is slidably arranged on one side of the fixed plate, and the return spring is fixedly arranged on one side of the fixed plate.
[0022] Furthermore, it also includes:
[0023] A receiving tray, which is arranged below the receiving assembly and is used to hold the cut waste and residual fibers;
[0024] The melting tank is arranged on the other side of the spinning mechanism, and a tank body support frame is fixedly arranged on the outer side of the melting tank. The tank body support frame is detachably connected to the side clamping plate, and the side clamping plates are detachably connected to each other. The melting tank is connected to the second conveying pipe.
[0025] A nonwoven fabric production process of a medical nonwoven fabric meltblown machine comprises the following steps:
[0026] S1, putting the raw materials into a melting tank for melting, conveying the molten raw materials through a conveying pump, and spraying them out through a nozzle on one side of a spinneret to form molten fibers which are attached to a receiving conveyor belt to form a non-woven fabric;
[0027] S2, at the same time, the pressing and cutting assembly is lowered by the hydraulic rod, and the pressing roller is driven by the second motor to rotate and press the non-woven fabric, so that the thickness difference of each part of the non-woven fabric is reduced, and at the same time, the ultrasonic cutting knife is started to cut the redundant parts on both sides of the non-woven fabric, so as to obtain the required specifications of the non-woven fabric;
[0028] S3, wherein the rotation of the pressure roller can drive the driving plate in the driving structure to move, and as the smooth part and the protruding part on one side of the driving plate contact the fixed block, the spinneret plate will be driven to move laterally and can return to its original position through the return assembly, and this process is repeated, so that the molten fibers can be evenly distributed, the defects of the non-woven fabric can be reduced, and the quality and performance of the product can be improved;
[0029] S4. When the driving plate moves, the cleaning roller brush in the cleaning assembly will also rotate accordingly, thereby cleaning the residual fibers on the outside of the receiving conveyor belt and collecting them in the receiving tray, thereby achieving the effect of recycling and preventing the residual fibers from affecting the production and transportation of non-woven fabrics, thereby improving the production quality of non-woven fabrics.
[0030] The technical solution provided by this application has at least the following technical effects or advantages:
[0031] 1. The present application sets a pressing and cutting assembly, and the height of the pressing and cutting assembly can be adjusted by a hydraulic rod, so that the pressing roller in the pressing and cutting assembly can press non-woven fabrics of different thicknesses, and at the same time, the ultrasonic cutting knife in the pressing and cutting assembly cuts both sides of the non-woven fabric and removes the uneven edge parts, so that the produced non-woven fabric is more in line with the specifications and standards, thereby improving the production quality of the non-woven fabric.
[0032] 2. The present application arranges a driving structure and a cleaning component. The driving plate in the driving structure can drive the spinneret to move laterally when it moves, and the spinneret can return to its original position through the arrangement of the return component, so that the spinneret can move back and forth, thereby making the molten fibers evenly distributed and reducing non-woven fabric defects. The driving plate in the cleaning component will drive the cleaning roller brush in the cleaning component to rotate while moving, so as to clean the residual fibers on the outside of the receiving conveyor belt, which can not only recycle waste and save energy and resources, but also improve the performance after production. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of an implementation method of the present application.
[0034] Figure 2 It is a schematic diagram of the left-right axonometric structure of the implementation method of the application.
[0035] Figure 3 It is a schematic diagram of the split structure of the receiving component in the implementation method of the application.
[0036] Figure 4 It is a schematic diagram of the combined structure of the pressing and cutting assembly and the rotating disk in the embodiment of the application.
[0037] Figure 5 It is a schematic diagram of the separation of the pressure roller and the driving structure and the separation structure of part of the spinning mechanism in the implementation manner of the application.
[0038] Figure 6 It is a schematic diagram of the disassembled structure of part of the driving structure and the cleaning component in the implementation mode of the application.
[0039] Figure 7 It is a schematic diagram of the three-dimensional structure of the spinneret mechanism in the embodiment of the application.
[0040] Figure 8 It is a schematic diagram of the disassembled structure of the spinneret plate and the return assembly in the implementation mode of the application.
[0041] In the figure: 1. Receiving assembly; 101. Receiving conveyor belt; 102. Metal pad cutting belt; 103. Conveying roller; 104. First motor; 105. Side guard plate; 106. Stand; 2. Pressing and cutting assembly; 201. Roller connecting frame; 2011. Second motor; 202. Pressing roller; 203. Air pump; 204. Air pipe; 205. Pneumatic rod; 206. Bracket; 207. Tilting electric telescopic rod; 208. Side support plate; 209. Ultrasonic cutting knife; 3. Hydraulic rod; 4. Auxiliary roller; 5. Driving structure; 501. Rotating disk; 502. Eccentric connecting plate; 503. Adapting electric telescopic rod; 504. Extension plate; 505. Driving plate; 506. Guide rail; 507. Connecting frame; 6. Cleaning Components; 601, drive gear; 602, first pulley; 603, second pulley; 604, cleaning roller brush; 605, installation hanger; 7, spinneret mechanism; 701, spinneret plate; 702, carrier frame; 703, fixed block; 704, short rail; 705, sliding block; 706, stable frame; 707, clamp; 708, delivery pump; 709, first delivery pipe; 710, telescopic pipe; 711, second delivery pipe; 712, side clamp plate; 8, return assembly; 801, push plate; 802, first connecting rod; 803, second connecting rod; 804, stable slide rod; 805, return spring; 806, fixed plate; 9, receiving tray; 10, melting tank; 1001, tank support frame. DETAILED DESCRIPTION
[0042] The embodiment of the present application discloses a medical non-woven fabric meltblown machine, in which the height of the pressing and cutting assembly can be adjusted by a hydraulic rod, so that the pressing roller in the pressing and cutting assembly can press non-woven fabrics of different thicknesses, and at the same time, the two sides of the non-woven fabric are cut by the ultrasonic cutting knife in the pressing and cutting assembly to cut off the uneven edge parts, so that the produced non-woven fabric can better meet the specifications and standards, thereby improving the production quality of the non-woven fabric.
[0043] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0044] Embodiment 1:
[0045] Reference Figure 1 , Figure 2 and Figure 4 A medical non-woven meltblown machine disclosed in an embodiment of the present application includes: a receiving component 1, the receiving component 1 is used to receive molten fibers, a pressing and cutting component 2, the pressing and cutting component 2 is arranged on the upper side of the receiving component 1, the pressing and cutting component 2 is used to roll and cut the molten fibers, and the pressing and cutting component can adjust the height through a hydraulic rod, so that the pressing roller in the pressing and cutting component can roll non-woven fabrics of different thicknesses, and at the same time, the ultrasonic cutting knife in the pressing and cutting component can cut both sides of the non-woven fabric and cut off the uneven edge parts, so that the produced non-woven fabric can better meet the specifications and standards, improve the production quality of the non-woven fabric, and receive the ejected molten fibers through the receiving component 1 to form a non-woven fabric.
[0046] Specifically, refer to Figure 1 , Figure 2 and Figure 3 The receiving component 1 includes a receiving conveyor belt 101, a metal pad cutting belt 102 is symmetrically embedded on the outer side of the receiving conveyor belt 101, a conveying roller 103 is arranged on the inner side of the receiving conveyor belt 101, and three conveying rollers 103 are arranged. Side guard plates 105 are rotatably arranged at both ends of the conveying rollers 103, and a first motor 104 is fixedly arranged on one side of the side guard plate 105.
[0047] The conveying roller 103 can rotate under the drive of the first motor 104. The rotation of the conveying roller 103 can enable the receiving conveyor belt 101 to convey the non-woven fabric, and the setting of the metal pad cutting belt 102 is convenient for cooperating with the ultrasonic cutting knife 209 to cut the excess edge of the non-woven fabric.
[0048] The pressing and cutting assembly 2 in this embodiment includes a pressing roller 202, which is arranged on one side above the receiving assembly 1, and roller frames 201 are rotatably arranged at both ends of the pressing roller 202, and a second motor 2011 is fixedly arranged on one side of the roller frame 201, and the pressing roller 202 is fixedly arranged on the driving end of the second motor 2011, and an air pump 203 is fixedly arranged on one side of the top of the roller frame 201, and an air pipe 204 is fixedly arranged on one side of the roller frame 201, and the air pipe 204 is connected to the air pump 203, and the pressing roller 202 is fixedly arranged on the driving end of the second motor 2011. The cutting assembly 2 also includes a pneumatic rod 205, which is slidably arranged on the inner sides of both ends of the air supply pipe 204. The ends of the pneumatic rod 205 that are away from each other are detachably provided with a bracket 206. The ends of the pneumatic rod 205 that are away from each other are rotatably provided with a side support plate 208. The sides of the side support plates 208 that are close to each other are provided with an ultrasonic cutting knife 209. The top end of the bracket 206 is rotatably provided with a tilting electric telescopic rod 207, and the tilting electric telescopic rod 207 is rotatably provided on one side of the side support plate 208.
[0049] In this embodiment, the inclined electric telescopic rod 207 in the pressure-cutting component 2 is started so that the ultrasonic cutting knife 209 can contact the non-woven fabric. The air pump 203 can also evacuate and inhale air so that the pneumatic rods 205 can move away from or approach each other, thereby adjusting the distance between the ultrasonic cutting knives 209. The working range of the ultrasonic cutting knife 209 does not exceed the metal pad cutting belt 102. The side support plate 208 is started to cut off the uneven parts on both sides of the non-woven fabric, and with the conveyance of the receiving conveyor belt 101 and its own gravity, it falls into the receiving tray 9 for collection, which is convenient for recycling and reuse, thereby saving resource consumption.
[0050] Reference Figure 1 , Figure 2 , Figure 6 , Figure 7 and Figure 8The driving structure 5 includes a rotating disk 501, the rotating disk 501 is fixedly arranged at one end of the pressure roller 202, the other end surface of the rotating disk 501 is eccentrically rotatably provided with an eccentric connecting plate 502, the bottom end of the eccentric connecting plate 502 is fixedly provided with an adaptable electric telescopic rod 503, the other end of the adaptable electric telescopic rod 503 is fixedly provided with an extension plate 504, one side of the bottom end of the extension plate 504 is rotatably provided with a driving plate 505, one side of the driving plate 505 is provided with a smooth portion and a protruding portion, the other side of the driving plate 505 is fixedly provided with a guide rail 506, the outer side of the guide rail 506 is slidably provided with a connecting frame 507, and the connecting frame 507 is connected to the connecting frame 507. The connecting frame 507 is detachably arranged on one side of the side guard plate 105, and the cleaning component 6 includes a continuous drive gear 601, and the first pulley 602 and the rotating column are respectively fixedly arranged at both ends of the continuous drive gear 601. The continuous drive gear 601 is meshingly arranged at the bottom end of the driving plate 505, and the first pulley 602 is connected to the second pulley 603 through a belt. A cleaning roller brush 604 is fixedly arranged on one end of the second pulley 603, and mounting hangers 605 are rotatably arranged on the outer sides of both ends of the cleaning roller brush 604. The mounting hangers 605 are detachably arranged on the side of the side guard plate 105 away from each other, and the rotating column penetrates and is rotatably arranged on one side of the connecting frame 507.
[0051] When the pressure roller 202 rotates, it can drive the rotating disk 501 in the driving structure 5 to move, thereby driving the eccentric connecting plate 502, the adaptive electric telescopic rod 503 and the extension plate 504 to swing. The swing of the extension plate 504 can drive the driving plate 505 to move.
[0052] It is worth mentioning that due to the setting of the guide slide rail 506 and the connecting frame 507, the driving plate 505 can move back and forth along a fixed track. When the driving plate 505 moves, the smooth part and the protrusion on one side will contact the fixed block 703, so that the fixed block 703 can drive the supporting frame 702 and the spinneret plate 701 to move laterally, so that the molten fibers ejected from the spinneret plate 701 can be evenly distributed, thereby reducing non-woven fabric defects and improving product quality and performance.
[0053] Furthermore, the telescopic tube 710 can be bent back and forth, thereby being able to adapt to the movement of the spinneret plate 701 without affecting the transportation of the molten raw materials.
[0054] Specifically, the driving plate 505 in this embodiment will drive the driving gear 601 in the cleaning assembly 6 to rotate while moving. The rotation of the driving gear 601 will drive the first pulley 602 to rotate. The rotation of the first pulley 602 will drive the second pulley 603 to rotate through the belt. The second pulley 603 will drive the cleaning roller brush 604 to rotate. The rotation of the cleaning roller brush 604 can brush off the residual fibers on the outside of the receiving conveyor belt 101, thereby preventing the residual fibers from affecting the production quality of the non-woven fabric.
[0055] Embodiment 2:
[0056] Reference Figure 1 , Figure 2 , Figure 5 and Figure 7 , the conveying roller 103 is fixedly connected to the driving end of the first motor 104, a stand 106 is fixedly provided on the side of the side guard plate 105 away from each other, the spinneret mechanism 7 includes a spinneret plate 701, a carrier frame 702 is detachably provided on one side of the spinneret plate 701, a fixing block 703 is detachably provided inside the other side of the carrier frame 702, the fixing block 703 is slidably provided on one side of the driving plate 505, a delivery pump 708 is provided on one side of the spinneret plate 701, and a clamp 707 is symmetrically detachably provided on the outer side of the delivery pump 708, and the clamp 707 is detachably provided on the spinneret plate 701. At the top and bottom ends, the other end of the delivery pump 708 is detachably provided with a first delivery pipe 709, the other end of the first delivery pipe 709 is fixedly provided with a telescopic tube 710, the other end of the telescopic tube 710 is fixedly provided with a second delivery pipe 711, the outer side of the second delivery pipe 711 is detachably provided with a side clamping plate 712, the top of the spinneret plate 701 is symmetrically fixed with a short rail 704, the outer side of the short rail 704 is slidably provided with a sliding block 705, the top of the sliding block 705 is detachably provided with a stabilizing frame 706, and the stabilizing frame 706 is detachably provided on the side away from each other of the side guard plates 105.
[0057] After the raw material is melted, the spinneret 701 in the spinneret mechanism 7 is started, so that the melted raw material can be transported through the second conveying pipe 711, the telescopic tube 710 and the first conveying pipe 709, so that molten fibers are sprayed out through the spinneret 701 and received by the receiving conveyor belt 101 in the receiving component 1. As the receiving conveyor belt 101 transmits, the molten fibers are slowly cooled into non-woven fabrics.
[0058] Reference Figure 1 , Figure 2 and Figure 8 The return assembly 8 includes a pushing plate 801, and the top and bottom ends of the pushing plate 801 are symmetrically rotatably provided with a first connecting rod 802, the other end of the first connecting rod 802 is rotatably provided with a second connecting rod 803, and the other end of the second connecting rod 803 is rotatably provided with a fixed plate 806, and the fixed plate 806 is detachably provided on one side of the side guard plate 105, and a stabilizing slide bar 804 and a return spring 805 are fixedly provided on one side of the pushing plate 801, the stabilizing slide bar 804 passes through and is slidably provided on one side of the fixed plate 806, and the return spring 805 is fixedly provided on one side of the fixed plate 806.
[0059] Among them, when the spinneret plate 701 moves, the return spring 805 in the return assembly 8 will be compressed, and the angle between the first connecting rod 802 and the second connecting rod 803 will become smaller, and the stabilizing slide bar 804 will also slide on the inner side of the fixed plate 806, thereby stabilizing the movement of the spinneret plate 701, and the elastic force of the return spring 805 will make the spinneret plate 701 return to its original position, so that the spinneret plate 701 can move back and forth laterally.
[0060] Embodiment three:
[0061] A nonwoven fabric production process of a medical nonwoven fabric meltblown machine comprises the following steps:
[0062] S1, putting the raw material into the melting tank 10 for melting, conveying the molten raw material through the conveying pump 708, and spraying it through the nozzle on one side of the spinneret 701 to form molten fibers and attach them to the receiving conveyor belt 101 to form a non-woven fabric;
[0063] S2, at the same time, the pressing and cutting assembly 2 is lowered by the hydraulic rod 3, and the pressing roller 202 is driven by the second motor 2011 to rotate and press the non-woven fabric, so that the thickness difference of each part of the non-woven fabric is reduced, and at the same time, the ultrasonic cutting knife 209 is started to cut the redundant parts on both sides of the non-woven fabric, so as to obtain the required specifications of the non-woven fabric;
[0064] S3, wherein the rotation of the pressure roller 202 can drive the driving plate 505 in the driving structure 5 to move, and as the smooth portion and the protruding portion on one side of the driving plate 505 contact the fixed block 703, the spinneret plate 701 will be driven to move laterally and can return to its original position through the return assembly 8, and this process is repeated, so that the molten fibers can be evenly distributed, the defects of the non-woven fabric are reduced, and the quality and performance of the product are improved;
[0065] S4. When the driving plate 505 moves, the cleaning roller brush 604 in the cleaning assembly 6 will also rotate accordingly, thereby cleaning the residual fibers on the outside of the receiving conveyor belt 101 and collecting them in the receiving tray 9, thereby achieving the effect of recycling and preventing the residual fibers from affecting the production and transportation of non-woven fabrics, thereby improving the production quality of non-woven fabrics.
[0066] Working principle: First, the raw materials for making non-woven fabrics are placed in the melting tank 10 for melting, and then the spinneret 701 in the spinneret mechanism 7 is started, so that the melted raw materials can be transported through the second conveying pipe 711, the telescopic pipe 710 and the first conveying pipe 709, so that molten fibers are ejected through the spinneret 701 and received by the receiving conveyor belt 101 in the receiving component 1. With the transmission of the receiving conveyor belt 101, the molten fibers are slowly cooled into non-woven fabrics;
[0067] Before the production of non-woven fabrics, the height of the pressing and cutting assembly 2 is adjusted by the hydraulic rod 3 according to the required specifications of the non-woven fabrics, and the pressing roller 202 is driven to rotate by the second motor 2011, so that the non-woven fabrics can be more stable during transportation, and the non-woven fabrics are rolled into the required thickness, so that the thickness difference of the non-woven fabrics at various places is reduced, and the production quality of the non-woven fabrics is improved. The rolling process helps to closely combine the fiber layers, so that the structure of the non-woven fabrics is more stable and not easy to be delaminated or deformed;
[0068] At the same time, the inclined electric telescopic rod 207 in the pressing and cutting component 2 is started, so that the ultrasonic cutting knife 209 can contact the non-woven fabric, and the air pump 203 can also be used to evacuate and inhale air, so that the pneumatic rods 205 can move away from or close to each other, thereby adjusting the distance between the ultrasonic cutting knives 209, wherein the working range of the ultrasonic cutting knife 209 does not exceed the metal pad cutting belt 102, and the uneven parts on both sides of the non-woven fabric can be cut off by starting the side support plate 208, and with the conveyance of the receiving conveyor belt 101 and its own gravity, it falls into the receiving tray 9 for collection, which is convenient for recycling and reuse, thereby saving resource consumption;
[0069] When the pressing roller 202 rotates, it can drive the rotating disk 501 in the driving structure 5 to move, thereby driving the eccentric connecting plate 502, the adaptive electric telescopic rod 503 and the extension plate 504 to swing. The swing of the extension plate 504 can drive the driving plate 505 to move. Due to the arrangement of the guide rail 506 and the connecting frame 507, the driving plate 505 can move back and forth along a fixed track. When the driving plate 505 moves, the smooth part and the protruding part on one side thereof will contact the fixed block 703, so that the fixed block 703 can drive the carrier frame 702 and the spinneret plate 701 to move horizontally, so that the molten fibers ejected from the spinneret plate 701 can be evenly distributed, thereby reducing the defects of the non-woven fabric and improving the quality and performance of the product.
[0070] When the spinneret 701 moves, the return spring 805 in the return assembly 8 is compressed, and the angle between the first connecting rod 802 and the second connecting rod 803 becomes smaller, and the stabilizing slide bar 804 also slides on the inner side of the fixed plate 806, thereby stabilizing the movement of the spinneret 701, and the elastic force of the return spring 805 makes the spinneret 701 return to its original position, so that the spinneret 701 can move back and forth laterally, wherein the telescopic tube 710 can bend back and forth, thereby adapting to the movement of the spinneret 701, and will not affect the transportation of the molten raw materials;
[0071] Among them, the driving plate 505 will drive the continuous drive gear 601 in the cleaning component 6 to rotate while moving, and the rotation of the continuous drive gear 601 will drive the first pulley 602 to rotate. The rotation of the first pulley 602 drives the second pulley 603 to rotate through the belt, and the second pulley 603 will drive the cleaning roller brush 604 to rotate. The rotation of the cleaning roller brush 604 can brush off the residual fibers on the outside of the receiving conveyor belt 101, thereby preventing the residual fibers from affecting the production quality of the non-woven fabric.
[0072] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0073] What has been described above is only a preferred specific implementation manner of the embodiments of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes according to the technical scheme and concept of the present application within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.
Claims
1. A medical nonwoven meltblowing machine, characterized in that: include: A receiving component (1), the receiving component (1) is used to receive molten fibers; A pressing and cutting component (2), the pressing and cutting component (2) being arranged on one side above the receiving component (1), and the pressing and cutting component (2) being used for rolling and cutting the molten fibers; The pressing and cutting assembly (2) comprises a pressing roller (202), the pressing roller (202) being arranged on one side above the receiving assembly (1), a roller frame (201) being rotatably arranged at both ends of the pressing roller (202), a second motor (2011) being fixedly arranged on one side of the roller frame (201), the pressing roller (202) being fixedly arranged on the driving end of the second motor (2011), an air pump (203) being fixedly arranged on one side of the top end of the roller frame (201), an air pipe (204) being fixedly arranged on one side of the roller frame (201), and the air pipe (204) being in a communicating state with the air pump (203); A driving structure (5), wherein the driving structure (5) is arranged on one side of the receiving component (1); A cleaning component (6), wherein the cleaning component (6) is arranged at the bottom of the receiving component (1); A spinning mechanism (7), wherein the spinning mechanism (7) is arranged on the other side above the receiving component (1); A return assembly (8), wherein the return assembly (8) is arranged on one side of the spinneret mechanism (7).
2. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: The pressing and cutting assembly (2) further comprises a pneumatic rod (205), wherein the pneumatic rod (205) is slidably arranged on the inner sides of both ends of the gas delivery pipe (204), and a bracket (206) is detachably arranged on the ends of the pneumatic rod (205) that are away from each other, and a side support plate (208) is rotatably arranged on the ends of the pneumatic rod (205) that are away from each other, and an ultrasonic cutting knife (209) is arranged on the sides of the side support plates (208) that are close to each other, and a tilting electric telescopic rod (207) is rotatably arranged on the top end of the bracket (206), and the tilting electric telescopic rod (207) is rotatably arranged on one side of the side support plate (208); Also includes: A hydraulic rod (3), the hydraulic rod (3) being fixedly arranged at the top end of the roller frame (201), the hydraulic rod (3) being externally connected to a hydraulic cylinder, and the hydraulic rod (3) being used to adjust the use height of the pressing and cutting assembly (2); An auxiliary roller (4), wherein the auxiliary roller (4) is arranged on the output side of the receiving component (1), and the auxiliary roller (4) is used to assist in the movement and transportation of the non-woven fabric formed by the molten fibers.
3. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: The receiving assembly (1) comprises a receiving conveyor belt (101), a metal pad cutting belt (102) is symmetrically embedded on the outer side of the receiving conveyor belt (101), a conveying roller (103) is arranged on the inner side of the receiving conveyor belt (101), and three conveying rollers (103) are arranged, and side guard plates (105) are rotatably arranged at both ends of the conveying roller (103), a first motor (104) is fixedly arranged on one side of the side guard plate (105), the conveying roller (103) is fixedly connected to the driving end of the first motor (104), and a stand (106) is fixedly arranged on the side of the side guard plate (105) away from each other.
4. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: The driving structure (5) comprises a rotating disk (501), wherein the rotating disk (501) is fixedly arranged at one end of the pressure roller (202), and an eccentric connecting plate (502) is eccentrically rotatably arranged on the other end surface of the rotating disk (501), and an adaptable electric telescopic rod (503) is fixedly arranged at the bottom end of the eccentric connecting plate (502), and an extension plate (504) is fixedly arranged at the other end of the adaptable electric telescopic rod (503), and a driving plate (505) is rotatably arranged on one side of the bottom end of the extension plate (504), and a smooth portion and a protruding portion are arranged on one side of the driving plate (505), and a guide rail (506) is fixedly arranged on the other side of the driving plate (505), and a connecting frame (507) is slidably arranged on the outer side of the guide rail (506), and the connecting frame (507) is detachably arranged on one side of the side guard plate (105).
5. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: The cleaning assembly (6) comprises a continuous drive gear (601), the two ends of which are respectively fixedly provided with a first pulley (602) and a rotating column, the continuous drive gear (601) is meshedly arranged at the bottom end of the driving plate (505), the first pulley (602) is connected to the second pulley (603) by a belt, one end of the second pulley (603) is fixedly provided with a cleaning roller brush (604), the two ends of the cleaning roller brush (604) are rotatably provided with mounting hangers (605) on the outer sides, the mounting hangers (605) are detachably arranged on the side of the side guard plate (105) away from each other, and the rotating column penetrates and is rotatably arranged on one side of the connecting frame (507).
6. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: The spinning mechanism (7) comprises a spinning plate (701), one side of the spinning plate (701) is detachably provided with a carrier frame (702), the other side of the carrier frame (702) is internally detachably provided with a fixing block (703), the fixing block (703) is slidably provided on one side of the driving plate (505), one side of the spinning plate (701) is provided with a delivery pump (708), the outer side of the delivery pump (708) is symmetrically detachably provided with a clamping member (707), the clamping member (707) is detachably provided at the top and bottom ends of the spinning plate (701), and the other end of the delivery pump (708) is detachably provided with a first A delivery pipe (709), a telescopic pipe (710) is fixedly provided at the other end of the first delivery pipe (709), a second delivery pipe (711) is fixedly provided at the other end of the telescopic pipe (710), a side clamping plate (712) is detachably provided on the outer side of the second delivery pipe (711), a short rail (704) is symmetrically fixedly provided at the top end of the spinneret plate (701), a sliding block (705) is slidably provided on the outer side of the short rail (704), a stabilizing frame (706) is detachably provided at the top end of the sliding block (705), and the stabilizing frame (706) is detachably provided on the side of the side guard plate (105) away from each other.
7. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: The return assembly (8) comprises a push plate (801), the top and bottom ends of the push plate (801) are symmetrically rotatably provided with a first connecting rod (802), the other end of the first connecting rod (802) is rotatably provided with a second connecting rod (803), the other end of the second connecting rod (803) is rotatably provided with a fixed plate (806), the fixed plate (806) is detachably provided on one side of the side guard plate (105), a stabilizing slide bar (804) and a return spring (805) are fixedly provided on one side of the push plate (801), the stabilizing slide bar (804) passes through and is slidably provided on one side of the fixed plate (806), and the return spring (805) is fixedly provided on one side of the fixed plate (806).
8. A medical nonwoven meltblowing machine as claimed in claim 1, characterized in that: Also includes: A receiving tray (9), the receiving tray (9) being arranged below the receiving assembly (1), the receiving tray (9) being used to hold the cut waste and residual fibers; A melting tank (10), wherein the melting tank (10) is arranged on the other side of the spinning mechanism (7), a tank body support frame (1001) is fixedly arranged on the outer side of the melting tank (10), the tank body support frame (1001) is detachably connected to the side clamping plate (712), the side clamping plates (712) are detachably connected to each other, and the melting tank (10) is in a connected state with the second conveying pipe (711).
9. A non-woven fabric production process of a medical non-woven fabric melt-blown machine, characterized in that: The following steps are involved: S1, placing the raw material into a melting tank (10) for melting, conveying the molten raw material through a conveying pump (708), and spraying it out through a nozzle on one side of a spinneret (701), forming molten fibers and attaching them to a receiving conveyor belt (101), thereby forming a non-woven fabric; S2, at the same time, the pressing and cutting assembly (2) is lowered by the hydraulic rod (3), and the pressing roller (202) is driven by the second motor (2011) to rotate and press the non-woven fabric, so that the thickness difference of each part of the non-woven fabric is reduced, and at the same time, the ultrasonic cutting knife (209) is started to cut the redundant parts on both sides of the non-woven fabric, so as to obtain the required specifications of the non-woven fabric; S3, wherein the rotation of the pressure roller (202) can drive the driving plate (505) in the driving structure (5) to move, and as the smooth portion and the protruding portion on one side of the driving plate (505) contact the fixed block (703), the spinneret plate (701) will be driven to move laterally and can return to its original position through the return assembly (8), and this process is repeated, so that the molten fibers can be evenly distributed, the defects of the non-woven fabric are reduced, and the quality and performance of the product are improved; S4. When the driving plate (505) moves, the cleaning roller brush (604) in the cleaning assembly (6) also rotates accordingly, thereby cleaning the residual fibers on the outside of the receiving conveyor belt (101) and collecting them in the receiving tray (9), thereby achieving a recycling effect and preventing the residual fibers from affecting the production and transportation of non-woven fabrics, thereby improving the production quality of non-woven fabrics.
Citation Information
Patent Citations
Melt-blown non-woven fabric processing system and processing method
CN112877910A
Production equipment and production process of medical non-woven fabric
CN114481447A
Double-layer melt-blown non-woven fabric production device
CN118292194A