Grid structure and tower fan
By using the first and second ribs arranged in the grid structure and combining the thickness ratio of ABS or PP materials, the shortcomings in the structural strength, aesthetics and cost control of the existing grid structure are solved. , achieving better shrinkage deformation control and aesthetic improvement.
Patent Information
- Application Number
- CN202411818763.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-02-07
AI Technical Summary
It is difficult for existing grille structures to take into account both structural strength, aesthetics and production costs, especially the trade-off between shrinkage deformation and aesthetics.
A grille structure is designed, using the first and second ribs arranged in staggered manner. The thickness of the first rib is A and the thickness of the second rib is B, and B=(0.4~0.6)*A , the material is ABS or PP material, ensuring the staggered structure and spacing dimensions of the ribs to reduce shrinkage deformation.
Through interlaced settings and reasonable material thickness ratio, the shrinkage deformation of the grille structure is significantly reduced, the aesthetics is improved, and production costs are controlled.
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Figure CN119393391A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fans, and in particular to a grille structure and a tower fan. Background Art
[0002] In the prior art, the grille structure is a key component of ventilation equipment, and its structural design often faces the trade-off between aesthetics, structural strength and cost. Traditional grille structure design usually focuses on structural stability, but often ignores the needs of aesthetics and cost control, or sacrifices structural strength in pursuit of aesthetics, resulting in easy damage to the product and increased maintenance costs.
[0003] Therefore, how to ensure the strength of the grille structure while improving its aesthetics and reducing production costs has become a problem that needs to be urgently solved in the current industry.
[0004] Since the grille structures in the prior art are mostly designed in a structure with thickened ribs to ensure that the strength meets the impact test, resulting in technical problems such as low aesthetics, the present invention studies and designs a grille structure and a tower fan. Summary of the invention
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the defect that the grille structure in the prior art cannot take into account both shrinkage deformation and aesthetics at the same time, thereby providing a grille structure and a tower fan.
[0006] In order to solve the above problems, the present invention provides a grid structure, which includes:
[0007] A first rib and a second rib, wherein the number of the first ribs is at least two, and a spacing space is formed between two adjacent first ribs, the second rib is arranged in the spacing space, and the second rib is connected between two adjacent first ribs, the number of the spacing spaces is also at least two, the number of the second ribs is also at least two, and at least one second rib is arranged in one of the spacing spaces, and in two adjacent spacing spaces, the second rib in one spacing space is not opposite to the second rib in the other spacing space, forming a staggered arrangement, and the thickness of the first rib is A, the thickness of the second rib is B, and B=(0.4~0.6)*A.
[0008] In some embodiments,
[0009] The materials of the first rib and the second rib are both ABS material or PP material. When the materials of the first rib and the second rib are both ABS material, the material thickness B of the second rib and the material thickness A of the first rib satisfy the relationship B=(0.5~0.6)A. When the materials of the first rib and the second rib are PP material, the material thickness B of the second rib and the material thickness A of the first rib satisfy the relationship B=(0.4~0.5)A.
[0010] In some embodiments,
[0011] There are multiple first ribs, and the multiple first ribs are arranged in sequence along the first direction to form multiple spacing spaces arranged in sequence along the first direction. There are multiple second ribs, and the multiple second ribs are arranged in sequence in an alternating manner along the first direction.
[0012] In some embodiments,
[0013] At least two second ribs are arranged in the same spacing space, and at least two second ribs in the same spacing space are arranged at intervals along a second direction, and the second direction is different from the first direction.
[0014] In some embodiments,
[0015] The first direction is perpendicular to the second direction, the length of the second rib extends in the first direction, and the length of the first rib extends in the second direction.
[0016] In some embodiments,
[0017] The distance between two adjacent first ribs is equal, forming an equidistant arrangement; the distance between two adjacent second ribs in the same spacing space is equal, forming an equidistant arrangement.
[0018] In some embodiments,
[0019] It also includes a main board, a ventilation hole is opened in the center of the main board, at least two of the first ribs are arranged at the ventilation hole, the main board includes a first side end and a second side end opposite to each other, the ventilation hole is located between the first side end and the second side end, one end of the first rib is connected to the first side end, and the other end extends to be connected to the second side end, the main board also includes a third side end and a fourth side end opposite to each other, the ventilation hole is located between the third side end and the fourth side end, and there is a ventilation space between the third side end and the first rib, and between the fourth side end and the first rib, a second rib is also arranged in the ventilation space, and at least two of the second ribs are arranged in the same interval space.
[0020] In some embodiments,
[0021] In the same ventilation space, the spacing between two adjacent second ribs is equal, forming an evenly spaced arrangement; or the spacing between two adjacent second ribs in the direction from the first side end to the second side end is equal, forming an evenly spaced arrangement in the entire ventilation area.
[0022] In some embodiments,
[0023] The first ribs are straight plate ribs or arc-shaped plate ribs, and the second ribs are straight plate ribs or arc-shaped plate ribs.
[0024] The present invention also provides a tower fan, which comprises the above-mentioned grille structure.
[0025] A grille structure and a tower fan provided by the present invention have the following beneficial effects:
[0026] 1. The present invention sets the grille structure to include a first rib and a second rib, and there are at least two first ribs, and a spacing space is formed between the two first ribs to allow the passage of wind, and the second ribs are arranged in the spacing space, and the second ribs of two adjacent spacing spaces are not opposite to each other, thereby forming a staggered arrangement, and combined with the thickness of the first rib being A, the thickness of the second rib being B, and B=(0.4~0.6)*A, a structural combination is formed. Compared with the existing single staggered ribs and single spacing dimensions, the present invention greatly reduces the shrinkage deformation of the structure, so that the deformation meets the requirements and improves the aesthetics of the grille structure.
[0027] 2. The present invention further provides that the materials of the first rib and the second rib are both ABS material or PP material. When the materials of the first rib and the second rib are both ABS material, the material thickness B of the second rib and the material thickness A of the first rib satisfy the relationship B=(0.5~0.6)A. When the materials of the first rib and the second rib are PP material, the material thickness B of the second rib and the material thickness A of the first rib satisfy the relationship B=(0.4~0.5)A. Combined with the structure of the staggered first and second ribs, a structural combination is further formed. Compared with the existing single staggered ribs and single spacing dimensions, the shrinkage deformation of the structure is further reduced, so that the deformation meets the requirements, and the aesthetics of the grille structure is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a front structural diagram of the grid structure of the present invention;
[0029] Figure 2 yes Figure 1A partial enlarged schematic diagram of part C in the middle;
[0030] Figure 3 yes Figure 1 An enlarged schematic diagram of alternative embodiment 1 (straight vertical ribs + S-shaped horizontal ribs);
[0031] Figure 4 yes Figure 1 An enlarged schematic diagram of alternative embodiment 2 (straight vertical ribs + inclined horizontal ribs).
[0032] Figure 5 It is a simulation schematic diagram of the appearance shrinkage (sink mark) of the grid structure of the present invention (the larger the value, the greater the shrinkage deformation);
[0033] Figure 6 It is a simulation schematic diagram of the appearance shrinkage (sink marks) of the grid structure of the present invention (the larger the value, the greater the shrinkage deformation, Figure 6 yes Figure 5 (a partial enlarged view of the right end portion of the ).
[0034] The reference numerals are as follows:
[0035] 1. Main board; 2. First rib; 3. Second rib; 4. Ventilation hole; 5. First side end; 6. Second side end; 7. Third side end; 8. Fourth side end; 9. Spacing space; 91. Ventilation space. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0038] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0039] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0040] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0041] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0042] like Figure 1-6As shown, the present invention provides a grid structure, which includes:
[0043] A first rib 2 and a second rib 3, wherein there are at least two first ribs 2 and a spacing space 9 is formed between two adjacent first ribs 2, wherein the second rib 3 is arranged in the spacing space 9 and the second rib 3 is connected between two adjacent first ribs 2, wherein there are also at least two spacing spaces 9 and at least two second ribs 3, and at least one second rib 3 is arranged in one of the spacing spaces 9, and in two adjacent spacing spaces 9, the second rib 3 in one spacing space 9 is not opposite to the second rib 3 in the other spacing space 9, forming a staggered arrangement, and the thickness of the first rib 2 is A, the thickness of the second rib 3 is B, and B=(0.4~0.6)*A.
[0044] The present invention sets the grille structure to include a first rib and a second rib, and there are at least two first ribs, and a spacing space is formed between the two first ribs to allow wind to pass through, and a second rib is set in the spacing space, and the second ribs of two adjacent spacing spaces are not opposite to each other, thereby forming a staggered arrangement, and the thickness of the first rib is A, the thickness of the second rib is B, and B = (0.4 ~ 0.6) * A, forming a structural combination. Compared with the existing single staggered ribs and single spacing dimensions, the present invention greatly reduces the shrinkage deformation of the structure, so that the deformation meets the requirements and improves the aesthetics of the grille structure. Figure 5-6 shown.
[0045] In some embodiments,
[0046] The materials of the first rib 2 and the second rib 3 are both ABS material or PP material. When the materials of the first rib 2 and the second rib 3 are both ABS material, the material thickness B of the second rib 3 and the material thickness A of the first rib 2 satisfy the relationship B=0.5~0.6A. When the materials of the first rib 2 and the second rib 3 are PP material, the material thickness B of the second rib 3 and the material thickness A of the first rib 2 satisfy the relationship B=(0.4~0.5)A.
[0047] The staggered structure of the air outlet grille of the present invention functions / acts as one of the main appearance parts of the product in the scheme, has an airflow guiding effect, has a certain strength, protects the user from touching the internal moving parts and live parts of the whole product when using it, and protects the product from being damaged by bumps during transportation. The setting position is the product appearance part, which is set at the air outlet; the basic attribute is a plastic material part, which is injection molded and has a certain strength. The relationship with other parts is that it is installed and fixed on the product shell, and forms an assembly with other parts to guide the airflow and protect the product; the relationship between the vertical rib position on the air outlet grille and the horizontal rib position of other parts, the first rib and the second rib are made of ABS material or PP material, when the first rib and the second rib are made of ABS material, the material thickness B of the second rib and the material thickness A of the first rib satisfy the relationship B=(0.5~0.6)A, when the first rib and the second rib are made of PP material, the material thickness B of the second rib and the material thickness A of the first rib satisfy the relationship B=(0.4~0.5)A, which cooperates with the structure of the staggered first and second ribs to further form a structural combination. Compared with the existing single staggered ribs and single spacing dimensions, the shrinkage deformation of the structure is further reduced, so that the deformation meets the requirements, and the aesthetics of the grille structure is further improved. Figure 5-6 shown.
[0048] The material thickness of the vertical ribs (second ribs) and the transverse ribs (first ribs) of the grille structure of the present invention preferably satisfy a proportional relationship. (ABS materials, transverse rib material thickness B = 0.5-0.6 vertical rib material thickness A, PP materials, transverse rib material thickness B = 0.4-0.5 vertical rib material thickness A) is a key feature for solving the problem of shrinkage of parts appearance affecting the experience. The reason for this setting is due to the shrinkage of plastic materials during molding; compared with the prior art, this setting can bring subsequent guidance to the design of the air grille structure and solve the aesthetic problem caused by the shrinkage of the product appearance.
[0049] In some embodiments,
[0050] There are multiple first ribs 2, and the multiple first ribs 2 are arranged in sequence along the first direction to form multiple spacing spaces 9 arranged in sequence along the first direction. There are multiple second ribs 3, and the multiple second ribs 3 are arranged in sequence in an alternating manner along the first direction.
[0051] This is a structural form of further staggered arrangement of multiple second ribs of the present invention, that is, in the arrangement direction of the multiple first ribs, the multiple second ribs are staggered in sequence, which can further improve the spacing strength and impact strength of the overall structure of the grid structure, and further improve the structural strength of the grid structure.
[0052] In some embodiments,
[0053] At least two second ribs 3 are arranged in the same spacing space 9 , and at least two second ribs 3 in the same spacing space 9 are arranged at intervals along a second direction, and the second direction is different from the first direction.
[0054] This is a further preferred structural form of the second rib of the present invention, that is, the first rib and the second rib are arranged in different directions respectively, and the second rib is connected between two adjacent first ribs, which can improve the spacing strength between adjacent first ribs. At the same time, combined with its staggered structure and spacing size setting, it can improve the spacing strength and impact strength, reduce local stress, improve the overall strength of the grille structure, and improve the aesthetics.
[0055] In some embodiments,
[0056] The first direction is perpendicular to the second direction. The length of the second rib 3 extends in the first direction, and the length of the first rib 2 extends in the second direction.
[0057] The extension direction of the first rib of the present invention is preferably along the arrangement direction of the second rib, and the extension direction of the second rib is preferably along the arrangement direction of the first rib, and the first direction is preferably arranged perpendicular to the second direction, which can further improve the aesthetics while improving the bonding strength between the two ribs, and further improve the spacing strength and impact strength.
[0058] In some embodiments,
[0059] The distance between two adjacent first ribs 2 is equal, forming an equidistant arrangement; the distance between two adjacent second ribs 3 in the same spacing space 9 is equal, forming an equidistant arrangement.
[0060] The present invention can further improve the aesthetics of the grille structure by arranging the first ribs at equal intervals and the second ribs at equal intervals, while also improving the uniformity of local stress of the overall structure, further improving the spacing strength and impact strength, and improving the structural strength of the overall grille.
[0061] In some embodiments,
[0062] It also includes a main board 1, a ventilation hole 4 is opened in the center of the main board 1, at least two of the first ribs 2 are arranged at the ventilation hole 4, the main board 1 includes a first side end 5 and a second side end 6 relative to each other, the ventilation hole 4 is located between the first side end 5 and the second side end 6, one end of the first rib 2 is connected to the first side end 5, and the other end extends to be connected to the second side end 6, the main board 1 also includes a third side end 7 and a fourth side end 8 relative to each other, the ventilation hole 4 is located between the third side end 7 and the fourth side end 8, and there is also a ventilation space 91 between the third side end 7 and the first rib 2, and between the fourth side end 8 and the first rib 2, the ventilation space 91 is also provided with a second rib 3, and at least two of the second ribs 3 are provided in the same ventilation space 91.
[0063] The present invention further includes a main board structure in the grille structure, and second ribs are provided between the third side end of the main board structure and the first rib, and between the fourth side end and the first rib, so that the staggered second ribs can reduce local stress, improve the overall spacing strength and impact strength, improve the structural strength of the grille structure, and also improve the aesthetics.
[0064] The staggered structure of the air grille of the present invention has the function / role of being one of the main appearance parts of the product in the scheme, which has the function of guiding the airflow and has a certain strength, protecting the user from touching the internal moving parts and live parts of the whole product during use, and protecting the product from damage during transportation. The setting position is the appearance part of the product, which is set at the air outlet; the basic property is a plastic material part, which is injection molded by a mold and has a certain strength. The relationship with other parts is that it is installed and fixed on the product shell, and forms an assembly with other parts to guide the airflow and protect the product.
[0065] This embodiment provides a staggered structure of the air grille, in which the vertical ribs and the horizontal ribs are staggered with equal spacing, and the vertical rib spacing and the horizontal rib spacing are reasonably set. The structural design is optimized by finite element analysis to ensure that the maximum deformation of the air grille is controlled within the allowable range when subjected to a predetermined wind pressure. The injection molding process is used for production to ensure the accuracy and consistency of the product.
[0066] In some embodiments,
[0067] In the same ventilation space 91, the spacing between two adjacent second ribs 3 is equal, forming an equidistant arrangement; or the spacing between two adjacent second ribs 3 from the first side end 5 to the second side end 6 is equal, forming an equidistant arrangement in the entire ventilation area.
[0068] This is the preferred arrangement form of multiple second ribs in the same ventilation space of the present invention, which can form an equidistant distribution, thereby further improving the uniformity of the grille structure in bearing local stress, further improving the spacing strength and impact strength, improving the overall structural strength of the grille structure, and at the same time improving the aesthetics.
[0069] In some embodiments,
[0070] The first rib 2 is a straight plate rib or an arc-shaped plate rib, and the second rib 3 is a straight plate rib or an arc-shaped plate rib. This is the preferred structural form of the first and second ribs of the present invention, which can further improve the aesthetics of the grid structure.
[0071] The present invention also provides a tower fan, which comprises the above-mentioned grille structure.
[0072] The present invention is not limited to the tower fan structure, and can also be an electrical appliance with air outlet function such as an air conditioner, a fan, an air purifier, and an air dehumidifier.
[0073] The present invention achieves comprehensive improvement in aesthetics, shrinkage and deformation, and cost control through optimized design of the horizontal and vertical ribs of the air outlet grille.
[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. The above description is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present invention. These improvements and variations should also be regarded as the protection scope of the present invention.
Claims
1. A grid structure, characterized in that: include: A first rib (2) and a second rib (3), wherein the number of the first ribs (2) is at least two, and a spacing space (9) is formed between two adjacent first ribs (2), the second rib (3) is arranged in the spacing space (9), and the second rib (3) is connected between two adjacent first ribs (2), the number of the spacing spaces (9) is also at least two, the number of the second ribs (3) is also at least two, and at least one second rib (3) is arranged in one of the spacing spaces (9), in two adjacent spacing spaces (9), the second rib (3) in one spacing space (9) is not opposite to the second rib (3) in the other spacing space (9), forming a staggered arrangement, the thickness of the first rib (2) is A, the thickness of the second rib (3) is B, and B=(0.4-0.6)*A.
2. The grid structure according to claim 1, characterized in that: The materials of the first rib (2) and the second rib (3) are both ABS material or PP material. When the materials of the first rib (2) and the second rib (3) are both ABS material, the material thickness B of the second rib (3) and the material thickness A of the first rib (2) satisfy the relationship B=(0.5-0.6)A. When the materials of the first rib (2) and the second rib (3) are PP material, the material thickness B of the second rib (3) and the material thickness A of the first rib (2) satisfy the relationship B=(0.4-0.5)A.
3. The grid structure according to claim 1, characterized in that: There are a plurality of first ribs (2), and the plurality of first ribs (2) are sequentially arranged at intervals along a first direction to form a plurality of spacing spaces (9) sequentially arranged at intervals along the first direction; there are a plurality of second ribs (3), and the plurality of second ribs (3) are sequentially arranged in an alternating manner along the first direction.
4. The grid structure according to claim 3, characterized in that: At least two second ribs (3) are arranged in the same spacing space (9), and at least two of the second ribs (3) in the same spacing space (9) are arranged at intervals along a second direction, and the second direction is different from the first direction.
5. The grid structure according to claim 4, characterized in that: The first direction is perpendicular to the second direction, the length extension direction of the second rib (3) is along the first direction, and the length extension direction of the first rib (2) is along the second direction.
6. The grid structure according to claim 1, characterized in that: The spacing between two adjacent first ribs (2) is equal, forming an equidistant arrangement; the spacing between two adjacent second ribs (3) in the same spacing space (9) is equal, forming an equidistant arrangement.
7. The grid structure according to any one of claims 1 to 6, characterized in that: The main board (1) further comprises a main board (1), a ventilation opening (4) being provided at the center of the main board (1), at least two of the first ribs (2) being arranged at the ventilation opening (4), the main board (1) comprising a first side end (5) and a second side end (6) opposite to each other, the ventilation opening (4) being located between the first side end (5) and the second side end (6), one end of the first rib (2) being connected to the first side end (5), and the other end extending to be connected to the second side end (6), the main board (1) further comprising a third side end (7) and a fourth side end (8) opposite to each other, the ventilation opening (4) being located between the third side end (7) and the fourth side end (8), and a ventilation space (91) being provided between the third side end (7) and the first rib (2), and between the fourth side end (8) and the first rib (2), the ventilation space (91) being provided with a second rib (3), and at least two of the second ribs (3) being provided in the same ventilation space (91).
8. The grid structure according to claim 7, characterized in that: In the same ventilation space (91), the spacing between two adjacent second ribs (3) is equal, forming an evenly spaced arrangement; or in the direction from the first side end (5) to the second side end (6), the spacing between two adjacent second ribs (3) is equal, forming an evenly spaced arrangement in the entire ventilation opening area.
9. The grid structure according to any one of claims 1 to 8, characterized in that: The first ribs (2) are straight plate ribs or arc-shaped plate ribs, and the second ribs (3) are straight plate ribs or arc-shaped plate ribs.
10. A tower fan, characterized in that: The invention comprises the grid structure according to any one of claims 1 to 9.