Semiconductor device and operating method thereof

By connecting the field plate of the high-voltage semiconductor element to the channel pattern of the second element and applying a non-fixed voltage, the problems of poor electrical performance and low reliability caused by the HCI effect are solved, and better electrical performance and Reliability.

CN119403192APending Publication Date: 2025-02-07POWERCHIP SEMICON MFG CORP
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Patent Information

Application Number
CN202310995241.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-07-27
Filing Date
2023-08-09
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

Existing high-voltage semiconductor components are prone to hot carrier injection (HCI) effects during the switching process, resulting in poor electrical performance and low reliability.

Method used

By connecting the field plate of the first element to the first channel pattern and the second channel pattern of the second element, the field plate is used to apply a non-fixed voltage through the second element in different states, thereby optimizing electrical performance.

Benefits of technology

Smooth switching between the on-off states is achieved, the HCI effect is reduced, and the electrical performance and reliability of the semiconductor device are improved.

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Abstract

The invention provides a semiconductor device and an operating method thereof. The semiconductor device includes a first element and a second element disposed on a substrate. The first element comprises a deep well region extending into the substrate from the surface of the substrate, a main body region and a drift region which are respectively arranged in the deep well region, and a source region and a drain region which are respectively arranged in the main body region and the drift region; the gate structure is arranged on the surface of the substrate and is positioned on the main body region and the drift region; and the field plate is arranged above the drift region and extends from the gate structure to the drain region. The second element comprises a bottom metal layer, a first gate dielectric layer and a second gate dielectric layer, wherein the first gate dielectric layer and the second gate dielectric layer are respectively arranged on the bottom metal layer. The first channel pattern and the second channel pattern are respectively arranged on the first gate dielectric layer and the second gate dielectric layer; and the first top metal layer and the second top metal layer are respectively arranged on the first channel pattern and the second channel pattern. The field plate of the first element is connected to the output voltage of the second element.
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Description

Technical Field

[0001] The present invention relates to a semiconductor device and an operating method thereof. Background Art

[0002] With the development of the semiconductor industry, high voltage semiconductor devices are widely used in various fields. For example, high voltage lateral diffused metal oxide semiconductor (LDMOS) is often used in high voltage integrated circuits because of its high breakdown voltage and low on-state resistance (also known as Ron) during operation.

[0003] In order to avoid the punch through phenomenon or severe hot carrier injection (HCI), high voltage semiconductor components are usually required to have a longer channel length and / or drift length. For a longer drift length, in some embodiments, the controllability of the longer drift length can be improved, for example, by arranging a field plate above the drift region and applying a fixed voltage thereto.

[0004] Generally speaking, high-voltage semiconductor elements including field plates can be roughly divided into two categories, one of which is a gate-side connection type in which the field plate is connected to the gate, and the other is a source-side connection type in which the field plate is connected to the source. In the gate-side connection type, when the high-voltage semiconductor element is in the on-state, Ron decreases and the linear region drain current (Idlin) increases, but a serious HCI effect occurs during the switching process. In the source-side connection type, although Ron can be increased during the switching process to alleviate the HCI effect, it will cause a decrease in Idlin when in the on-state. Therefore, how to integrate the advantages of the above two types is one of the goals that technicians in this field are eager to work on. Summary of the invention

[0005] The present invention provides a semiconductor device and an operating method thereof, wherein a field plate included in a first element is connected to a first channel pattern and a second channel pattern included in a second element, so that the field plate can have different potentials (i.e., apply a non-fixed voltage) through the second element in various states / stages (e.g., an on state / switching stage / off state) of the first element. In this way, the semiconductor device can have good electrical performance and reliability.

[0006] An embodiment of the present invention provides a semiconductor device, which includes a first element and a second element. The first element is arranged on a substrate and includes a deep well region, a main region and a drift region, a source region and a drain region, a gate structure and a field plate. The deep well region extends from the surface of the substrate into the substrate. The main region and the drift region are respectively in the deep well region. The source region and the drain region are respectively in the main region and the drift region. The gate structure is arranged on the surface of the substrate and is located on the main region and the drift region. The field plate is arranged above the drift region and extends from the gate structure to the drain region. The second element is arranged above the substrate and includes a bottom metal layer, a first gate dielectric layer and a second gate dielectric layer, a first channel pattern and a second channel pattern, and a first top metal layer and a second top metal layer. The first gate dielectric layer and the second gate dielectric layer are respectively arranged on the bottom metal layer. The first channel pattern and the second channel pattern are respectively arranged on the first gate dielectric layer and the second gate dielectric layer. The first top metal layer and the second top metal layer are respectively arranged on the first channel pattern and the second channel pattern. The field plate of the first element is connected to the output voltage of the second element.

[0007] In an embodiment of the present invention, the semiconductor device further includes a dielectric layer disposed between the field plate and the drift region to separate the field plate from the drift region.

[0008] In one embodiment of the present invention, the dielectric layer covers the sidewalls of the gate structure above the drift region and extends to the top surface of the gate structure.

[0009] In one embodiment of the present invention, the first channel pattern and the second channel pattern include semiconductor oxides of different conductivity types.

[0010] In one embodiment of the present invention, the first device is a laterally diffused metal oxide semiconductor (LDMOS) device, and the second device is an inverter.

[0011] In one embodiment of the present invention, the second element is disposed above the first element, and in a direction perpendicular to the surface of the substrate, the second element includes a portion overlapping with the first element.

[0012] In one embodiment of the present invention, a semiconductor device includes a front end of line (FEOL) layer formed in a FEOL process and a back end of line (BEOL) layer formed in a BEOL process, a first element is in the FEOL layer, and a second element is in the BEOL layer.

[0013] An embodiment of the present invention provides an operating method of a semiconductor device, comprising: providing a semiconductor device as described above; and switching a first element between an on-state and an off-state. A drain region of the first element is connected to a first operating voltage, and a source region of the first element is connected to a first ground voltage. A first channel pattern of a second element is connected to a second operating voltage, and a second channel pattern of the second element is connected to a second ground voltage.

[0014] In one embodiment of the present invention, switching the first element from a closed state to an open state includes: applying a threshold voltage to the gate structure of the first element; and applying a third ground voltage to the bottom metal layer of the second element, so that the second element provides an output voltage derived from the second operating voltage to the field plate of the first element.

[0015] In one embodiment of the present invention, switching the first element from an on state to a off state includes: applying a third ground voltage to the gate structure of the first element; and applying a threshold voltage to the bottom metal layer of the second element, so that the second element provides an output voltage derived from the second ground voltage to the field plate of the first element.

[0016] Based on the above, in the semiconductor device and the operating method thereof of the above embodiment, by connecting the field plate included in the first element to the first channel pattern and the second channel pattern included in the second element, the field plate can have different potentials (i.e., apply non-fixed voltage) through the second element in various states / stages (e.g., on state / switching stage / off state) of the first element. In this way, the semiconductor device can have good electrical performance and reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of a semiconductor device according to an embodiment of the present invention;

[0018] Figure 2 is a schematic diagram of an operating method for turning on a semiconductor device according to an embodiment of the present invention;

[0019] Figure 3 FIG. 4 is a schematic diagram of an operation method for turning off a semiconductor device according to an embodiment of the present invention.

[0020] Explanation of symbols

[0021] 10: First Component

[0022] 20: Second Component

[0023] 100: Base

[0024] 101: Drift Zone

[0025] 102: Main area

[0026] 103: Drain region

[0027] 104: first doping region

[0028] 105: second doping region

[0029] 110: Dielectric layer

[0030] BM: Bottom Metal Layer

[0031] BEOL:BEOL layer

[0032] CH1: First channel pattern

[0033] CH2: Second channel pattern

[0034] FP: Field Plate

[0035] FEOL:FEOL layer

[0036] GS: Gate Structure

[0037] GE: Gate Electrode

[0038] GD: Gate dielectric layer

[0039] GND1: First ground voltage

[0040] GND2: Second ground voltage

[0041] HVPW: Deep Well Region

[0042] GD1: First gate dielectric layer

[0043] GD2: Second gate dielectric layer

[0044] TM1: First top metal layer

[0045] TM2: Second top metal layer

[0046] VD: First working voltage

[0047] VDD: Second operating voltage

[0048] Vin1, Vin2: threshold voltage / third ground voltage

[0049] Vout: output voltage DETAILED DESCRIPTION

[0050] The present invention is more fully described with reference to the accompanying drawings of the present embodiment. However, the present invention may be embodied in various forms and should not be limited to the embodiments described herein. The thickness of layers and regions in the accompanying drawings are exaggerated for clarity. The same or similar reference numbers represent the same or similar elements, and the following paragraphs will not be repeated one by one.

[0051] It should be understood that when, for example, an element is referred to as being "on" or "connected to" another element, it may be directly on or connected to another element, or there may be an intermediate element. If an element is referred to as being "directly on" or "directly connected to" another element, there are no intermediate elements. As used herein, "connection" may refer to physical and / or electrical connection, and "electrical connection" or "coupling" may be the presence of other elements between two elements. As used herein, "electrical connection" may include physical connection (e.g., wired connection) and physical disconnection (e.g., wireless connection).

[0052] As used herein, "about", "approximately" or "substantially" includes the referenced value and an average value within an acceptable deviation range of the particular value that can be determined by a person of ordinary skill in the art, taking into account the measurement in question and the particular amount of error associated with the measurement (i.e., the limitations of the measurement system). For example, "about" can mean within one or more standard deviations of the value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, as used herein, "about", "approximately" or "substantially" can select a more acceptable deviation range or standard deviation depending on the optical property, etching property or other property, and can apply to all properties without a single standard deviation.

[0053] The terms used herein are used to describe exemplary embodiments only and are not intended to limit the present invention. In this case, unless otherwise explained in the context, the singular form includes the plural form.

[0054] Figure 1 is a schematic diagram of a semiconductor device according to an embodiment of the present invention. Figure 2 FIG. 4 is a schematic diagram of an operating method for turning on a semiconductor device according to an embodiment of the present invention. Figure 3 FIG. 4 is a schematic diagram of an operation method for turning off a semiconductor device according to an embodiment of the present invention.

[0055] Please refer to Figure 1 , the semiconductor device includes a first element 10 and a second element 20. The first element 10 is disposed on a substrate 100 and includes a deep well region HVPW, a drift region 101 and a body region 102, a drain region 103 and a source region (for example, including a first doping region 104 and a second doping region 105), a gate structure GS and a field plate FP.

[0056] The substrate 100 may include a semiconductor substrate or a semiconductor on insulator (SOI) substrate. The semiconductor material in the semiconductor substrate or SOI substrate may include an elemental semiconductor, an alloy semiconductor, or a compound semiconductor. For example, the elemental semiconductor may include Si or Ge. The alloy semiconductor may include SiGe, SiGeC, etc. The compound semiconductor may include SiC, a III-V semiconductor material, or a II-VI semiconductor material. The III-V semiconductor material may include GaN, GaP, GaAs, AlN, AlP, AlAs, InN, InP, InAs, GaNP, GaNAs, GaPAs, AlNP, AlNAs, AlPAs, InNP, InNAs, InPAs, GaAlNP, GaAlNAs, GaAlPAs, GaInNP, GaInNAs, GaInPAs, InAlNP, InAlNAs, or InAlPAs. The II-VI semiconductor material may include CdS, CdSe, CdTe, ZnS, ZnSe, ZnTe, HgS, HgSe, HgTe, CdSeS, CdSeTe, CdSTe, ZnSeS, ZnSeTe, ZnSTe, HgSeS, HgSeTe, HgSTe, CdZnS, CdZnSe, CdZnTe, CdHgS, CdHgSe, CdHgTe, HgZnS, HgZnSe, HgZnTe, CdZnSeS, CdZnSeTe, CdZnSTe, CdHgSeS, CdHgSeTe, CdHgSTe, HgZnSeS, HgZnSeTe or HgZnSTe. The semiconductor material may be doped with a dopant of a first conductivity type or a dopant of a second conductivity type complementary to the first conductivity type. For example, the first conductivity type may be P type, and the second conductivity type may be N type. In some embodiments, the substrate 100 may be doped with a first conductivity type dopant to have a first conductivity type (eg, P type).

[0057] The deep well region HVPW extends from the surface of the substrate 100 into the substrate 100. The deep well region HVPW may have the same conductivity type as the substrate 100, for example, the first conductivity type (eg, P type).

[0058] The drift region 101 and the body region 102 are respectively in the deep well region HVPW. The drift region 101 may have a conductivity type different from that of the deep well region HVPW, for example, a second conductivity type (for example, N-type). The body region 102 may have the same conductivity type as that of the deep well region HVPW, for example, a first conductivity type (for example, P-type). The drift region 101 and the body region 102 may extend from the surface of the substrate 100 into the deep well region HVPW. In some embodiments, the drift region 101 and the body region 102 may be spaced apart from each other in a direction horizontal to the surface of the substrate 100.

[0059] The drain region 103 is disposed in the drift region 101. The drain region 103 may have the same conductivity type as the drift region 101, for example, the second conductivity type (for example, N-type). The drain region 103 may extend from the surface of the substrate 100 into the drift region 101. The drain region 103 may be connected to the first operating voltage VD.

[0060] The source region is disposed in the body region 102 and may include a first doping region 104 and a second doping region 105. The first doping region 104 may have the same conductivity type as the body region 102, for example, a first conductivity type (e.g., P type). The second doping region 105 may have a conductivity type different from the body region 102 and the first doping region 104, for example, a second conductivity type (e.g., N type). The first doping region 104 and the second doping region 105 may extend from the surface of the substrate 100 into the body region 102, respectively. The second doping region 105 may be closer to the gate structure GS than the first doping region 104. The first doping region 104 and the second doping region 105 are in contact with each other in a direction horizontal to the surface of the substrate 100. The source region may be connected to a first ground voltage GND1.

[0061] The gate structure GS is disposed on the surface of the substrate 100 and is located on the drift region 101 and the body region 102. The gate structure GS may include a gate electrode GE and a gate dielectric layer GD formed on the substrate 100 and located between the gate electrode GE and the substrate 100. The material of the gate electrode GE may include polysilicon or a metal gate material. The material of the gate dielectric layer GD may include silicon dioxide or a gate dielectric material having a high dielectric constant (high-k).

[0062] The field plate FP is disposed above the drift region 101 and extends from the gate structure GS to the drain region 103. The field plate FP may include a conductive material such as a metal. In some embodiments, the field plate FP may be separated from the drift region 101 by a dielectric layer 110 disposed between the field plate FP and the drift region 101. In some embodiments, the dielectric layer 110 may cover the sidewall of the gate structure GS located above the drift region 101 and extend to the top surface of the gate structure GS. For example, the gate structure GS may include a first portion overlapping the drift region 101 and a second portion overlapping the body region 102 in a direction perpendicular to the substrate 100. The dielectric layer 110 may cover the sidewall of the gate structure GS located above the drift region 101 and extend to the top surface of the first portion of the gate structure GS. In some embodiments, the dielectric layer 110 does not cover the top surface of the second portion of the gate structure GS. In some embodiments, the dielectric layer 110 may be a resistive protective oxide (RPO), and its material may include an oxide suitable for RPO such as silicon oxide.

[0063] The second element 20 is disposed above the substrate 100 and includes a bottom metal layer BM, a first gate dielectric layer GD1 and a second gate dielectric layer GD2, a first channel pattern CH1 and a second channel pattern CH2, and a first top metal layer TM1 and a second top metal layer TM2. In some embodiments, the second element 20 may be disposed above the first element 10, and in a direction perpendicular to the surface of the substrate 100, the second element 20 may include a portion overlapping with the first element 10.

[0064] The first gate dielectric layer GD1 and the second gate dielectric layer GD2 are respectively disposed on the bottom metal layer BM. In some embodiments, the bottom metal layer BM may be a film layer formed in a back-end-of-line (BEOL) process. The bottom metal layer BM may include a conductive material. For example, the conductive material may include a metal such as Cu, Al, Ti, Ta, W, Pt, Cr, Mo, Sn, or a combination of these metals or an alloy thereof. The first gate dielectric layer GD1 and the second gate dielectric layer GD2 may be spaced apart from each other in a direction horizontal to the substrate 100. The first gate dielectric layer GD1 and the second gate dielectric layer GD2 may include a material such as a nitride (e.g., Si3N4).

[0065] The first channel pattern CH1 and the second channel pattern CH2 are disposed on the first gate dielectric layer GD1 and the second gate dielectric layer GD2, respectively. In some embodiments, the first channel pattern CH1 and the second channel pattern CH2 may have different conductivity types, for example, the first channel pattern CH1 may have a first conductivity type (e.g., P-type), and the second channel pattern CH2 may have a second conductivity type (e.g., N-type). For example, the first channel pattern CH1 and the second channel pattern CH2 may include semiconductor oxides of different conductivity types. The first channel pattern CH1 may include a material (e.g., SnO) as a P-type channel, and the second channel pattern CH2 may include a material (e.g., IGZO) as an N-type channel.

[0066] The first channel pattern CH1 may be connected to the second operating voltage VDD, and the second channel pattern CH2 may be connected to the second ground voltage GND2. In some embodiments, the second ground voltage GND2 and the first ground voltage GND1 may be connected to each other and to a common ground voltage.

[0067] The first top metal layer TM1 and the second top metal layer TM2 are disposed on the first channel pattern CH1 and the second channel pattern CH2, respectively. The first top metal layer TM1 and the second top metal layer TM2 may include a conductive material. For example, the conductive material may include a metal such as Cu, Al, Ti, Ta, W, Pt, Cr, Mo, Sn, or a combination of these metals or an alloy thereof.

[0068] In the present embodiment, the field plate FP of the first element 10 is connected to the output voltage Vout of the second element 20 (the output voltage Vout is connected to the first channel pattern CH1 and the second channel pattern CH2). In this way, the field plate FP can have different potentials (i.e., apply a non-fixed voltage) through the second element 20 in various states / stages (e.g., on state / switching stage / off state) of the first element 10, so that the semiconductor device can have good electrical performance and reliability.

[0069] In the following, Figures 1 to 3 The operation method of the semiconductor device is described as an example. The operation method includes: providing the semiconductor device described above; and switching the first element 10 between an on-state and an off-state.

[0070] Please refer to Figure 1 and Figure 2 , the drain region 103 of the first element 10 is connected to the first working voltage VD, the source region (for example, including the first doping region 104 and the second doping region 105) of the first element 10 is connected to the first ground voltage GND1, and the first channel pattern CH1 of the second element 20 is connected to the second working voltage VDD, and the second channel pattern CH2 of the second element 20 is connected to the second ground voltage GND2. Switching the first element 10 from the off state to the on state includes: applying a threshold voltage Vin1 (i.e., Vin1 = "1") to the gate structure GS of the first element 10; and applying a third ground voltage Vin2 (i.e., Vin2 = "0") to the bottom metal layer BM of the second element 20, so that the second element 20 provides the field plate FP of the first element 10 with an output voltage Vout (i.e., Vout = "1") derived from the second working voltage VDD. In this way, the electron concentration of the drift region 101 of the first element 10 increases, reducing the on resistance (Ron) and increasing the drain current (Idlin) in the linear region, so as to increase the speed of the first element 10 and reduce its power consumption.

[0071] Please refer to Figure 1 and Figure 3, the drain region 103 of the first element 10 is connected to the first working voltage VD, the source region (for example, including the first doping region 104 and the second doping region 105) of the first element 10 is connected to the first ground voltage GND1, and the first channel pattern CH1 of the second element 20 is connected to the second working voltage VDD, and the second channel pattern CH2 of the second element 20 is connected to the second ground voltage GND2. Switching the first element 10 from the on state to the off state includes: applying a third ground voltage Vin1 (i.e., Vin1 = "0") to the gate structure GS of the first element 10; and applying a threshold voltage (i.e., Vin2 = "1") to the bottom metal layer BM of the second element 20, so that the second element 20 provides the field plate FP of the first element 10 with an output voltage Vout (i.e., Vout = "0") derived from the second ground voltage GND2. In this way, the electron concentration of the drift region 101 of the first element 10 is reduced, so that the resistance of the drift region 101 is increased, so that the resistance to the hot carrier injection (HCI) effect during the switching stage can be improved and the first element 10 can be helped to reach the off state faster. After reaching the off state, since the field plate FP is provided with an output voltage Vout (i.e., Vout = "0") derived from the second ground voltage GND2 which can be used as a floating potential, the breakdown voltage (e.g., BVdss) of the first element 10 can be increased.

[0072] In some embodiments, the first device 10 may be, for example, a laterally diffused metal oxide semiconductor (LDMOS) device, and the second device 20 may be, for example, an inverter.

[0073] In some embodiments, the semiconductor device may include a FEOL layer FEOL formed in a front-end-of-line (FEOL) process and a BEOL layer BEOL formed in a back-end-of-line (BEOL) process, wherein the first element 10 is in the FEOL layer FEOL, and the second element 20 is in the BEOL layer BEOL. In this way, the semiconductor device may have a lower thermal budget and lower process complexity in the manufacturing process, and may be easily integrated into a silicon-based complementary metal oxide semiconductor (Si-based CMOS) manufacturing process.

[0074] In summary, in the semiconductor device and the operating method thereof in the above-mentioned embodiment, by connecting the field plate included in the first element to the first channel pattern and the second channel pattern included in the second element, the field plate can have different potentials (i.e., apply non-fixed voltage) through the second element in various states / stages (e.g., on state / switching stage / off state) of the first element. In this way, the semiconductor device can have good electrical performance and reliability.

Claims

1. A semiconductor device comprising: A first element is disposed on a substrate and comprises: A deep well region extending from the surface of the substrate into the substrate; a main region and a drift region, respectively in the deep well region; a source region and a drain region, respectively in the body region and the drift region; a gate structure disposed on the surface of the substrate and located on the body region and the drift region; and a field plate disposed above the drift region and extending from the gate structure toward the drain region; and A second element is disposed above the substrate and includes: Bottom metal layer; A first gate dielectric layer and a second gate dielectric layer are respectively disposed on the bottom metal layer; A first channel pattern and a second channel pattern are respectively disposed on the first gate dielectric layer and the second gate dielectric layer; and A first top metal layer and a second top metal layer are respectively disposed on the first channel pattern and the second channel pattern, Wherein the field plate of the first element is connected to an output voltage of the second element.

2. The semiconductor device according to claim 1, further comprising: A dielectric layer is disposed between the field plate and the drift region to separate the field plate from the drift region. 3 . The semiconductor device of claim 2 , wherein the dielectric layer covers a sidewall of the gate structure above the drift region and extends onto a top surface of the gate structure. 4 . The semiconductor device of claim 1 , wherein the first channel pattern and the second channel pattern include semiconductor oxides of different conductivity types. 5 . The semiconductor device according to claim 1 , wherein the first element is a LDMOS element, and the second element is an inverter. 6 . The semiconductor device according to claim 1 , wherein the second element is disposed above the first element, and the second element includes a portion overlapping the first element in a direction perpendicular to the surface of the substrate.

7. The semiconductor device of claim 1, wherein the semiconductor device comprises a front-end manufacturing process layer formed in a front-end manufacturing process and a back-end manufacturing process layer formed in a back-end manufacturing process, the first element is in the front-end manufacturing process layer, and the second element is in the back-end manufacturing process layer.

8. A method for operating a semiconductor device, comprising: Providing the semiconductor device according to claim 1; as well as Switching the first element between an on state and a off state, wherein the drain region of the first element is connected to a first operating voltage, the source region of the first element is connected to a first ground voltage, and The first channel pattern of the second element is connected to a second operating voltage, and the second channel pattern of the second element is connected to a second ground voltage.

9. The operating method as claimed in claim 8, wherein switching the first element from the closed state to the open state comprises: applying a threshold voltage to the gate structure of the first element; as well as A third ground voltage is applied to the bottom metal layer of the second element so that the second element provides an output voltage derived from the second operating voltage to the field plate of the first element.

10. The operating method according to claim 8, wherein switching the first element from the open state to the closed state comprises: applying a third ground voltage to the gate structure of the first element; as well as A threshold voltage is applied to the bottom metal layer of the second element so that the second element provides an output voltage derived from the second ground voltage to the field plate of the first element.