Wallboard mold

Abstract

The invention relates to the technical field of building material production, and discloses a wallboard mold which comprises a frame, a fixed plate and a movable plate which are arranged on the front side and the rear side of the frame, a filling box arranged in the middle of the frame, cover plates arranged on the upper face and the lower face of the frame, and a feeding opening formed in the fixed plate. Wherein the filling box is used as a cavity in the wallboard; the feeding port is used for injecting wallboard materials into the frame so as to adjust the weight of the board wall. The weight of the wallboard can be reduced, the surface flatness of the wallboard is improved, the size of the cavity can be customized, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of building material production, and in particular to a wallboard mould. Background Art

[0002] Wallboard is one of the indispensable building materials in construction. In order to produce high-quality wallboards, wallboard molds are required. Wallboard molds are made of concrete or other materials into wallboards with specific shapes and sizes. However, since the design and size of wallboard molds are fixed, current wallboard molds can usually only produce the same wallboards, which limits the production volume and diversity of wallboards. Therefore, current wallboard molds cannot meet the diverse weights of customized wallboards required by users. For example, some buildings may require particularly strong wallboards to withstand heavy pressure, while other buildings may require lighter wallboards to reduce the structural burden. However, the design and manufacture of molds in the prior art do not take into account the strength and quality required for wallboards. If the structural design of the mold is unreasonable, the wallboard may lack sufficient support, resulting in deterioration or damage of the wallboard. Summary of the invention

[0003] The present invention is made to solve the above-mentioned technical problems, and its purpose is to provide a wall panel mold, which can effectively solve the problem that traditional wall panel molds cannot customize the weight of wall panels, improve the surface flatness of wall panels, and improve production efficiency.

[0004] In order to achieve the above-mentioned object, the present invention provides a wall panel mold, comprising: a frame, a fixed plate and a movable plate arranged at the front and rear sides of the frame, a filling box arranged in the middle of the frame, a cover plate arranged at the upper and lower sides of the frame, and a feed port arranged on the fixed plate; wherein,

[0005] The filling box is used to make a cavity in the wall panel;

[0006] The feed port is used to inject wallboard material into the frame.

[0007] Preferably, the movable panel is arranged in the frame, and the movable panel is a detachable movable panel.

[0008] Preferably, a rotating assembly is provided on the frame, and the rotating assembly is used for grinding the surface of the wall panel.

[0009] Preferably, the rotating assembly comprises: rotating rollers arranged at the left and right ends of the frame, a smoothing belt wound around the rotating rollers, and a motor arranged on one side of the rotating rollers; wherein,

[0010] The smoothing belt is passed through the frame along the inner side of the cover plate from the two side surfaces of the rotating roller.

[0011] Preferably, sprockets are provided at both ends of the rotating roller, and chains are provided on the sprockets on the same side.

[0012] Preferably, a non-stick layer is provided on the surface of the smearing tape.

[0013] Preferably, an expansion box is provided on one side of the filling box; wherein,

[0014] The expansion box is slidably arranged in the filling box.

[0015] Preferably, a cam is provided in the filling box; wherein,

[0016] Two ends of the cam penetrate the fixed plate and the movable plate;

[0017] The cam is used to drive the expansion box to move inside the filling box.

[0018] Preferably, a spring is arranged in the filling box, one end of the spring is fixed to the inner wall of the filling box, and the other end of the spring is fixed to the expansion box;

[0019] The spring is used to provide a force for the expansion box to move into the filling box.

[0020] Preferably, a connecting rod is provided on one side of the fixing plate, a telescopic cylinder is provided at one end of the connecting rod, and a plurality of rotating rods are provided on the connecting rod, wherein:

[0021] One end of the rotating rod is fixed on the connecting rod, and the other end is arranged on the cam;

[0022] The telescopic cylinder is used to drive the connecting rod to rotate.

[0023] According to the above description and practice, the wallboard mold of the present invention has the following beneficial effects compared with the prior art:

[0024] 1. By forming a hollow structure inside the wall panel, the weight of the wall panel is reduced, making the wall panel lighter and easier to carry and install;

[0025] 2. Through the combined use of the smoothing belt and the rotating roller, the surface of the wall panel can be polished to make it smoother, avoid defects such as cavities and sand holes, and improve the appearance and quality of the wall panel.

[0026] 3. Through the design of the expansion box and the cam, a cavity of adjustable size can be formed inside the wall panel, so that it can be customized according to the application scenario and change the compressive performance and stability of the wall panel.

[0027] 4. Able to batch produce wall panels of different specifications, improve production efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic structural diagram of a wall panel mold involved in one embodiment of the present invention.

[0029] Figure 2 It is a cross-sectional view of a frame involved in one embodiment of the present invention.

[0030] Figure 3 It is a cross-sectional view of a filling box involved in one embodiment of the present invention.

[0031] The reference numerals in the figure are:

[0032] 1. Frame; 2. Fixed plate; 3. Movable plate; 4. Filling box; 41. Expansion box; 42. Cam; 43. Spring; 5. Cover plate; 6. Feed inlet; 7. Smoothing belt; 71. Rotating roller; 8. Sprocket; 9. Chain; 10. Driving motor; 11. Rotating rod; 12. Connecting rod; 13. Telescopic cylinder. DETAILED DESCRIPTION

[0033] The exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that the disclosure will be more comprehensive and complete and fully convey the concepts of the exemplary embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0034] In addition, the accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated descriptions will be omitted. It should be noted that in the present disclosure, the terms "including", "configured with", and "set in" are used to express the meaning of open-ended inclusion, and mean that in addition to the listed elements / components / etc., there may be other elements / components / etc.; the terms "first", "second", etc. are only used as marks, and are not restrictions on the number or order of their objects; the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In this embodiment, a wall panel mold is disclosed. Figure 1 The entire side structure of the wall panel mold is shown. Figure 2 The side structure of the abutment component and the fixing component in the wall panel mold is shown.

[0037] Please refer to Figure 1 and Figure 2 The wall panel mold of the present invention includes: a frame 1, a fixed plate 2 and a movable plate 3 arranged at the front and rear sides of the frame 1, a filling box 4 arranged in the middle of the frame 1, a cover plate 5 arranged at the upper and lower sides of the frame 1, and a feed port 6 arranged on the fixed plate 2; wherein the filling box 4 serves as a cavity in the wall panel; the feed port 6 is used to inject the wall panel material into the frame 1 to adjust the weight of the panel wall. The wall panel material is injected into the frame 11 from the feed port 6 and distributed between the two cover plates 5 and the gap between the filling box 4. The gap between the filling box 4 forms a cavity, so that the wall panel forms a hollow shape to reduce the weight of the wall panel. By forming a hollow structure inside the wall panel, the weight of the wall panel is reduced, thereby making the wall panel lighter and easier to carry and install.

[0038] Further, the movable plate 3 is arranged in the frame 1, and the movable plate 3 is a detachable movable plate 3. The detachability of the movable plate 3 also makes the cleaning and maintenance of the device more convenient, and increases the service life of the device.

[0039] Furthermore, a rotating assembly is provided on the frame 1, and the rotating assembly is used to polish the surface of the wallboard. The rotating assembly includes: rotating rollers 71 provided at the left and right ends of the frame 1, a smoothing belt 7 wound around the rotating rollers 71, and a motor provided on one side of the rotating rollers 71; wherein the smoothing belt 7 is passed through the frame 1 along the inner side of the cover plate 5 from both sides of the rotating rollers 71. The smoothing belt 7 is moved by driving the rotating rollers 71 to rotate by the driving motor 10, so that the surface of the wallboard that is in contact with the inner side of the cover plate 5 can be polished to make the surface of the wallboard smooth, and defects such as cavities and sand holes on the surface of the wallboard can be avoided, thereby improving the aesthetics and quality of the wallboard.

[0040] Furthermore, sprockets 8 are provided at both ends of the rotating roller 71, and chains 9 are provided on the sprockets 8 on the same side. Thus, the two rotating rollers 71 can rotate synchronously, ensuring that the smoothing belt 7 moves evenly, and preventing the smoothing belt 7 and the rotating roller 71 from slipping due to the friction and adhesion of the wallboard material.

[0041] Furthermore, a non-stick layer is provided on the surface of the smoothing belt 7. The surface of the smoothing belt 7 is coated with a polytetrafluoroethylene coating, so as to reduce the adhesion between the smoothing belt 7 and the wallboard material. The provision of the non-stick layer can effectively prevent the material from adhering to the belt during the grinding process, thereby avoiding contamination and damage to the smoothing belt, and extending the service life of the belt. At the same time, the non-stick layer can also reduce the friction and heat generated, and reduce the risk of damage to the wallboard surface.

[0042] Furthermore, an expansion box 41 is provided on one side of the filling box 4; wherein the expansion box 41 is slidably provided in the filling box 4. By changing the depth at which the expansion box 41 is embedded in the filling box 4, the size of the gap between two adjacent filling boxes 4 can be changed, thereby adjusting the size of the cavity of the produced wallboard, so as to change the weight and compression resistance of the wallboard, so that it can be customized according to the application scenario without affecting its appearance. For example, in an application scenario, the wallboard at the bottom may be collided and squeezed, so the size of the cavity of the wallboard is reduced and its compression resistance is improved, while the wallboard at a high position has its cavity size increased, its weight reduced, and its stability at high altitude improved.

[0043] Furthermore, a cam 42 is provided in the filling box 4; wherein, both ends of the cam 42 penetrate the fixed plate 2 and the movable plate 3; the cam 42 is used to drive the expansion box 41 to move in the filling box 4, and a spring 43 is provided in the filling box 4, one end of the spring 43 is fixed on the inner wall of the filling box 4, and the other end is fixed on the expansion box 41; the spring 43 is used to provide a force for the expansion box 41 to move into the filling box 4. That is, under the action of the spring 43, the expansion box 41 is always in contact with the edge of the cam 42, and the expansion box 41 can be pushed to extend out of the filling box 4 to different depths by changing the steering angle of the cam 42. Through the design of the expansion box 41 and the cam 42, a cavity of adjustable size can be formed inside the wallboard, so that it can be customized according to the application scenario to change the pressure resistance and stability of the wallboard.

[0044] Furthermore, a connecting rod 12 is provided on one side of the fixed plate 2, a telescopic cylinder 13 is provided at one end of the connecting rod 12, and a plurality of rotating rods 11 are provided on the connecting rod 12, wherein one end of the rotating rod 11 is fixed on the connecting rod 12, and the other end is provided on the cam 42; the telescopic cylinder 13 is used to drive the connecting rod 12 to rotate. The telescopic cylinder 13 is used to drive the rotating rod 11 to rotate, and the telescopic movement of the telescopic cylinder 13 can be transmitted to the cam 42 through the connecting rod 12 and the rotating rod 11, thereby realizing the control of the rotation angle and speed of the cam 42, which not only makes the operation more flexible and convenient, but also improves the automation degree and production efficiency of the equipment. The precise control can also ensure the rotation accuracy of the cam 42, further improving the control accuracy of the wall and the product quality.

[0045] Please refer to Figure 1 In this embodiment, one end of the rotating shaft of each cam 42 is fixed to one end of the rotating rod 11 outside the fixed plate 2, and the other end of the rotating rod 11 on the same surface can be rotatably connected to a connecting rod 12, and a telescopic cylinder 13 is hinged between one end of the connecting rod 12 and the frame 1. In other words, each cam 42 can be driven to rotate synchronously through the telescopic cylinder 13, so that the gap size between each two adjacent filling boxes 4 is always kept the same.

[0046] During the specific implementation, all accessories are prepared, and the movable plate 3 is installed on one side of the frame 1, ensuring that the two ends of the filling box 4 fit the fixed plate 2 and the movable plate 3, and the steering angle of the cam 42 is adjusted by the telescopic cylinder 13 to push the expansion box 41 to extend out of the filling box 4 to different depths, thereby adjusting the cavity size and compressive resistance of the wall panel.

[0047] Furthermore, the wall panel material is injected into the frame 1 through the feed port 6 in the middle of the fixed plate 2, and distributed in the gap between the two cover plates 5 and the filling box 4. The filling box 4 forms a cavity in the wall panel material, so that the wall panel has a hollow shape. The drive motor 10 is started to rotate the rotating roller 71, so that the smoothing belt 7 moves and smoothes the surface of the wall panel that is attached to the inner side of the cover plate 5 to make the surface of the wall panel smooth and avoid defects such as cavities and sand holes on the surface of the wall panel. After the wall panel material solidifies, the upper and lower cover plates 5 and the movable plate 3 of the frame 1 are opened to take out the prepared wall panel.

[0048] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A wall panel mould for prefabricating wall panels, characterized in that: include: A frame, a fixed plate and a movable plate arranged on the front and rear sides of the frame, a filling box arranged in the middle of the frame, a cover plate arranged on the upper and lower sides of the frame, and a feed port arranged on the fixed plate; wherein, The filling box serves as a cavity within the wall panel; The feed port is used to inject wall panel material into the frame to adjust the weight of the panel wall.

2. The wall panel mold according to claim 1, characterized in that: The movable panel is arranged in the frame, and the movable panel is a detachable movable panel.

3. The wall panel mold according to claim 1, characterized in that: A rotating assembly is arranged on the frame, and the rotating assembly is used for grinding the surface of the wallboard.

4. The wallboard mold according to claim 2, characterized in that: The rotating assembly comprises: rotating rollers arranged at the left and right ends of the frame, a smoothing belt wound around the rotating rollers, and a motor arranged on one side of the rotating rollers; wherein, The smoothing belt is passed through the frame along the inner side of the cover plate from the two side surfaces of the rotating roller.

5. The wall panel mold according to claim 3, characterized in that: Sprocket wheels are arranged at both ends of the rotating roller, and chains are arranged on the sprocket wheels on the same side.

6. The wall panel mold according to claim 1, characterized in that: A non-stick layer is arranged on the surface of the smearing belt.

7. The wall panel mold according to claim 1, characterized in that: An expansion box is provided on one side of the filling box; wherein, The expansion box is slidably arranged in the filling box.

8. The wall panel mold according to claim 7, characterized in that: A cam is arranged in the filling box; wherein, Two ends of the cam penetrate the fixed plate and the movable plate; The cam is used to drive the expansion box to move inside the filling box.

9. The wall panel mold according to claim 7, characterized in that: A spring is arranged in the filling box, one end of the spring is fixed to the inner wall of the filling box, and the other end of the spring is fixed to the expansion box; The spring is used to provide a force for the expansion box to move into the filling box.

10. The wall panel mold according to claim 1, characterized in that: A connecting rod is arranged on one side of the fixing plate, a telescopic cylinder is arranged at one end of the connecting rod, and a plurality of rotating rods are arranged on the connecting rod, wherein: One end of the rotating rod is fixed on the connecting rod, and the other end is arranged on the cam; The telescopic cylinder is used to drive the connecting rod to rotate.

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