High polymer material heat preservation and drainage tile hanging plate

Abstract

The invention belongs to the field of tile hanging plates, and particularly discloses a high polymer material heat preservation and drainage tile hanging plate, the tile hanging plate is made of a high polymer material, and a preparation process comprises the steps that S1, the high polymer material is subjected to pressure loading through a high-pressure compressor; s2, storing the high polymer material subjected to pressure loading in a sealed storage box; s3, the high polymer material in the sealed storage box is conveyed into a mold in a forming machine to be subjected to high-temperature forming, and the tile hanging plate is obtained; s4, a hot air circulation drying machine is used for drying the formed heat preservation and drainage tile hanging plate; s5, cooling and shaping the dried tile hanging plate; the MSPP particles are adopted for preparing the tile hanging plate, the MSPP particles are light in weight, suitable for being used for hanging tiles on a pitched roof, good in elasticity, durability and structural strength, free of damage or deformation caused by tile hanging construction, good in heat insulation, sound insulation and waterproofness, capable of improving the waterproof, heat preservation, heat insulation and sound insulation effects of the tile hanging plate and more environmentally friendly.

Description

Technical Field

[0001] The invention belongs to the field of tile hanging plates, and in particular relates to a polymer material heat-insulating drainage tile hanging plate. Background Art

[0002] The construction process of traditional sloping roof is as follows: the water strip is anchored on the sloping roof with iron nails or cement steel nails perpendicular to the main ridge, and then the extruded board is embedded in the middle of the water strip as an insulation layer, and the tile strips are nailed horizontally at the ridge with iron nails. The spacing is determined by the length of the tile. Each tile is anchored on the tile strip with iron nails. The main ridge and the inclined ridge are shaped with wooden strips, and the ridge tiles are anchored with iron nails on them.

[0003] However, the traditional extruded board used as the insulation layer is heavy, difficult to construct, and has poor waterproof, thermal insulation performance, which is not conducive to human use. Summary of the invention

[0004] The purpose of the present invention is to provide a polymer material thermal insulation drainage tile hanging board to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A polymer material heat-insulating drainage tile hanging plate, the tile hanging plate is made of polymer material, and the preparation process includes:

[0007] S1. Pressurizing the polymer material by a high-pressure compressor;

[0008] S2, storing the pressurized polymer material in a sealed storage box;

[0009] S3, conveying the polymer material in the sealed storage box to a mold in a molding machine for high-temperature molding to obtain a tile hanging plate;

[0010] S4, using a hot air circulation dryer to dry the formed thermal insulation drainage tile panels;

[0011] S5, cooling and shaping the dried tile hanging board.

[0012] Preferably, the polymer material is one or more of MSPP particles, EXO particles and XPS particles.

[0013] Preferably, in the step S1, before the polymer material is pressurized, the polymer material is filtered to make it have a uniform particle size distribution, and then the polymer material is heated at a temperature of 50 to 60 degrees Celsius.

[0014] Preferably, in step S1, the load pressure of the high-pressure compressor is 5-10 MPa, and the duration is 5-10 minutes, and the pressure is gradually reduced after the pressure duration is reached.

[0015] Preferably, in the step S2, before storing the polymer material in the sealed storage box, the sealed storage box is cleaned and disinfected, and the air tightness of the sealed storage box is checked.

[0016] Preferably, in the step S2, after the polymer material is stored in a sealed storage box, the physical state of the polymer material is regularly checked to ensure that there is no agglomeration or deterioration, and the storage environment of the polymer material is recorded, including temperature and humidity.

[0017] Preferably, in the S3 step, the molding machine heats the polymer material through the machine cylinder and then conveys it to the space between the punch and the groove through the material gun for compression molding. The heating temperature is 180-220 degrees Celsius. After molding, cooling water is respectively conveyed to the punch and the die to cool and demold the polymer material. The cooling time is 1-3 minutes. The hot steam generated during the cooling process is discharged from the punch and the die through the steam pipe. After cooling, the remaining cooling water is discharged from the punch and the die, and then the punch and the die are driven to separate to take out the tile hanging plate.

[0018] Preferably, in step S4, the hot air drying temperature is 60 to 80 degrees Celsius, the drying time is 2 to 4 hours, and the drying status is monitored in real time during the drying process to ensure that there is no overheating or local overdrying.

[0019] Preferably, in the step S5, the tile hanging board is cooled to room temperature after drying, and an external load is applied during the cooling process for a duration of 15 to 20 minutes.

[0020] Preferably, in the step S5, visual inspection, size inspection and strength inspection are carried out after the tile hanging board is formed, and after completion, cutting, grooving and trimming are carried out according to the design drawings.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The present invention adopts MSPP particles to prepare the tile hanging board. The MSPP particles are light in weight and suitable for sloping roof tile hanging. At the same time, they have good elasticity, durability and structural strength, will not be damaged or deformed due to tile hanging construction, and have good thermal insulation, sound insulation and waterproof properties, thereby improving the waterproof, thermal insulation and sound insulation effects of the tile hanging board. Moreover, the MSPP particles are more environmentally friendly and will not cause any impact on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0024] Figure 1 It is a flowchart of the preparation process steps of the present invention. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] As attached Figure 1 As shown:

[0029] Embodiment 1: This embodiment provides a polymer material thermal insulation drainage hanging tile board, the hanging tile board is made of polymer material, and the preparation process includes:

[0030] S1. Pressurizing the polymer material by a high-pressure compressor;

[0031] S2, storing the pressurized polymer material in a sealed storage box;

[0032] S3, conveying the polymer material in the sealed storage box to a mold in a molding machine for high-temperature molding to obtain a tile hanging plate;

[0033] S4, using a hot air circulation dryer to dry the formed thermal insulation drainage tile panels;

[0034] S5, cooling and shaping the dried tile hanging board.

[0035] The polymer material is MSPP particles.

[0036] MSPP particles are used to prepare tile hanging boards. MSPP particles are light in weight and suitable for use on sloping roofs. They also have good elasticity, durability and structural strength. They will not be damaged or deformed due to tile hanging construction. They also have good heat insulation, sound insulation and waterproof properties, which improve the waterproof, heat insulation and sound insulation effects of tile hanging boards. They are also more environmentally friendly and will not affect the environment.

[0037] By pressurizing the MSPP particle material with a high-pressure compressor, the MSPP particles can be integrated into a uniform basic material to ensure the uniformity and consistency of the material during subsequent processing. The MSPP particles are then stored in a sealed storage box to prevent the MSPP particles from being contaminated during subsequent processing and maintain the performance of the MSPP particles. The MSPP particles are then injected into the mold for high-temperature molding through injection molding to obtain a tile hanging board of the desired shape and structure so that it has tile hanging performance. After completion, it is dried in a hot air circulation dryer to remove the feng shui after molding to ensure the stability and durability of the finished product. Finally, the finalized tile hanging board is quality inspected to ensure that its size and performance meet the standards.

[0038] Specifically, in step S1, before the polymer material is pressurized, the polymer material is filtered to make it have a uniform particle size distribution and reduce the porosity of the particles during the pressurization process. The polymer material is then heated at a temperature of 50 to 60 degrees Celsius to reduce its viscosity and enhance fluidity.

[0039] Specifically, in step S1, the load pressure of the high-pressure compressor is 5 to 10 MPa, and the duration is 5 to 10 minutes to ensure that the MSPP particles are fully compacted and bonded. After the pressure duration is reached, the pressure is gradually reduced to avoid deformation of the MSPP material during rapid pressure reduction.

[0040] Specifically, in step S2, before storing the polymer material in the sealed storage box, the sealed storage box is cleaned and disinfected, and the air tightness of the sealed storage box is checked to prevent external air and moisture from entering and affecting the performance of the MSPP material.

[0041] Specifically, in step S2, after storing the polymer material in a sealed storage box, the physical state of the polymer material is checked regularly to ensure that there is no agglomeration or deterioration, and the storage environment of the polymer material is recorded, including temperature and humidity, to ensure that the MSPP particles are always in the best condition.

[0042] Specifically, in step S3, the molding machine heats the polymer material through the machine cylinder and then transports it to the space between the punch and the groove through the material gun for compression molding. The heating temperature is 180-220 degrees Celsius. After molding, cooling water is transported to the punch and the die respectively to cool and demold the polymer material. The cooling time is 1-3 minutes. The hot steam generated during the cooling process is discharged from the punch and the die through the steam pipe. After cooling, the remaining cooling water is discharged from the punch and the die, and then the punch and the die are driven to separate to take out the tile hanging plate.

[0043] Specifically, in step S4, the hot air drying temperature is 60 to 80 degrees Celsius, the drying time is 2 to 4 hours, and the drying status is monitored in real time during the drying process to ensure that there is no overheating or local overdrying.

[0044] Specifically, in step S5, the tile hanging board after drying is cooled to room temperature, and an external load is applied during the cooling process for 15 to 20 minutes to help the tile hanging board maintain its shape.

[0045] Specifically, in step S5, visual inspection, size inspection and strength inspection are carried out after the tile hanging board is formed, and after completion, cutting, grooving and trimming are carried out according to the design drawings.

[0046] From the above, it can be seen that the demolding speed can be improved by respectively conveying cooling water to the punch and the die to cool and demold the polymer material after injection molding. The hot steam generated in the process is discharged from the punch and the die through the steam pipe to avoid scalding the staff. At the same time, it is convenient for the staff to recover the heat. At the same time, when the molding work continues in the subsequent stage, the hot steam can be input into the punch and the die for preheating, which is convenient for the staff to use.

[0047] Embodiment 2: This embodiment provides a polymer material thermal insulation drainage hanging tile board, the hanging tile board is made of polymer material, and the preparation process includes:

[0048] S1. Pressurizing the polymer material by a high-pressure compressor;

[0049] S2, storing the pressurized polymer material in a sealed storage box;

[0050] S3, conveying the polymer material in the sealed storage box to a mold in a molding machine for high-temperature molding to obtain a tile hanging plate;

[0051] S4, using a hot air circulation dryer to dry the formed thermal insulation drainage tile panels;

[0052] S5, cooling and shaping the dried tile hanging board.

[0053] The polymer material is EXO particles.

[0054] Specifically, in step S1, before the polymer material is pressurized, the polymer material is filtered to make it have a uniform particle size distribution, and then the polymer material is heated at a temperature of 50 to 60 degrees Celsius.

[0055] Specifically, in step S1, the load pressure of the high-pressure compressor is 5-10 MPa, and the duration is 5-10 minutes. After the pressure duration is reached, the pressure is gradually reduced.

[0056] Specifically, in step S2, before storing the polymer material in the sealed storage box, the sealed storage box is cleaned and disinfected, and the air tightness of the sealed storage box is checked.

[0057] Specifically, in step S2, after the polymer material is stored in a sealed storage box, the physical state of the polymer material is checked regularly to ensure that there is no agglomeration or deterioration, and the storage environment of the polymer material is recorded, including temperature and humidity.

[0058] Specifically, in step S3, the molding machine heats the polymer material through the machine cylinder and then transports it to the space between the punch and the groove through the material gun for compression molding. The heating temperature is 180-220 degrees Celsius. After molding, cooling water is transported to the punch and the die respectively to cool and demold the polymer material. The cooling time is 1-3 minutes. The hot steam generated during the cooling process is discharged from the punch and the die through the steam pipe. After cooling, the remaining cooling water is discharged from the punch and the die, and then the punch and the die are driven to separate to take out the tile hanging plate.

[0059] Specifically, in step S4, the hot air drying temperature is 60 to 80 degrees Celsius, the drying time is 2 to 4 hours, and the drying status is monitored in real time during the drying process to ensure that there is no overheating or local overdrying.

[0060] Specifically, in step S5, the tile hanging board after drying is cooled to room temperature, and an external load is applied during the cooling process for a duration of 15 to 20 minutes.

[0061] Specifically, in step S5, visual inspection, size inspection and strength inspection are carried out after the tile hanging board is formed, and after completion, cutting, grooving and trimming are carried out according to the design drawings.

[0062] As can be seen from the above, by pressurizing the EXO particle material with a high-pressure compressor, the EXO particles can be integrated into a uniform base material to ensure the uniformity and consistency of the material in the subsequent processing. Then, the EXO particles are stored in a sealed storage box to prevent the EXO particles from being contaminated in the subsequent processing and maintain the performance of the EXO particles. Subsequently, the EXO particles are injected into the mold by injection molding for high-temperature molding to obtain the required shape and structure of the tile hanging board, so that it has the tile hanging performance. After completion, it is dried with a hot air circulation dryer to remove the feng shui after molding to ensure the stability and durability of the finished product. Finally, the quality of the finalized tile hanging board is inspected to ensure that the size and performance of the tile hanging board meet the standards.

[0063] By conveying cooling water to the punch and die respectively after injection molding to cool and demold the polymer material, the demolding speed can be increased. The hot steam generated in the process is discharged from the punch and die through the steam pipe to avoid scalding the staff. At the same time, it is convenient for the staff to recover the heat. At the same time, when the molding work continues in the subsequent period, the hot steam can be input into the punch and die for preheating, which is convenient for the staff to use.

[0064] Embodiment 3: This embodiment provides a polymer material thermal insulation drainage hanging tile board, the hanging tile board is made of polymer material, and the preparation process includes:

[0065] S1. Pressurizing the polymer material by a high-pressure compressor;

[0066] S2, storing the pressurized polymer material in a sealed storage box;

[0067] S3, conveying the polymer material in the sealed storage box to a mold in a molding machine for high-temperature molding to obtain a tile hanging plate;

[0068] S4, using a hot air circulation dryer to dry the formed thermal insulation drainage tile panels;

[0069] S5, cooling and shaping the dried tile hanging board.

[0070] The polymer material is XPS particles.

[0071] Specifically, in step S1, before the polymer material is pressurized, the polymer material is filtered to make it have a uniform particle size distribution, and then the polymer material is heated at a temperature of 50 to 60 degrees Celsius.

[0072] Specifically, in step S1, the load pressure of the high-pressure compressor is 5-10 MPa, and the duration is 5-10 minutes. After the pressure duration is reached, the pressure is gradually reduced.

[0073] Specifically, in step S2, before storing the polymer material in the sealed storage box, the sealed storage box is cleaned and disinfected, and the air tightness of the sealed storage box is checked.

[0074] Specifically, in step S2, after the polymer material is stored in a sealed storage box, the physical state of the polymer material is checked regularly to ensure that there is no agglomeration or deterioration, and the storage environment of the polymer material is recorded, including temperature and humidity.

[0075] Specifically, in step S3, the molding machine heats the polymer material through the machine cylinder and then transports it to the space between the punch and the groove through the material gun for compression molding. The heating temperature is 180-220 degrees Celsius. After molding, cooling water is transported to the punch and the die respectively to cool and demold the polymer material. The cooling time is 1-3 minutes. The hot steam generated during the cooling process is discharged from the punch and the die through the steam pipe. After cooling, the remaining cooling water is discharged from the punch and the die, and then the punch and the die are driven to separate to take out the tile hanging plate.

[0076] Specifically, in step S4, the hot air drying temperature is 60 to 80 degrees Celsius, the drying time is 2 to 4 hours, and the drying status is monitored in real time during the drying process to ensure that there is no overheating or local overdrying.

[0077] Specifically, in step S5, the tile hanging board after drying is cooled to room temperature, and an external load is applied during the cooling process for a duration of 15 to 20 minutes.

[0078] Specifically, in step S5, visual inspection, size inspection and strength inspection are carried out after the tile hanging board is formed, and after completion, cutting, grooving and trimming are carried out according to the design drawings.

[0079] As can be seen from the above, by pressurizing the XPS particle material with a high-pressure compressor, the XPS particles can be integrated into a uniform base material to ensure the uniformity and consistency of the material in the subsequent processing. The XPS particles are then stored in a sealed storage box to prevent the XPS particles from being contaminated in the subsequent processing and maintain the performance of the XPS particles. Subsequently, the XPS particles are injected into the mold by injection molding for high-temperature molding to obtain the desired shape and structure of the tile hanging board, so that it has the tile hanging performance. After completion, it is dried in a hot air circulation dryer to remove the feng shui after molding to ensure the stability and durability of the finished product. Finally, the quality of the finalized tile hanging board is inspected to ensure that the size and performance of the tile hanging board meet the standards.

[0080] By conveying cooling water to the punch and die respectively after injection molding to cool and demold the polymer material, the demolding speed can be increased. The hot steam generated in the process is discharged from the punch and die through the steam pipe to avoid scalding the staff. At the same time, it is convenient for the staff to recover the heat. At the same time, when the molding work continues in the subsequent period, the hot steam can be input into the punch and die for preheating, which is convenient for the staff to use.

[0081] In the experimental example, the tile hanging board and the traditional insulation board made by the above process and materials were tested respectively, and the results are shown in the following table:

[0082]

[0083] From the above table, we can see that the thermal insulation drainage hanging tile board made of MSPP particles has good waterproof and thermal insulation properties, is practical for the construction of sloping roofs, and is much lighter than traditional insulation boards, which reduces the difficulty of construction and improves the safety of high-altitude construction. It also has good sound insulation, which can effectively avoid the impact of the sound of raindrops on people in the house during rainy and snowy weather. It is also strong and not easy to be damaged during the construction process, which reduces the difficulty of construction and maintenance, while extending the service life of the device and is more environmentally friendly.

[0084] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0085] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0086] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0087] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A polymer material thermal insulation drainage tile board, characterized in that: The tile hanging plate is made of polymer material, and the preparation process includes: S1. Pressurizing the polymer material by a high-pressure compressor; S2, storing the pressurized polymer material in a sealed storage box; S3, conveying the polymer material in the sealed storage box to a mold in a molding machine for high-temperature molding to obtain a tile hanging plate; S4, using a hot air circulation dryer to dry the formed thermal insulation drainage tile panels; S5, cooling and shaping the dried tile hanging board.

2. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: The polymer material is one or more of MSPP particles, EXO particles and XPS particles.

3. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S1, before the polymer material is pressurized, the polymer material is filtered to make it have a uniform particle size distribution, and then the polymer material is heated at a temperature of 50 to 60 degrees Celsius.

4. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In step S1, the load pressure of the high-pressure compressor is 5-10 MPa, and the duration is 5-10 minutes. After the pressure duration is reached, the pressure is gradually reduced.

5. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S2, before storing the polymer material in the sealed storage box, the sealed storage box is cleaned and disinfected, and the air tightness of the sealed storage box is checked.

6. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S2, after the polymer material is stored in the sealed storage box, the physical state of the polymer material is checked regularly to ensure that there is no agglomeration or deterioration, and the storage environment of the polymer material is recorded, including temperature and humidity.

7. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S3, the molding machine heats the polymer material through the machine cylinder and then conveys it to the space between the punch and the groove through the material gun for compression molding. The heating temperature is 180-220 degrees Celsius. After molding, cooling water is conveyed to the punch and the die respectively to cool and demold the polymer material. The cooling time is 1-3 minutes. The hot steam generated during the cooling process is discharged from the punch and the die through the steam pipe. After cooling, the remaining cooling water is discharged from the punch and the die, and then the punch and the die are driven to separate to take out the tile hanging plate.

8. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S4, the hot air drying temperature is 60 to 80 degrees Celsius, and the drying time is 2 to 4 hours. During the drying process, the drying state is monitored in real time to ensure that there is no overheating or local overdrying.

9. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S5, the tile hanging board is cooled to room temperature after drying, and an external load is applied during the cooling process for 15 to 20 minutes.

10. The polymer material thermal insulation drainage tile board according to claim 1, characterized in that: In the step S5, visual inspection, size inspection and strength inspection are carried out after the tile hanging board is formed, and after completion, cutting, grooving and trimming are carried out according to the design drawings.

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