Equipment for automatically detecting impedance of magnetic product and implementation method thereof
By designing an automatic detection equipment for magnetic products including a wide belt, a feed belt, a feed belt, a loading belt, an impedance measurement mechanism, a poor discharge belt, a transverse clamping mechanism and a multi-layer feeding mechanism, the existing technology has been solved The problems of low efficiency and poor accuracy of manual inspection have realized automated inspection and classified collection, improving detection efficiency and product processing quality.
Patent Information
- Application Number
- CN202411653340.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-18
AI Technical Summary
The impedance detection of existing magnetic products mainly relies on manual operations, resulting in inaccurate test data, low efficiency, and prone to product collisions and causing angle drops.
A device for automatic detection of impedance of magnetic products is designed, including loading wide belts, feeding belts, picking belts, impedance measurement mechanisms, poor discharge belts, transverse clamping mechanisms and multi-layer feeding mechanisms. Through these equipment and The collaborative work of the organization has realized automated impedance detection and product classification collection.
Automatic inspection is realized, labor intensity is reduced, detection efficiency is improved, errors and collision problems of manual testing are avoided, and the processing efficiency and quality of the product are improved through the classification collection and the setting of multi-layer material collection mechanisms.
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Figure CN119456475A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of impedance detection, and in particular relates to a device for automatically detecting impedance of a magnetic product and an implementation method thereof. Background Art
[0002] Magnetic material products refer to a sintered magnetic metal oxide composed of a mixture of multiple powders. Magnetic material products need to be processed by mixing multiple powders, then passing through kilns, grinders, impedance tests, and appearance sorting.
[0003] At present, the impedance test of magnetic products is done manually by placing the products into the fixture one by one for testing. During the manual testing process, the test copper wire is prone to touch metal products and the products are prone to touch metal parts, which will cause inaccurate test data. The test copper wire and the cross-sectional area of the copper wire will also affect the test results during the test. In addition, manual testing is inefficient and the product is prone to collision during the test, resulting in problems such as corner loss.
[0004] Therefore, there is an urgent need for a device for automatically detecting the impedance of magnetic products to realize automatic impedance detection of magnetic products. Summary of the invention
[0005] The purpose of the present invention is to provide a device for automatically detecting impedance of magnetic products to solve the problems raised in the above background technology. The device for automatically detecting impedance of magnetic products provided by the present invention has the characteristic of automatically detecting impedance of magnetic products.
[0006] Another object of the present invention is to provide a method for implementing a device for automatically detecting impedance of a magnetic product.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for automatically detecting impedance of magnetic products, comprising a workbench, a wide loading belt is installed above the workbench, a feeding belt is installed on the discharge end side of the wide loading belt, a picking belt is installed on the discharge end side of the feeding belt, an impedance measuring mechanism is installed on the discharge end side of the picking belt, a defective belt is installed on the other side of the impedance measuring mechanism, a transverse clamping mechanism is installed on the sides of the picking belt, the impedance measuring mechanism and the defective belt, a defective product receiving mechanism is installed on the side of the defective belt, a good product belt is installed on the discharge end side of the bad product belt, a pushing mechanism is installed on one side of the good product belt, and a multi-layer receiving mechanism is installed on the other side of the good product belt, an impedance tester and an industrial computer are also installed above the workbench, and the feeding belt, the picking belt and the impedance tester are all connected to the industrial computer signal.
[0008] In order to avoid the rear row products entering the feeding belt at the same time and causing blockage, the feeding wide belt further includes a disengagement cylinder, a slider guide and a wide belt body, wherein the wide belt body is installed on the slider of the slider guide, the output end of the disengagement cylinder is connected to the wide belt body, and the wide belt body is connected to the industrial computer signal.
[0009] In order to transport the products, further, the transverse moving clamping mechanism includes a transverse moving clamping mounting seat, a transverse moving module is installed on the transverse moving clamping mounting seat, a transverse moving mounting plate is connected to the output end of the transverse moving module, the transverse moving mounting plate is also connected to the transverse moving clamping mounting seat through a linear guide, a lifting cylinder is installed above the transverse moving mounting plate, a lifting plate is also installed on the transverse moving mounting plate through a linear guide, the output end of the lifting cylinder is connected to the lifting plate, two clamping claw cylinders are installed on the lifting plate, and clamping claws are installed on the output end of the clamping claw cylinder, and the transverse moving module is connected to the industrial computer signal.
[0010] In order to avoid affecting the test results, the impedance measuring mechanism further includes a rotating cylinder mounting seat and an upper probe cylinder mounting seat arranged in parallel, wherein a rotating cylinder is mounted above the rotating cylinder mounting seat, a rotating plate is mounted on the output end of the rotating cylinder, two placement seats are mounted above the rotating plate, a shielding plate is mounted on one side of the rotating cylinder mounting seat, an upper probe cylinder is mounted on the upper probe cylinder mounting seat, an upper probe connecting plate is mounted on the output end of the upper probe cylinder, an upper probe mounting seat is mounted on the upper probe connecting plate, an upper probe is mounted on the upper probe mounting seat, a lower probe mounting seat located below the rotating plate is mounted on one side of the upper probe cylinder mounting seat, a lower probe is mounted on the lower probe mounting seat, and the upper probe and the lower probe are respectively connected to the impedance tester signal.
[0011] In order to avoid the influence of metal parts on the test impedance, the rotating cylinder mounting seat, the placing seat, the rotating plate, the upper probe mounting seat, the upper probe connecting plate, the upper probe cylinder mounting seat, the shielding plate and the lower probe mounting seat are all made of polyetheretherketone, the upper probe is made of copper, and the lower probe is made of brass.
[0012] In order to push the defective products into the defective product receiving mechanism, further, the defective belt includes a defective belt body, a defective cylinder is installed on one side of the defective belt body, a push block is installed on the output end of the defective cylinder, and the defective belt body is connected to the industrial computer signal.
[0013] In order to arrange and collect defective products, the defective product receiving mechanism further includes a defective product conveying belt, a pushing mechanism is installed on one side of the discharge end of the defective product conveying belt, and a defective product arranging plate is installed on the other side of the defective product conveying belt.
[0014] In order to push the products on the good product row belt into the multi-layer material receiving box, and push the defective products on the defective product conveying belt into the defective product arrangement plate, the pushing mechanism further includes a pushing mechanism mounting seat, a pushing cylinder is installed above the pushing mechanism mounting seat, a pushing plate is installed on the output end of the pushing cylinder, a baffle is connected to the end of the pushing plate, a lifting cylinder is installed above the push plate, the output end of the lifting cylinder is connected to a limiting plate connecting seat, and a limiting plate is installed on the limiting plate connecting seat.
[0015] In order to arrange qualified products on the good product arrangement belt body, further, the good product arrangement belt includes a good product arrangement belt body, a limit stop bar is installed above the discharge end of the good product arrangement belt body, and the good product arrangement belt body is connected to the industrial computer signal.
[0016] In order to arrange and collect qualified products, increase the cache time, and reduce the number of manual handling times, the multi-layer material receiving mechanism further includes a support seat, a lifting seat is slidably provided on the support seat, a multi-layer material receiving box is installed above the lifting seat, a screw rod rotates on the support seat, a screw nut is installed on the bottom plate of the lifting seat, the screw rod and the screw nut are meshed and connected, and a servo motor for driving the screw rod to rotate is also installed on the support seat, and the servo motor is connected to the industrial computer signal.
[0017] In the present invention, further, a method for implementing the device for automatically detecting impedance of a magnetic product comprises the following steps:
[0018] (I) The production staff uses the suction plate to neatly suck the magnetic products out of the wooden tray and put them on the wide belt body. The disengagement cylinder pushes the wide belt body to contact the feed belt. The products on the wide belt body are transferred to the feed belt. After the photoelectric detection on the feed belt detects that the product is in place, the disengagement cylinder drives the wide belt body to reset, so that the wide belt body is separated from the feed belt;
[0019] (2) The feed belt transfers the product to the retrieving belt. When the in-place optical fiber on the retrieving belt and the corresponding photoelectric devices on both sides light up at the same time, the transverse clamping mechanism is activated;
[0020] (3) The transverse clamping mechanism places the product on the material taking belt on the placement seat on the placement position of the impedance measuring mechanism, and the rotary cylinder rotates to turn the product to the test position. The upper probe cylinder drives the upper probe down to contact with the lower probe, forming a closed-loop test impedance;
[0021] (IV) After the impedance test is completed, the rotary cylinder rotates to rotate the tested product to the placement position, and the transverse clamping mechanism takes out the tested product and puts in the next untested product;
[0022] (V) The transverse clamping mechanism places the tested products on the defective product conveying belt body. The qualified products are transmitted backwards, and the defective cylinder does not work; for the unqualified products, the defective cylinder works to push the products onto the defective product conveying belt;
[0023] (VI) Products that fail the test are transported backwards and arranged on the defective product conveyor belt. When the in-place optical fiber on the defective product conveyor belt continuously detects the product, the pusher mechanism moves to push the defective products neatly onto the defective product arrangement board, and then they are manually taken out and retested;
[0024] (VII) Products that have passed the test are transmitted to the good product discharge belt body. When the optical fiber in place on the good product discharge belt body continues to detect the product, the pushing mechanism will move to push the qualified product in. The good product discharge mechanism will push the product into a multi-layer receiving box, which will be taken out manually later.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The present invention only requires manual labor to neatly place the products on the feeding wide belt, and then take away the qualified products and unqualified products at the unloading station. The detection and conveying processes do not require manual intervention, which reduces labor intensity, improves the work efficiency of detection, and avoids problems such as collision and corner loss caused by manual testing;
[0027] 2. The present invention uses the upper probe cylinder to drive the upper probe to contact the lower probe to form a closed-loop test, and the lower probe is fixed, which can effectively avoid affecting the test results;
[0028] 3. The present invention realizes the classification and collection of qualified products and unqualified products by setting up a bad belt;
[0029] 4. The present invention arranges and collects qualified products through a multi-layer material receiving mechanism, which increases the buffering time, reduces the number of manual handling times, and thus reduces labor intensity;
[0030] 5. The present invention drives the wide belt body to move on the slider guide rail by disengaging the cylinder, thereby realizing contact and separation with the feed belt, thereby preventing the rear row of products from simultaneously entering the feed belt and causing material blockage;
[0031] 6. The rotating cylinder mounting seat, placement seat, rotating plate, upper probe mounting seat, upper probe connecting plate, upper probe cylinder mounting seat, shielding plate and lower probe mounting seat of the present invention are all made of polyetheretherketone, which can effectively avoid the influence of metal parts on the test impedance. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the present invention;
[0033] Figure 2This is a schematic diagram of the structure of the feeding wide belt of the present invention;
[0034] Figure 3 It is a structural schematic diagram of the transverse clamping mechanism of the present invention;
[0035] Figure 4 It is a schematic diagram of the axonometric structure of the impedance measuring mechanism of the present invention;
[0036] Figure 5 It is a schematic diagram of the main structure of the impedance measuring mechanism of the present invention;
[0037] Figure 6 It is a structural schematic diagram of a bad belt removal device according to the present invention;
[0038] Figure 7 It is a structural schematic diagram of the defective product receiving mechanism of the present invention;
[0039] Figure 8 This is a schematic diagram of the structure of the belt for arranging good products according to the present invention;
[0040] Fig. 9 It is a structural schematic diagram of the multi-layer material receiving mechanism of the present invention;
[0041] In the figure: 1. workbench; 2. wide belt for feeding; 21. disengagement cylinder; 22. guide rail for slider; 23. wide belt body; 3. feeding belt; 4. taking-up belt; 5. impedance measuring mechanism; 51. rotating cylinder mounting seat; 52. rotating cylinder; 53. placing seat; 54. rotating plate; 55. upper probe mounting seat; 56. upper probe connecting plate; 57. upper probe cylinder; 58. upper probe cylinder mounting seat; 59. shielding plate; 510. lower probe mounting seat; 511. lower probe; 512. upper probe; 6. bad belt for discharging; 61. bad belt for discharging; 62. push block; 63. bad cylinder for discharging; 7. transverse clamping mechanism; 71. transverse clamping mounting seat; 72. transverse module; 73 , transverse moving mounting plate; 74, lifting cylinder; 75, lifting plate; 76, clamping claw cylinder; 77, clamping claw; 8, pushing mechanism; 81, pushing mechanism mounting seat; 82, pushing cylinder; 83, baffle; 84, lifting cylinder; 85, limit plate connecting seat; 86, limit plate; 87, pushing plate; 9, good product row belt; 91, good product row belt body; 92, limit stop bar; 10, multi-layer receiving mechanism; 101, supporting seat; 102, lifting seat; 103, screw nut; 104, screw; 105, multi-layer receiving box; 106, servo motor; 11, defective product receiving mechanism; 111, defective product conveying belt; 112, defective product arranging plate; 12, impedance tester; 13, industrial computer. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] Example 1
[0044] See also Figure 1-9 The present invention provides the following technical solutions: a device for automatically detecting impedance of magnetic products, comprising a workbench 1, a feeding wide belt 2 is installed above the workbench 1, a feeding belt 3 is installed on the discharge end side of the feeding wide belt 2, a retrieving belt 4 is installed on the discharge end side of the feeding belt 3, an impedance measuring mechanism 5 is installed on the discharge end side of the retrieving belt 4, a defective belt 6 is installed on the other side of the impedance measuring mechanism 5, a transverse clamping mechanism 7 is installed on the side of the retrieving belt 4, the impedance measuring mechanism 5 and the defective belt 6, and a defective belt 6 is installed on the side of the defective belt 6. A defective product receiving mechanism 11 is installed, a good product discharging belt 9 is installed on the discharge end side of the defective product discharging belt 6, a pushing mechanism 8 is installed on one side of the good product discharging belt 9, and a multi-layer material receiving mechanism 10 is installed on the other side of the good product discharging belt 9. An impedance tester 12 and an industrial computer 13 are also installed above the workbench 1. The feeding belt 3, the retrieving belt 4 and the impedance tester 12 are all connected to the industrial computer 13 by signal. The impedance tester 12 uses Hioki's IM7581A-1 model, and the industrial computer 13 uses KFS-133L model.
[0045] By adopting the above technical scheme, the present invention only needs manual work to place the products neatly on the feeding wide belt 2, and then take out the qualified products and unqualified products at the unloading station. The detection and conveying processes do not require manual intervention, which reduces labor intensity, improves the work efficiency of detection, and avoids problems such as collisions that may cause corner loss during manual testing.
[0046] Specifically, the transverse clamping mechanism 7 includes a transverse clamping mounting seat 71, on which a transverse module 72 is mounted, and an output end of the transverse module 72 is connected to a transverse mounting plate 73, which is also connected to the transverse clamping mounting seat 71 through a linear guide rail, and a lifting cylinder 74 is mounted above the transverse mounting plate 73, and a lifting plate 75 is also mounted on the transverse mounting plate 73 through a linear guide rail, the output end of the lifting cylinder 74 is connected to the lifting plate 75, and two clamping cylinders 76 are mounted on the lifting plate 75, and a clamping claw 77 is mounted on the output end of the clamping cylinder 76, and the transverse module 72 is connected to the industrial computer 13 signal.
[0047] By adopting the above technical solution for transporting products, the efficiency of product transport can be effectively improved by setting two clamping cylinders 76.
[0048] Specifically, the impedance measuring mechanism 5 includes a rotating cylinder mounting seat 51 and an upper probe cylinder mounting seat 58 arranged in parallel, wherein a rotating cylinder 52 is mounted above the rotating cylinder mounting seat 51, a rotating plate 54 is mounted on the output end of the rotating cylinder 52, two placing seats 53 are mounted above the rotating plate 54, a shielding plate 59 is mounted on one side of the rotating cylinder mounting seat 51, an upper probe cylinder 57 is mounted on the upper probe cylinder mounting seat 58, an upper probe connecting plate 56 is mounted on the output end of the upper probe cylinder 57, and an upper probe connecting plate 56 is mounted on the output end of the upper probe cylinder 57. An upper probe mounting seat 55 is installed on the probe connecting plate 56, and an upper probe 512 is installed on the upper probe mounting seat 55. A lower probe mounting seat 510 located below the rotating plate 54 is installed on one side of the upper probe cylinder mounting seat 58, and a lower probe 511 is installed on the lower probe mounting seat 510. The upper probe 512 and the lower probe 511 are respectively connected to the shielding box of the impedance tester 12 through test lines. The upper probe 512 is made of copper to reduce the impact of surface oxidation on the test results, and the lower probe 511 is made of brass.
[0049] By adopting the above technical solution, the upper probe cylinder 57 drives the upper probe 512 to move and contact the lower probe 511 to form a closed-loop test, and the lower probe 511 is fixed, which can effectively avoid affecting the test results.
[0050] Specifically, the bad belt 6 includes a bad belt body 61 , a bad belt cylinder 63 is installed on one side of the bad belt body 61 , a push block 62 is installed on the output end of the bad belt cylinder 63 , and the bad belt body 61 is connected to the industrial computer 13 by signal.
[0051] By adopting the above technical solution, the defective products are pushed into the defective product receiving mechanism 11 .
[0052] Specifically, the defective product receiving mechanism 11 includes a defective product conveying belt 111 , a pushing mechanism 8 is installed on one side of the discharge end of the defective product conveying belt 111 , and a defective product arranging plate 112 is installed on the other side of the defective product conveying belt 111 .
[0053] By adopting the above technical solution, defective products are arranged and collected.
[0054] Specifically, the pushing mechanism 8 includes a pushing mechanism mounting seat 81, a pushing cylinder 82 is mounted above the pushing mechanism mounting seat 81, a pushing plate 87 is mounted on the output end of the pushing cylinder 82, a baffle 83 is connected to the end of the pushing plate 87, a lifting cylinder 84 is mounted above the pushing plate 87, a limiting plate connecting seat 85 is connected to the output end of the lifting cylinder 84, and a limiting plate 86 is mounted on the limiting plate connecting seat 85.
[0055] By adopting the above technical solution, the products on the good product conveying belt 9 are pushed into the multi-layer material receiving box 105, and the defective products on the defective product conveying belt 111 are pushed onto the defective product arranging plate 112.
[0056] Specifically, the good product arrangement belt 9 includes a good product arrangement belt body 91 , a limit stop bar 92 is installed above the discharge end of the good product arrangement belt body 91 , and the good product arrangement belt body 91 is connected to the industrial computer 13 by signal.
[0057] By adopting the above technical solution, qualified products are arranged on the qualified product arrangement belt body 91.
[0058] Specifically, the multi-layer material collecting mechanism 10 includes a support seat 101, a lifting seat 102 is slidably arranged on the support seat 101, a multi-layer material collecting box 105 is installed above the lifting seat 102, a screw rod 104 is rotated on the support seat 101, a screw nut 103 is installed on the bottom plate of the lifting seat 102, the screw rod 104 is meshingly connected with the screw nut 103, and a servo motor 106 for driving the screw rod 104 to rotate is also installed on the support seat 101, and the servo motor 106 is connected to the industrial computer 13 signal.
[0059] By adopting the above technical solution, it is possible to arrange and collect qualified products, increase the buffer time, and reduce the number of manual handling times.
[0060] Example 2
[0061] The difference between this embodiment and embodiment 1 is that the feeding wide belt 2 includes a disengagement cylinder 21, a slider guide 22 and a wide belt body 23, wherein the wide belt body 23 is installed on the slider of the slider guide 22, the output end of the disengagement cylinder 21 is connected to the wide belt body 23, and the wide belt body 23 is connected to the industrial computer 13 signal.
[0062] By adopting the above technical solution, it is avoided that the rear row products enter the feed belt 3 at the same time to cause blockage.
[0063] Example 3
[0064] The present embodiment is different from the embodiment 1 in that: specifically, the rotating cylinder mounting seat 51, the placement seat 53, the rotating plate 54, the upper probe mounting seat 55, the upper probe connecting plate 56, the upper probe cylinder mounting seat 58, the shielding plate 59 and the lower probe mounting seat 510 are all made of polyetheretherketone.
[0065] By adopting the above technical solution, the influence of metal parts on the test impedance can be avoided.
[0066] Example 4
[0067] Furthermore, the method for implementing a device for automatically detecting impedance of a magnetic product according to the present invention comprises the following steps:
[0068] (i) The production staff uses the suction plate to neatly suck the magnetic products out of the wooden tray and put them on the wide belt body 23. The disengagement cylinder 21 moves to push the wide belt body 23 to contact the feed belt 3. The products on the wide belt body 23 are transferred to the feed belt 3. After the photoelectric detection on the feed belt 3 detects that the products are in place, the disengagement cylinder 21 drives the wide belt body 23 to reset, so that the wide belt body 23 is separated from the feed belt 3.
[0069] (ii) The feed belt 3 transfers the product to the retrieving belt 4. When the in-place optical fiber on the retrieving belt 4 and the corresponding photoelectric devices on both sides light up at the same time, the transverse clamping mechanism 7 is activated;
[0070] (III) The transverse clamping mechanism 7 places the product on the material taking belt 4 on the placement seat 53 on the placement position of the impedance measuring mechanism 5, and the rotary cylinder 52 rotates to transfer the product to the test position, and the upper probe cylinder 57 drives the upper probe 512 to press down until it contacts the lower probe 511, forming a closed-loop impedance test;
[0071] (iv) After the impedance test is completed, the rotary cylinder 52 rotates to rotate the tested product to the placement position, and the transverse clamping mechanism 7 takes out the tested product and puts in the next untested product;
[0072] (V) The transverse clamping mechanism 7 places the tested products on the defective product discharge belt body 61, and the qualified products are transmitted backwards, and the defective product discharge cylinder 63 does not operate; for the unqualified products, the defective product discharge cylinder 63 operates to push the products onto the defective product conveying belt 111;
[0073] (VI) Products that fail the test are transported backwards and arranged on the defective product conveying belt 111. When the in-place optical fiber on the defective product conveying belt 111 continuously detects the product, the pushing mechanism 8 operates to push the defective products neatly onto the defective product arrangement plate 112, and then they are manually taken out and retested;
[0074] (VII) Products that have passed the test are transmitted to the good product discharging belt body 91. When the in-place optical fiber on the good product discharging belt body 91 continuously detects the products, the pushing mechanism 8 is actuated to push the qualified products in. The good product discharging mechanism will push the products into the multi-layer receiving box 105, which will be taken out manually later.
[0075] In summary, the present invention only requires manual labor to place the products neatly on the feeding wide belt 2, and then take out the qualified products and unqualified products at the unloading station. The detection and conveying processes do not require manual intervention, which reduces labor intensity, improves the work efficiency of detection, and avoids problems such as collision and corner drop caused by manual testing. The present invention uses the upper probe cylinder 57 to drive the upper probe 512 to contact the lower probe 511 to form a closed-loop test, and the lower probe 511 is fixed and does not move, which can effectively avoid affecting the test results. The present invention realizes the classified collection of qualified products and unqualified products by setting the defective belt 6. The present invention uses multi-layer collection The feeding mechanism 10 arranges and collects qualified products, which increases the buffering time, reduces the number of manual handling times, and thus reduces labor intensity; the present invention drives the wide belt body 23 to move on the slider guide 22 through the disengagement cylinder 21, thereby achieving contact and separation with the feed belt 3, and avoiding the rear row of products entering the feed belt 3 at the same time to cause material blockage; the rotating cylinder mounting seat 51, the placement seat 53, the rotating plate 54, the upper probe mounting seat 55, the upper probe connecting plate 56, the upper probe cylinder mounting seat 58, the shielding plate 59 and the lower probe mounting seat 510 of the present invention are all made of polyetheretherketone, which can effectively avoid the influence of metal parts on the test impedance.
[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for automatically detecting impedance of magnetic products, comprising a workbench, characterized in that: A wide loading belt is installed above the workbench, a feeding belt is installed on the discharging end side of the wide loading belt, a picking belt is installed on the discharging end side of the feeding belt, an impedance measuring mechanism is installed on the discharging end side of the picking belt, a defective belt is installed on the other side of the impedance measuring mechanism, a transverse clamping mechanism is installed on the sides of the picking belt, the impedance measuring mechanism and the defective belt, a defective product receiving mechanism is installed on the side of the defective belt, a good product discharging belt is installed on the discharging end side of the bad product discharging belt, a pushing mechanism is installed on one side of the good product discharging belt, and a multi-layer receiving mechanism is installed on the other side of the good product discharging belt. An impedance tester and an industrial computer are also installed above the workbench, and the feeding belt, the picking belt and the impedance tester are all connected to the industrial computer signal.
2. The device for automatically detecting impedance of magnetic products according to claim 1, characterized in that: The feeding wide belt includes a disengagement cylinder, a slider guide rail and a wide belt body, wherein the wide belt body is installed on a slider of the slider guide rail, the output end of the disengagement cylinder is connected to the wide belt body, and the wide belt body is connected to an industrial computer signal.
3. The device for automatically detecting impedance of magnetic products according to claim 1, characterized in that: The transverse moving clamping mechanism includes a transverse moving clamping mounting seat, a transverse moving module is installed on the transverse moving clamping mounting seat, a transverse moving mounting plate is connected to the output end of the transverse moving module, the transverse moving mounting plate is also connected to the transverse moving clamping mounting seat through a linear guide rail, a lifting cylinder is installed above the transverse moving mounting plate, a lifting plate is also installed on the transverse moving mounting plate through a linear guide rail, the output end of the lifting cylinder is connected to the lifting plate, two clamping claw cylinders are installed on the lifting plate, and clamping claws are installed on the output end of the clamping claw cylinder, and the transverse moving module is connected to the industrial computer signal.
4. The device for automatically detecting impedance of magnetic products according to claim 1, characterized in that: The impedance measuring mechanism includes a rotating cylinder mounting seat and an upper probe cylinder mounting seat arranged in parallel, wherein a rotating cylinder is mounted above the rotating cylinder mounting seat, a rotating plate is mounted on the output end of the rotating cylinder, two placing seats are mounted above the rotating plate, a shielding plate is mounted on one side of the rotating cylinder mounting seat, an upper probe cylinder is mounted on the upper probe cylinder mounting seat, an upper probe connecting plate is mounted on the output end of the upper probe cylinder, an upper probe mounting seat is mounted on the upper probe connecting plate, an upper probe is mounted on the upper probe mounting seat, a lower probe is mounted on the upper probe mounting seat, a lower probe mounting seat located below the rotating plate is mounted on one side of the upper probe cylinder mounting seat, a lower probe is mounted on the lower probe mounting seat, and the upper probe and the lower probe are respectively connected to the impedance tester signal.
5. The device for automatically detecting impedance of magnetic products according to claim 4, characterized in that: The rotating cylinder mounting seat, the placing seat, the rotating plate, the upper probe mounting seat, the upper probe connecting plate, the upper probe cylinder mounting seat, the shielding plate and the lower probe mounting seat are all made of polyetheretherketone, the upper probe is made of copper, and the lower probe is made of brass.
6. The device for automatically detecting impedance of magnetic products according to claim 1, characterized in that: The bad belt comprises a bad belt body, a bad belt cylinder is installed on one side of the bad belt body, a push block is installed on the output end of the bad belt cylinder, and the bad belt body is connected with the industrial computer signal.
7. The device for automatically detecting impedance of magnetic products according to claim 1, characterized in that: The defective product receiving mechanism comprises a defective product conveying belt, a pushing mechanism is installed on one side of the discharge end of the defective product conveying belt, and a defective product arranging plate is installed on the other side of the defective product conveying belt.
8. The device for automatically detecting impedance of magnetic products according to claim 7, characterized in that: The pushing mechanism includes a pushing mechanism mounting seat, a pushing cylinder is mounted above the pushing mechanism mounting seat, a pushing plate is mounted on the output end of the pushing cylinder, a baffle is connected to the end of the pushing plate, a lifting cylinder is mounted above the pushing plate, a limiting plate connecting seat is connected to the output end of the lifting cylinder, and a limiting plate is mounted on the limiting plate connecting seat.
9. The device for automatically detecting impedance of magnetic products according to claim 1, characterized in that: The multi-layer material receiving mechanism includes a support seat, a lifting seat is slidably arranged on the support seat, a multi-layer material receiving box is installed above the lifting seat, a screw rod is rotated on the support seat, a screw nut is installed on the bottom plate of the lifting seat, the screw rod and the screw nut are meshed and connected, and a servo motor for driving the screw rod to rotate is also installed on the support seat, and the servo motor is connected to the industrial computer signal.
10. A method for implementing a device for automatically detecting impedance of a magnetic product according to any one of claims 1 to 9, characterized in that: The following steps are involved: (I) The production staff uses the suction plate to neatly suck the magnetic products out of the wooden tray and put them on the wide belt body. The disengagement cylinder pushes the wide belt body to contact the feed belt. The products on the wide belt body are transferred to the feed belt. After the photoelectric detection on the feed belt detects that the product is in place, the disengagement cylinder drives the wide belt body to reset, so that the wide belt body is separated from the feed belt; (2) The feed belt transfers the product to the retrieving belt. When the in-place optical fiber on the retrieving belt and the corresponding photoelectric devices on both sides light up at the same time, the transverse clamping mechanism is activated; (3) The transverse clamping mechanism places the product on the material taking belt on the placement seat on the placement position of the impedance measuring mechanism, and the rotary cylinder rotates to turn the product to the test position. The upper probe cylinder drives the upper probe down to contact with the lower probe, forming a closed-loop test impedance; (IV) After the impedance test is completed, the rotary cylinder rotates to rotate the tested product to the placement position, and the transverse clamping mechanism takes out the tested product and puts in the next untested product; (V) The transverse clamping mechanism places the tested products on the defective product conveying belt body. The qualified products are transmitted backwards, and the defective cylinder does not work; for the unqualified products, the defective cylinder works to push the products onto the defective product conveying belt; (VI) Products that fail the test are transported backwards and arranged on the defective product conveyor belt. When the in-place optical fiber on the defective product conveyor belt continuously detects the product, the pusher mechanism moves to push the defective products neatly onto the defective product arrangement board, and then they are manually taken out and retested; (VII) Products that have passed the test are transmitted to the good product discharge belt body. When the optical fiber in place on the good product discharge belt body continues to detect the product, the pushing mechanism will move to push the qualified product in. The good product discharge mechanism will push the product into a multi-layer receiving box, which will be taken out manually later.