Dust-fall high-speed wire laying machine
By setting up a water spray system and wire brush in the high-wire wire spinner, combined with the vibration function of the filter, the problem of dust floating during the working process of the high-wire wire spinner is solved, and the dust is effectively cleaned and recovered. Improves the safety and productivity of the working environment.
Patent Information
- Application Number
- CN202411853692.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-02-18
AI Technical Summary
During the operation, the high-wire wire spinning machine produces a large amount of metal dust due to high-speed movement, friction and thermal processing of metal materials, causing the dust to float in the air and stimulate the eyes and skin of employees.
A dust-reducing high-wire wire spinning machine is designed. By setting up a water pump, cooling water is sprayed on the wire material at the discharge port of the wire spinner. Combined with the design of the wire mesh brush and the filter mesh, the wire mesh brush rubs the wire mesh by moving left and right and rotating. Scrub off the adherent dust, and the filter prevents dust from being blocked by vibration.
It effectively prevents metal dust from floating in the air, reduces stimulation to employees, and at the same time, metal dust is recovered through the filter, improving the safety and production efficiency of the working environment.
Smart Images
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-wire spinning, in particular to a dust-reducing high-wire spinning machine. Background Art
[0002] Wire laying machine is widely used in high-speed wire production line, which is an important equipment in high-speed wire rolling line, and has an important impact on the production quality and production efficiency of high-speed wire. With the continuous application of new rolling technology and the increase of rolling speed.
[0003] The existing high-speed wire laying machine gradually bends and deforms the high-speed moving straight wire through the high-speed rotating spinning tube to form a spiral coil, and reaches the required curvature at the outlet of the spinning tube, so as to evenly and smoothly spit out the coil.
[0004] During the high-wire spinning process, the high-wire spinning machine will generate a large amount of metal dust due to the high-speed movement, friction and heat processing of metal materials. The dust will float in the air and may irritate the eyes and skin of employees. Summary of the invention
[0005] The purpose of the present invention is to provide a dust-reducing high-wire spinning machine to solve the problem mentioned in the above background technology that during the operation of the high-wire spinning machine, a large amount of metal dust will be generated due to factors such as high-speed movement, friction and thermal processing of metal materials. These dusts will float in the air and may also irritate the eyes and skin of employees.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dust reduction high-wire spinning machine, including a high-wire spinning machine, a fixed frame is provided on one side of the high-wire spinning machine, and two wire brush cylinders are provided inside the fixed frame. A motor drives the wire brush cylinder and a chain to rotate, and the wire brush cylinder rotates to drive the wire to be transported. Two wire mesh brushes are provided on one side of the wire brush cylinder. A filter screen is slidably connected to the bottom of the fixed frame, and both ends of the fixed frame are slidably connected to a first fixed plate. When the wire brush cylinder rotates, the circular plate drives the No. 1 fixed plate to move forward and backward respectively. The bottom of the No. 1 fixed plate is rotatably connected to an L-shaped fixed plate, and a fixing rod is fixed to the top and bottom of one side of the No. 1 fixed plate, and one end of the fixing rod is provided with a wedge-shaped slide groove, and a No. 1 fixed column is fixed to one end of the wire mesh brush, and the fixing rod in the No. 1 fixed plate squeezes the No. 1 fixed column through the wedge-shaped slide groove to make the No. 1 fixed column move left and right.
[0007] Preferably, a circular plate is fixed to the other end of the wire brush cylinder, a No. 1 cylinder is fixed at the center of the circular plate, a No. 2 cylinder is fixed to the top and bottom of the other end of the circular plate, and a No. 3 cylinder is fixed upward from the center of the No. 1 cylinder.
[0008] Preferably, a motor is installed at one end of the wire brush cylinder, a chain is provided on the outside of the motor output end, the chain is connected to another wire brush cylinder, a No. 2 fixing plate is provided at the other end of the wire mesh brush, the No. 2 fixing plate is fixed to the inner wall of the fixing frame, and a No. 2 fixing column is fixed to one end of the No. 2 fixing plate.
[0009] Preferably, a circulating curved groove is provided inside the other end of the wire mesh brush, a sliding block is provided on the surface of the No. 2 fixed column, and the No. 1 fixed column drives the wire mesh brush to move left and right. When the wire mesh brush moves left and right, it is squeezed by the No. 2 fixed column through the circulating curved groove, so that the wire mesh brush also rotates simultaneously when it moves left and right. The No. 2 fixed column is slidably connected to the inside of the circulating curved groove, and an arc-shaped slide plate is fixed to one side of one end of the No. 2 fixed plate, and the arc-shaped slide plate is slidably connected to the wire mesh brush.
[0010] Preferably, the wedge-shaped grooves in the two fixed rods are arranged in opposite directions, so as to wash away the dust adhered to the wire and prevent the dust from being carried out by the wire, and the burrs in the wire can be effectively removed by rubbing back and forth left and right. The No. 1 fixed column is fixed with a block, and the No. 1 fixed column is slidably connected to the inside of the wedge-shaped groove, and the end of the L-shaped fixed plate is in contact with the No. 2 cylinder, and the No. 1 fixed plate is arranged at the top position of the No. 1 cylinder.
[0011] Preferably, both ends of the filter are fixed with rectangular ring buckles, and the slider drives the bottom filter to slide left and right, so that the filter vibrates. Both ends of the rectangular ring buckle are fixed with sliders. When the circular plate rotates, the No. 1 cylinder drives the No. 3 cylinder to perform circular motion. When the No. 3 cylinder performs circular motion, it pushes the rectangular ring buckle, so that the rectangular ring buckle slides left and right through the slider. The slider is slidably connected to the inner wall of the fixed frame, and the interior of the rectangular ring buckle is connected to the No. 3 cylinder.
[0012] Preferably, a circular ring is provided on the outer side of the discharge port of the high-wire spinning machine, a plurality of water spray holes are provided on the inner wall of the circular ring, a water pump transports cooling water into the interior of the circular ring through a pipeline, cooling water is provided inside the fixed frame, and a roller is rotatably connected to one side of the interior of the fixed frame.
[0013] Preferably, a water pump is installed at one end of the fixed frame, one end of the water pump is connected to the inside of the fixed frame, and a pipe is fixed to the other end of the water pump, the end of the pipe is connected to the ring, and cooling water is sprayed out through the water spray hole to spray the wire in the discharge port of the high-wire spinning machine to prevent the wire from generating a large amount of metal dust floating in the air.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The cooling water is transported into the inside of the ring through the pipeline by the provided water pump, and then the cooling water is sprayed out through the water spray hole to spray the wire in the discharge port of the high-wire spinning machine to prevent the wire from generating a large amount of metal dust and floating in the air. The motor is started to drive the wire brush cylinder and the chain to rotate. The rotation of the wire brush cylinder drives the No. 1 fixed plate to move forward and backward respectively, so that the fixed rod in the No. 1 fixed plate squeezes the No. 1 fixed column through the wedge-shaped slide groove, so that the No. 1 fixed column moves left and right, and the No. 1 fixed column drives the wire mesh brush to move left and right. When the wire mesh brush moves left and right, it is squeezed by the No. 2 fixed column through the circulating curve groove, so that the wire mesh brush also rotates at the same time when it moves left and right, and the wire is rubbed back and forth during transportation to wash the dust adhered to the wire to prevent the dust from being carried out by the wire. The burrs in the wire can be effectively removed by the left and right friction.
[0016] 2. When the circular plate rotates, cylinder No. 1 drives cylinder No. 3 to perform circular motion. When cylinder No. 3 performs circular motion, it pushes the rectangular buckle, causing the rectangular buckle to slide left and right through the slider. The slider drives the filter at the bottom to slide left and right, causing the filter to vibrate to prevent dust from clogging the filter. The set filter can effectively recover metal dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the structure inside the fixing frame of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the wire mesh brush of the present invention;
[0020] Figure 4 It is a structural schematic diagram of one end of the wire brush cylinder of the present invention;
[0021] Figure 5 It is a structural schematic diagram of the other end of the wire brush cylinder of the present invention;
[0022] Figure 6 It is a structural schematic diagram of the filter screen of the present invention.
[0023] In the figure: 1. high-wire spinning machine; 101. fixed frame; 102. roller; 103. ring; 104. water spray hole; 105. pipe; 106. water pump; 2. wire mesh brush; 201. No. 1 fixed column; 202. block; 203. No. 1 fixed plate; 204. fixed rod; 205. wedge-shaped slide; 206. L-shaped fixed plate; 207. arc-shaped slide; 208. No. 2 fixed plate; 209. No. 2 fixed column; 210. circulating curved groove; 3. motor; 301. wire brush cylinder; 302. chain; 303. round plate; 304. No. 1 cylinder; 305. No. 2 cylinder; 306. No. 3 cylinder; 4. filter; 401. ring rectangular buckle; 402. slider. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1 , 2 , 3, 4, the present invention provides a technical solution for a dust-reducing high-wire spinning machine: a dust-reducing high-wire spinning machine, comprising a high-wire spinning machine 1, a fixed frame 101 is arranged on one side of the high-wire spinning machine 1, two wire brush cylinders 301 are arranged inside the fixed frame 101, a motor 3 drives the wire brush cylinder 301 and a chain 302 to rotate, the wire brush cylinder 301 rotates to drive the wire to be transported, two wire mesh brushes 2 are arranged on one side of the wire brush cylinder 301, a filter screen 4 is slidably connected to the bottom of the fixed frame 101, and both ends of the fixed frame 101 are slidably connected to a fixed plate 203, when the wire brush cylinder 30 When rotating, the circular plate 303 drives the No. 1 fixed plate 203 to move forward and backward respectively. The bottom of the No. 1 fixed plate 203 is rotatably connected with an L-shaped fixed plate 206. The top and bottom of one side of the No. 1 fixed plate 203 are fixed with a fixed rod 204. One end of the fixed rod 204 is provided with a wedge-shaped slide groove 205. One end of the wire mesh brush 2 is fixed with a No. 1 fixed column 201. The fixed rod 204 in the No. 1 fixed plate 203 squeezes the No. 1 fixed column 201 through the wedge-shaped slide groove 205, so that the No. 1 fixed column 201 moves left and right. The other end of the wire brush cylinder 301 is fixed with a circular plate 303.
[0026] A cylinder 304 is fixed at the center of the circular plate 303, and a cylinder 305 is fixed at the top and bottom of the cylinder 304 at the other end of the circular plate 303. A cylinder 306 is fixed at the center of the cylinder 304. A motor 3 is installed at one end of the wire brush cylinder 301, and a chain 302 is arranged on the outside of the output end of the motor 3. The chain 302 is connected to another wire brush cylinder 301. A second fixing plate 208 is arranged at the other end of the wire mesh brush 2. The No. 1 fixing plate 208 is fixed to the inner wall of the fixing frame 101, and the No. 2 fixing column 209 is fixed to one end of the No. 2 fixing plate 208. A circulating curved groove 210 is provided inside the other end of the wire mesh brush 2. A sliding block is provided on the surface of the No. 2 fixing column 209. The No. 1 fixing column 201 drives the wire mesh brush 2 to move left and right. When the wire mesh brush 2 moves left and right, it is squeezed by the No. 2 fixing column 209 through the circulating curved groove 210, so that the wire mesh brush 2 also rotates when it moves left and right.
[0027] The No. 2 fixed column 209 is slidably connected to the inside of the circulating curved groove 210, and an arc-shaped slide plate 207 is fixed to one side of one end of the No. 2 fixed plate 208, and the arc-shaped slide plate 207 is slidably connected to the wire mesh brush 2. The wedge-shaped slide grooves 205 in the two fixed rods 204 are set in opposite directions to wash the dust adhered to the wire to prevent the dust from being carried out by the wire, and the burrs in the wire can be effectively removed by rubbing back and forth left and right. The No. 1 fixed column 201 is fixed with a block 202, and the No. 1 fixed column 201 is slidably connected to the inside of the wedge-shaped slide groove 205. The end of the L-shaped fixed plate 206 is in contact with the No. 2 cylinder 305, and the No. 1 fixed plate 203 is set at the top position of the No. 1 cylinder 304.
[0028] In the embodiment of the present invention: the motor 3 drives the wire brush cylinder 301 and the chain 302 to rotate, and the rotation of the wire brush cylinder 301 drives the wire to be transported. When the wire brush cylinder 301 rotates, it drives and pushes the No. 1 fixed plate 203 to move forward and backward respectively through the circular plate 303, so that the fixed rod 204 in the No. 1 fixed plate 203 squeezes the No. 1 fixed column 201 through the wedge-shaped slide groove 205, so that the No. 1 fixed column 201 moves left and right, and the No. 1 fixed column 201 drives the wire mesh brush 2 to move left and right. When the wire mesh brush 2 moves left and right, it is squeezed by the No. 2 fixed column 209 through the circulating curve groove 210, so that the wire mesh brush 2 also rotates at the same time when it moves left and right, and the wire during transportation is rubbed back and forth, and the dust adhered to the wire is washed to prevent the dust from being carried out by the wire, and the burrs in the wire can be effectively removed by the back and forth friction.
[0029] See also Figure 1 , 56. Both ends of the filter screen 4 are fixed with a rectangular ring buckle 401. The slider 402 drives the bottom filter screen 4 to slide left and right, so that the filter screen 4 vibrates. Both ends of the rectangular ring buckle 401 are fixed with a slider 402. When the circular plate 303 rotates, the No. 3 cylinder 306 is driven to perform a circular motion through the No. 1 cylinder. When the No. 3 cylinder 306 performs a circular motion, it pushes the rectangular ring buckle 401, so that the rectangular ring buckle 401 slides left and right through the slider 402. The slider 402 is slidably connected to the inner wall of the fixed frame 101, and the interior of the rectangular ring buckle 401 is connected to the No. 3 cylinder 306. A circular ring 103 is arranged on the outside of the discharge port of the high-wire spinning machine 1. The ring 1 The inner wall of 03 is provided with multiple water spray holes 104, and the water pump 106 conveys cooling water into the interior of the ring 103 through the pipe 105. The interior of the fixed frame 101 is provided with cooling water, and one side of the interior of the fixed frame 101 is rotatably connected with the roller 102. A water pump 106 is installed at one end of the fixed frame 101, and one end of the water pump 106 is connected to the interior of the fixed frame 101. The other end of the water pump 106 is fixed with a pipe 105, and the end of the pipe 105 is connected to the ring 103. The cooling water is sprayed out through the water spray holes 104 to spray the wire in the discharge port of the high-wire spinning machine 1 to prevent the wire from generating a large amount of metal dust floating in the air.
[0030] In the embodiment of the present invention: the water pump 106 conveys cooling water into the interior of the ring 103 through the pipe 105, and then sprays the cooling water through the water spray hole 104 to spray the wire in the discharge port of the high-wire spinning machine 1 to prevent the wire from generating a large amount of metal dust floating in the air. When the circular plate 303 rotates, the cylinder No. 1 drives the cylinder No. 306 to perform a circular motion. When the cylinder No. 306 performs a circular motion, it pushes the rectangular ring buckle 401, so that the rectangular ring buckle 401 slides left and right through the slider 402. The slider 402 drives the filter screen 4 at the bottom to slide left and right, so that the filter screen 4 vibrates to prevent dust from clogging the filter screen 4. The filter screen 4 provided can effectively recover metal dust.
[0031] Working principle: The high-wire spinning machine 1 passes the wire through the spinning tube to gradually bend and deform the straight wire to form a spiral coil, so that the coil is evenly and smoothly spit out inside the fixed frame 101. The fixed frame 101 is provided with cooling water. The water pump 106 is started to transport the cooling water into the ring 103 through the pipe 105, and then the cooling water is sprayed out through the water spray hole 104 to spray the wire in the discharge port of the high-wire spinning machine 1 to prevent the wire from generating a large amount of metal dust and floating in the air. The motor 3 drives the wire brush cylinder 301 and the chain 302 to rotate. The wire brush cylinder 301 rotates to drive the wire to be transported. When the wire brush cylinder 301 rotates, it drives the two No. 2 cylinders 305 to perform circular motion through the circular plate 303. When the No. 2 cylinders 305 are driven to rotate, the No. 2 cylinder 305 at the top squeezes the end of the L-shaped fixing plate 206, so that the end of the L-shaped fixing plate 206 rotates to one side, and the head end of the L-shaped fixing plate 206 rotates to the other side, so that the head end of the L-shaped fixing plate 206 rotates to the other side. The rotation pushes the No. 1 fixing plate 203 to move forward, and when a No. 2 cylinder 305 at the bottom squeezes the end of the L-shaped fixing plate 206, the end of the L-shaped fixing plate 206 rotates to the other side, and the head end of the L-shaped fixing plate 206 rotates to one side, so that the head end of the L-shaped fixing plate 206 rotates to one side to push the No. 1 fixing plate 203 to move backward, and by pushing the No. 1 fixing plate 203 to move forward and backward respectively, the fixing rod 204 in the No. 1 fixing plate 203 squeezes the No. 1 fixing plate 203 through the wedge-shaped slide groove 205. The fixed column 201 makes the No. 1 fixed column 201 move left and right, and the No. 1 fixed column 201 drives the wire mesh brush 2 to move left and right. When the wire mesh brush 2 moves left and right, it is squeezed by the No. 2 fixed column 209 through the circulating curved groove 210, so that the wire mesh brush 2 rotates at the same time when it moves left and right, and the wire rods in transportation are rubbed back and forth to wash away the dust adhered to the wire rods, so as to prevent the dust from being carried out by the wire rods, and the burrs in the wire rods can be effectively removed by the back and forth friction.
[0032] When the circular plate 303 rotates, the No. 3 cylinder 306 is driven to perform circular motion through the No. 1 cylinder. When the No. 3 cylinder 306 performs circular motion, it pushes the rectangular ring buckle 401, so that the rectangular ring buckle 401 slides left and right through the slider 402. The slider 402 drives the filter screen 4 at the bottom to slide left and right, so that the filter screen 4 vibrates to prevent dust from clogging the filter screen 4. The filter screen 4 can effectively recover metal dust.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust reduction high-speed wire laying machine, comprising a high-speed wire laying machine (1), characterized in that: A fixed frame (101) is provided on one side of the high-wire spinning machine (1), two wire brush cylinders (301) are provided inside the fixed frame (101), two wire mesh brushes (2) are provided on one side of the wire brush cylinder (301), a filter screen (4) is slidably connected to the bottom of the fixed frame (101), a No. 1 fixed plate (203) is slidably connected to both ends of the fixed frame (101), an L-shaped fixed plate (206) is rotatably connected to the bottom of the No. 1 fixed plate (203), a fixed rod (204) is fixed to the top and bottom of one side of the No. 1 fixed plate (203), one end of the fixed rod (204) is provided with a wedge-shaped slide groove (205), and one end of the wire mesh brush (2) is fixed to a No. 1 fixed column (201).
2. The dust-reducing high-speed wire laying machine according to claim 1, characterized in that: A circular plate (303) is fixed to the other end of the wire brush cylinder (301), a No. 1 cylinder (304) is fixed at the center of the circular plate (303), a No. 2 cylinder (305) is fixed to the top and bottom of the No. 1 cylinder (304) at the other end of the circular plate (303), and a No. 3 cylinder (306) is fixed to the center of the No. 1 cylinder (304) upward.
3. The dust-reducing high-speed wire laying machine according to claim 1, characterized in that: A motor (3) is installed at one end of the wire brush cylinder (301), a chain (302) is arranged on the outer side of the output end of the motor (3), and the chain (302) is connected to another wire brush cylinder (301). A second fixing plate (208) is arranged at the other end of the wire mesh brush (2), and the second fixing plate (208) is fixed to the inner wall of the fixing frame (101), and a second fixing column (209) is fixed to one end of the second fixing plate (208).
4. The dust-reducing high-speed wire laying machine according to claim 3, characterized in that: A circulating curved groove (210) is arranged inside the other end of the wire mesh brush (2), a sliding block is arranged on the surface of the second fixed column (209), the second fixed column (209) is slidably connected to the inside of the circulating curved groove (210), and an arc-shaped slide plate (207) is fixed to one side of one end of the second fixed plate (208), and the arc-shaped slide plate (207) is slidably connected to the wire mesh brush (2).
5. The dust-reducing high-speed wire laying machine according to claim 1, characterized in that: The wedge-shaped grooves (205) in the two fixing rods (204) are arranged in opposite directions, the first fixing column (201) is fixed with a block (202), the first fixing column (201) is slidably connected to the inside of the wedge-shaped groove (205), the end of the L-shaped fixing plate (206) is in contact with the second cylinder (305), and the first fixing plate (203) is arranged at the top position of the first cylinder (304).
6. The dust-reducing high-speed wire laying machine according to claim 1, characterized in that: Both ends of the filter screen (4) are fixed with rectangular ring buckles (401), both ends of the rectangular ring buckle (401) are fixed with sliders (402), the sliders (402) are slidably connected to the inner wall of the fixing frame (101), and the interior of the rectangular ring buckle (401) is connected to the third cylinder (306).
7. The dust-reducing high-speed wire laying machine according to claim 1, characterized in that: A circular ring (103) is arranged outside the discharge port of the high-wire spinning machine (1), a plurality of water spray holes (104) are arranged on the inner wall of the circular ring (103), cooling water is arranged inside the fixed frame (101), and a roller (102) is rotatably connected to one side inside the fixed frame (101).
8. The dust-reducing high-speed wire laying machine according to claim 7, characterized in that: A water pump (106) is installed at one end of the fixing frame (101), one end of the water pump (106) is connected to the inside of the fixing frame (101), and a pipe (105) is fixed to the other end of the water pump (106), and the end of the pipe (105) is connected to the ring (103).