Automatic tin soldering method
By integrating air purification components and preheating components in solder equipment, the problem of harmful gas purification generated by solder is solved, workers and the environment are protected, and welding efficiency and energy efficiency are improved.
Patent Information
- Application Number
- CN202411927729.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-25
AI Technical Summary
Existing solder equipment is difficult to purify harmful gases generated by solder, causing workers' health to be threatened and environmental pollution.
An automatic soldering method is designed. By setting up an air purification component in the soldering equipment body, using a fan to drive harmful gas into the filter element body and the bag dust removal cone for filtering and purification, and with the cooperation of the preheating component, the tin wire is carried out. Preheat.
Effectively remove harmful gases generated during the soldering process, reduce the risk of workers inhaling harmful substances, protect the health of workers and the environment, and at the same time, the welding time is shortened by preheating the welding wire, and reduce energy consumption and heat waste.
Smart Images

Figure CN119457290A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of soldering, in particular to an automatic soldering method. Background Art
[0002] The soldering machine is a mechanical device equipped with a large transparent window, which can observe the entire soldering process. It plays a very important role in product development and process curve optimization. The temperature control adopts a high-precision intuitive intelligent controller, which can be programmed for perfect curve control, precise temperature control, simple parameter setting, and easy operation. The soldering machine has changed the practice of the soldering machine relying on natural cooling or pulling the PCB board out of the soldering machine for cooling, making the reflow soldering process curve more perfect and avoiding the damage of surface mount devices and the problem of soldering displacement. In the patent application with application announcement number CN110355436B, it includes a frame, a welding head and a tin wire positioning tube. A first guide seat is fixedly arranged on the frame, a first slide is provided on the first guide seat, the first slide and the first guide seat slide together along the X-axis, a second guide seat is fixedly arranged on the first slide, a second slide is provided on the second guide seat, the second slide and the second guide seat slide together along the Y-axis, the welding head and the second slide slide synchronously slide along the Y-axis, a first driving mechanism for driving the first slide to slide and a second driving mechanism for driving the second slide to slide are provided on the frame, the first driving mechanism includes a first screw rod, a first screw rod nut, and a first motor driving the first screw rod to rotate, the first screw rod is rotatably installed in the first guide seat, the first screw rod nut is sleeved on the first screw rod, the first slide and the first screw rod nut are fixedly connected or integrally arranged, the soldering machine of the invention can adjust the welding head and perform soldering on circuit boards of different specifications.
[0003] In the prior art including the above-mentioned patents, existing soldering machines will generate a large amount of harmful gases, such as welding smoke and carbon monoxide, when soldering workpieces. Long-term inhalation will cause damage to the workers' respiratory system, nervous system, liver and kidneys. The harmful gases are directly discharged into the working environment without being collected and filtered, which will cause the air quality to deteriorate and produce irritating odors and smoke, which will not only reduce the workers' work efficiency and satisfaction, but also directly affect the quality and production efficiency of the products. In addition, the accumulation of harmful gases in the workshop may cause safety accidents such as fire or explosion, and there are certain safety hazards. Summary of the invention
[0004] The problem to be solved by the present invention is that it is difficult for existing soldering equipment to purify harmful gases generated by soldering.
[0005] In order to solve the above technical problems, the technical solution of the present invention is: an automatic soldering method, comprising a soldering equipment body, a soldering module for mounting a soldering iron tip is slidably arranged on the soldering equipment body, an air purification component is arranged below the soldering module, and a preheating component is arranged on one side of the soldering module; A coiled tin column is installed at the top of the soldering equipment body, a tin-breaking pusher is fixedly arranged on the coiled tin column, a solder base is fixedly arranged at the bottom of the soldering equipment body, two soldering stations are fixedly arranged on the solder base, a tin wire loading seat is fixedly arranged on one side of the soldering module, a tin tube is fixedly arranged on the tin wire loading seat, a tin wire extending to the inside of the tin tube is arranged at the output end of the tin-breaking pusher, and a workpiece is arranged on each of the soldering stations; The preheating component includes a heat transfer liquid pipe, and the heat transfer liquid is arranged inside the heat transfer liquid pipe; The air purification component includes a support base fixedly arranged on the soldering module, and the support base is located on one side of the tin wire loading base, an air inlet pipe is fixedly arranged on the support base, and the bottom end part of the air inlet pipe is located on one side of the tin loading tube, a fixing ring is fixedly arranged on the arc-shaped outer wall of the tin loading tube, and the fixing ring is located above the tin wire loading base, a fixing cylinder is fixedly arranged on the fixing ring, and the fixing cylinder is sleeved on the outside of the tin loading tube, the bottom end of the fixing cylinder is connected to the top end of the air inlet pipe, an inner sliding ring is slidably arranged on the inner wall of the fixing cylinder, a dust bag cone is fixedly arranged between the inner sliding ring and the arc-shaped outer wall of the fixing ring, and the inner wall of the fixing cylinder is connected to the loading A filter element body is fixedly arranged between the tin tubes, the heat transfer liquid tube is fixed at the top of the filter element body, a plurality of threaded air guide tubes are fixedly arranged on the inner wall of the heat transfer liquid tube, and each threaded air guide tube is communicated with the inside of the fixed tube, an air outlet pipe is fixedly arranged on the top of the heat transfer liquid tube, and each threaded air guide tube is communicated with the air outlet pipe, a driving shaft is rotated on the inner wall of the air outlet pipe, a fan body is fixedly arranged at the bottom end of the driving shaft, an air outlet is opened at the top of the air outlet pipe, a motor body is installed on one side of the solder module, and the motor body is located above the driving shaft, and the output end of the motor body and the driving shaft are connected by a rotating shaft.
[0006] Preferably, the heat transfer liquid pipe is provided with lower air holes matching with the multiple threaded air pipes, and each lower air hole is connected to the interior of the fixed tube; the heat transfer liquid pipe is provided with upper air holes matching with the multiple threaded air pipes, and each upper air hole is connected to the interior of the air outlet pipe, and the multiple threaded air pipes are distributed in a circular array.
[0007] Preferably, the filter element body comprises a polyester fiber filter layer fixed between a fixing ring and a fixing cylinder, a HEPA filter layer is arranged on the polyester fiber filter layer, and an activated carbon layer is arranged on the HEPA filter layer.
[0008] Preferably, the outer wall of the threaded air pipe is in contact with the heat transfer liquid, and the tin-filled tube is located in the inner part of the heat transfer liquid pipe and is in contact with the heat transfer liquid.
[0009] Preferably, a cleaning assembly is provided on one side of the fixed cylinder, and the cleaning assembly includes a transmission rod fixed on the arc-shaped outer wall of the inner sliding ring, a pushing ring is fixed on the transmission rod, an upper trapezoidal block is fixed on the bottom end of the pushing ring, a connecting shaft is fixed on the bottom end of the fan body, an upper connecting column is rotatably provided on the arc-shaped outer wall at the top end of the connecting shaft, a swivel seat is sleeved on the outer wall of the upper connecting column, a plurality of lower trapezoidal blocks in contact with the upper trapezoidal block are fixed on the top end of the swivel seat, an inner support ring is fixed on the inner wall of the fixed cylinder, and a telescopic rod is fixed between the inner support ring and the top end of the inner sliding ring.
[0010] Preferably, the plurality of lower trapezoidal blocks are arranged in a circular array on a rotating seat, the interior of the rotating seat is hollow, a movable through slot matching the transmission rod is provided on the fixed cylinder, and two magnetic absorption collection boxes are arranged inside the fixed cylinder.
[0011] Preferably, a plurality of external fixing blocks are fixedly provided on the inner wall of the rotating seat, and the plurality of external fixing blocks are distributed in a circular array, an inner rotating block is rotatably provided on the arc-shaped outer wall of the upper connecting column, and one side of the inner rotating block is in contact with the external fixing block, a baffle in contact with one side of the inner rotating block is fixedly provided on the upper connecting column, and a torsion spring is fixedly provided between the inner rotating block and the upper connecting column.
[0012] S1: When processing the workpiece on the soldering table, the coiled tin column and the soldering module can be started, and the tin breaking pusher can be started at the same time, so that the tin wire can be moved downward inside the tin tube; S2: At this time, the soldering module can solder the workpiece on the soldering table, and at the same time start the motor body to drive the fan body to rotate, so that the harmful gas generated by the solder can enter through the air intake pipe, and the harmful gas can be purified under the filtration of the filter element body and the bag dust removal cone; S3: When the purified gas enters into the multiple threaded air ducts, with the cooperation of the preheating assembly, the tinned tube part located inside the thermal liquid tube can absorb the heat inside the gas, and finally preheat the tin wire part located inside the thermal liquid tube. As the tin wire continues to advance, the tinned tube part located inside the air inlet pipe can absorb the heat in the harmful gas, and the tin wire can be further preheated, and finally the purified gas can be discharged from the air outlet pipe.
[0013] Compared with the prior art, the technical solution of the present invention has the following advantages: (1) The present invention starts the motor body to drive the fan body to rotate, so that harmful gases generated by soldering can enter through the air inlet pipe, and the harmful gases can be automatically purified under the filtration of the filter element body and the bag dust removal cone. The air purification component of the soldering equipment body can remove these harmful substances, reducing the risk of workers inhaling these substances for a long time. In addition, the soldering equipment body can not only effectively absorb and filter the smoke or dust generated during the welding process, but also adsorb and filter the toxic and harmful gases and dust therein, thereby preventing environmental pollution and protecting the health of workers and the surrounding environment. (2) The present invention starts the motor body to allow harmful gases generated by solder to enter through the air intake pipe. When the purified gas enters the interior of the multiple threaded air guide pipes, the tin wire portion located inside the heat transfer liquid pipe can be preheated with the cooperation of the preheating component, and the tin tube portion located inside the air intake pipe can absorb the heat in the harmful gas, which can effectively preheat the tin wire further. The preheated welding wire can reach the temperature required for welding more quickly, thereby shortening the welding time. By preheating the welding wire, the energy input required in the welding process can be reduced, thereby reducing energy consumption. At the same time, it also helps to improve the thermal efficiency of the welding equipment and reduce heat waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the connection structure between the tin-breaking pusher and the welding wire of the present invention; Figure 3 This is a schematic diagram of the connection structure between the air purification component and the preheating component of the present invention; Figure 4 It is a schematic diagram of the connection structure between the welding wire loading seat and the supporting seat of the present invention; Figure 5 For the present invention Figure 4 A partial enlarged view of middle A; Figure 6 This is a schematic diagram of the structure of the air purification component of the present invention; Figure 7 This is a schematic diagram of the cross-sectional structure of the air purification component of the present invention; Figure 8 For the present invention Figure 7 A partial enlarged view of B in the middle; Fig. 9 This is a schematic diagram of the connection structure between the drive shaft and the fan body of the present invention; Fig.10 This is a schematic diagram of the cleaning component structure of the present invention; Fig.11 It is a schematic diagram of the connection structure between the inner rotating block and the outer fixing block of the present invention.
[0015] In the figure: 1. Soldering equipment body; 11. Soldering base; 111. Soldering table; 12. Roll-type tin hanging column; 121. Tin breaking pusher; 13. Soldering module; 14. Tin wire; 141. Tin wire loading seat; 142. Tin loading tube; 2. Air purification component; 21. Support seat; 22. Inlet pipe; 23. Fixed ring; 24. Fixed cylinder; 241. Magnetic absorption collection box; 25. Inner sliding ring; 251. Bag dust removal cone; 26. Filter element body; 261. Polyester fiber filter layer; 262. HEPA filter layer; 263. Activated carbon layer; 27. Threaded air guide pipe; 28. Exhaust pipe; 29. Drive shaft; 291. Fan body; 292. Motor body; 3. Preheating assembly; 31. Heat transfer liquid pipe; 4. Cleaning assembly; 41. Transmission rod; 411. Telescopic rod; 42. Pushing ring; 421. Upper trapezoidal block; 43. Connecting shaft; 44. Upper connecting column; 441. Inner rotating block; 45. Rotating seat; 451. Lower trapezoidal block; 452. External fixing block. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0017] Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. "Include" or "comprise" and other similar words used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0018] like Figures 1 to 11 As shown, an automatic soldering method provided by the present invention comprises a soldering equipment body 1, a soldering module 13 for mounting a soldering iron tip is slidably arranged on the soldering equipment body 1, an air purification component 2 is arranged below the soldering module 13, and a preheating component 3 is arranged on one side of the soldering module 13; A coiled tin column 12 is installed at the top of the soldering equipment body 1, and a tin breaking pusher 121 is fixedly arranged on the coiled tin column 12. A solder base 11 is fixedly arranged at the bottom of the soldering equipment body 1, and two soldering stations 111 are fixedly arranged on the soldering base 11. A tin wire loading seat 141 is fixedly arranged on one side of the soldering module 13, and a tin tube 142 is fixedly arranged on the tin wire loading seat 141. A tin wire 14 extending to the inside of the tin tube 142 is arranged at the output end of the tin breaking pusher 121, and a workpiece is arranged on each soldering station 111; The preheating assembly 3 includes a heat transfer liquid pipe 31, and a heat transfer liquid is arranged inside the heat transfer liquid pipe 31; The air purification component 2 includes a support base 21 fixedly arranged on the soldering module 13, and the support base 21 is located on one side of the tin wire loading base 141, an air inlet pipe 22 is fixedly arranged on the support base 21, and the bottom end portion of the air inlet pipe 22 is located on one side of the tin tube 142, a fixing ring 23 is fixedly arranged on the arc-shaped outer wall of the tin tube 142, and the fixing ring 23 is located above the tin wire loading base 141, a fixing cylinder 24 is fixedly arranged on the fixing ring 23, and the fixing cylinder 24 is sleeved on the outside of the tin tube 142, the bottom end of the fixing cylinder 24 is connected to the top end of the air inlet pipe 22, an inner sliding ring 25 is slidably arranged on the inner wall of the fixing cylinder 24, a bag dust removal cone 251 is fixedly arranged between the inner sliding ring 25 and the arc-shaped outer wall of the fixing ring 23, and the inner wall of the fixing cylinder 24 A filter element body 26 is fixedly arranged between the filter element body 26 and the tin-mounting tube 142, a heat-conducting liquid pipe 31 is fixed at the top of the filter element body 26, a plurality of threaded air pipes 27 are fixedly arranged on the inner wall of the heat-conducting liquid pipe 31, and each threaded air pipe 27 is connected to the inside of the fixed cylinder 24, an air outlet pipe 28 is fixedly arranged on the top of the heat-conducting liquid pipe 31, and each threaded air pipe 27 is connected to the air outlet pipe 28, a driving shaft 29 is rotatably arranged on the inner wall of the air outlet pipe 28, a fan body 291 is fixedly arranged at the bottom end of the driving shaft 29, an air outlet is opened at the top of the air outlet pipe 28, a motor body 292 is installed on one side of the soldering module 13, and the motor body 292 is located above the driving shaft 29, and the output end of the motor body 292 is connected to the driving shaft 29 by a rotating shaft.
[0019] The heat transfer liquid pipe 31 is provided with lower air holes matching the multiple threaded air pipes 27, and each lower air hole is connected to the interior of the fixed tube 24. The heat transfer liquid pipe 31 is provided with upper air holes matching the multiple threaded air pipes 27, and each upper air hole is connected to the interior of the air outlet pipe 28. The multiple threaded air pipes 27 are distributed in a circular array.
[0020] The filter element body 26 includes a polyester fiber filter layer 261 fixed between the fixing ring 23 and the fixing cylinder 24 , a HEPA filter layer 262 is arranged on the polyester fiber filter layer 261 , and an activated carbon layer 263 is arranged on the HEPA filter layer 262 .
[0021] The outer wall of the threaded air pipe 27 is in contact with the heat transfer liquid, and the inner part of the tinning tube 142 located in the heat transfer liquid pipe 31 is in contact with the heat transfer liquid.
[0022] A cleaning assembly 4 is provided on one side of the fixed cylinder 24, and the cleaning assembly 4 includes a transmission rod 41 fixed on the arc-shaped outer wall of the inner sliding ring 25, a pushing ring 42 is fixedly provided on the transmission rod 41, an upper trapezoidal block 421 is fixedly provided at the bottom end of the pushing ring 42, a connecting shaft 43 is fixedly provided at the bottom end of the fan body 291, an upper connecting column 44 is rotatably provided on the arc-shaped outer wall at the top end of the connecting shaft 43, a rotating seat 45 is sleeved on the outer wall of the upper connecting column 44, and a plurality of lower trapezoidal blocks 451 in contact with the upper trapezoidal block 421 are fixedly provided on the top end of the rotating seat 45, an inner supporting ring is fixedly provided on the inner wall of the fixed cylinder 24, and a telescopic rod 411 is fixedly provided between the inner supporting ring and the top end of the inner sliding ring 25.
[0023] A plurality of lower trapezoidal blocks 451 are arranged in an annular array on the rotating seat 45 . The rotating seat 45 is hollow inside. A movable through slot matching the transmission rod 41 is provided on the fixed cylinder 24 . Two magnetic absorption collection boxes 241 are arranged inside the fixed cylinder 24 .
[0024] A plurality of external fixing blocks 452 are fixedly arranged on the inner wall of the rotating seat 45, and the plurality of external fixing blocks 452 are distributed in a circular array, an inner rotating block 441 is rotatably arranged on the arc-shaped outer wall of the upper connecting column 44, and one side of the inner rotating block 441 is in contact with the external fixing block 452, a baffle in contact with one side of the inner rotating block 441 is fixedly arranged on the upper connecting column 44, and a torsion spring is fixedly arranged between the inner rotating block 441 and the upper connecting column 44.
[0025] S1: When processing the workpiece on the soldering station 111, the roll-type tin hanging column 12 and the soldering module 13 are started, and the tin breaking pusher 121 is started at the same time, so that the tin wire 14 is located inside the tin tube 142 and moves downward; S2: At this time, the soldering module 13 can solder the workpiece on the soldering table 111, and at the same time start the motor body 292 to drive the fan body 291 to rotate, so that the harmful gas generated by the solder can enter through the air inlet pipe 22, and the harmful gas can be purified under the filtration of the filter element body 26 and the bag dust removal cone 251; S3: When the purified gas enters into the multiple threaded air ducts 27, with the cooperation of the preheating assembly 3, the tin-filled tube 142 portion located inside the heat-conducting liquid tube 31 can absorb the heat inside the gas, and finally preheat the tin wire 14 portion located inside the heat-conducting liquid tube 31. As the tin wire 14 continues to advance, the tin-filled tube 142 portion located inside the air inlet pipe 22 can absorb the heat in the harmful gas, and the tin wire 14 can be further preheated, and finally the purified gas can be discharged from the air outlet pipe 28.
[0026] The working principle and use process of the present invention are as follows: when the soldering module 13 is soldering the soldering station 111, the motor body 292 can be started, and then the drive shaft 29 fixedly connected to the fan body 291 can be driven to rotate counterclockwise under the connection of the rotating shaft, so that negative pressure can be generated in the part of the outlet pipe 28 below the fan body 291, and under the connection of the threaded air guide pipe 27 and the fixed cylinder 24, the harmful gas generated by the solder can enter the fixed cylinder 24 from the bottom end of the inlet pipe 22, such as Figure 6At this time, the harmful gas can move upward and pass through the bag filter cone 251, and the metal oxides and smoke in the harmful gas can be filtered, so that the metal oxides and smoke adhere to the surface of the bag filter cone 251, and the initially filtered harmful gas can pass through the filter element body 26 located above the bag filter cone 251 under the action of negative pressure. In this process, the polyester fiber filter layer 261 can filter the medium-sized particles in the harmful gas, and the HEPA filter layer 262 can filter the 0.The activated carbon layer 263 can effectively filter particles larger than 3 microns, and can adsorb harmful gases such as sulfur dioxide and acetaldehyde generated during the soldering process. The filtered gas can enter the multiple threaded air guide tubes 27 through the multiple lower air holes opened on the heat transfer liquid tube 31, and then the gas can enter the outlet pipe 28 through the multiple upper air holes opened on the heat transfer liquid tube 31, and finally be discharged from the outlet port opened at the port of the outlet pipe 28, which plays a role in collecting and purifying the harmful gases generated during the soldering process. In the process of the purified gas entering the threaded air guide tube 27, due to the large amount of heat in the gas and the setting of the multiple threaded air guide tubes 27, the gas can be greatly extended. The path and time of passing through the heat-conducting liquid pipe 31, at this time, the heat-conducting liquid inside the heat-conducting liquid pipe 31 can absorb and conduct the temperature of the multiple threaded air pipes 27 that absorb the heat of the gas, and then, the tin-filled tube 142 part located in the heat-conducting liquid pipe 31 can fully absorb the heat in the heat-conducting liquid, so as to preliminarily preheat the part of the tin wire 14 located in the heat-conducting liquid pipe 31. As the tin wire 14 continues to advance, the tin-filled tube 142 part located in the air inlet pipe 22 can absorb the heat in the harmful gas. At this time, the heat is larger than the heat of the initial preheating, and the tin wire 14 can be fully preheated further, which plays a role in automatically preheating the tin wire 14. When it is necessary to pile up the surface of the bag dust removal cone 251 When cleaning the accumulated metal oxides and dust agglomerates, the motor body 292 can be started to drive the drive shaft 29 to rotate clockwise, and then the upper connecting column 44 can be driven to rotate under the connection of the connecting shaft 43. At the same time, the baffle fixed on the upper connecting column 44 can block the rotation of the inner rotating block 441 and fit closely with the inner rotating block 441. When one side of the inner rotating block 441 contacts the outer fixed block 452 on the rotating seat 45, the rotating seat 45 can be driven to rotate along with the upper connecting column 44, and then the multiple lower trapezoidal blocks 451 fixed on the top of the rotating seat 45 are driven to contact with the upper trapezoidal block 421 fixed at the bottom of the pushing ring 42 in sequence. In this process, one side of the upper trapezoidal block 421 contacts one side of one of the lower trapezoidal blocks 451. 1, the pushing ring 42 fixedly connected to the upper trapezoidal block 421 can be driven to rise, and at the same time, the inner sliding ring 25 can be driven to slide upward on the inner wall of the fixed cylinder 24 under the connection of the transmission rod 41, and the telescopic rod 411 can be compressed. When the upper trapezoidal block 421 is separated from one of the lower trapezoidal blocks 451, the inner sliding ring 25 can be lowered under the elastic force of the telescopic rod 411, and the bag dust collection cone 251 can be shaken. At the same time, the fan body 291 can rotate to increase the air pressure inside the air outlet pipe 28, the multiple threaded air guide pipes 27 and the fixed cylinder 24, so that the lumps adhered to the surface of the bag dust collection cone 251 can be removed and dropped into the magnetic absorption collection box 241, which plays a role in collection. .
[0027] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims
1. An automatic soldering method, comprising a soldering device body (1), characterized in that: A soldering module (13) for mounting a soldering iron tip is slidably disposed on the soldering equipment body (1), an air purification component (2) is disposed below the soldering module (13), and a preheating component (3) is disposed on one side of the soldering module (13); A coiled tin column (12) is installed at the top of the soldering equipment body (1), and a tin-breaking pusher (121) is fixedly installed on the coiled tin column (12); a solder base (11) is fixedly installed at the bottom of the soldering equipment body (1), and two soldering stations (111) are fixedly installed on the soldering base (11); a tin wire loading seat (141) is fixedly installed on one side of the soldering module (13), and a tin tube (142) is fixedly installed on the tin wire loading seat (141); a tin wire (14) extending into the interior of the tin tube (142) is installed at the output end of the tin-breaking pusher (121), and a workpiece is installed on each of the soldering stations (111); The preheating component (3) comprises a heat transfer liquid pipe (31), and heat transfer liquid is arranged inside the heat transfer liquid pipe (31); The air purification component (2) comprises a support base (21) fixedly arranged on the soldering module (13), and the support base (21) is located on one side of the tin wire loading base (141); an air inlet pipe (22) is fixedly arranged on the support base (21), and the bottom end portion of the air inlet pipe (22) is located on one side of the tin loading tube (142); a fixing ring (23) is fixedly arranged on the arc-shaped outer wall of the tin loading tube (142), and the fixing ring (23) is located on the tin wire loading base (141), a fixing cylinder (24) is fixedly arranged on the fixing ring (23), and the fixing cylinder (24) is sleeved on the outside of the tin-loading tube (142), the bottom end of the fixing cylinder (24) is connected to the top end of the air inlet pipe (22), an inner sliding ring (25) is slidably arranged on the inner wall of the fixing cylinder (24), a bag dust removal cone cylinder (251) is fixedly arranged between the inner sliding ring (25) and the arc-shaped outer wall of the fixing ring (23), and the fixing cylinder (24) A filter element body (26) is fixedly arranged between the inner wall and the tinning tube (142); the heat transfer liquid tube (31) is fixed to the top of the filter element body (26); a plurality of threaded air guide tubes (27) are fixedly arranged on the inner wall of the heat transfer liquid tube (31); each threaded air guide tube (27) is communicated with the interior of the fixed cylinder (24); an air outlet pipe (28) is fixedly arranged on the top of the heat transfer liquid tube (31); each threaded air guide tube (27) is communicated with the air outlet pipe (28); a drive shaft (29) is rotatably arranged on the inner wall of the air outlet pipe (28); a fan body (291) is fixedly arranged at the bottom end of the drive shaft (29); an air outlet is opened at the top end of the air outlet pipe (28); a motor body (292) is installed on one side of the soldering module (13); the motor body (292) is located above the drive shaft (29); and the output end of the motor body (292) and the drive shaft (29) are connected via a rotating shaft.
2. An automatic soldering method according to claim 1, characterized in that: The heat transfer liquid pipe (31) is provided with lower air holes matching the plurality of threaded air guide pipes (27), and each lower air hole is connected to the interior of the fixed cylinder (24); the heat transfer liquid pipe (31) is provided with upper air holes matching the plurality of threaded air guide pipes (27), and each upper air hole is connected to the interior of the air outlet pipe (28); the plurality of threaded air guide pipes (27) are distributed in a ring array.
3. An automatic soldering method according to claim 1, characterized in that: The filter element body (26) comprises a polyester fiber filter layer (261) fixed between a fixing ring (23) and a fixing cylinder (24), a HEPA filter layer (262) being arranged on the polyester fiber filter layer (261), and an activated carbon layer (263) being arranged on the HEPA filter layer (262).
4. An automatic soldering method according to claim 1, characterized in that: The outer wall of the threaded air guide tube (27) is in contact with the heat transfer liquid, and the tinning tube (142) is located inside the heat transfer liquid tube (31) and is in contact with the heat transfer liquid.
5. The automatic soldering method according to claim 1, characterized in that: A cleaning assembly (4) is provided on one side of the fixed cylinder (24), and the cleaning assembly (4) comprises a transmission rod (41) fixed on the arc-shaped outer wall of the inner sliding ring (25), a pushing ring (42) fixedly provided on the transmission rod (41), an upper trapezoidal block (421) fixedly provided at the bottom end of the pushing ring (42), a connecting shaft (43) fixedly provided at the bottom end of the fan body (291), an upper connecting column (44) rotatably provided on the arc-shaped outer wall at the top end of the connecting shaft (43), a rotating seat (45) sleeved on the outer wall of the upper connecting column (44), a plurality of lower trapezoidal blocks (451) in contact with the upper trapezoidal block (421) fixedly provided at the top end of the rotating seat (45), an inner supporting ring fixedly provided on the inner wall of the fixed cylinder (24), and a telescopic rod (411) fixedly provided between the inner supporting ring and the top end of the inner sliding ring (25).
6. An automatic soldering method according to claim 5, characterized in that: The plurality of lower trapezoidal blocks (451) are arranged in a circular array on the rotating seat (45), the rotating seat (45) is hollow inside, the fixed cylinder (24) is provided with a movable through slot matching the transmission rod (41), and the fixed cylinder (24) is provided with two magnetic absorption collection boxes (241).
7. An automatic soldering method according to claim 5, characterized in that: A plurality of external fixing blocks (452) are fixedly arranged on the inner wall of the rotating seat (45), and the plurality of external fixing blocks (452) are distributed in a ring array; an inner rotating block (441) is rotatably arranged on the arc-shaped outer wall of the upper connecting column (44), and one side of the inner rotating block (441) is in contact with the external fixing block (452); a baffle plate in contact with one side of the inner rotating block (441) is fixedly arranged on the upper connecting column (44); and a torsion spring is fixedly arranged between the inner rotating block (441) and the upper connecting column (44).
8. An automatic soldering method according to claim 1, characterized in that: The operation process steps are as follows: S1: When processing a workpiece on the soldering station (111), the roll-type soldering column (12) and the soldering module (13) are started, and the tin breaking pusher (121) is started at the same time, so that the tin wire (14) is located inside the tin tube (142) and moves downward; S2: At this time, the soldering module (13) can solder the workpiece on the soldering table (111), and at the same time, the motor body (292) is started to drive the fan body (291) to rotate, so that harmful gases generated by the solder can enter through the air inlet pipe (22), and the harmful gases can be purified under the filtration of the filter element body (26) and the bag dust removal cone (251); S3: When the purified gas enters the interior of the plurality of threaded air guide tubes (27), with the cooperation of the preheating assembly (3), the tin-filled tube (142) portion located inside the heat transfer liquid tube (31) can absorb the heat inside the gas, and finally preheat the tin wire (14) portion located inside the heat transfer liquid tube (31). As the tin wire (14) continues to advance, the tin-filled tube (142) portion located inside the air inlet tube (22) can absorb the heat in the harmful gas, and the tin wire (14) can be further preheated. Finally, the purified gas can be discharged from the air outlet tube (28).
Citation Information
Patent Citations
A soldering machine
CN110355436B
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