Automatic trimming device for end opening of inner container
By designing an automatic dressing device, the coordinated work of the fixing mechanism and the dressing mechanism is used to solve the problems of poor flatness and dust dissipation during the grinding and finishing of the traditional tank inner tank port, and efficient and safe automatic grinding and dust removal effects are achieved. .
Patent Information
- Application Number
- CN202310997214.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-09
- Publication Date
- 2025-02-18
AI Technical Summary
During the polishing and trimming of the ports of the traditional storage tank, the flatness is poor and dust drifts everywhere, endangering the health of the staff.
An automatic trimming device for inner liner port is designed, including a support base, a fixing mechanism and a trimming mechanism. The fixing mechanism is used to fix the workpiece, and the trimming mechanism includes a grinding disc, a dust removal box and a negative pressure fan, which automatically grinds and dust removal through a limit screw and a driver.
It realizes automatic grinding of the inner liner port, and effectively removes dust during the grinding process to protect the health of staff. It also has cooling function, improving the function and applicability of the dressing device.
Smart Images

Figure CN119458066A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of liner trimming, and more specifically, to an automatic trimming device for an liner port. Background Art
[0002] Storage tanks are used to store refined chemical substances such as acids, alkalis, alcohols, gases, and liquids. Storage tanks can be divided into polyethylene tanks, polypropylene tanks, fiberglass tanks, ceramic tanks, rubber tanks, stainless steel tanks, etc. Storage tanks often require polishing and trimming of the ports of the inner tanks during the production process.
[0003] Traditionally, workers have to use hand-held grinding tools to grind and trim the ports of the inner liner. Not only is the grinding flatness poor, but a large amount of dust is also emitted during the grinding process. The dust is harmful to the health of the workers and is in urgent need of improvement. Summary of the invention
[0004] The purpose of the present invention is to provide an automatic trimming device for an inner container port to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic trimming device for an inner liner port is provided, comprising a support base, one end of the support base is provided with a fixing mechanism for fixing a workpiece, the other end of the support base is provided with a trimming mechanism for polishing and dusting the workpiece, a first drive is provided inside the support base, and a limiting screw is provided at the output end of the first drive for adjusting the position of the trimming mechanism.
[0006] As a further solution of the present invention: the fixing mechanism includes an adjustable support rod, a limiting sleeve corresponding to the support base is arranged on one side of the adjustable support rod, a limiting slide corresponding to the limiting sleeve is fixedly connected to the bottom of the side surface of the adjustable support rod, a limiting clamping plate is arranged above the adjustable support rod, and a first height adjustment component for adjusting the height of the limiting clamping plate is fixedly connected to the top of the adjustable support rod.
[0007] As a further solution of the present invention: a second elastic reinforcement plate is fixedly connected to the lower surface of the limit clamping plate.
[0008] As a further solution of the present invention: the finishing mechanism includes a limit support plate, one end of the lower surface of the limit support plate is fixedly connected with a limit slider threadedly connected to the limit screw rod, the limit slider is slidably connected to the support base, a dust removal box is arranged above the limit support plate, and a plurality of second height adjustment parts for adjusting the height of the dust removal box are arranged on the upper surface of the limit support plate, one end of the dust removal box close to the fixing mechanism is rotatably connected to the limit transmission tube, one end of the limit transmission tube away from the dust removal box is fixedly connected with a dust cover, and one end of the dust removal cover away from the limit transmission tube is provided with a grinding disc, one end of the limit transmission tube close to the dust removal box is fixedly connected with a driven gear, one end of the dust removal box close to the dust removal cover is fixedly connected with a second driver, and the output end of the second driver is fixedly connected with an active gear meshing with the driven gear.
[0009] As a further solution of the present invention: one end of the dust removal box close to the dust removal cover is fixedly connected to a protective cover rotatably connected to the limit transmission pipe.
[0010] As a further solution of the present invention: a negative pressure fan corresponding to the limit transmission tube is fixedly connected to the interior of the dust removal box, a dust bag is arranged at the end of the dust removal box away from the dust removal cover, exhaust holes corresponding to the dust removal bag are opened on the dust removal box, a plurality of dust removal holes are opened at the end of the dust removal cover away from the limit transmission tube, and the plurality of dust removal holes are arranged in a circular array at the end of the dust removal cover.
[0011] As a further solution of the present invention: an anti-clogging filter is provided inside the dust removal box.
[0012] As a further solution of the present invention: a first elastic reinforcement plate for cooperating with the fixing mechanism to reinforce the workpiece is provided at one end of the upper surface of the support base.
[0013] As a further solution of the present invention: ground wheels are provided at both ends of the lower surface of the support base.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a simple structure and is easy to use. When in use, the end of the inner tank is automatically polished through the mutual cooperation of multiple structures, so that the polishing flatness of the trimming device is better. Secondly, the device can remove dust during the polishing process to avoid a large amount of dust from being dispersed during the polishing process, and prevent the dust from being dispersed everywhere and causing harm to the health of the staff. In addition, the device can cool the polishing part of the inner tank during use, so that the function of the trimming device is richer and it is worthy of promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 A schematic diagram of the overall structure of an automatic trimming device for an inner container port provided by an embodiment of the present invention;
[0017] Figure 2 A schematic diagram of the structure of a fixing mechanism in an automatic trimming device for an inner liner port provided in an embodiment of the present application;
[0018] Figure 3 A schematic diagram of the structure of a trimming and dust removal mechanism in an automatic trimming device for an inner container port provided in an embodiment of the present invention;
[0019] Figure 4 A schematic structural diagram of an anti-clogging filter element in an automatic trimming device for an inner tank port provided in an embodiment of the present invention.
[0020] Among them, the reference numerals in the figure are:
[0021] 1-ground wheel; 2-support base; 3-fixing mechanism; 4-first elastic reinforcement plate; 5-trimming mechanism; 6-limiting screw; 7-first driver; 30-limiting sleeve; 31-limiting slide plate; 32-adjustable support rod; 33-first height adjustment member; 34-limiting clamping plate; 35-second elastic reinforcement plate; 50-second height adjustment member; 51-limiting support plate; 52-limiting slide block; 53-driving gear; 54-limiting transmission pipe; 55-grinding disc; 56-dust removal hole; 57-dust removal cover; 58-protective cover; 590-driven gear; 591-second driver; 592-negative pressure fan; 593-dust removal box; 594-anti-clogging filter; 595-dust removal bag; 596-exhaust hole. DETAILED DESCRIPTION
[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0023] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0024] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0026] like Figure 1-Figure 4 As shown, this embodiment provides an automatic trimming device for an inner liner port, including a support base 2, one end of the support base 2 is provided with a fixing mechanism 3 for fixing a workpiece, the other end of the support base 2 is provided with a trimming mechanism 5 for grinding and dust removal of the workpiece, and a first driver 7 is provided inside the support base 2, the first driver 7 is a servo motor or a stepper motor, and the output end of the first driver 7 is provided with a limiting screw 6 for position adjustment of the trimming mechanism 5.
[0027] See also Figure 1 and Figure 2 In one embodiment, in order to make the use of the fixing mechanism 3 more reliable, in this embodiment, preferably, the fixing mechanism 3 includes an adjustable support rod 32, and a limiting sleeve 30 corresponding to the support base 2 is arranged on one side of the adjustable support rod 32, and the limiting sleeve 30 penetrates the side wall of the support base 2, and the limiting sleeve 30 is fixedly connected to the support base 2, and a limiting slide plate 31 corresponding to the limiting sleeve 30 is fixedly connected to the bottom of the side of the adjustable support rod 32, and a fastening screw for fixing the limiting slide plate 31 is arranged at the end of the limiting sleeve 30, and the fastening screw used is a knob screw of the prior art, so that the position of the limiting slide plate 31 can be adjusted and fixed. A limit clamping plate 34 is arranged above the adjustable support rod 32, and a first height adjustment member 33 for adjusting the height of the limit clamping plate 34 is fixedly connected to the top of the adjustable support rod 32, and the first height adjustment member 33 is a hydraulic cylinder. A second elastic reinforcement plate 35 is fixedly connected to the lower surface of the limit clamping plate 34, and the second elastic reinforcement plate 35 is a rubber plate.
[0028] When in use, loosen the fastening screws, and at this time the limit slide plate 31 can slide along the limit sleeve 30, so that the user can adjust the position of the adjustable support rod 32 through the cooperation between the limit sleeve 30 and the limit slide plate 31, and then tighten the fastening screws after the adjustment is completed; secondly, the setting of the adjustable support rod 32 is convenient for the user to adjust the height of the limit clamping plate 34. Before use, the posture of the fixing mechanism 3 is adjusted according to the inner liner model so that the second elastic reinforcement plate 35 contacts the workpiece, and then the first height adjustment member 33 is controlled to contract, so that the limit clamping plate 34 moves downward, and the workpiece is reliably and non-slip fixed through the cooperation of the limit clamping plate 34 and the second elastic reinforcement plate 35, so that the user can fix inner liner of different sizes through the fixing mechanism 3, thereby improving the applicability of the fixing mechanism 3.
[0029] In another embodiment, the fixing mechanism 3 includes an adjustable support rod 32, the bottom of the adjustable support rod 32 is fixedly connected to an electric telescopic rod corresponding to the support base 2, and the distance between the adjustable support rod 32 and the support base 2 is adjusted by the electric telescopic rod during use, and a limit clamping plate 34 is arranged above the adjustable support rod 32, and the top of the adjustable support rod 32 is fixedly connected to a first height adjustment member 33 for adjusting the height of the limit sleeve 30, and the first height adjustment member 33 is a cylinder, and the lower surface of the limit clamping plate 34 is fixedly connected to a second elastic reinforcement plate 35, and the second elastic reinforcement plate 35 is a silicone plate.
[0030] See also Figure 1 and Figure 3 In one embodiment, in order to make the use of the trimming mechanism 5 more reliable, in this embodiment, preferably, the trimming mechanism 5 includes a limit support plate 51, one end of the lower surface of the limit support plate 51 is fixedly connected with a limit slider 52 threadedly connected to the limit screw rod 6, the limit slider 52 is slidably connected to the support base 2, a dust removal box 593 is arranged above the limit support plate 51, and a plurality of second height adjustment members 50 for adjusting the height of the dust removal box 593 are arranged on the upper surface of the limit support plate 51. The second height adjustment member 50 is a hydraulic cylinder, and the dust removal box 593 One end close to the fixing mechanism 3 is rotatably connected to the limiting transmission tube 54, and the end of the limiting transmission tube 54 away from the dust removal box 593 is fixedly connected to the dust removal cover 57, and the end of the dust removal cover 57 away from the limiting transmission tube 54 is provided with a grinding disc 55, and the end of the limiting transmission tube 54 close to the dust removal box 593 is fixedly connected to the driven gear 590, and the end of the dust removal box 593 close to the dust removal cover 57 is fixedly connected to the second driver 591, the second driver 591 is a motor, and the output end of the second driver 591 is fixedly connected to the driving gear 53 meshing with the driven gear 590.
[0031] See also Figure 3 and Figure 4In one embodiment, in order to make the trimming mechanism 5 more functional, in this embodiment, preferably, the dust removal box 593 is fixedly connected to one end of the dust removal cover 57 close to the dust removal cover 57 with a protective cover 58 rotatably connected to the limit transmission pipe 54. The setting of the protective cover 58 prevents the driving gear 53 and the driven gear 590 from causing harm to the staff. The interior of the dust removal box 593 is fixedly connected to a negative pressure fan 592 corresponding to the limit transmission pipe 54. When in use, the air in the limit transmission pipe 54 is pumped to the interior of the dust removal box 593 through the negative pressure fan 592 to remove dust. A dust bag 595 is provided at one end of the box 593 away from the dust cover 57, and an exhaust hole 596 corresponding to the dust bag 595 is opened on the dust box 593. A plurality of dust holes 56 are opened at one end of the dust cover 57 away from the limiting transmission tube 54. The plurality of dust holes 56 are arranged in a circular array at the end of the dust cover 57. An anti-clogging filter 594 is provided inside the dust box 593. The anti-clogging filter 594 is made of a stainless steel mesh plate, and the mesh holes thereon are used for air to pass through. When the mesh plate blocks the air, the dust can be preliminarily blocked.
[0032] When in use, the dust hood 57 is put on the trimming end of the inner tank, so that the grinding disc 55 is against the workpiece, and then the dust hood 57 is driven to rotate by the second driver 591. At this time, the dust hood 57 drives the grinding disc 55 to rotate, so that the workpiece is polished by the grinding disc 55. The dust hood 57 gathers the dust generated by grinding to prevent the dust from floating around.
[0033] During the grinding process, the power of the negative pressure fan 592 is turned on. At this time, the external air enters the limit transmission tube 54 through the dust removal hole 56, and the grinding end of the workpiece is cooled down by the flow of air. In this process, the dust generated by grinding is driven into the limit transmission tube 54 by the flow of air, and then the dust follows the air into the dust removal box 593. At this time, the air is filtered and dust-removed by the anti-clogging filter element 594, and the dust-removed air is discharged after secondary dust removal by the dust removal bag 595.
[0034] The anti-clogging filter element 594 adopts a multi-step stepped shape design. Through this design, not only can the anti-clogging filter element 594 filter and remove dust from the air multiple times, but it can also effectively prevent the anti-clogging filter element 594 from being blocked during use and affecting the normal use of the user's dressing device. For example, when the leftmost filter step is blocked, the second and third filter steps can still be used normally. When the second filter step is also blocked, the third filter step can still be used normally, thereby forming a safety structure to ensure that the user can use the device normally. The multiple bottom bends and depressions of the anti-clogging filter element 594 can be used to collect filtered dust to prevent excessive dust from accumulating in the filtering part of the anti-clogging filter element 594 and affecting the normal operation of the anti-clogging filter element 594.
[0035] In another embodiment, the trimming mechanism 5 includes a limit support plate 51, one end of the lower surface of the limit support plate 51 is fixedly connected with a limit slider 52 threadedly connected to the limit screw rod 6, the limit slider 52 is slidably connected to the support base 2, a dust box 593 is arranged above the limit support plate 51, and a plurality of second height adjustment members 50 for adjusting the height of the dust box 593 are arranged on the upper surface of the limit support plate 51, and the second height adjustment member 50 is a cylinder, and the end of the dust box 593 close to the fixing mechanism 3 is rotatably connected to the limit transmission pipe 54, and the end of the limit transmission pipe 54 away from the dust box 593 is fixedly connected with a dust cover 57, and the end of the dust cover 57 away from the limit transmission pipe 54 is provided with a grinding disc 55, and the end of the limit transmission pipe 54 close to the dust cover 57 is fixedly connected with a driven gear 590, a second driver 591 is fixedly connected to one end of the dust box 593 close to the dust cover 57, and the second driver 591 is a pneumatic motor. The output end of the second driver 591 is fixedly connected to a driving gear 53 meshing with the driven gear 590. A nylon filter is provided at one end of the dust box 593 away from the dust cover 57. An exhaust through hole 596 corresponding to the nylon filter is provided on the dust box 593. A negative pressure fan 592 corresponding to the limit transmission pipe 54 is fixedly connected inside the dust box 593. A plurality of dust removal through holes 56 are provided at one end of the dust cover 57 away from the limit transmission pipe 54. The plurality of dust removal through holes 56 are arranged in a circular array at the end of the dust cover 57. An anti-clogging filter 594 is provided inside the dust box 593, and the anti-clogging filter 594 is made of a plastic mesh.
[0036] See also Figure 1 In one embodiment, in order to make the device better fix the workpiece, in this embodiment, preferably, a first elastic reinforcement plate 4 for cooperating with the fixing mechanism 3 to reinforce the workpiece is provided at one end of the upper surface of the support base 2. The first elastic reinforcement plate 4 is a rubber plate. When in use, the workpiece is fixed by the first elastic reinforcement plate 4 to prevent slipping. Ground wheels 1 are provided at both ends of the lower surface of the support base 2. The setting of the ground wheels 1 makes it easy for the user to move the trimming device, making the use of the trimming device more user-friendly.
[0037] In another embodiment, a first elastic reinforcement plate 4 for cooperating with the fixing mechanism 3 to reinforce the workpiece is provided at one end of the upper surface of the support base 2. The first elastic reinforcement plate 4 is a silicone plate. When in use, the workpiece is fixed to prevent slipping by the first elastic reinforcement plate 4. Ground wheels 1 are provided at both ends of the lower surface of the support base 2. The setting of the ground wheels 1 facilitates the user to move the trimming device, making the use of the trimming device more user-friendly.
[0038] The working principle and use process of the present invention are as follows: when in use, the inner liner to be trimmed is placed on the first elastic reinforcement plate 4 at the end of the support base 2, and then the workpiece is reliably clamped and fixed by cooperating with the support base 2 through the fixing mechanism 3, and then the dust cover 57 is adjusted through the second height adjustment member 50 so that the dust cover 57 can cover the grinding end of the workpiece, and then the limiting screw 6 is driven to rotate by the first driver 7, and the position of the dust cover 57 is adjusted through the mutual cooperation of the limiting screw 6 and the limiting slider 52, so that the grinding disc 55 is against the grinding end of the workpiece.
[0039] Then, the second driver 591 drives the limit transmission tube 54 and the dust removal cover 57 to rotate. At this time, the dust removal cover 57 drives the grinding disc 55 to rotate, so that the workpiece is polished by the grinding disc 55. The protective cover 58 gathers the dust generated by grinding to prevent the dust from floating around. At the same time, the power of the negative pressure fan 592 is turned on. At this time, the external air enters the limit transmission tube 54 through the dust removal hole 56, and the grinding end of the workpiece is cooled by the flow of air. In this process, the dust generated by grinding is driven into the limit transmission tube 54 by the flow of air, and then the dust follows the air into the interior of the dust removal box 593. At this time, the air is filtered and dust-removed by the anti-clogging filter element 594, and the dust-removed air is discharged after secondary dust removal by the dust removal bag 595, thereby realizing multi-stage dust removal of the air.
[0040] Therefore, the end of the inner liner can be automatically polished through the mutual cooperation of multiple structures, so that the polishing flatness of the trimming device is better. Secondly, the device can remove dust during the polishing process to avoid a large amount of dust from being dispersed during the polishing process, and prevent the dust from being scattered everywhere and causing harm to the health of the workers. In addition, the device can cool the polishing part of the inner liner during use, so that the functions of the trimming device are richer. The present invention has a simple structure and is easy to use, and is worthy of promotion and use.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic trimming device for an inner container port, comprising a supporting base, characterized in that: A fixing mechanism for fixing the workpiece is provided at one end of the support base, a trimming mechanism for grinding and dusting the workpiece is provided at the other end of the support base, a first driver is provided inside the support base, and a limiting screw for position adjusting the trimming mechanism is provided at the output end of the first driver.
2. The automatic trimming device for the inner container port according to claim 1, characterized in that: The fixing mechanism includes an adjustable support rod, a limiting sleeve corresponding to the support base is arranged on one side of the adjustable support rod, a limiting slide corresponding to the limiting sleeve is fixedly connected to the bottom of the side surface of the adjustable support rod, a limiting clamping plate is arranged above the adjustable support rod, and a first height adjustment member for adjusting the height of the limiting clamping plate is fixedly connected to the top of the adjustable support rod.
3. The automatic trimming device for the inner container port according to claim 2, characterized in that: The lower surface of the position limiting clamping plate is fixedly connected with a second elastic reinforcement plate.
4. The automatic trimming device of the inner liner port according to claim 3, characterized in that: The trimming mechanism includes a limit support plate, one end of the lower surface of the limit support plate is fixedly connected to a limit slider threadedly connected to the limit screw rod, the limit slider is slidably connected to the support base, a dust removal box is arranged above the limit support plate, and a plurality of second height adjustment parts for adjusting the height of the dust removal box are arranged on the upper surface of the limit support plate, one end of the dust removal box close to the fixing mechanism is rotatably connected to the limit transmission tube, the end of the limit transmission tube away from the dust removal box is fixedly connected to the dust removal cover, the end of the dust removal cover away from the limit transmission tube is provided with a grinding disc, the end of the limit transmission tube close to the dust removal box is fixedly connected to the driven gear, the end of the dust removal box close to the dust removal cover is fixedly connected to the second driver, and the output end of the second driver is fixedly connected to the driving gear meshing with the driven gear.
5. The automatic trimming device for the inner container port according to claim 4, characterized in that: One end of the dust removal box close to the dust removal cover is fixedly connected with a protective cover rotatably connected to the limit transmission pipe.
6. The automatic trimming device for the inner container port according to claim 5, characterized in that: A negative pressure fan corresponding to the limit transmission tube is fixedly connected to the interior of the dust removal box, a dust bag is arranged at the end of the dust removal box away from the dust removal cover, exhaust holes corresponding to the dust removal bag are opened on the dust removal box, and a plurality of dust removal holes are opened at the end of the dust removal cover away from the limit transmission tube, and the plurality of dust removal holes are arranged in a circular array at the end of the dust removal cover.
7. The automatic trimming device for the inner container port according to claim 6, characterized in that: An anti-clogging filter is arranged inside the dust removal box.
8. The automatic trimming device for the inner container port according to claim 1, characterized in that: A first elastic reinforcement plate is disposed at one end of the upper surface of the support base and is used to cooperate with the fixing mechanism to reinforce the workpiece.
9. The automatic trimming device for the inner container port according to any one of claims 1 to 8, characterized in that: Ground wheels are arranged at both ends of the lower surface of the support base.
Citation Information
Patent Citations
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