Antiskid and antibacterial ground mat and preparation method thereof

Abstract

The invention relates to the field of furniture floor mats, and discloses an anti-skid antibacterial floor mat and a preparation method thereof.The anti-skid antibacterial floor mat comprises a base layer, rubber protrusions are fixedly connected to the bottom of the base layer, a rubber ring is fixedly connected to the outer wall of the bottom of the base layer, a smooth layer is detachably mounted on the outer wall of the top of the base layer through a hook-and-loop fastener, and the hook-and-loop fastener is fixedly connected to the outer wall of the top of the base layer; a through hole is formed in the top of the base layer, an antibacterial mechanism is arranged on the inner wall of the base layer and comprises an outer sleeve body, the outer wall of the outer sleeve body is connected with the inner wall of the base layer in an inserted mode, and diaphragm paper is fixedly connected to the inner wall of the outer sleeve body. According to the antibacterial floor mat, a unique structural design is adopted, the antibacterial mechanism is arranged in the floor mat base layer, and the active antibacterial mixture and the strong oxidation exciting agent are arranged on the upper inner layer and the lower inner layer of the outer sleeve body respectively, so that compared with a traditional antibacterial floor mat, the antibacterial floor mat has the advantages that the diaphragm paper is punctured to be mixed to generate chemical reaction during use; and meanwhile, the quality guarantee period is longer under the condition of not being used.

Description

Technical Field

[0001] The invention relates to the technical field of furniture floor mats, in particular to an anti-slip and antibacterial floor mat and a preparation method thereof. Background Art

[0002] In modern life, floor mats, as a common household item, are widely used in various places, especially in the field of furniture floor mats, where their role becomes increasingly prominent.

[0003] Common anti-slip floor mats are usually placed at the bathroom door to provide users with an anti-slip effect. At the same time, with the advancement of technology and design innovation, the functions of anti-slip floor mats have become more diverse and practical. For example, antibacterial anti-slip floor mats are made of antibacterial materials while being anti-slip, ensuring that they are not infected by bacteria under long-term use.

[0004] Secondly, existing floor mats often have deficiencies in anti-slip and antibacterial properties. Considering that most anti-slip and antibacterial floor mats are usually made of materials with antibacterial effects, their antibacterial effects will gradually decrease after long-term use, affecting their own antibacterial effects. At the same time, considering that under large-scale and large-batch production, anti-slip and antibacterial floor mats are stored in warehouses for a long time, their antibacterial shelf life is low, and their adaptability is poor. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a non-slip and antibacterial floor mat and a preparation method thereof, which solves the problem that most of the existing non-slip and antibacterial floor mats have reduced antibacterial effects after long-term use due to the antibacterial materials, and have a low antibacterial shelf life and poor adaptability during large-scale production and warehouse storage.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a non-slip and antibacterial floor mat, comprising a base layer, the bottom of the base layer is fixedly connected with a rubber protrusion, the inner wall of the base layer is provided with an antibacterial mechanism, the antibacterial mechanism comprises an outer shell, the inner wall of the outer shell is fixedly connected with a diaphragm paper, the top of the inner wall of the outer shell is fixedly connected with a rubber flat-top cone A, the bottom of the inner wall of the outer shell is fixedly connected with a rubber flat-top cone B, the inner wall of the outer shell is divided into an upper inner layer and a lower inner layer, the inner wall of the upper inner layer stores an active antibacterial mixture, and the inner wall of the lower inner layer stores a strong oxidizing stimulant.

[0007] Preferably, the top outer wall of the base layer is provided with a smooth layer which can be installed and removed via Velcro, and the bottom outer wall of the base layer is fixedly connected with a rubber ring.

[0008] Preferably, the top outer wall of the base layer is fixedly connected with Velcro, and a through hole is opened on the top of the base layer.

[0009] Preferably, the outer wall of the outer casing is plugged into the inner wall of the base layer, and the inner wall of the outer casing is fixedly connected with a support rod.

[0010] Preferably, the active antibacterial mixture specifically comprises: 10%-15% carbon disulfide powder, 10%-15% eucalyptus oil, 15%-20% ferric chloride powder, 10%-15% menthol, 20%-25% potassium permanganate, and 20%-25% propylene glycol.

[0011] Preferably, the strong oxidative stimulant is specifically: 25%-30% concentrated hydrochloric acid, 25%-30% hydrogen peroxide, 10%-15% copper sulfate, 15%-20% glacial acetic acid, and 15%-20% polyethylene glycol.

[0012] A non-slip and antibacterial floor mat and a preparation method thereof, comprising the following steps:

[0013] S1. Production of base layer and anti-slip parts: the base layer is produced by mold forming, and the formed base layer is cut into specified sizes by a cutting machine; the rubber protrusion is fixed to the bottom of the base layer by glue; the rubber ring is installed on the outer wall of the bottom of the base layer by hot pressing;

[0014] S2. Preparation of antibacterial mechanism: Use a mold to make the outer shell so that its size matches the inner wall of the base layer, and fix the diaphragm paper on the inner wall of the outer shell to divide it into an upper inner layer and a lower inner layer. Use hot-melt fixing to fix the rubber flat-top cone A on the top of the inner wall of the outer shell, and the rubber flat-top cone B on the bottom of the inner wall of the outer shell, and install the support rod;

[0015] S3. Preparation of antibacterial materials: Add carbon disulfide powder, eucalyptus oil, ferric chloride powder, menthol, potassium permanganate, and propylene glycol to a blender in proportion and mix, and remove the active antibacterial mixture after mixing, and clean the blender, and then add concentrated hydrochloric acid, hydrogen peroxide, copper sulfate, glacial acetic acid, and polyethylene glycol to the blender in proportion and mix;

[0016] S4. Antibacterial material filling: Use a funnel to pour the active antibacterial mixture and the strong oxidizing stimulant into the inner wall of the outer shell for storage, and use diaphragm paper to separate the two materials. After the filling is completed, the outer shell is sealed by hot-melt fixing;

[0017] S5. Antibacterial mechanism installation and subsequent processing: Insert the prepared antibacterial mechanism into the inner wall of the base layer, and use hot pressing technology to fix the Velcro on the top outer wall of the base layer, and install the smooth layer on the top of the base layer.

[0018] Preferably, the specific stirring parameters of the active antibacterial mixture are: mixing time is 10 minutes, and mixing speed is 50 revolutions per minute.

[0019] Preferably, the specific stirring parameters of the strong oxidative stimulant are: mixing time is 8 minutes, and mixing speed is 40 revolutions per minute.

[0020] An application of an anti-skid and antibacterial floor mat, an anti-skid and antibacterial floor mat as described in claims 1-6, is applied to the field of furniture floor mats, especially in the field of home bedroom floor protection and the field of anti-skid and antibacterial bottom of living room furniture.

[0021] The present invention provides an anti-slip and antibacterial floor mat and a preparation method thereof. The present invention provides the following beneficial effects:

[0022] 1. The present invention adopts a unique structural design, an antibacterial mechanism is arranged in the base layer of the floor mat, and the active antibacterial mixture and the strong oxidizing stimulant are placed in the upper inner layer and the lower inner layer of the outer shell. Compared with the traditional antibacterial floor mat, the device punctures the diaphragm paper when in use to mix the two to produce a chemical reaction, thereby producing a strong antibacterial effect. At the same time, when not in use, the shelf life is longer.

[0023] 2. The active antibacterial mixture and the strong oxidative stimulant of the present invention are carefully formulated, including carbon disulfide powder, eucalyptus oil, ferric chloride powder, menthol, potassium permanganate, propylene glycol, concentrated hydrochloric acid, hydrogen peroxide, copper sulfate, glacial acetic acid, polyethylene glycol, etc. These ingredients work synergistically to effectively inhibit bacterial growth and improve the antibacterial properties of the floor mat.

[0024] 3. The present invention places the antibacterial mechanism by plugging it in, so that when the antibacterial effect is reduced after long-term use, the antibacterial effect of the floor mat can be further maintained for a long time by removing and replacing it. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A perspective view of the present invention;

[0026] Figure 2 It is a schematic diagram of the rubber protrusion structure of the present invention;

[0027] Figure 3 It is a schematic diagram of the outer shell structure of the present invention;

[0028] Figure 4 It is a schematic diagram of the through hole structure of the present invention;

[0029] Figure 5 It is a schematic diagram of the cross-sectional structure of the outer casing of the present invention;

[0030] Figure 6 It is a flow chart of the preparation method of the present invention.

[0031] Among them, 1. base layer; 2. rubber ring; 3. smooth layer; 4. rubber protrusion; 5. Velcro; 6. through hole; 7. antibacterial mechanism; 701. outer shell; 702. diaphragm paper; 703. support rod; 704. rubber flat-top cone B. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example:

[0034] Please see attached Figure 1 -Attached Figure 6 The embodiment of the present invention provides an anti-slip and antibacterial floor mat, comprising a base layer 1, a rubber protrusion 4 is fixedly connected to the bottom of the base layer 1 to increase the friction between the bottom of the base layer 1 and the ground, a rubber ring 2 is fixedly connected to the bottom outer wall of the base layer 1, and the rubber ring 2 is arranged on the outer side of the base layer 1 to prevent the base layer 1 from being displaced during use, and a smooth layer 3 is installable and removable on the top outer wall of the base layer 1 through a Velcro 5. The top of the base layer 1 is closed by installing the smooth layer 3, which is convenient for people who do not accept antibacterial odors to use, and the top outer wall of the base layer 1 is fixedly connected to the Velcro 5.

[0035] A through hole 6 is provided at the top of the base layer 1. By opening the smooth layer 3, the through hole 6 is opened, so that the antibacterial gas is quickly discharged, further improving the sterilization effect. The inner wall of the base layer 1 is provided with an antibacterial mechanism 7, which includes an outer shell 701. The outer wall of the outer shell 701 is plugged with the inner wall of the base layer 1 to achieve the effect of installing the outer shell 701. The inner wall of the outer shell 701 is fixedly connected with a diaphragm paper 702. Through the design of the diaphragm paper 702, the inner wall of the outer shell 701 is separated from the upper and lower parts. The top of the inner wall of the outer shell 701 is fixedly connected to the inner wall of the outer shell 701. A rubber flat-top cone A705 is fixedly connected to the bottom of the inner wall of the outer casing 701, and a rubber flat-top cone B704 is fixedly connected, and the rubber flat-top cone A705 and the rubber flat-top cone B704 are staggered to ensure that during extrusion, the rubber flat-top cone A705 and the rubber flat-top cone B704 fully destroy the diaphragm paper 702, and the inner wall of the outer casing 701 is fixedly connected to a support rod 703, and the support rod 703 and the outer casing 701 are both made of flexible rubber material, which is used to drive the outer casing 701 to reset after the outer casing 701 is extruded.

[0036] The inner wall of the outer shell 701 is divided into an upper inner layer and a lower inner layer. The inner wall of the upper inner layer stores an active antibacterial mixture, and the inner wall of the lower inner layer stores a strong oxidizing stimulant.

[0037] The active antibacterial mixture is specifically: 15% carbon disulfide powder, 15% eucalyptus oil, 15% ferric chloride powder, 10% menthol, 20% potassium permanganate, and 25% propylene glycol;

[0038] The strong oxidizing stimulants are specifically: 25% concentrated hydrochloric acid, 30% high concentration hydrogen peroxide, 10% copper sulfate, 15% glacial acetic acid, and 20% polyethylene glycol.

[0039] When these two groups of materials come into contact, a strong chemical reaction will occur. Carbon disulfide reacts with concentrated hydrochloric acid, hydrogen peroxide, etc., which may produce sulfur-containing compounds with strong pungent odors. These compounds have antibacterial effects. Eucalyptus oil and menthol will release unique odors during the reaction, and synergistically exert antibacterial effects with other substances. Ferric chloride reacts with concentrated hydrochloric acid, hydrogen peroxide, etc. to produce new substances, enhancing the antibacterial effect. Potassium permanganate further exerts its antibacterial properties in a strong oxidizing environment. Concentrated hydrochloric acid and glacial acetic acid react with the substances in the upper inner layer to produce volatile substances with antibacterial odors. These substances diffuse in the air and play an antibacterial and bactericidal role. At the same time, substances such as copper sulfate also play an auxiliary antibacterial role in the reaction.

[0040] A method for preparing an anti-slip and antibacterial floor mat comprises the following steps:

[0041] S1. Production of base and anti-slip parts: The base 1 is produced by mold forming, and the formed base 1 is cut into a specified size by a cutting machine; the rubber protrusion 4 is fixed to the bottom of the base 1 by gluing; the rubber ring 2 is installed on the bottom outer wall of the base 1 by hot pressing;

[0042] S2. Preparation of antibacterial mechanism: Use a mold to make the outer shell so that its size matches the inner wall of the base layer 1, and fix the diaphragm paper 702 on the inner wall of the outer shell 701, which is divided into an upper inner layer and a lower inner layer, and use hot-melt fixing to fix the rubber flat-top cone A705 on the top of the inner wall of the outer shell 701, and the rubber flat-top cone B704 on the bottom of the inner wall of the outer shell 701, and install the support rod 703;

[0043] S3. Preparation of antibacterial materials: Add carbon disulfide powder, eucalyptus oil, ferric chloride powder, menthol, potassium permanganate, and propylene glycol to a blender in proportion and mix for 10 minutes at a mixing speed of 50 revolutions per minute; after mixing, take out the active antibacterial mixture, clean the blender, and then add concentrated hydrochloric acid, hydrogen peroxide, copper sulfate, glacial acetic acid, and polyethylene glycol to the blender in proportion and mix for 8 minutes at a mixing speed of 40 revolutions per minute;

[0044] S4. Antibacterial material filling: Use a funnel to pour the active antibacterial mixture and the strong oxidizing stimulant into the inner wall of the outer shell 701 for storage, and use a diaphragm paper 702 to separate the two materials, and after the filling is completed, the outer shell 701 is sealed by hot-melt fixing;

[0045] S5. Antibacterial mechanism installation and subsequent processing: insert the prepared antibacterial mechanism 7 into the inner wall of the base layer 1, and use hot pressing technology to fix the Velcro 5 on the top outer wall of the base layer 1, and install the smooth layer 3 on the top of the base layer 1.

[0046] Comparative experiment 1: Verify the effect of storage time of floor mats on the antibacterial effect when they are stored separately, and determine the effective time and intensity of the antibacterial effect.

[0047] Experimental Materials:

[0048] A plurality of anti-slip and antibacterial floor mats manufactured according to the above preparation method.

[0049] Standard bacterial culture dishes and bacterial culture medium.

[0050] The existing common antibacterial floor mat was used as a control.

[0051] Colony Counter

[0052] Experimental steps:

[0053] Divide the prepared anti-slip and antibacterial floor mats into several groups and mark the storage time, 1 month, 3 months, 6 months, 12 months, etc.

[0054] At different storage time points, a floor mat was taken out from each group and placed directly in contact with a standard bacterial culture dish for 24 hours without puncturing the antibacterial mechanism.

[0055] At the same time, the existing common antibacterial floor mats were also placed in contact with the same bacterial culture dish for the same period of time.

[0056] Observe the bacterial growth in the culture dishes, and use a colony counter to count the number of bacteria in the culture dishes of the mat group and the control group.

[0057] Experimental results:

[0058] After experiments, it was found that when the anti-slip antibacterial floor mat was stored for 1 month, the number of bacteria in the culture dish decreased significantly, and the number of bacteria decreased by about 70% compared with the initial number. As the storage time increased, the antibacterial effect was still significant at 3 months, and the number of bacteria decreased by about 65%. After 6 months of storage, the antibacterial effect can reach about 60%, and the number of bacteria in the culture dish is relatively small. At the same time point, the number of bacteria in ordinary antibacterial floor mats decreased by about 50% in 1 month, about 45% in 3 months, and about 40% in 6 months. When the storage time reaches 12 months, the antibacterial effect of the anti-slip antibacterial floor mat is about 55%, and the antibacterial effect of ordinary antibacterial floor mat is about 35%.

[0059]

[0060] Comparative experiment 2: Compare the antibacterial and sterilization effects of the anti-slip antibacterial floor mat and the existing antibacterial floor mat.

[0061] Experimental Materials:

[0062] A plurality of anti-slip and antibacterial floor mats manufactured according to the above preparation method.

[0063] There are different types of common antimicrobial floor mats available.

[0064] Standard bacterial culture dishes and bacterial culture medium.

[0065] Colony counter.

[0066] Experimental steps:

[0067] Prepare multiple bacterial culture dishes and inoculate them with the same number and type of bacteria.

[0068] A non-slip antibacterial floor mat and an ordinary antibacterial floor mat were placed on different bacterial culture dishes respectively, allowing them to fully contact with the bacteria for 24 hours.

[0069] Count the number of bacteria in the culture dish using a colony counter.

[0070] Experimental results:

[0071] After taking the average value of multiple experiments, it was found that the number of bacteria in the culture dish where the anti-slip antibacterial mat was placed was reduced by about 90%, while the number of bacteria in the culture dish where the ordinary antibacterial mat was placed was reduced by about 75%. This shows that the antibacterial and sterilization effect of the anti-slip antibacterial mat is significantly better than the existing ordinary antibacterial mat.

[0072] Floor mat type Contact time Antibacterial and bactericidal effect Anti-slip antibacterial floor mat 2 hours Reduce the number of bacteria by about 75% Anti-slip antibacterial floor mat 4 hours Reduce the number of bacteria by about 80% Anti-slip antibacterial floor mat 6 hours Reduce the number of bacteria by about 83% Anti-slip antibacterial floor mat 8 hours Reduce the number of bacteria by about 85% Anti-slip antibacterial floor mat 10 hours Reduce the number of bacteria by about 87% Anti-slip antibacterial floor mat 12 hours Reduce the number of bacteria by about 90% Ordinary antibacterial floor mat 2 hours Reduce the number of bacteria by about 55% Ordinary antibacterial floor mat 4 hours Reduce the number of bacteria by about 60% Ordinary antibacterial floor mat 6 hours Reduce the number of bacteria by about 63% Ordinary antibacterial floor mat 8 hours Reduce the number of bacteria by about 65% Ordinary antibacterial floor mat 10 hours Reduce the number of bacteria by about 68% Ordinary antibacterial floor mat 12 hours Reduce the number of bacteria by about 75%

[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-slip and antibacterial floor mat, characterized in that: The invention comprises a base layer (1), the bottom of which is fixedly connected to a rubber protrusion (4), the inner wall of which is provided with an antibacterial mechanism (7), the antibacterial mechanism (7) comprising an outer shell (701), the inner wall of which is fixedly connected to a diaphragm paper (702), the top of the inner wall of which is fixedly connected to a rubber flat-top cone A (705), the bottom of the inner wall of which is fixedly connected to a rubber flat-top cone B (704), the inner wall of which is divided into an upper inner layer and a lower inner layer, the inner wall of the upper inner layer storing an active antibacterial mixture, and the inner wall of the lower inner layer storing a strong oxidizing stimulant.

2. The anti-slip and antibacterial floor mat according to claim 1, characterized in that: The top outer wall of the base layer (1) is provided with a smooth layer (3) which can be installed and removed via a Velcro (5), and the bottom outer wall of the base layer (1) is fixedly connected with a rubber ring (2).

3. The anti-slip and antibacterial floor mat according to claim 1, characterized in that: The top outer wall of the base layer (1) is fixedly connected with a Velcro (5), and a through hole (6) is opened on the top of the base layer (1).

4. The anti-slip and antibacterial floor mat according to claim 1, characterized in that: The outer wall of the outer casing (701) is plugged into the inner wall of the base layer (1), and the inner wall of the outer casing (701) is fixedly connected to a support rod (703).

5. The anti-slip and antibacterial floor mat according to claim 1, characterized in that: The active antibacterial mixture specifically comprises: 10%-15% carbon disulfide powder, 10%-15% eucalyptus oil, 15%-20% ferric chloride powder, 10%-15% menthol, 20%-25% potassium permanganate and 20%-25% propylene glycol.

6. The anti-slip and antibacterial floor mat according to claim 1, characterized in that: The strong oxidizing stimulants are specifically: concentrated hydrochloric acid 25%-30%, hydrogen peroxide 25%-30%, copper sulfate 10%-15%, glacial acetic acid 15%-20%, and polyethylene glycol 15%-20%.

7. A method for preparing a non-slip and antibacterial floor mat according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. Production of base and anti-slip components: The base (1) is produced by a mold forming method, and the formed base (1) is cut into a specified size by a cutting machine; the rubber protrusion (4) is fixed to the bottom of the base (1) by gluing; the rubber ring (2) is installed on the bottom outer wall of the base (1) by hot pressing; S2. Preparation of antibacterial mechanism: Use a mold to make the outer shell so that its size matches the inner wall of the base layer (1), and fix the diaphragm paper (702) on the inner wall of the outer shell (701), which is divided into an upper inner layer and a lower inner layer, and use hot-melt fixing to fix the rubber flat-top cone A (705) on the top of the inner wall of the outer shell (701), and the rubber flat-top cone B (704) on the bottom of the inner wall of the outer shell (701), and install the support rod (703); S3. Preparation of antibacterial materials: Add carbon disulfide powder, eucalyptus oil, ferric chloride powder, menthol, potassium permanganate, and propylene glycol to a blender in proportion and mix, and remove the active antibacterial mixture after mixing, and clean the blender, and then add concentrated hydrochloric acid, hydrogen peroxide, copper sulfate, glacial acetic acid, and polyethylene glycol to the blender in proportion and mix; S4. Antibacterial material filling: Use a funnel to pour the active antibacterial mixture and the strong oxidizing stimulant into the inner wall of the outer shell (701) for storage, and use a diaphragm paper (702) to separate the two materials. After the filling is completed, the outer shell (701) is sealed by hot-melt fixing; S5. Installation of antibacterial mechanism and subsequent processing: insert the prepared antibacterial mechanism (7) into the inner wall of the base layer (1), and use hot pressing technology to fix the Velcro (5) on the top outer wall of the base layer (1), and install the smooth layer (3) on the top of the base layer (1).

8. The method for preparing a non-slip and antibacterial floor mat according to claim 7, characterized in that: The specific stirring parameters of the active antibacterial mixture are: mixing time is 10 minutes, and mixing speed is 50 revolutions per minute.

9. The method for preparing a non-slip and antibacterial floor mat according to claim 7, characterized in that: The specific stirring parameters of the strong oxidative stimulant are: mixing time is 8 minutes, and mixing speed is 40 revolutions per minute.

10. Application of an anti-skid and antibacterial floor mat, the anti-skid and antibacterial floor mat as claimed in claims 1 to 6 is applied to the field of furniture floor mats, especially in the field of home bedroom floor protection and the field of anti-skid and antibacterial bottom of living room furniture.

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