Bulk material potential energy recovery device additionally provided with wear-resisting plate

By installing wear-resistant plates of micron-scale superhard alloy materials in key parts of the bulk potential energy recovery device, and using flexible connectors and spiral structures, the problems of insufficient wear resistance and high energy consumption of existing devices are solved, and the problem of Higher service life, lower maintenance costs and higher loading and unloading efficiency.

CN119460795APending Publication Date: 2025-02-18HUADIAN LANCO TECH CO LTD
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Patent Information

Application Number
CN202411566172.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing bulk material potential energy recovery devices have problems such as insufficient wear resistance, high maintenance costs, high energy consumption and inability to adapt to large-grain bulk materials during loading and unloading of bulk materials.

Method used

A bulk potential energy recovery device with wear-resistant plates was designed. By installing wear-resistant plates of micron-level superhard alloy materials on the main arm, impeller and inner wall of the hopper, and adopting flexible connectors and spiral structures. Improve wear resistance and movement flexibility of the equipment.

Benefits of technology

It improves the wear resistance and service life of the equipment, reduces maintenance costs and power consumption, enhances the safety and economy of the loading and unloading process of the ship unloading machine, and adapts to the loading and unloading needs of large-particle bulk materials.

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Abstract

The invention discloses a bulk material potential energy recovery device additionally provided with a wear-resisting plate, the bulk material potential energy recovery device comprises a ship unloader and a master control system which are connected with each other, the ship unloader comprises a movable gantry and an equipment large arm which are connected with each other, a material taking device, a horizontal conveyor and a trolley are arranged on the equipment large arm, and the material taking device is connected with the equipment large arm through the trolley; the top outlet end of the material taking device is arranged above the inlet end of the horizontal conveyor, an arm frame conveyor is arranged between the movable portal and the equipment large arm, the inlet end of the arm frame conveyor is connected with the outlet end of the horizontal conveyor, the outlet end of the arm frame conveyor is connected with potential energy recovery equipment, and the potential energy recovery equipment is arranged on the lower portion of the movable portal. The master control system is connected with the movable portal frame, the equipment large arm, the material taking device, the horizontal conveyor, the trolley, the arm frame conveyor and the potential energy recovery equipment, and a wear-resisting plate is arranged on the potential energy recovery equipment. The wear resistance of equipment is improved, meanwhile, the machining characteristics of the equipment are not affected, application of materials is facilitated, and the maintenance cost of the equipment is reduced.
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Description

Technical Field

[0001] The invention relates to a bulk material potential energy recovery device equipped with a wear-resistant plate, belonging to the technical field of potential energy recovery. Background Art

[0002] As a transportation hub for global trade, ports are an indispensable part of the supply chain. Their loading and unloading efficiency affects production costs. Whether it is a container terminal or a bulk cargo terminal such as ore and coal, the principle of loading and unloading is to rely on lifting equipment to lift the cargo from the cabin to a certain height, and then move it to the shore to drop the cargo to complete a loading and unloading. Each loading and unloading process requires a large amount of electric drive motor rotation, resulting in ports being large energy consumers. The screw unloader uses the principle of screw conveying to lift bulk materials to the dock through horizontal and vertical screw conveying to complete the purpose of unloading. It has the advantages of high efficiency, environmental protection and high efficiency. However, since it relies on the extrusion and friction of bulk materials to transport materials, it has the disadvantages of high energy consumption, high maintenance cost and cannot adapt to large particles of bulk materials. Summary of the invention

[0003] The purpose of the present invention is to provide a bulk material potential energy recovery device equipped with a wear-resistant plate. The present invention improves the wear resistance of the equipment without affecting its processing characteristics, facilitates the application of materials, reduces the maintenance cost of the equipment, improves the economy of bulk material loading and unloading of the ship unloader, improves the safety of the ship unloader during loading and unloading, and effectively reduces the consumption of electric energy.

[0004] In order to solve the above technical problems, the present invention adopts the following technical scheme: a bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader and a general control system, the ship unloader comprising a connected mobile gantry and equipment arm, the equipment arm is provided with a material taking device, a horizontal conveyor and a trolley, the material taking device is connected to the equipment arm through the trolley, the top outlet end of the material taking device is placed above the inlet end of the horizontal conveyor, an arm conveyor is arranged between the mobile gantry and the equipment arm, the inlet end of the arm conveyor is connected to the outlet end of the horizontal conveyor, the outlet end of the arm conveyor is connected to the potential energy recovery device, the potential energy recovery device is placed at the lower part of the mobile gantry, the general control system is respectively connected to the mobile gantry, the equipment arm, the material taking device, the horizontal conveyor, the trolley, the arm conveyor, and the potential energy recovery device, and the potential energy recovery device is provided with a wear-resistant plate.

[0005] The aforementioned bulk material potential energy recovery device with a wear-resistant plate installed, the potential energy recovery equipment includes a hopper and a generator set, the generator set is arranged in the hopper, the generator set includes an impeller and a generator, the outlet end of the boom conveyor is connected to the hopper inlet, the impeller rotating shaft is connected to the generator, the generator is connected to the power grid, and the master control system is connected to the generator.

[0006] The aforementioned bulk material potential energy recovery device equipped with a wear-resistant plate is provided with a shore conveyor at the outlet of the hopper.

[0007] The aforementioned bulk material potential energy recovery device equipped with a wear-resistant plate, wherein the inner wall of the hopper is provided with a wear-resistant plate.

[0008] The aforementioned bulk material potential energy recovery device equipped with a wear-resistant plate, wherein the blades of the impeller are provided with a wear-resistant plate.

[0009] The aforementioned bulk material potential energy recovery device is equipped with a wear-resistant plate, wherein the wear-resistant plate is made of micron-grade super-hard alloy material.

[0010] The aforementioned bulk material potential energy recovery device is equipped with a wear-resistant plate, wherein the wear-resistant plate is installed by welding or bolting.

[0011] The aforementioned bulk material potential energy recovery device with wear-resistant plate is provided with a flexible connecting part on the boom of the equipment, and the flexible connecting part includes a wire rope and a support column. The equipment boom includes a front boom and a rear boom, and the front boom and the rear boom are connected by a hinge point. One end of the wire rope is connected to the front boom through a pulley on the top of the support column, and the other end of the wire rope is connected to a pitch motor, and the pitch motor controls the rotation angle of the front boom through the wire rope. One end of the wire rope is close to one end of the front boom where the material picking device is provided, and the pitch motor and the support column are both connected to the rear boom. A lifting motor is provided on the rear boom, and the lifting motor controls the rear boom to move in the vertical direction along the movable gantry through a steel cable, and the general control system is respectively connected to the pitch motor and the lifting motor.

[0012] The aforementioned bulk material potential energy recovery device equipped with a wear-resistant plate, wherein the material taking device adopts a spiral structure, and the horizontal conveyor also adopts a spiral structure.

[0013] The aforementioned bulk material potential energy recovery device equipped with a wear-resistant plate, wherein the equipment arm moves vertically along the movable gantry, and the movable gantry moves horizontally along the dock.

[0014] Compared with the prior art, the present invention is beneficial in that:

[0015] 1. The material-reclaiming device of the present invention is installed on a trolley, which can move horizontally back and forth along the track on the equipment arm. The equipment arm is connected to the gantry structure of the ship unloader through 4 sets of rollers in vertical directions, so that the equipment arm can move vertically up and down along the mobile gantry. The movement of the trolley, the equipment arm and the mobile gantry realizes the movement of the material-reclaiming device in three dimensions, thereby realizing material reclaiming in a larger range.

[0016] 2. The impeller of the present invention separates the bulk material during the rotation process, thereby preventing the bulk material from blocking the discharge port when it falls from the discharge port.

[0017] 3. The present invention uses a steel wire rope to pull the equipment arm, and the steel wire rope serves as a flexible connecting piece. When the force of the waves on the ship is transmitted to the large equipment arm through the material-retrieving device, the equipment arm of the present invention can move up and down and cooperate with the flexible steel wire rope to offset each other, thereby avoiding a hard collision between the material-retrieving device and the ship.

[0018] 4. The wear-resistant plate of the present invention adopts micron-grade superhard alloy material, thereby improving the wear resistance without changing the performance of the steel matrix, and making the wear-resistant steel have good processability.

[0019] 5. The present invention uses bolts or welding to install the wear-resistant plate on the blade surface of the impeller and the inner wall of the hopper to prevent the equipment surface from directly contacting the bulk material, effectively improving the service life of the equipment. The bolt installation method can be conveniently replaced when the wear-resistant plate is severely worn.

[0020] 6. The present invention effectively recovers part of the gravitational potential energy of bulk materials, thereby effectively reducing the consumption of electric energy.

[0021] 7. The front boom and the rear boom of the present invention are connected together through a hinge point. The wire rope is switched through a pulley, one end of which is connected to the front boom and the other end is connected to the pitch motor. The pitch motor and its drum pull the front boom to rotate a certain angle around the hinge point, thereby ensuring the safety of the ship unloader during the berthing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 is a top view of the ship unloader of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the generator set of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the impeller after the wear-resistant plate is installed in the present invention;

[0026] Figure 5 It is a schematic diagram of the control relationship between the master control system of the present invention and the mobile gantry, the equipment arm, the material taking device, the horizontal conveyor, the trolley, the arm conveyor, and the potential energy recovery device;

[0027] Figure 6 It is a schematic diagram of the material taking device grabbing bulk materials during ship unloading of the present invention.

[0028] Figure markings: 1-ship unloader, 2-master control system, 3-mobile gantry, 4-equipment arm, 5-material taking device, 6-horizontal conveyor, 7-trolley, 8-arm conveyor, 9-potential energy recovery equipment, 10-wear-resistant plate, 11-hopper, 12-generator set, 13-impeller, 14-generator, 15-shore conveyor, 16-flexible connector, 17-wire rope, 18-support column, 19-front arm, 20-rear arm, 21-hinge point, 22-pitch motor, 23-lifting motor.

[0029] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. DETAILED DESCRIPTION

[0030] Embodiment 1 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate comprises a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and an equipment arm 4, the equipment arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, the material taking device 5 is connected to the equipment arm 4 through the trolley 7, the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, an arm conveyor 8 is arranged between the mobile gantry 3 and the equipment arm 4, the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, the master control system 2 is respectively connected to the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery device 9, and a wear-resistant plate 10 is provided on the potential energy recovery device 9.

[0031] Embodiment 2 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected movable gantry 3 and a device arm 4, wherein the device arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the device arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the movable gantry 3 and the device arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is provided to the device arm 4 ... The energy recovery equipment 9 is placed at the lower part of the mobile gantry 3, and the master control system 2 is respectively connected with the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery equipment 9, and a wear-resistant plate 10 is arranged on the potential energy recovery equipment 9; the potential energy recovery equipment 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected to the inlet end of the hopper 11, the rotating shaft of the impeller 13 is connected to the generator 14, the generator 14 is connected to the power grid, and the master control system 2 is connected to the generator 14.

[0032] Embodiment 3 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and a device arm 4, wherein the device arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the device arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the mobile gantry 3 and the device arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed on the mobile gantry 3 and the device arm 4 At the lower part of the gantry 3, the master control system 2 is respectively connected with the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery equipment 9, and a wear-resistant plate 10 is provided on the potential energy recovery equipment 9; the potential energy recovery equipment 9 comprises a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 comprises an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected with the inlet end of the hopper 11, the rotating shaft of the impeller 13 is connected with the generator 14, the generator 14 is connected with the power grid, and the master control system 2 is connected with the generator 14; a shore conveyor 15 is provided at the outlet of the hopper 11.

[0033] Embodiment 4 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and a device arm 4, wherein the device arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the device arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the mobile gantry 3 and the device arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, and the master control system The system 2 is respectively connected with the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery device 9, which is provided with a wear-resistant plate 10; the potential energy recovery device 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected with the inlet of the hopper 11, the rotating shaft of the impeller 13 is connected with the generator 14, the generator 14 is connected with the power grid, and the master control system 2 is connected with the generator 14; a shore conveyor 15 is provided at the outlet of the hopper 11; the inner wall of the hopper 11 is provided with a wear-resistant plate 10.

[0034] Embodiment 5 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and a device arm 4, wherein the device arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the device arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the mobile gantry 3 and the device arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, and the master control system 2 is respectively connected to the mobile gantry 3. The equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery device 9 are connected, and the potential energy recovery device 9 is provided with a wear-resistant plate 10; the potential energy recovery device 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected to the inlet of the hopper 11, the rotating shaft of the impeller 13 is connected to the generator 14, the generator 14 is connected to the power grid, and the master control system 2 is connected to the generator 14; a shore conveyor 15 is provided at the outlet of the hopper 11; the inner wall of the hopper 11 is provided with a wear-resistant plate 10; the blades of the impeller 13 are provided with a wear-resistant plate 10.

[0035] Embodiment 6 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and an equipment arm 4, wherein the equipment arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the equipment arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the mobile gantry 3 and the equipment arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, and the master control system 2 is respectively connected to the mobile gantry 3, the equipment arm 4, and the material taking device 5, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein the arm conveyor 8 is provided between the mobile gantry 3 and the equipment arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, and the master control system 2 is respectively connected to the mobile gantry 3, the equipment arm 4, and the material taking device 5, wherein the The device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery device 9 are connected, and the potential energy recovery device 9 is provided with a wear-resistant plate 10; the potential energy recovery device 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected to the inlet of the hopper 11, the rotating shaft of the impeller 13 is connected to the generator 14, the generator 14 is connected to the power grid, and the master control system 2 is connected to the generator 14; a shore conveyor 15 is provided at the outlet of the hopper 11; the inner wall of the hopper 11 is provided with a wear-resistant plate 10; the blades of the impeller 13 are provided with a wear-resistant plate 10; the wear-resistant plate 10 is made of micron-level super-hard alloy material.

[0036] Embodiment 7 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate comprises a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and an equipment arm 4, wherein the equipment arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the equipment arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the mobile gantry 3 and the equipment arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, and the master control system 2 is respectively connected to the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, The trolley 7, the arm conveyor 8 and the potential energy recovery device 9 are connected, and a wear-resistant plate 10 is arranged on the potential energy recovery device 9; the potential energy recovery device 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected to the inlet of the hopper 11, the rotating shaft of the impeller 13 is connected to the generator 14, the generator 14 is connected to the power grid, and the master control system 2 is connected to the generator 14; a shore conveyor 15 is arranged at the outlet of the hopper 11; the inner wall of the hopper 11 is provided with a wear-resistant plate 10; the blades of the impeller 13 are provided with a wear-resistant plate 10; the wear-resistant plate 10 is made of micron-grade super-hard alloy material; the wear-resistant plate 10 is installed by welding or bolting.

[0037] Embodiment 8 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected movable gantry 3 and a device arm 4, wherein the device arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the device arm 4 via the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the movable gantry 3 and the device arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, and the outlet end of the arm conveyor 8 is connected to Potential energy recovery equipment 9, the potential energy recovery equipment 9 is placed at the lower part of the mobile gantry 3, the master control system 2 is respectively connected with the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery equipment 9, and a wear-resistant plate 10 is arranged on the potential energy recovery equipment 9; the potential energy recovery equipment 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected to the inlet end of the hopper 11, the rotating shaft of the impeller 13 is connected to the generator 14, and the generator 14 is connected The main control system 2 is connected to the generator 14; a shore conveyor 15 is provided at the outlet of the hopper 11; a wear-resistant plate 10 is provided on the inner wall of the hopper 11; a wear-resistant plate 10 is provided on the blades of the impeller 13; the wear-resistant plate 10 is made of micron-grade superhard alloy material; the wear-resistant plate 10 is installed by welding or bolting; a flexible connector 16 is provided on the equipment arm 4, and the flexible connector 16 includes a steel wire rope 17 and a support column 18, and the equipment arm 4 includes a front arm 19 and a rear arm 20, and the front arm 19 and the rear arm 20 are connected by a hinge point 21 One end of the wire rope 17 is connected to the front boom 19 through the pulley on the top of the support column 18, and the other end of the wire rope 17 is connected to the pitch motor 22. The pitch motor 22 controls the rotation angle of the front boom 19 through the wire rope 17. One end of the wire rope 17 is close to one end of the front boom 19 where the material taking device 5 is provided. The pitch motor 22 and the support column 18 are both connected to the rear boom 20. The rear boom 20 is provided with a lifting motor 23. The lifting motor 23 controls the rear boom 20 to move in the vertical direction along the mobile door frame 3 through the steel cable. The master control system 2 is respectively connected to the pitch motor 22 and the lifting motor 23.

[0038] Embodiment 9 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate comprises a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected movable gantry 3 and an equipment arm 4, wherein the equipment arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the equipment arm 4 via the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the movable gantry 3 and the equipment arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, and the outlet end of the arm conveyor 8 is connected with a potential energy recovery device 9, The potential energy recovery device 9 is placed at the lower part of the mobile gantry 3. The master control system 2 is respectively connected to the mobile gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery device 9. A wear-resistant plate 10 is provided on the potential energy recovery device 9; the potential energy recovery device 9 includes a hopper 11 and a generator set 12. The generator set 12 is arranged in the hopper 11. The generator set 12 includes an impeller 13 and a generator 14. The outlet end of the arm conveyor 8 is connected to the inlet end of the hopper 11. The rotating shaft of the impeller 13 is connected to the generator 14. The generator 14 is connected to the power grid. The master control system 2 is connected to the generator 14. The outlet of the hopper 11 is provided with a shore conveyor 15; the inner wall of the hopper 11 is provided with a wear-resistant plate 10; the blades of the impeller 13 are provided with a wear-resistant plate 10; the wear-resistant plate 10 is made of micron-grade superhard alloy material; the wear-resistant plate 10 is installed by welding or bolting; the equipment boom 4 is provided with a flexible connector 16, the flexible connector 16 includes a wire rope 17 and a support column 18, the equipment boom 4 includes a front boom 19 and a rear boom 20, the front boom 19 and the rear boom 20 are connected by a hinge point 21, one end of the wire rope 17 is connected to the front boom through the pulley at the top of the support column 18 The front boom 19 is connected, and the other end of the wire rope 17 is connected to a pitch motor 22. The pitch motor 22 controls the rotation angle of the front boom 19 through the wire rope 17. One end of the wire rope 17 is close to one end of the front boom 19 where a material-grabbing device 5 is provided. The pitch motor 22 and the support column 18 are both connected to the rear boom 20. A lifting motor 23 is provided on the rear boom 20. The lifting motor 23 controls the rear boom 20 to move vertically along the mobile door frame 3 through a steel cable. The master control system 2 is respectively connected to the pitch motor 22 and the lifting motor 23. The material-grabbing device 5 adopts a spiral structure, and the horizontal conveyor 6 also adopts a spiral structure.

[0039] Embodiment 10 of the present invention: A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader 1 and a master control system 2, wherein the ship unloader 1 comprises a connected mobile gantry 3 and an equipment arm 4, wherein the equipment arm 4 is provided with a material taking device 5, a horizontal conveyor 6 and a trolley 7, wherein the material taking device 5 is connected to the equipment arm 4 through the trolley 7, wherein the top outlet end of the material taking device 5 is placed above the inlet end of the horizontal conveyor 6, wherein an arm conveyor 8 is provided between the mobile gantry 3 and the equipment arm 4, wherein the inlet end of the arm conveyor 8 is connected to the outlet end of the horizontal conveyor 6, wherein the outlet end of the arm conveyor 8 is connected to a potential energy recovery device 9, wherein the potential energy recovery device 9 is placed at the lower part of the mobile gantry 3, and the master control system 2 is respectively connected to the mobile gantry 3 and the equipment arm 4. The gantry 3, the equipment arm 4, the material taking device 5, the horizontal conveyor 6, the trolley 7, the arm conveyor 8, and the potential energy recovery device 9 are connected, and the potential energy recovery device 9 is provided with a wear-resistant plate 10; the potential energy recovery device 9 includes a hopper 11 and a generator set 12, the generator set 12 is arranged in the hopper 11, the generator set 12 includes an impeller 13 and a generator 14, the outlet end of the arm conveyor 8 is connected to the inlet of the hopper 11, the rotating shaft of the impeller 13 is connected to the generator 14, the generator 14 is connected to the power grid, and the master control system 2 is connected to the generator 14; a shore conveyor 15 is provided at the outlet of the hopper 11; the inner wall of the hopper 11 is provided with a wear-resistant plate 10; the blades of the impeller 13 are provided with a wear-resistant plate 10; the wear-resistant plate 10 is made of micron-grade super-hard alloy material; the wear-resistant plate 10 is installed by welding or bolting; a flexible connector 16 is provided on the equipment arm 4, and the flexible connector 16 includes a wire rope 17 and a support column 18. The equipment arm 4 includes a front arm 19 and a rear arm 20, and the front arm 19 and the rear arm 20 are connected by a hinge point 21. One end of the wire rope 17 is connected to the front arm 19 through a pulley at the top of the support column 18, and the other end of the wire rope 17 is connected to a pitch motor 22. The pitch motor 22 controls the rotation angle of the front arm 19 through the wire rope 17. One end of the wire rope 17 is close to one end of the front arm 19 where the material-retrieving device 5 is provided. 22 and the support column 18 are connected to the rear boom 20, and a lifting motor 23 is arranged on the rear boom 20. The lifting motor 23 controls the rear boom 20 to move vertically along the movable gantry 3 through a steel cable. The general control system 2 is respectively connected to the pitch motor 22 and the lifting motor 23. One end of the steel wire rope 17 is connected to the drum of the pitch motor 22. The steel wire rope 17 is wound through a pulley block at the upper end of the support column 18 and a pulley block at the end and middle of the front boom 19. Multiple pulley blocks are used for multiple reversing windings to increase the number of winding ropes, so that the pitch motor 22 can pull the front boom 19 to rotate around the hinge point. The material taking device 5 adopts a spiral structure, and the horizontal conveyor 6 also adopts a spiral structure. The movable gantry 3 moves horizontally along the dock.

[0040] The working principle of an embodiment of the present invention:

[0041] When the present invention works:

[0042] The spiral feeding device 5 is inserted into the bulk material, and the material is pushed up by driving the spiral blade to rotate. Then, the horizontal conveyor 6 at the upper end of the feeding device 5 pushes the bulk material into the arm conveyor 8, and the arm conveyor 8 transports the bulk material into the hopper 11. The hopper 11 is equipped with a generator set 12. The impeller 13 of the generator set 12 and the generator 14 are connected together. In the process of the bulk material falling from the hopper 11, it collides and squeezes the impeller 13, so that the impeller 13 rotates, and the impeller 13 rotates to drive the generator 14 to rotate and generate electricity. A part of the gravitational potential energy of the bulk material is recovered through the generator set 12, and the bulk material enters the shore conveyor 15 through the discharge port below the hopper 11. The shore conveyor 15 transports the bulk material to the yard to complete the entire unloading process. The impeller 13 isolates the bulk material during the rotation process, which effectively prevents the bulk material from blocking the discharge port when it falls from the discharge port.

Claims

1. A bulk material potential energy recovery device equipped with a wear-resistant plate, comprising a connected ship unloader (1) and a master control system (2), characterized in that: The ship unloader (1) comprises a movable gantry (3) and an equipment arm (4) connected to each other. A material taking device (5), a horizontal conveyor (6) and a trolley (7) are arranged on the equipment arm (4). The material taking device (5) is connected to the equipment arm (4) through the trolley (7). The top outlet end of the material taking device (5) is placed above the inlet end of the horizontal conveyor (6). An arm conveyor (8) is arranged between the movable gantry (3) and the equipment arm (4). The inlet end of the arm conveyor (8) is connected to the outlet end of the horizontal conveyor (6). The outlet end of the arm conveyor (8) is connected to a potential energy recovery device (9). The potential energy recovery device (9) is arranged at the bottom of the movable gantry (3). The master control system (2) is respectively connected to the movable gantry (3), the equipment arm (4), the material taking device (5), the horizontal conveyor (6), the trolley (7), the arm conveyor (8) and the potential energy recovery device (9). A wear-resistant plate (10) is arranged on the potential energy recovery device (9).

2. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 1, characterized in that: The potential energy recovery device (9) comprises a hopper (11) and a generator set (12), wherein the generator set (12) is arranged in the hopper (11), the generator set (12) comprises an impeller (13) and a generator (14), the outlet end of the boom conveyor (8) is connected to the inlet end of the hopper (11), the rotating shaft of the impeller (13) is connected to the generator (14), the generator (14) is connected to a power grid, and the master control system (2) is connected to the generator (14).

3. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 2, characterized in that: A shore conveyor (15) is provided at the outlet of the hopper (11).

4. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 2, characterized in that: The inner wall of the hopper (11) is provided with a wear-resistant plate (10).

5. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 2, characterized in that: The blades of the impeller (13) are provided with wear-resistant plates (10).

6. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 2, characterized in that: The wear-resistant plate (10) is made of micron-grade superhard alloy material.

7. A bulk material potential energy recovery device equipped with a wear-resistant plate according to any one of claims 4-5, characterized in that: The wear-resistant plate (10) is installed by welding or bolting.

8. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 1, characterized in that: The equipment boom (4) is provided with a flexible connecting member (16), the flexible connecting member (16) comprises a steel wire rope (17) and a support column (18), the equipment boom (4) comprises a front boom (19) and a rear boom (20), the front boom (19) and the rear boom (20) are connected via a hinge point (21), one end of the steel wire rope (17) is connected to the front boom (19) via a pulley at the top of the support column (18), the other end of the steel wire rope (17) is connected to a pitch motor (22), and the pitch motor (22) is connected via a hinge point (21). The steel wire rope (17) controls the rotation angle of the front boom (19), one end of the steel wire rope (17) is close to one end of the front boom (19) provided with a material taking device (5), the pitching motor (22) and the support column (18) are connected to the rear boom (20), the rear boom (20) is provided with a lifting motor (23), the lifting motor (23) controls the rear boom (20) to move in a vertical direction along the movable door frame (3) through the steel cable, and the master control system (2) is respectively connected to the pitching motor (22) and the lifting motor (23).

9. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 1, characterized in that: The material taking device (5) adopts a spiral structure, and the horizontal conveyor (6) also adopts a spiral structure.

10. The bulk material potential energy recovery device equipped with a wear-resistant plate according to claim 1, characterized in that: The movable gantry (3) moves horizontally along the dock.

Citation Information

Patent Citations

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