Performance test system of nano rare earth disc-type direct-drive synchronous permanent magnet motor
By designing a performance testing system for nano-rare earth disc direct drive synchronous permanent magnet motor, the existing motor detection device has been solved, and the various detections of the motor are realized, which improves the convenience of detection. and efficiency.
Patent Information
- Application Number
- CN202411641407.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing motor detection device has complex operational processes, high cost, and low detection efficiency, which increases the labor intensity of staff.
A performance testing system for nano-rare earth disc direct drive synchronous permanent magnet motor is designed, which includes a protective cover, speed sensor, vibration sensor, heating plate, air hole connection air pump, clamping rod and clamping plate, fixed block and Components such as clamping blocks are used to simulate different working environments and realize multiple detections of the motor.
It improves the convenience and efficiency of testing, reduces the labor intensity of staff, and can complete multiple testing in one device, improving the accuracy of testing results.
Smart Images

Figure CN119471366A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor detection, and in particular to a performance testing system for a nano rare earth disc type direct-drive synchronous permanent magnet motor. Background Art
[0002] Nano rare earth material is a material with special structure and properties, and its grain size is at the nanometer level. Compared with traditional materials, nano rare earth materials have a higher surface area and more grain boundaries, which give them better electromagnetic properties and thermal stability. Therefore, nano rare earth material ironless disc motor can achieve higher power density and efficiency. Nano rare earth material ironless disc motor adopts a disc structure, which has a smaller size and lighter weight than traditional iron core motors. This makes nano rare earth material ironless disc motor have greater advantages in space-constrained occasions, such as in drones, machinery production, medical equipment and other fields.
[0003] In order to make the manufactured motors achieve the preset functions, it is necessary to conduct sampling tests after the motors are manufactured to simulate various actual working conditions, so as to efficiently and accurately verify and test the actual performance of the motors. Problems arising during the motor performance test can be promptly optimized and solved to avoid the failure of mass-produced motors to meet the preset requirements, causing large losses, and to detect whether the performance of the motors meets the qualified requirements. However, although the existing motor detection devices can detect the performance of the motors, the existing motor performance detection devices have too complicated operation procedures and high costs, requiring staff to transfer the motors between multiple detection devices to complete multiple functional tests of the motors. This detection method not only results in slow detection efficiency but also increases the labor intensity of staff. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a performance testing system for a nano rare earth disc type direct drive synchronous permanent magnet motor.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor comprises a base, a protective cover is installed on the top of the base, a top cover is movably installed on the top of the protective cover, a fixing mechanism is provided on the top of the base, a heating plate is installed on the inner wall of one end of the protective cover, an opening is penetrated through the inner wall of the other end of the protective cover, movable plates are movably installed on the inner walls of both sides of the protective cover, and a detection mechanism is provided on the movable plate.
[0007] Preferably, a connecting block is installed at the top of the end of the top cover away from the opening, an electric lifting rod is provided below the connecting block, the lifting end of the electric lifting rod faces upward, and the side of the electric lifting rod close to the protective cover is connected to the protective cover, a rotating motor is embedded and installed at the bottom of the connecting block close to the electric lifting rod, the mounting end of the rotating motor faces downward, the lifting end of the electric lifting rod is connected to the mounting end of the rotating motor, and a rubber pad is provided at the bottom of the top cover where the protective cover is abutted.
[0008] Preferably, the fixing mechanism includes a clamping rod and a clamping plate, a first slide groove is horizontally opened on the top of the base along the length direction, two clamping rods are movably installed on the top of the base, a first electric slider is installed at the bottom of the clamping rod, the first electric slider is slidably installed inside the first slide groove, and two clamping plates are movably installed on the top of the clamping rod.
[0009] Preferably, a movable slide groove is horizontally opened at the top of the clamping rod along the length direction, and a movable slider is installed at the bottom of the clamping plate, and the movable slider is slidably installed inside the movable slide groove.
[0010] Preferably, a sound sensor is installed on the side wall of the clamping rod away from the heating plate, a temperature sensor is installed on the top of one clamping plate on the clamping rod, and an air pressure sensor is installed on the top of the other clamping plate.
[0011] Preferably, second slide grooves are horizontally opened on both inner walls of the protective cover, and a second electric slider is installed on the side of the movable plate close to the second slide groove, and the second electric slider is slidably installed inside the second slide groove.
[0012] Preferably, the detection mechanism includes a connecting rod, a rotating rod and a movable rod, the movable plate is movably mounted with a connecting rod on a side away from the second electric slider, the connecting rod is rotatably mounted with a rotating rod at an end away from the movable plate, the rotating rod is movably mounted with a movable rod at an end away from the connecting rod, the movable rod is movably mounted with a telescopic block at an end away from the rotating rod, the telescopic block is rotatably mounted with a roller at an end away from the movable rod, and a speed sensor is mounted on one side wall of the rotating rod.
[0013] Preferably, the movable plate is vertically provided with a lifting slot on the side away from the second electric slider, and the lifting slider is slidably installed inside the lifting slot. An electric extension rod is embedded and installed on the connecting rod on the side close to the movable plate, and the mounting end of the electric extension rod faces the movable plate. The mounting end of the electric extension rod is connected to the lifting slider, and a rotating motor is installed on the top of the connecting rod, and the output end of the rotating motor movably passes through the top of the connecting rod and is connected to the top of the rotating rod.
[0014] Preferably, the rotating rod is provided with a first slot at the end away from the connecting rod, and a spring is installed at the bottom end of the inner wall of the first slot, and the end of the movable rod close to the rotating rod is slidably installed in the first slot, and the end of the spring close to the movable rod is connected to the movable rod, and a vibration sensor is installed at the end of the movable rod close to the spring, and a third slot is provided at the end of the movable rod away from the rotating rod, and a second slot is penetrated through the side of the movable rod close to the speed sensor, and telescopic grooves are provided at the top and bottom of the inner wall of the third slot, and a telescopic slider is slidably installed inside the telescopic groove, and the telescopic block is slidably installed inside the third slot, and the telescopic slider is connected to the telescopic block on the side close to the telescopic block, and a connecting shaft is installed on the side of the telescopic block close to the second slot, one end of the connecting shaft movably penetrates the side wall of the telescopic block and is connected to the roller, and the other end of the connecting shaft extends to the outside of the movable rod through the second slot.
[0015] Preferably, a fixed block is installed on the side of the rotating rod away from the speed sensor, a pressure sensor is installed on the inner wall of the fixed block at one end close to the connecting rod on the side away from the rotating rod, a sliding block is slidably installed inside the side of the fixed block away from the rotating rod, a telescopic rod is connected between the sliding block and the pressure sensor, and a clamping block is installed on the side of the sliding block away from the fixed block.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] In the present invention, by providing a protective cover, a speed sensor and a vibration sensor, the motor is detected in the protective cover, so that various working environments of the motor can be simulated inside the protective cover, thereby completing the detection and comparison of the working state of the motor in various working environments. The speed sensor can complete the speed detection of the motor, and the vibration sensor can complete the vibration detection of the motor, which increases the convenience of using the device. The method of performing multiple detections on the motor by one device also reduces the labor intensity of the staff.
[0018] The heating plate can be used to simulate a high-temperature working environment inside the protective cover, and the air hole can be used to connect an air pump to simulate a high-pressure working environment inside the protective cover. After the inspection project on the motor is completed, the top cover is moved upward to a preset position, and then the air pump connected to the opening is started. At this time, the air pump can quickly inflate the inside of the protective cover, so that the hot air inside the protective cover can be quickly discharged, and the motor and various equipment in the device can be quickly cooled, thereby increasing the convenience of using the device.
[0019] In the present invention, a clamping rod and a clamping plate are provided, through which the motor can be quickly clamped, so that the detection process of the motor by the device can be smoother. After the motor detection is completed, the motor can be clamped by the clamping plate and moved under different unloading robots, and the motor can be classified and unloaded, which increases the convenience of using the device.
[0020] In the present invention, a fixed block and a clamping block are provided, and the two clamping blocks are abutted against the outer side of the motor output shaft, and then the movable plate moves away from the motor. In the process of the movable plate moving away from the motor, the sliding block slides inside the fixed block and squeezes the telescopic rod, and the telescopic rod squeezes the pressure sensor, and the pressure sensor transmits the pressure value to the background control system. The movable plate continues to move until the measured pressure value reaches the preset pressure value. During this period, the changes of the motor output shaft are observed. Through this operation method, the tensile strength of the motor output shaft can be tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the installation structure of the rotating motor of the present invention;
[0023] Figure 3 It is a schematic diagram of the installation structure of the base and the protective cover of the present invention;
[0024] Figure 4 It is a schematic diagram of the installation structure of the movable plate, the connecting rod and the rotating rod of the present invention;
[0025] Figure 5 It is a schematic diagram of the installation structure of the electric extension rod of the present invention;
[0026] Figure 6 It is a schematic diagram of the installation structure of the pressure sensor of the present invention;
[0027] Figure 7 It is a schematic diagram of the spring installation structure of the present invention;
[0028] Figure 8 It is a schematic diagram of the installation structure of the vibration sensor of the present invention;
[0029] Fig. 9 It is a schematic diagram of the structure of the movable rod of the present invention;
[0030] Fig.10 This is a schematic diagram of the connecting shaft installation structure of the present invention;
[0031] Fig.11 It is a schematic diagram of the installation structure of the clamping rod and the clamping plate of the present invention.
[0032] In the figure: 1, base; 2, protective cover; 3, top cover; 4, opening; 6, heating plate; 7, first slide; 8, first electric slider; 9, clamping rod; 10, clamping plate; 11, moving plate; 12, second slide; 13, second electric slider; 14, lifting slide; 15, lifting slider; 16, connecting rod; 17, rotating rod; 18, rotating motor; 19, movable rod; 20, fixed block; 21, clamping block; 22, roller; 23, connecting shaft; 24, speed sensor device; 25, electric extension rod; 26, pressure sensor; 27, telescopic rod; 28, sliding block; 29, first slot; 30, spring; 31, telescopic block; 32, second slot; 33, vibration sensor; 34, third slot; 35, telescopic slide; 36, telescopic slider; 37, mobile slide; 38, mobile slider; 39, temperature sensor; 40, air pressure sensor; 41, sound sensor; 42, connecting block; 43, electric lifting rod; 44, rotating motor. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] Reference Figure 1-11 , a performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor, comprising a base 1, a protective cover 2 is installed on the top of the base 1, a top cover 3 is movably installed on the top of the protective cover 2, a fixing mechanism is provided on the top of the base 1, a heating plate 6 is installed on the inner wall of one end of the protective cover 2, an opening 4 is provided through the inner wall of the other end of the protective cover 2, and a movable plate 11 is movably installed on the inner walls of both sides of the protective cover 2, and a detection mechanism is provided on the movable plate 11. The fixing mechanism can be used to fix the motor, so that multiple tests of the motor can be carried out more smoothly, the heating plate 6 can heat the inside of the protective cover 2, so as to simulate the high temperature working environment of the motor, the air pump connected to the opening 4 is started, and the inside of the protective cover 2 can be pressurized, so as to simulate the high pressure environment of the motor, so as to complete the state detection of the motor under various working environments, and the detection mechanism can complete the vibration detection, speed detection and tensile test of the motor output shaft.
[0035] As a technical optimization solution of the present invention, a connection block 42 is installed at the top of the end of the top cover 3 away from the opening 4, and an electric lifting rod 43 is provided below the connection block 42, the lifting end of the electric lifting rod 43 faces upward, and the electric lifting rod 43 is connected to the protective cover 2 on the side close to the protective cover 2, and a rotating motor 44 is embedded and installed at the bottom of the end of the connection block 42 close to the electric lifting rod 43, the installation end of the rotating motor 44 faces downward, and the lifting end of the electric lifting rod 43 is connected to the installation end of the rotating motor 44, and a rubber pad is provided at the bottom of the top cover 3 that abuts against the protective cover 2. The electric lifting rod 43 drives the top cover 3 to extend upward to a preset height position, and the rotating motor 44 drives the top cover 3 to rotate to a preset position, so that the top cover 3 will not affect the use of the preset manipulator outside the device, and the top cover 3 completes the sealing of the inside of the protective cover 2 when abutting against the protective cover 2.
[0036] As a technical optimization solution of the present invention, the fixing mechanism includes a clamping rod 9 and a clamping plate 10. A first slide groove 7 is horizontally opened at the top of the base 1 along the length direction. Two clamping rods 9 are movably installed at the top of the base 1. A first electric slider 8 is installed at the bottom of the clamping rod 9. The first electric slider 8 is slidably installed inside the first slide groove 7. Two clamping plates 10 are movably installed at the top of the clamping rod 9. The first electric slider 8 slides in the first slide groove 7, which can drive the clamping rod 9 to move at the top of the base 1, so that the clamping plates 10 on the two clamping rods 9 can clamp and fix the motor by abutting.
[0037] As a technical optimization solution of the present invention, a moving slot 37 is horizontally opened at the top of the clamping rod 9 along the length direction, and a moving slider 38 is installed at the bottom of the clamping plate 10, and the moving slider 38 is slidably installed inside the moving slot 37. By sliding the moving slider 38 in the moving slot 37, the distance between the two clamping plates 10 on a clamping rod 9 can be changed, and this adjustment method can increase the clamping stability of the device on the motor.
[0038] As a technical optimization solution of the present invention, a sound sensor 41 is installed on the side wall of the clamping rod 9 away from the heating plate 6, a temperature sensor 39 is installed on the top of one clamping plate 10 on the clamping rod 9, and an air pressure sensor 40 is installed on the top of the other clamping plate 10. The sound sensor 41 can detect the noise when the motor is running, the air pressure sensor 40 can detect the air pressure of the motor running environment, and the temperature sensor 39 can detect the temperature when the motor is running and can also detect the temperature of the environment in which the motor is running.
[0039] As a technical optimization solution of the present invention, second slide grooves 12 are horizontally opened on both inner walls of the protective cover 2, and a second electric slider 13 is installed on the side of the movable plate 11 close to the second slide groove 12, and the second electric slider 13 is slidably installed inside the second slide groove 12. The sliding of the second electric slider 13 in the second slide groove 12 can drive the movable plate 11 to move inside the protective cover 2, so that the device can detect multiple locations of the motor.
[0040] As a technical optimization solution of the present invention, the detection mechanism includes a connecting rod 16, a rotating rod 17 and a movable rod 19. The movable plate 11 is movably mounted with a connecting rod 16 on a side away from the second electric slider 13. The connecting rod 16 is rotatably mounted with a rotating rod 17 at one end away from the movable plate 11. The rotating rod 17 is movably mounted with a movable rod 19 at one end away from the connecting rod 16. The movable rod 19 is movably mounted with a telescopic block 31 at one end away from the rotating rod 17. The telescopic block 31 is rotatably mounted with a roller 22 at one end away from the movable rod 19. A speed sensor 24 is mounted on one side wall of the rotating rod 17. The speed sensor 24 detects the rotation speed of the roller 22, so that the speed detection of the motor can be completed.
[0041] As a technical optimization solution of the present invention, the moving plate 11 is vertically provided with a lifting slot 14 on the side away from the second electric slider 13, and a lifting slider 15 is slidably installed inside the lifting slot 14. The connecting rod 16 is embedded with an electric extension rod 25 on the side close to the moving plate 11, and the installation end of the electric extension rod 25 faces the moving plate 11. The installation end of the electric extension rod 25 is connected to the lifting slider 15. A rotating motor 18 is installed on the top of the connecting rod 16, and the output end of the rotating motor 18 movably passes through the top of the connecting rod 16 and is connected to the top of the rotating rod 17. The sliding of the lifting slider 15 in the lifting slot 14 can drive the connecting rod 16 to move up and down on the moving plate 11, and the electric extension rod 25 can drive the connecting rod 16 to extend, so that the device can detect multiple locations of the motor.
[0042] As a technical optimization solution of the present invention, the rotating rod 17 is provided with a first slot 29 at the end away from the connecting rod 16, a spring 30 is installed at the bottom end of the inner wall of the first slot 29, the end of the movable rod 19 close to the rotating rod 17 is slidably installed inside the first slot 29, the end of the spring 30 close to the movable rod 19 is connected to the movable rod 19, the end of the movable rod 19 close to the spring 30 is installed with a vibration sensor 33, the end of the movable rod 19 away from the rotating rod 17 is provided with a third slot 34, and the side of the movable rod 19 close to the speed sensor 24 is penetrated A second slot 32 is provided, and a telescopic slot 35 is provided at the top and bottom of the inner wall of the third slot 34. A telescopic slider 36 is slidably installed inside the telescopic slot 35. The telescopic block 31 is slidably installed inside the third slot 34. The telescopic slider 36 is connected to the telescopic block 31 on the side close to the telescopic block 31. A connecting shaft 23 is installed on the side close to the second slot 32 of the telescopic block 31. One end of the connecting shaft 23 movably penetrates the side wall of the telescopic block 31 and is connected to the roller 22. The other end of the connecting shaft 23 extends to the outside of the movable rod 19 through the second slot 32. By sliding the movable rod 19 in the first slot 29 and connecting the spring 30, when the movable rod 19 is vibrated, the vibration value of the movable rod 19 can be detected by the vibration sensor 33, thereby completing the detection of the vibration when the motor is running.
[0043] As a technical optimization solution of the present invention, a fixed block 20 is installed on the side of the rotating rod 17 away from the speed sensor 24, and a pressure sensor 26 is installed on the inner wall of the fixed block 20 at one end close to the connecting rod 16 away from the rotating rod 17. A sliding block 28 is slidably installed inside the side of the fixed block 20 away from the rotating rod 17, a telescopic rod 27 is connected between the sliding block 28 and the pressure sensor 26, and a clamping block 21 is installed on the side of the sliding block 28 away from the fixed block 20. The rotating rod 17 rotates to the side of the fixed block 20 facing the motor output shaft, and the connecting rod 16 is extended by the electric extension rod 25, so that the two clamping blocks 21 abut against the outside of the motor output shaft, and then the moving plate 11 moves away from the motor. In the process of the moving plate 11 moving away from the motor, the sliding block 28 slides inside the fixed block 20 and squeezes the telescopic rod 27. The telescopic rod 27 squeezes the pressure sensor 26. The pressure sensor 26 transmits the pressure value to the background control system. The moving plate 11 continues to move until the measured pressure value reaches the preset pressure value. During this period, the changes in the motor output shaft are observed. Through this operation method, the tensile strength of the motor output shaft can be tested.
[0044] When the present invention is in use, the equipment used in the device is all electric drive equipment, and the electrical equipment in the device is powered by connecting the power supply through a wire. The electrical equipment in the device is controlled by setting a control system in the device. The opening 4 is connected to the air pump preset outside the device through a conduit, and a control valve is provided at the connection between the opening 4 and the conduit. The top of the protective cover 2 is sealed by the top cover 3. Three manipulators are preset on the upper outer side of the protective cover 2, one of which is a loading manipulator, and the other two are good product unloading manipulators and defective product unloading manipulators. The manipulator is an existing mature technology, so it will not be described in detail. The bottom of the top cover 3 is provided with lighting equipment and a camera to record the test process. The speed sensor 24, temperature sensor 39, air pressure sensor 40 and sound sensor 41 used in the device are all existing mature technologies, so it will not be described in detail. The motor detected by the present device is a nano rare earth disc direct drive synchronous permanent magnet motor. The structure proposed by the motor reduces the use of rare earth materials of the permanent magnet motor, reduces the loss of no-load back electromotive force before and after demagnetization, and improves the anti-demagnetization performance of the motor.
[0045] When the device is in use, the electric lifting rod 43 drives the top cover 3 to extend upward to a preset height position, and the rotating motor 44 drives the top cover 3 to rotate to a preset position, so that the top cover 3 will not affect the use of the preset manipulator outside the device, and then the two clamping rods 9 slide to the preset position through the first electric slider 8 in the first slide groove 7, and then the feeding manipulator lowers the clamped motor. When the motor is lowered to the preset position, the two clamping rods 9 move closer to each other, and the two clamping rods 9 are respectively located on both sides of the motor. When the clamping rods 9 move to the preset position, the clamping and fixing of the motor is completed through the clamping plate 10, and then the motor is connected to the motor through the power supply mechanism preset inside the device to power the motor, and the manipulator makes a reset movement away from the device, and the top cover 3 makes a reset movement and abuts against the top of the protective cover 2 again to seal the protective cover 2;
[0046] The movable plate 11 moves to a preset position through the sliding of the second electric slider 13 in the second slide groove 12, and then drives the connecting rod 16 to move closer to the motor through the electric extension rod 25 until the roller 22 abuts against the output shaft of the motor, and then starts the motor to make the output shaft of the motor start to rotate. The motor output shaft drives the roller 22 to rotate during the rotation process, and the rotation of the roller 22 drives the connecting shaft 23 to rotate synchronously, and then the speed sensor 24 detects the speed of the connecting shaft 23, and transmits the detected speed value to the background control system. The speed detection of the motor is completed through this operation method.
[0047] When the motor speed is detected, the vibration generated by the motor output shaft will be transmitted to the movable rod 19 through the roller 22, and the movable rod 19 will shake inside the first slot 29. When the movable rod 19 shakes, the vibration sensor 33 detects the shaking value of the movable rod 19 and transmits it to the background control system, and then the rotating motor 18 drives the rotating rod 17 to rotate, so that the rotating rod 17 rotates to a vertical state with the connecting rod 16, and then the sliding of the telescopic slider 36 in the telescopic slide groove 35 drives the telescopic block 31 to move toward the inside of the third slot 34, until the roller 22 moves to the inside of the third slot 34, and then through The up and down movement of the lifting slider 15 in the lifting slide groove 14 combined with the movement of the movable plate 11 allows the end of the movable rod 19 to abut against multiple positions of the motor. At this time, when the motor is in use, the vibration generated outside the motor can be detected by the vibration sensor 33, and the vibration value is transmitted to the background control system for comparison. This operation method can complete the vibration detection of the motor; by rotating the motor 18 to drive the rotating rod 17 to rotate in different directions, combined with the movement of the movable plate 11 in the protective cover 2, the device can perform vibration detection on both sides of the motor. This operation method can increase the accuracy of the detection results of the device.
[0048] The rotating rod 17 rotates to the side of the fixed block 20 facing the motor output shaft, and the connecting rod 16 is extended by the electric extension rod 25, so that the two clamping blocks 21 abut against the outside of the motor output shaft, and then the moving plate 11 moves away from the motor. In the process of the moving plate 11 moving away from the motor, the sliding block 28 slides inside the fixed block 20 and squeezes the telescopic rod 27. The telescopic rod 27 squeezes the pressure sensor 26. The pressure sensor 26 transmits the pressure value to the background control system. The moving plate 11 continues to move until the measured pressure value reaches the preset pressure value. During this period, the changes in the motor output shaft are observed. Through this operation method, the tensile strength of the motor output shaft can be tested.
[0049] During the process of testing the motor, the temperature sensor 39 can detect the temperature of the motor when it is running, and by increasing the rated voltage of the motor to make the motor run under load, and then detecting the temperature of the motor, the temperature rise test of the motor can be completed; the sound sensor 41 can detect the noise when the motor is running, the air pump connected to the opening 4 is started, and the interior of the protective cover 2 is inflated and pressurized, the air pressure sensor 40 can detect the pressure inside the protective cover 2, and when the pressure value inside the protective cover 2 reaches the preset value, the valve installed at the opening 4 is closed, and the state of the motor running under the preset air pressure is observed at this time, and the above-mentioned vibration detection, speed detection and other functional detection of the motor are performed, and compared with the values detected under normal working conditions. Through this operation method, the running state of the motor under high pressure environment can be completed.
[0050] Start the heating plate 6, and the inside of the protective cover 2 can be heated by the heating plate 6. At this time, the temperature inside the protective cover 2 can be detected by the temperature sensor 39. In the process of the heating plate 6 heating the inside of the protective cover 2, the clamping rod 9 drives the motor to move left and right, so that the temperature inside the protective cover 2 can be more uniform, and the heating effect of the heating plate 6 is increased. When the temperature inside the protective cover 2 rises to the preset temperature, the above-mentioned multiple function tests are performed on the motor, and the test results are compared with the test data during normal operation. Through this operation method, the high-temperature working state of the motor can be detected.
[0051] After the detection is completed, the top cover 3 moves upward to the preset position, and then the air pump connected to the opening 4 is started. At this time, the air pump quickly inflates the inside of the protective cover 2, so that the hot air inside the protective cover 2 can be quickly discharged, and the motor and various equipment in the device can be quickly cooled down, thereby increasing the convenience of using the device.
[0052] When the device is unloading the motor, the motor that has passed the inspection is moved to the bottom of the good product unloading robot through the clamping rod 9 for unloading, and the motor that has failed the inspection is moved to the bottom of the defective product unloading robot through the clamping rod 9 for unloading. This operation method can complete the classified unloading of the motor, increasing the convenience of using the device.
[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor, comprising a base (1), characterized in that: A protective cover (2) is installed on the top of the base (1), a top cover (3) is movably installed on the top of the protective cover (2), a fixing mechanism is provided on the top of the base (1), a heating plate (6) is installed on the inner wall of one end of the protective cover (2), an opening (4) is penetrated through the inner wall of the other end of the protective cover (2), and movable plates (11) are movably installed on the inner walls of both sides of the protective cover (2), and a detection mechanism is provided on the movable plates (11).
2. A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1, characterized in that: The top cover (3) is provided with a connecting block (42) at the top of one end away from the opening (4); an electric lifting rod (43) is provided below the connecting block (42); the lifting end of the electric lifting rod (43) faces upward, and the side of the electric lifting rod (43) close to the protective cover (2) is connected to the protective cover (2); a rotating motor (44) is embedded and installed at the bottom of the connecting block (42) at one end close to the electric lifting rod (43); the mounting end of the rotating motor (44) faces downward, and the lifting end of the electric lifting rod (43) is connected to the mounting end of the rotating motor (44); and a rubber pad is provided at the bottom of the top cover (3) where it abuts against the protective cover (2).
3. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1 is characterized in that: The fixing mechanism comprises a clamping rod (9) and a clamping plate (10); a first sliding groove (7) is horizontally opened at the top of the base (1) along the length direction; two clamping rods (9) are movably installed at the top of the base (1); a first electric slider (8) is installed at the bottom of the clamping rod (9); the first electric slider (8) is slidably installed inside the first sliding groove (7); and two clamping plates (10) are movably installed at the top of the clamping rod (9).
4. A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 3, characterized in that: A movable slide groove (37) is horizontally provided at the top of the clamping rod (9) along the length direction, and a movable slider (38) is installed at the bottom of the clamping plate (10), and the movable slider (38) is slidably installed inside the movable slide groove (37).
5. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1, characterized in that: A sound sensor (41) is installed on the side wall of the clamping rod (9) away from the heating plate (6), a temperature sensor (39) is installed on the top of one clamping plate (10) on the clamping rod (9), and an air pressure sensor (40) is installed on the top of the other clamping plate (10).
6. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1, characterized in that: The inner walls on both sides of the protective cover (2) are horizontally provided with second slide grooves (12), and the movable plate (11) is provided with a second electric slider (13) on one side close to the second slide groove (12), and the second electric slider (13) is slidably installed inside the second slide groove (12).
7. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1, characterized in that: The detection mechanism comprises a connecting rod (16), a rotating rod (17) and a movable rod (19); the connecting rod (16) is movably mounted on a side of the movable plate (11) away from the second electric slider (13); the connecting rod (16) is rotatably mounted on an end of the connecting rod (16) away from the movable plate (11); the movable rod (19) is movably mounted on an end of the rotating rod (17) away from the connecting rod (16); a telescopic block (31) is movably mounted on an end of the movable rod (19) away from the rotating rod (17); a roller (22) is rotatably mounted on the telescopic block (31) at an end of the movable rod (19) away from the rotating rod (17); and a rotation speed sensor (24) is mounted on a side wall of the rotating rod (17).
8. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 7, characterized in that: The movable plate (11) is vertically provided with a lifting slot (14) on a side away from the second electric slider (13), and a lifting slider (15) is slidably installed inside the lifting slot (14). An electric extension rod (25) is embedded and installed on a side of the connecting rod (16) close to the movable plate (11), and the installation end of the electric extension rod (25) faces the movable plate (11). The installation end of the electric extension rod (25) is connected to the lifting slider (15), and a rotating motor (18) is installed on the top of the connecting rod (16). The output end of the rotating motor (18) movably passes through the top of the connecting rod (16) and is connected to the top of the rotating rod (17).
9. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 7, characterized in that: The rotating rod (17) is provided with a first slot (29) at one end away from the connecting rod (16); a spring (30) is installed at the bottom end of the inner wall of the first slot (29); an end of the movable rod (19) close to the rotating rod (17) is slidably installed inside the first slot (29); an end of the spring (30) close to the movable rod (19) is connected to the movable rod (19); a vibration sensor (33) is installed at one end of the movable rod (19) close to the spring (30); a third slot (34) is provided at one end of the movable rod (19) away from the rotating rod (17); and a second slot is provided through one side of the movable rod (19) close to the rotation speed sensor (24). (32), the inner wall top and bottom of the third slot (34) are both provided with a telescopic slot (35), a telescopic slider (36) is slidably installed inside the telescopic slot (35), the telescopic block (31) is slidably installed inside the third slot (34), the telescopic slider (36) is connected to the telescopic block (31) on the side close to the telescopic block (31), the telescopic block (31) is provided with a connecting shaft (23) on the side close to the second slot (32), one end of the connecting shaft (23) movably passes through the side wall of the telescopic block (31) and is connected to the roller (22), and the other end of the connecting shaft (23) extends to the outside of the movable rod (19) through the second slot (32).
10. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 7, characterized in that: The rotating rod (17) is provided with a fixed block (20) on a side away from the rotation speed sensor (24); a pressure sensor (26) is provided on an inner wall of an end of the fixed block (20) close to the connecting rod (16) on a side away from the rotating rod (17); a sliding block (28) is slidably provided inside the side of the fixed block (20) away from the rotating rod (17); a telescopic rod (27) is connected between the sliding block (28) and the pressure sensor (26); and a clamping block (21) is provided on a side of the sliding block (28) away from the fixed block (20).
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