Temperature control method of intelligent power module based on gallium nitride power chip
Through the combination of distributed temperature sensors and intelligent algorithms, dynamic power path adjustment and future temperature prediction of intelligent power modules are realized, solving the shortcomings of temperature management accuracy and energy efficiency optimization in the existing technology, and improving the stability and safety of the system sex.
Patent Information
- Application Number
- CN202510069166.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The existing technology cannot take into account the accuracy and energy efficiency optimization of temperature management, and the temperature control system's response lag, single adjustment methods, and insufficient flexibility in path selection, seriously affects the stability and safety of system operation.
Collect the temperature data of the intelligent power module through distributed temperature sensors for preprocessing, dynamic power path adjustment is performed based on the temperature data, and intelligent algorithms are used to predict future temperatures, combine temperature data and prediction results to optimize the cooling system, display and store temperature data and power in real time path.
It realizes the safe operation of intelligent power modules, accurately adjusts power, improves the accuracy and flexibility of temperature control, and enhances the stability and safety of the system.
Smart Images

Figure CN119472870A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of module control technology, and in particular to a temperature control method of an intelligent power module based on a gallium nitride power chip. Background Art
[0002] With the rapid development of power electronics technology, power modules, as one of the core components of modern electronic systems, play a vital role in efficient energy conversion, power management and equipment operation stability. Among them, gallium nitride (GaN) power chips, with their excellent characteristics of high electron mobility, low switching loss and high breakdown electric field, have gradually replaced traditional silicon-based power chips and become the mainstream technology in high power density and high frequency application fields. However, in high power density environments, the thermal management problem of devices inside power modules has become increasingly prominent. Excessive operating temperature will not only significantly reduce device efficiency, but also cause performance degradation or even permanent damage. In current technologies, multi-point temperature acquisition and power allocation optimization have gradually become research hotspots. Most of the existing technologies only focus on improvements in a single dimension, and have obvious limitations in high dynamic and high-frequency operating environments. They cannot take into account both the accuracy of temperature management and energy efficiency optimization. In addition, the temperature control system has a delayed response, a single adjustment method, and insufficient flexibility in path selection, which seriously affects the stability and safety of system operation. Summary of the invention
[0003] In view of the problems existing in the above-mentioned existing temperature control method of the intelligent power module based on the gallium nitride power chip, the present invention is proposed.
[0004] Therefore, the problem to be solved by the present invention is that the existing technology cannot take into account both the accuracy of temperature management and energy efficiency optimization, and the temperature control system has a response lag, a single adjustment method, and insufficient flexibility in path selection.
[0005] To solve the above technical problems, the present invention provides the following technical solutions: a temperature control method for an intelligent power module based on a gallium nitride power chip, comprising: collecting temperature data of the intelligent power module through a distributed temperature sensor for preprocessing, and dynamically adjusting the power path of the intelligent power module according to the temperature data; using an intelligent algorithm to predict future temperature based on the adjusted power path of the intelligent power module, and adjusting according to the prediction results; optimizing the cooling system of the intelligent power module in combination with the temperature data and the prediction results; and displaying the temperature data and the power path in real time, and storing them in a database.
[0006] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip described in the present invention, wherein: the pre-processing of collecting the temperature data of the intelligent power module by distributed temperature sensors refers to deploying thermocouple sensors on the surface and heat dissipation port of the gallium nitride power chip in the intelligent power module, using the CAN bus protocol to connect all thermocouple sensors to form a sensor network and connecting the sensor network to the CPU to transmit temperature data, the CPU cleans and filters the temperature data collected by the thermocouple sensors, and calculates the temperature gradient, uses a bilinear interpolation algorithm to calculate the temperature distribution of the intelligent power module to form a temperature distribution diagram, and the CPU synchronously collects the design parameters and operating parameters of the intelligent power module.
[0007] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip of the present invention, wherein: the dynamic power path adjustment of the intelligent power module according to the temperature data refers to identifying all power paths according to the design parameters of the intelligent power module, and defining the number of power paths in the intelligent power module as N; Use finite element analysis tools to establish a thermal model based on the design parameters of the intelligent power module. Through simulation experiments, a known power is applied to power path j in the thermal model, the temperature change of power path i is recorded, and the ratio of the temperature change of power path i to the known power is calculated as the thermal impedance between power paths i and j. , traverse and calculate the thermal impedances between all power paths to form the thermal impedance matrix Z of the intelligent power module; Calculate the real-time temperature change of power path k based on the operating parameters of the intelligent power module and the thermal impedance matrix : in is the thermal impedance between power path k and power path j, is the real-time power of power path j, N is the total number of power paths; Calculate the DC current of power path k based on the real-time power and operating voltage of power path k , and calculate the RMS current of power path k by the DC current : Where M is the calculation period and t is the time; Calculate the skin depth of power path k based on the design parameters of the power path , and obtain the DC resistance of the power path k , through the DC resistance and skin depth Calculate the AC resistance of the power path k ; According to the DC resistance of the power path k , AC resistance , RMS current And DC current Calculate the equivalent resistance of the power path k : Get the equivalent resistance of the power path k After that, through the equivalent resistance RMS current Calculate the power loss of power path k ; The real-time power of all power paths of the intelligent power module is randomly initialized, and multiple groups of power allocation schemes of the initial power paths are randomly formed as the initial population, and the sum of the power of all power paths in each initial population is equal to the total power of the intelligent power module; Define the optimization objective function F for: in Design the maximum temperature for the intelligent power module, is the real-time power of power path k, is the temperature influence weight, is the loss weight; The power path zero crossing frequency is calculated synchronously based on the equivalent inductance and capacitance of the power path k , define the optimization objective function F The constraints are: in is the current frequency of power path k, is the path frequency deviation threshold; Calculate the optimization objective function F for each initial population value, defining the fitness value of the initial population as the optimization objective function F The roulette wheel method is used to select the initial population individuals, and the single-point crossover method and mutation are used to generate a new population for initial population iteration until the objective function F is optimized. After convergence, the iteration is stopped, the fitness of the population after the iteration is calculated, and the population with the highest fitness is selected as the optimal population. The power allocation of each power path in the optimal population is extracted and applied to the intelligent power module.
[0008] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip described in the present invention, wherein: the use of an intelligent algorithm to predict the future temperature based on the power path adjusted by the intelligent power module refers to building a prediction model based on an artificial neural network ANN using a multi-layer perceptron architecture, defining the prediction model network model structure including an input layer, a hidden layer and an output layer, the input format of the input layer is the power distribution and temperature data of the power path of the intelligent power module, the output content of the output layer is the predicted temperature, the prediction model is trained using historical data as a training set, and the mean square error is used as a loss function, and the prediction model parameters are iteratively optimized using an Adam optimizer; The power path power distribution and temperature data of the adjusted and optimized intelligent power module are input into the prediction model to obtain the future temperature data of the intelligent power module.
[0009] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip of the present invention, wherein: the adjustment according to the prediction result refers to adjusting the temperature control of the intelligent power module according to the predicted future temperature data, including: If there is temperature data in the future temperature data that exceeds the maximum temperature designed for the intelligent power module, the CPU determines that the power allocation adjustment of the intelligent power module path is unqualified and readjusts the power path of the intelligent power module; If the future temperature data exceeds the temperature threshold of the intelligent power module, the cooling system is started to dissipate heat for the intelligent power module; If all future temperature data are lower than the intelligent power module temperature threshold, the power allocation of the intelligent power module power path is recorded and kept running.
[0010] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip of the present invention, wherein: the optimization of the intelligent power module cooling system by combining the temperature data and the prediction result refers to identifying the type of the intelligent power module cooling system and performing corresponding optimization according to the type of the cooling system, including: If the cooling system is air cooling, adjust the fan speed according to the power path temperature and ambient temperature : in is the temperature of power path k, is the ambient temperature, is the temperature change rate, and is the adjustment coefficient; If the cooling system is liquid cooling, adjust the coolant flow rate according to the GaN chip power and coolant temperature : in is the GaN chip power, is the specific heat capacity of the coolant, and are the coolant outlet temperature and the coolant inlet temperature respectively.
[0011] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip described in the present invention, the real-time display of the temperature data and the power path refers to the real-time display of the collected temperature data of the intelligent power module and the power distribution of the adjusted power path, and the visual display of the temperature distribution diagram formed by the future temperature predicted by the prediction model.
[0012] As a preferred solution of the temperature control method of the intelligent power module based on the gallium nitride power chip described in the present invention, the storage in the database refers to the CPU collecting temperature data and the power allocation of the adjusted power path and storing them in the database, and the database forms records according to timestamps for classified storage and sorting according to timestamps.
[0013] A computer device comprises: a memory and a processor; the memory stores a computer program, and the processor implements the steps of the temperature control method of the intelligent power module based on the gallium nitride power chip when executing the computer program.
[0014] A computer-readable storage medium stores a computer program, which, when executed by a processor, implements the steps of the temperature control method of the intelligent power module based on the gallium nitride power chip.
[0015] The beneficial effects of the present invention are as follows: the present invention collects temperature data and design operation parameters related to the gallium nitride chip in the intelligent power module, and optimizes and adjusts the power path of the intelligent power module by calculating the impact of temperature changes and power loss, thereby ensuring the safe operation of the intelligent power module and achieving precise power adjustment. At the same time, the power adjustment effect and cooling system optimization are verified by predicting future temperatures, thereby further improving the accuracy and flexibility of power adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1The figure is a flow chart of a temperature control method for an intelligent power module based on a gallium nitride power chip. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0020] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
[0021] Example 1 Reference Figure 1 , which is the first embodiment of the present invention, and which provides a temperature control method for an intelligent power module based on a gallium nitride power chip. The temperature control method for an intelligent power module based on a gallium nitride power chip includes: S1, collecting temperature data of the intelligent power module through distributed temperature sensors for preprocessing, and dynamically adjusting the power path of the intelligent power module according to the temperature data; Specifically, collecting the temperature data of the intelligent power module through distributed temperature sensors for preprocessing means deploying thermocouple sensors on the surface and heat dissipation port of the gallium nitride power chip in the intelligent power module. The high-precision thin-film thermocouple sensor is suitable for high-temperature scenarios, responds quickly, and the layout points cover the key temperature gradient change areas, ensuring the comprehensiveness and accuracy of the measurement data. The CAN bus protocol is used to connect all thermocouple sensors to form a sensor network and connect the sensor network to the CPU to transmit temperature data. The CAN bus is widely used in industrial environments, has high reliability and anti-interference, and can achieve stable data transmission in complex temperature control systems. The CPU cleans and filters the temperature data collected by the thermocouple sensor, calculates the temperature gradient, and uses a bilinear interpolation algorithm to calculate the temperature distribution of the intelligent power module to form a temperature distribution map. The bilinear interpolation algorithm is simple and efficient, suitable for real-time processing, and can generate high-precision temperature field distribution when the sensor density is limited. The CPU synchronously collects the design parameters and operating parameters of the intelligent power module, including resistance, rated power, structural parameters, operating current, operating voltage, operating power, etc.
[0022] By analyzing the temperature gradient, the high-temperature and cold areas in the module are identified, and the dynamic adjustment of the power path is guided. The generated temperature distribution map provides input data for the prediction model of the intelligent algorithm, enhancing the accuracy of temperature control prediction. The operating current, voltage and other parameters of the module are collected to provide comprehensive real-time information for dynamic power path adjustment. Combined with temperature data, it can achieve precise adjustment of the power path in a dynamic thermal environment. The introduction of design parameters such as rated power and structural parameters provides an important reference for the optimization of the cooling system.
[0023] Further, dynamically adjusting the power path of the intelligent power module according to the temperature data refers to identifying all power paths according to the design parameters of the intelligent power module, and defining the number of power paths in the intelligent power module as N; Use finite element analysis tools to establish a thermal model based on the design parameters of the intelligent power module. Through simulation experiments, a known power is applied to power path j in the thermal model, the temperature change of power path i is recorded, and the ratio of the temperature change of power path i to the known power is calculated as the thermal impedance between power paths i and j. , traverse and calculate the thermal impedance between all power paths (including the power paths themselves) to form the thermal impedance matrix Z of the intelligent power module; The thermal impedance matrix is a mathematical tool that describes the heat flow transfer relationship between power paths. The elements in the matrix represent the influence of the power input of power path j on the temperature rise of power path i. The thermal impedance matrix can be used to quantify the degree of thermal coupling between power paths, providing theoretical support for dynamic temperature control. The thermal impedance matrix is established through finite element analysis to quantify the thermal coupling relationship between power paths, making the temperature control strategy more accurate. The thermal impedance matrix can intuitively reflect the contribution of power input to temperature rise, providing a scientific basis for the dynamic adjustment of power paths. Calculate the real-time temperature change of power path k based on the operating parameters of the intelligent power module and the thermal impedance matrix : in is the thermal impedance between power path k and power path j, extracted from the thermal impedance matrix Z, is the real-time power of power path j, extracted from the operating parameters, where j can be equal to k, and N is the total number of power paths; The real-time temperature change of the power path is calculated based on the thermal impedance matrix and operating parameters, which can realize dynamic monitoring of the path temperature rise and adjust the power allocation plan based on the real-time path temperature to effectively avoid local overheating problems. Calculate the DC current of power path k based on the real-time power and operating voltage of power path k , and calculate the RMS current of power path k by the DC current : Where M is the calculation period, t is the time, and the current characteristics of the power path are accurately evaluated by calculating the DC current and the RMS current; Calculate the skin depth of power path k based on the design parameters of the power path : in is the power path material resistivity, is the magnetic permeability of the power path conductor, is the current frequency of the power path. Skin depth is a measure of the uneven distribution of AC current in a conductor, reflecting the degree to which the current is concentrated on the surface of the conductor. Skin depth calculation and AC resistance analysis comprehensively consider the electrical loss of the path under high-frequency operation. And obtain the DC resistance of the power path k , through the DC resistance and skin depth Calculate the AC resistance of the power path k : in is the wire length of the power path k, is the conductor cross-sectional width of power path k; According to the DC resistance of the power path k , AC resistance , RMS current And DC current Calculate the equivalent resistance of the power path k : Get the equivalent resistance of the power path k After that, through the equivalent resistance RMS current Calculate the power loss of power path k ; The real-time power of all power paths of the intelligent power module is randomly initialized, and multiple groups of power allocation schemes of the initial power paths are randomly formed as the initial population, and the sum of the power of all power paths in each initial population is equal to the total power of the intelligent power module; Define the optimization objective function F for: in Design the maximum temperature for the intelligent power module and obtain it through design parameters. is the real-time power of power path k, is the temperature influence weight, is the loss weight, which is set empirically to optimize the objective function F Taking the temperature influence and power loss into consideration, the optimal balance between temperature balance and power loss can be achieved by optimizing the objective function. The power path zero crossing frequency is calculated synchronously based on the equivalent inductance and capacitance of the power path k : in is the equivalent inductance of the power path k, is the equivalent capacitance of the power path k. By calculating the zero crossing frequency of the power path, the high-frequency oscillation problem caused by the path frequency mismatch is avoided. The constraint condition of the zero crossing frequency ensures the stability and applicability of the optimization result, enhances the operation stability of the power path, and avoids the performance degradation caused by high-frequency interference. Define the optimization objective function F The constraints are: in is the current frequency of power path k, is the path frequency deviation threshold; Calculate the optimization objective function F for each initial population value, defining the fitness value of the initial population as the optimization objective function F The roulette wheel method is used to select the initial population individuals, and the single-point crossover method and mutation are used to generate a new population for initial population iteration until the objective function F is optimized. After convergence, the iteration is stopped, the fitness of the population after the iteration is calculated, and the population with the highest fitness is selected as the optimal population. The power allocation of each power path in the optimal population is extracted and applied to the intelligent power module.
[0024] By constructing a thermal impedance matrix, dynamically calculating the power path temperature and electrical parameters, and introducing an optimization objective function to achieve precise adjustment of the power path, in terms of technical implementation, it combines thermal management and electrical characteristics analysis to significantly improve temperature control accuracy and system operation efficiency. In particular, in the iterative solution of the optimization objective function, the temperature, loss and frequency constraints are comprehensively considered, making the power path allocation plan more scientific and reasonable.
[0025] S2, using an intelligent algorithm to predict the future temperature based on the power path adjusted by the intelligent power module, and making adjustments based on the prediction results; Specifically, using an intelligent algorithm to predict the future temperature based on the power path adjusted by the intelligent power module refers to building a prediction model based on an artificial neural network ANN using a multi-layer perceptron architecture, defining a prediction model network model structure including an input layer, a hidden layer, and an output layer, the input format of the input layer is the power distribution and temperature data of the power path of the intelligent power module, the output content of the output layer is the predicted temperature, the prediction model is trained using historical data as a training set, and the mean square error is used as a loss function, and the prediction model parameters are iteratively optimized using an Adam optimizer; The power path power distribution and temperature data of the adjusted and optimized intelligent power module are input into the prediction model to obtain the future temperature data of the intelligent power module.
[0026] The ANN-based multi-layer perceptron architecture can extract key features from complex power path allocation and temperature data and build a nonlinear prediction model. The input and output layers are clearly designed and can directly receive power path and temperature data and output future temperature prediction results to ensure smooth data flow. The optimized power path power allocation and real-time temperature data are input into the model, and the future temperature distribution is obtained through feedforward calculation to ensure the forward-looking nature of the power path allocation. The model can quickly respond to the adjusted power allocation plan, provide early warning for future temperature rise risks, and effectively reduce module losses caused by overheating. The power path allocation strategy can be further adjusted through predicted future temperature data to reduce the occurrence of local overheating.
[0027] Further, adjusting according to the prediction result refers to adjusting the temperature control of the intelligent power module according to the predicted future temperature data, including: If there is temperature data in the future temperature data that exceeds the maximum temperature designed for the intelligent power module, the CPU determines that the power distribution adjustment of the intelligent power module path is unqualified, readjusts the power path of the intelligent power module, and redistributes the power path to ensure temperature balance and extend the service life of the internal components of the module; If the future temperature data exceeds the temperature threshold of the intelligent power module, the cooling system is started to dissipate heat from the intelligent power module. By linking with the future temperature data, the cooling system can intervene at the best time to reduce energy consumption. If all future temperature data are lower than the intelligent power module temperature threshold, the power distribution of the intelligent power module power path is recorded and kept running. The power path distribution data is recorded to provide a reference for subsequent optimization and facilitate analysis of the optimal power distribution mode.
[0028] In the present invention, the temperature threshold is set to 80% of the designed maximum temperature of the intelligent power module. Under normal circumstances, the electronic components will be designed with a maximum temperature during operation. When the maximum temperature is triggered, the electronic components will be shut down to protect the safety of the electronic components. A cooling temperature threshold will be set. When the electronic components reach the cooling temperature threshold during operation, the cooling system will be turned on for cooling. Setting the temperature threshold to 80% of the designed maximum temperature can prevent the temperature of the intelligent power module from exceeding the upper temperature limit during operation, causing internal damage, and can also keep the cooling system from working when the temperature threshold is not reached to save energy.
[0029] Through future temperature prediction, it is possible to promptly discover the unreasonableness of the power path allocation plan, avoid thermal runaway caused by local power overload, prevent the module operating temperature from approaching the designed maximum temperature, improve the safety margin of system operation, establish a data foundation for the long-term operation of the intelligent power module, and further optimize the power path design by analyzing and recording data.
[0030] S3, optimize the intelligent power module cooling system by combining temperature data and prediction results; Specifically, optimizing the intelligent power module cooling system by combining temperature data and prediction results refers to identifying the type of intelligent power module cooling system. The type of cooling system can be identified according to the design information and operating status of the intelligent power module, and corresponding optimization can be performed according to the type of cooling system, including: If the cooling system is air cooling, adjust the fan speed according to the power path temperature and ambient temperature : in is the temperature of power path k, is the ambient temperature, is the temperature change rate, and The fan speed is adjusted dynamically to adjust the coefficient, which can quickly respond to changes in the power path temperature to avoid local overheating problems. When the temperature rise rate is low or the ambient temperature is low, energy-saving operation can be achieved by reducing the fan speed, extending the service life of the air cooling system. The dual weight design of temperature difference and change rate ensures the accuracy and efficiency of the cooling system response. If the cooling system is liquid cooling, adjust the coolant flow rate according to the GaN chip power and coolant temperature : in is the GaN chip power, is the specific heat capacity of the coolant, and The coolant outlet temperature and coolant inlet temperature are respectively used to dynamically adjust the coolant flow rate, optimize the heat dissipation path according to the actual heat generation of the power load, and adjust the flow rate according to the real-time heat demand to avoid system efficiency loss caused by overcooling or overheating. The high specific heat capacity characteristics of the coolant can efficiently take away a large amount of heat, ensuring the reliable operation of the GaN chip under high power density.
[0031] The linked optimization significantly improves the overall efficiency of the cooling system and meets the thermal management requirements under complex working conditions. Real-time monitoring of the CPU ensures rapid response and precise implementation of cooling system adjustments, avoids waste of cooling resources, and achieves energy saving and consumption reduction through dynamic optimization.
[0032] S4, displaying the temperature data and power path in real time and storing them in a database; Specifically, real-time display of temperature data and power paths refers to real-time display of collected temperature data of intelligent power modules and power distribution of adjusted power paths, and visual display of future temperatures predicted by the prediction model in the form of a temperature distribution graph.
[0033] Furthermore, storing in a database means that the CPU collects temperature data and the power allocation of the adjusted power path and stores them in the database, and the database forms records according to timestamps for classified storage and sorts them according to timestamps.
[0034] Example 2 This embodiment is different from the previous embodiment. In order to verify the effect of the method of the present invention, experimental data is used for demonstration. The specific process is as follows: The main body of the experiment is a certain brand of gallium nitride chip power module, with a designed maximum temperature of 125°C, 4 power paths, an air cooling system, a rated voltage of 48V, a total module power of 100W, and an ambient temperature of 20°C. The real-time temperature and power of the 4 power paths collected by the thermocouple sensor are shown in the following table: The thermal impedance matrix Z is obtained by simulation calculation through finite element analysis: The temperature change of each power path can be calculated using the thermal impedance matrix and real-time power using the following formula: The rated current of the power path can be calculated by the power and voltage of the power path: Set the sampling time to 10 and calculate the RMS current of the power path: The material resistivity of each power path is 1.7*10 -8 , the magnetic permeability of the wire is 4π*10 -7 , the current frequency is 10000, and the power path skin depth is calculated as follows: The AC resistance of each power path is calculated using the skin depth: Calculate the equivalent resistance from the AC resistance: The power loss is calculated by equivalent resistance: Thus, the power loss table of each power path is obtained: Calculate the optimization objective function value for each power path: The initial population individuals before iteration are set as follows: The population and fitness after iteration are as follows: From the above calculation results, it can be obtained that population 4 has the highest fitness value and is the optimal population. The power allocation of each power path in it is applied to the intelligent power module.
[0035] The present invention innovatively combines distributed temperature sensing, dynamic path optimization, intelligent algorithm prediction and cooling system collaboration to achieve precise temperature control of intelligent power modules. Experimental verification shows that the technical solution significantly reduces the operating temperature of the module and improves the operating efficiency. It has broad industrial application prospects. The application of the present invention in the field of high power density chips has important technical value and economic significance, and provides a new solution for intelligent thermal management technology.
[0036] If the functions are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions to enable a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk, etc., which can store program codes.
[0037] The logic and / or steps represented in the flowchart or otherwise described herein, for example, can be considered as an ordered list of executable instructions for implementing logical functions, and can be embodied in any computer-readable medium for use by an instruction execution system, device or apparatus (such as a computer-based system, a system including a processor, or other system that can fetch instructions from an instruction execution system, device or apparatus and execute instructions), or in conjunction with such instruction execution systems, devices or apparatuses. For the purposes of this specification, "computer-readable medium" can be any device that can contain, store, communicate, propagate or transmit a program for use by an instruction execution system, device or apparatus, or in conjunction with such instruction execution systems, devices or apparatuses.
[0038] More specific examples of computer-readable media (a non-exhaustive list) include the following: an electrical connection with one or more wires (electronic device), a portable computer disk case (magnetic device), a random access memory (RAM), a read-only memory (ROM), an erasable and programmable read-only memory (EPROM or flash memory), an optical fiber device, and a portable compact disk read-only memory (CDROM). In addition, the computer-readable medium may even be a paper or other suitable medium on which the program is printed, since the program may be obtained electronically, for example, by optically scanning the paper or other medium, followed by editing, deciphering or, if necessary, processing in another suitable manner, and then stored in a computer memory.
[0039] It should be understood that the various parts of the present invention can be implemented by hardware, software, firmware or a combination thereof. In the above embodiments, multiple steps or methods can be implemented by software or firmware stored in a memory and executed by a suitable instruction execution system. For example, if implemented by hardware, as in another embodiment, it can be implemented by any one of the following technologies known in the art or their combination: a discrete logic circuit with a logic gate circuit for implementing a logic function for a data signal, a dedicated integrated circuit with a suitable combination of logic gate circuits, a programmable gate array (PGA), a field programmable gate array (FPGA), etc.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A temperature control method for an intelligent power module based on a gallium nitride power chip, characterized in that: include, The distributed temperature sensors are used to collect the temperature data of the intelligent power modules for preprocessing, and the dynamic power path of the intelligent power modules is adjusted according to the temperature data; Use intelligent algorithms to predict future temperatures based on the power path adjusted by the intelligent power module, and make adjustments based on the predicted results; Combine temperature data and prediction results to optimize the intelligent power module cooling system; The temperature data and power path are displayed in real time and stored in the database.
2. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 1, characterized in that: The preprocessing of collecting temperature data of the intelligent power module through distributed temperature sensors refers to deploying thermocouple sensors on the surface and heat dissipation port of the gallium nitride power chip in the intelligent power module, using the CAN bus protocol to connect all thermocouple sensors to form a sensor network and connecting the sensor network to the CPU to transmit temperature data, the CPU cleaning and filtering the temperature data collected by the thermocouple sensors, and calculating the temperature gradient, using a bilinear interpolation algorithm to calculate the temperature distribution of the intelligent power module to form a temperature distribution diagram, and the CPU synchronously collects design parameters and operating parameters of the intelligent power module.
3. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 2, characterized in that: The dynamically adjusting the power path of the intelligent power module according to the temperature data refers to identifying all power paths according to the design parameters of the intelligent power module, and defining the number of power paths in the intelligent power module as N; Use finite element analysis tools to establish a thermal model based on the design parameters of the intelligent power module. Through simulation experiments, a known power is applied to power path j in the thermal model, the temperature change of power path i is recorded, and the ratio of the temperature change of power path i to the known power is calculated as the thermal impedance between power paths i and j. , traverse and calculate the thermal impedances between all power paths to form the thermal impedance matrix Z of the intelligent power module; Calculate the real-time temperature change of power path k based on the operating parameters of the intelligent power module and the thermal impedance matrix : in is the thermal impedance between power path k and power path j, is the real-time power of power path j, N is the total number of power paths; Calculate the DC current of power path k based on the real-time power and operating voltage of power path k , and calculate the RMS current of power path k by the DC current : Where M is the calculation period and t is the time; Calculate the skin depth of power path k based on the design parameters of the power path , and obtain the DC resistance of the power path k , through the DC resistance and skin depth Calculate the AC resistance of the power path k ; According to the DC resistance of the power path k , AC resistance , RMS current And DC current Calculate the equivalent resistance of the power path k : Get the equivalent resistance of the power path k After that, through the equivalent resistance RMS current Calculate the power loss of power path k ; The real-time power of all power paths of the intelligent power module is randomly initialized, and power allocation schemes of multiple groups of initial power paths are randomly formed as initial populations. The sum of the power of all power paths in each initial population is equal to the total power of the intelligent power module. Define the optimization objective function F for: in Design the maximum temperature for the intelligent power module, is the real-time power of power path k, is the temperature influence weight, is the loss weight; The power path zero crossing frequency is calculated synchronously based on the equivalent inductance and capacitance of the power path k ; Define the optimization objective function F The constraints are: in is the current frequency of power path k, is the path frequency deviation threshold; Calculate the optimization objective function F for each initial population value, defining the fitness value of the initial population as the optimization objective function F The roulette wheel method is used to select the initial population individuals, and the single-point crossover method and mutation are used to generate a new population for initial population iteration until the objective function F is optimized. After convergence, the iteration is stopped, the fitness of the population after the iteration is calculated, and the population with the highest fitness is selected as the optimal population. The power allocation of each power path in the optimal population is extracted and applied to the intelligent power module.
4. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 3, characterized in that: The method of using an intelligent algorithm to predict the future temperature based on the power path adjusted by the intelligent power module refers to building a prediction model based on an artificial neural network ANN using a multi-layer perceptron architecture, defining a prediction model network model structure including an input layer, a hidden layer, and an output layer, wherein the input format of the input layer is the power distribution and temperature data of the power path of the intelligent power module, and the output content of the output layer is the predicted temperature. The prediction model is trained using historical data as a training set, and the mean square error is used as a loss function, and the prediction model parameters are iteratively optimized using an Adam optimizer; The power path power distribution and temperature data of the adjusted and optimized intelligent power module are input into the prediction model to obtain the future temperature data of the intelligent power module.
5. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 4, characterized in that: The adjustment according to the prediction result refers to adjusting the temperature control of the intelligent power module according to the predicted future temperature data, including: If there is temperature data in the future temperature data that exceeds the maximum temperature designed for the intelligent power module, the CPU determines that the power allocation adjustment of the intelligent power module path is unqualified and readjusts the power path of the intelligent power module; If the future temperature data exceeds the temperature threshold of the intelligent power module, the cooling system is started to dissipate heat for the intelligent power module; If all future temperature data are lower than the intelligent power module temperature threshold, the power allocation of the intelligent power module power path is recorded and kept running.
6. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 5, characterized in that: The optimization of the intelligent power module cooling system by combining the temperature data and the prediction results refers to identifying the type of the intelligent power module cooling system and performing corresponding optimization according to the type of the cooling system, including: If the cooling system is air cooling, adjust the fan speed according to the power path temperature and ambient temperature : in is the temperature of power path k, is the ambient temperature, is the temperature change rate, and is the adjustment coefficient; If the cooling system is liquid cooling, adjust the coolant flow rate according to the GaN chip power and coolant temperature : in is the GaN chip power, is the specific heat capacity of the coolant, and are the coolant outlet temperature and the coolant inlet temperature respectively.
7. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 6, characterized in that: The real-time display of temperature data and power paths refers to real-time display of the collected temperature data of the intelligent power module and the power distribution of the adjusted power paths, and visual display of the future temperature predicted by the prediction model in the form of a temperature distribution graph.
8. The temperature control method of the intelligent power module based on the gallium nitride power chip according to claim 7, characterized in that: The storing in the database means that the CPU collects the temperature data and the power allocation of the adjusted power path and stores them in the database. The database forms records according to timestamps for classified storage and sorts them according to timestamps.
9. A computer device comprising: A memory and a processor; the memory stores a computer program, characterized in that: when the processor executes the computer program, the steps of the temperature control method of the intelligent power module based on the gallium nitride power chip according to any one of claims 1 to 8 are implemented.
10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the temperature control method of the intelligent power module based on the gallium nitride power chip according to any one of claims 1 to 8 are implemented.
Citation Information
Patent Citations
Cooling system used for electric power apparatus and its control method
CN101470451A
Heat management circuit based on high-power converter and method thereof
CN103618435A
Control system and control method of power device
CN111817556A
Loss estimation method and system for SVG under various operation conditions
CN113036777A
Single-vector temperature control frequency conversion control method based on three-phase PWM rectifier
CN115589136A
Cited By
Gallium nitride-based E-type effect amplifier electromagnetic heating method and system
CN120129103A
Gallium nitride-based class-e power amplifier electromagnetic heating method and system
CN120129103B
Temperature management system of gallium nitride power adapter
CN120129219A
Embedded micro-channel heat dissipation system oriented to SIP (Session Initiation Protocol) packaging and collaborative heat management method
CN120709241A
Nitrogen adaptive cooling control system and method based on temperature prediction
CN121657771A