Winding machine assembly

By designing a winding machine assembly including L-shaped winding rod, second guide wheel, sliding seat, round rod, PLC controller, cylinder and cutting knife, the existing winding machine has been solved by low automation and release. The problem of poor clamping of wire coils achieves efficient automated production and quality assurance of coils.

CN119480426AInactive Publication Date: 2025-02-18ANHUI VOCATIONAL COLLEGE OF DEFENSE TECH
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Patent Information

Application Number
CN202411422838.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing winding machines have low automation and require a lot of manual intervention, resulting in unstable production efficiency and fluctuations in product quality. In addition, the clamping of the wire roll is not effective enough, which leads to shaking and affects product quality.

Method used

A winding machine assembly is designed, including L-shaped winding rod, second guide wheel, sliding seat, round rod, PLC controller, cylinder and cutting knife, etc. Through the coordinated work of these components, the automatic production of the coil is realized. and unloading.

Benefits of technology

Through automated production, manual operation time and labor intensity are reduced, production speed and product consistency are improved, the impact of human factors on product quality is avoided, and each coil meets quality standards is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a winding machine assembly, and relates to the technical field of winding machines, a second connecting seat is fixedly connected to the end, away from a first connecting seat, of the upper end of a device body, a first motor is fixedly connected to the upper end of the second connecting seat, and the outer surface of the first motor is sleeved with an L-shaped winding rod; second guide wheels are fixedly connected to the outer surfaces of the L-shaped winding rod and the second connecting base, a placing table is fixedly connected to the upper end of the device body, the placing table is fixedly connected to the end, close to the L-shaped winding rod, of the upper end of the device body, and the sprayed raw material wire is guided to penetrate through the L-shaped winding rod. At the moment, the L-shaped winding rod rotates around the round rod to form a coil shape, the PLC controls the air cylinder to be started, the air cylinder drives the two cut-off tools to rotate in the sliding process, the two cut-off tools rotate to cut off redundant raw material wires of the coil, coil production is automatically completed, all procedures are tightly connected, and the production efficiency is improved. And the coil produced automatically is more consistent in size and shape.
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Description

Technical Field

[0001] The invention belongs to the technical field of winding machines, and more specifically, particularly relates to the assembly of winding machines. Background Art

[0002] In modern industrial production, winding machines, as a key equipment, are widely used in many fields such as electronics, electrical, and motor manufacturing to wind wires into coils of various shapes and specifications. With the continuous advancement of science and technology and the increasing degree of industrial automation, higher and higher requirements are placed on the performance, efficiency, and precision of winding machines.

[0003] In terms of the degree of automation of existing winding machines, although some winding machines have achieved a certain degree of automated operation, the overall level of automation still needs to be improved. Some old winding machines require a lot of manual intervention, which not only increases labor costs, but is also easily affected by human factors, resulting in unstable production efficiency and fluctuations in product quality.

[0004] In addition, the pay-off reel of many winding machines lacks effective clamping, which makes it easy to shake during the pay-off process. Due to insufficient friction between the shaft and the inner hole of the pay-off reel, and the brake device may fail due to wear or improper adjustment, the pay-off reel cannot rotate stably on the shaft, which will affect the final product quality and reduce product performance and reliability.

[0005] In view of this, the existing structure and defects are studied and improved, and a winding machine assembly is provided in order to achieve a more practical purpose. Summary of the invention

[0006] In order to solve the above technical problems, the present invention provides a winding machine assembly to solve the above problems.

[0007] The winding machine assembly includes a device body, the upper end of the device body is fixedly connected to a first connecting seat, the upper end of the device body is fixedly connected to two groups of first guide wheels, the upper end of the device body is fixedly connected to a coating machine, the coating machine is fixedly connected between the two groups of first guide wheels, the first connecting seat is rotatably connected to a pay-off reel on one side close to the coating machine, the upper end of the device body is fixedly connected to a second connecting seat at one end away from the first connecting seat, the upper end of the second connecting seat is fixedly connected to a first motor, an L-shaped winding rod is sleeved on the outer surface of the first motor, and the L-shaped winding rod and the outer surface of the second connecting seat are both fixed A second guide wheel is connected, and a placing table is fixedly connected to the upper end of the device main body, and the placing table is fixedly connected to one end of the upper end of the device main body close to the L-shaped winding rod, a sliding table is fixedly connected inside the device main body, and a second motor is fixedly connected to the side of the sliding table close to the first connecting seat, and a first connecting rod is sleeved on the outer surface of the second motor, and a sliding seat is slidably connected to the outer surface of the sliding table, and a round rod is sleeved inside the sliding seat, and the round rod is slidably connected to the inside of the placing table, and a feeding mechanism is fixedly connected to the upper end of the device main body, and the feeding mechanism includes a supporting seat, and the supporting seat is fixedly connected to the upper end of the device main body.

[0008] Preferably, the upper end of the support seat is fixedly connected with a top cover, two guide grooves are provided inside the top cover, and the upper end of the support seat is fixedly connected with a cylinder.

[0009] Preferably, a U-shaped plate is sleeved on the outer surface of the cylinder, and two cutting knives are rotatably connected inside the U-shaped plate.

[0010] Preferably, the upper end of the device body is fixedly connected with a third connecting seat, the end of the third connecting seat away from the L-shaped winding rod is fixedly connected with a third motor, and the outer surface of the third motor is sleeved with a second connecting rod.

[0011] Preferably, an O-shaped groove is provided inside the third connecting seat, a slide rail is slidably connected to the outer surface of the third connecting seat, and a push rod is slidably connected to the outer surface of the slide rail.

[0012] Preferably, a conveyor belt assembly is fixedly connected to the upper end of the device body, and a protective cover is fixedly connected to the outer surface of the first connecting seat.

[0013] Preferably, a rotating rod is rotatably connected inside the first connecting seat, a slot is provided inside the rotating rod, and an insert rod is sleeved inside the protective cover.

[0014] Preferably, three first clamping blocks are slidably connected inside the rotating rod, a screw is rotatably connected inside the rotating rod, and an inclined frustum is threadedly connected to the outer surface of the screw.

[0015] Preferably, one end of the device body close to the conveyor belt assembly is fixedly connected to a fourth connecting seat, the upper end of the fourth connecting seat is fixedly connected to four arc blocks, and the upper end of the fourth connecting seat is clamped with a collection box.

[0016] Preferably, a bidirectional threaded rod is rotatably connected inside the fourth connecting seat, two second clamping blocks are threadedly connected to the outer surface of the bidirectional threaded rod, and two rectangular grooves are provided inside the collecting box.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] In the present invention, an L-shaped winding rod is provided. When the coil is produced, the raw material wire is passed through the L-shaped winding rod through two sets of second guide wheels. At this time, the device body controls the second motor to start, and the second motor output shaft drives the first connecting rod to rotate 90 degrees counterclockwise. The first connecting rod rotates to push the sliding seat to slide upward on the slide surface, and drives the round rod to slide upward and extend through the sliding seat. At this time, the first motor output shaft drives the L-shaped winding rod to rotate, and the rotation of the L-shaped winding rod drives the raw material wire to rotate and be wound into a coil shape on the surface of the round rod. The L-shaped winding rod stops working after rotating one circle, and the PLC controller in the device body controls the cylinder to start, and the cylinder output shaft drives the U-shaped plate to slide and extend, and the U-shaped plate drives the two cutting knives to slide, and squeezes through the guide groove during the sliding process. The pressure pushes the two cutting knives to rotate and fit together. The two cutting knives rotate while sliding out to cut off the excess raw material wire of the coil, and drive the two cutting knives to rotate and reset when the cylinder output shaft retracts. At this time, the second motor rotates ninety degrees clockwise to drive the round rod to slide and reset. The finished coil falls into the semicircular groove opened in the placement table, so as to automatically complete the production of the coil, reduce the time and labor intensity of manual operation, and the close connection between each process is conducive to improving the production speed of the coil. The coils produced by automation are more consistent in size and shape, avoiding the influence of human factors on product quality, ensuring that each coil meets the quality standards, and reducing the contact between operators and mechanical parts by realizing the automated production of coils, thereby improving production safety.

[0019] In the present invention, a push rod is provided, and the coil is temporarily placed on the placement table after production is completed. At this time, the output shaft of the third motor drives the second connecting rod to rotate, and the push rod passes through the second connecting rod and is sleeved in the O-shaped groove. During the rotation of the second connecting rod, the push rod is driven to slide along the O-shaped groove. When the output shaft of the third motor drives the push rod to rotate counterclockwise, the finished coil is pushed from the placement table to the conveyor belt assembly. The conveyor belt assembly is started to convey the finished coil to the collection box, and the collection box is used to collect and store it, so as to automatically complete the unloading and collection of the coil, so that the production line can continue to operate in a stable state, and the automated collection operation is used to ensure that the position of the finished coil falling into the collection box remains stable, so that multiple coils are stacked together, which is convenient for subsequent unified handling and packaging.

[0020] In the present invention, by providing a first clamping block, when it is necessary to install and replace a new pay-off reel, the screw is held and screwed, and the screw rotates, driving the inclined circular table to slide to the side close to the slot. At this time, the three second connecting rods lose the extrusion force and slide inward and shrink. At this time, the old pay-off reel can be pulled out, and the new pay-off reel can be sleeved on the outside of the rotating rod, and the screw is screwed in the opposite direction to reset it. The inclined circular table resets and squeezes the three first clamping blocks to fit the surface of the pay-off reel, clamping and fixing it, which is beneficial to ensure the stability of the pay-off reel during installation and avoid shaking of the pay-off reel, thereby affecting the quality of the final product. The protruding length of the three first clamping blocks can be controlled by adjusting the screw and the number of rotations, so as to adapt to pay-off reels of different sizes, which is beneficial to improving the flexibility and adaptability of the device.

[0021] In the present invention, a second clamping block is provided, and a collection box is installed at one end of the device body to collect the finished coils. When placing the collection box, it is aligned with the four arc blocks on the fourth connecting seat. The four arc blocks are respectively located around the collection box to play an auxiliary positioning role. After the collection box is placed on the fourth connecting seat, the two-way threaded rod is screwed. During the rotation of the two-way threaded rod, the threads drive the two second clamping blocks to slide toward the side close to the collection box. The collection box is clamped and fixed by the two second clamping blocks fitting in the rectangular groove, thereby ensuring the stability of the placement position of the collection box, thereby ensuring the consistency of the placement position of the finished coil when it falls into the collection box from the conveyor belt assembly, and the clamping and loosening of the collection box can be achieved by screwing the two-way threaded rod. The operation is simple and convenient, so that the operator can complete the collection work more efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the connection structure of the coating machine of the present invention;

[0024] Figure 3 It is an exploded view of the connection of the conveyor belt assembly of the present invention;

[0025] Figure 4 is an exploded view of the screw connection of the present invention;

[0026] Figure 5 It is an exploded view of the cylinder connection of the present invention;

[0027] Figure 6 It is a schematic diagram of the L-shaped winding rod connection structure of the present invention;

[0028] Figure 7 is an exploded view of the push rod connection of the present invention;

[0029] Figure 8It is a schematic diagram of the round rod connection structure of the present invention;

[0030] Fig. 9 is an exploded view of the sliding seat connection of the present invention;

[0031] Fig.10 It is an exploded view of the bidirectional threaded rod connection of the present invention.

[0032] In the figure, the corresponding relationship between the names of the components and the numbers of the accompanying drawings is as follows: 11, device body; 12, first connecting seat; 13, first guide wheel; 14, coating machine; 15, pay-off reel; 16, second connecting seat; 17, first motor; 18, L-shaped winding rod; 19, second guide wheel; 21, placing table; 22, sliding table; 23, second motor; 24, first connecting rod; 25, sliding seat; 26, round rod; 27, supporting seat; 28, top cover; 29, guide groove; 31, cylinder; 32. U-shaped plate; 33. Cutting knife; 34. Third connecting seat; 35. Third motor; 36. Second connecting rod; 37. O-shaped groove; 38. Slide rail; 39. Push rod; 41. Conveyor belt assembly; 42. Protective cover; 43. Rotating rod; 44. Slot; 45. Insert rod; 46. First clamping block; 47. Screw; 48. Inclined frustum; 49. Fourth connecting seat; 51. Arc block; 52. Collecting box; 53. Bidirectional threaded rod; 54. Second clamping block; 55. Rectangular groove. DETAILED DESCRIPTION

[0033] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0034] See also Figure 1-Figure 10The present invention provides a winding machine assembly, including a device body 11, a first connecting seat 12 is fixedly connected to the upper end of the device body 11, two groups of first guide wheels 13 are fixedly connected to the upper end of the device body 11, a coating machine 14 is fixedly connected to the upper end of the device body 11, the coating machine 14 is fixedly connected between the two groups of first guide wheels 13, a side of the first connecting seat 12 close to the coating machine 14 is rotatably connected with a pay-off reel 15, an end of the upper end of the device body 11 away from the first connecting seat 12 is fixedly connected to a second connecting seat 16, an upper end of the second connecting seat 16 is fixedly connected to a first motor 17, an L-shaped winding rod 18 is sleeved on the outer surface of the first motor 17, and the L-shaped winding rod 18 and the outer surfaces of the second connecting seat 16 are both fixedly connected to a second guide wheel 19, the device body A placing table 21 is fixedly connected to the upper end of the device body 11, and the placing table 21 is fixedly connected to one end of the upper end of the device body 11 close to the L-shaped winding rod 18. A sliding table 22 is fixedly connected inside the device body 11, and a second motor 23 is fixedly connected to the side of the sliding table 22 close to the first connecting seat 12. The outer surface of the second motor 23 is sleeved with a first connecting rod 24, and the outer surface of the sliding table 22 is slidably connected to a sliding seat 25, and a round rod 26 is sleeved inside the sliding seat 25. The round rod 26 is slidably connected inside the placing table 21. A feeding mechanism is fixedly connected to the upper end of the device body 11, and the feeding mechanism includes a supporting seat 27, which is fixedly connected to the upper end of the device body 11, and the supporting seat 27 is located inside the second connecting seat 16. A top cover 28 is fixedly connected to the upper end of the supporting seat 27. Two guide grooves 29 are provided inside the top cover 28, a cylinder 31 is fixedly connected to the upper end of the support seat 27, a U-shaped plate 32 is sleeved on the outer surface of the cylinder 31, two cutting knives 33 are rotatably connected inside the U-shaped plate 32, and the two cutting knives 33 are respectively sleeved inside the two guide grooves 29, a third connecting seat 34 is fixedly connected to the upper end of the device body 11, the third connecting seat 34 is located inside the second connecting seat 16, a third motor 35 is fixedly connected to the end of the third connecting seat 34 away from the L-shaped winding rod 18, a second connecting rod 36 is sleeved on the outer surface of the third motor 35, an O-shaped groove 37 is provided inside the third connecting seat 34, a slide rail 38 is slidably connected to the outer surface of the third connecting seat 34, a push rod 39 is slidably connected to the outer surface of the slide rail 38, and the push rod 39 is sleeved on the second connecting rod Inside the rod 36, the push rod 39 is sleeved inside the O-shaped groove 37. The upper end of the device body 11 is fixedly connected with a conveyor belt assembly 41. The conveyor belt assembly 41 and the push rod 39 are on the same horizontal line. When the coil is produced, the raw material line passes through the L-shaped winding rod 18 through two sets of second guide wheels 19. At this time, the device body 11 controls the second motor 23 to start, and the output shaft of the second motor 23 drives the first connecting rod 24 to rotate 90 degrees counterclockwise. The first connecting rod 24 rotates to push the sliding seat 25 to slide upward on the surface of the slide 22 (the sliding seat 25 is connected to the surface of the slide 22 through the slide groove slider, and the slide 22 imposes a limit on the sliding seat 25 so that it can only slide in the vertical direction). The round rod 26 is driven to slide upward and extend through the sliding seat 25.At this time, the output shaft of the first motor 17 drives the L-shaped winding rod 18 to rotate, and the rotation of the L-shaped winding rod 18 drives the raw material wire to rotate and be wound into a coil shape on the surface of the round rod 26. The L-shaped winding rod 18 stops working after rotating one circle, and the PLC controller in the device body 11 controls the cylinder 31 to start, and the output shaft of the cylinder 31 drives the U-shaped plate 32 to slide out, and the U-shaped plate 32 drives the two cutting knives 33 to slide, and during the sliding process, the two cutting knives 33 are squeezed and pushed to rotate and fit through the guide groove 29. The two cutting knives 33 rotate while sliding out to cut off the excess raw material wire of the coil, and drive the two cutting knives 33 to rotate and reset when the output shaft of the cylinder 31 retracts. At this time, the second motor 23 rotates ninety degrees clockwise to drive the round rod 26 to slide and reset, and the finished coil falls into the semicircular groove opened in the placement table 21 to automatically complete the coil. The production can reduce the time and labor intensity of manual operation. The close connection between each process is conducive to improving the production speed of the coil. The coils produced by automation are more consistent in size and shape, avoiding the influence of human factors on product quality, ensuring that each coil meets the quality standards, and reducing the contact between operators and mechanical parts by realizing the automated production of coils, thereby improving the safety of production. After the coil is produced, it is temporarily placed on the placement table 21. At this time, the output shaft of the third motor 35 drives the second connecting rod 36 to rotate, and the push rod 39 passes through the second connecting rod 36 and is sleeved in the O-shaped groove 37. During the rotation of the second connecting rod 36, the push rod 39 is driven to slide along the O-shaped groove 37. When the output shaft of the third motor 35 drives the push rod 39 to rotate counterclockwise, the finished coil is pushed from the placement table 21 to the conveyor belt assembly 41.

[0035] The outer surface of the first connecting seat 12 is fixedly connected with a protective sleeve 42, and a rotating rod 43 is rotatably connected inside the first connecting seat 12. The unwinding reel 15 is sleeved on the outer surface of the rotating rod 43. A slot 44 is provided inside the rotating rod 43. An insert rod 45 is sleeved inside the protective sleeve 42, and the insert rod 45 is sleeved inside the slot 44. Three first clamping blocks 46 are slidably connected inside the rotating rod 43. A screw rod 47 is rotatably connected inside the rotating rod 43. An inclined surface truncated cone 48 is threadedly connected to the outer surface of the screw 47. The three first clamping blocks 46 are all fitted with the inclined surface truncated cone 48. One end of the device body 11 close to the conveyor belt assembly 41 is fixedly connected with The fourth connecting seat 49 has four arc blocks 51 fixedly connected to the upper end of the fourth connecting seat 49, and the upper end of the fourth connecting seat 49 is clamped with a collecting box 52, and the four arc blocks 51 are all located on the outer surface of the collecting box 52. The device body 11 includes a PLC controller (i.e., a programmable logic controller, a PLC is an electronic device for digital operation specially designed for use in an industrial environment, used to control various types of machinery or production processes, the first motor 17, the second motor 23, the cylinder 31, the third motor 35 and the conveyor belt assembly 41 are all connected to the PLC controller and controlled by it), and the unwinding reel 1 is connected to the conveyor belt assembly 41. 5 is sleeved outside the rotating rod 43, and the rotating rod 43 rotates in the first connecting seat 12. Under the traction of external force, the pay-off reel 15 is driven to rotate to convey the raw material wire for the winding machine forward. The raw material wire is wound around the first guide wheel 13 for auxiliary positioning and passes through the coating machine 14 to add a coating to the surface of the raw material wire. The coating machine 14 sprays and adds a coating to the surface of the raw material wire to play a protective role in resisting ultraviolet radiation, delaying the aging of the coil material, and improving the appearance and increasing the recognizability. The sprayed raw material wire passes through another set of first guide wheels 13 and two sets of second guide wheels 19 to guide through the L-shaped winding rod 18. At this time, the L-shaped winding rod 18 It rotates around the round rod 26 to form a coil shape, and the cylinder 31 is started by the PLC controller. The cylinder 31 drives the two cutting knives 33 to rotate during the sliding process. The two cutting knives 33 rotate to cut off the excess raw material wire of the coil. At this time, the finished coil falls onto the placement table 21, and the third motor 35 starts to drive the push rod 39 to rotate. The push rod 39 rotates to push the finished coil in the placement table 21 from the placement table 21 to the conveyor belt assembly 41. The conveyor belt assembly 41 rotates forward to transport the finished coil to the collection box 52 for storage, so as to automatically complete the production and unloading process of the coil, with a high degree of automation.

[0036] A bidirectional threaded rod 53 is rotatably connected inside the fourth connecting seat 49, and two second clamping blocks 54 are threadedly connected to the outer surface of the bidirectional threaded rod 53. Two rectangular grooves 55 are provided inside the collecting box 52, and the two second clamping blocks 54 are respectively clamped inside the two rectangular grooves 55. The pay-off reel 15 is connected to the outer outer surface of the rotatable rotating rod 43 to perform the pay-off work. When it is necessary to install and replace a new pay-off reel 15, the screw 47 is held and screwed. During the rotation of the screw 47, the inclined surface round table 48 is driven to slide toward the side close to the slot 44. At this time, the three second connecting rods 36 lose the extrusion force and slide inward to collect. The old pay-off reel 15 can be pulled out and the new pay-off reel 15 can be sleeved on the outside of the rotating rod 43. The screw rod 47 is rotated in the opposite direction to reset it. The inclined round table 48 resets and squeezes the three first clamping blocks 46 to fit the surface of the pay-off reel 15, clamping and fixing it, which is beneficial to ensure the stability of the pay-off reel 15 during installation. The extension length of the three first clamping blocks 46 can be controlled by adjusting the screw rod 47 and the number of rotations, so as to adapt to pay-off reels 15 of different sizes, which is beneficial to improve the flexibility and adaptability of the device. When the winding machine is idle for a long time, the insertion rod 45 can be passed through the protective cover 4 2 is inserted into the slot 44 (the insertion rod 45 is tightly connected to the protective sleeve 42 and will be stably sleeved in the protective sleeve 42 without external force), and the rotating rod 43 is limited to avoid accidental rotation in the idle state, which causes loose accumulation of raw material wires and affects the quality of the final product. A collection box 52 is installed at one end of the device body 11 to collect the finished coils. When placing the collection box 52, it is aligned with the four arc blocks 51 on the fourth connecting seat 49. The four arc blocks 51 are respectively located around the collection box 52 to play an auxiliary positioning role. The collection box 52 is placed on the fourth connecting seat 49. After being connected to the connecting seat 49, the two-way threaded rod 53 is screwed. During the rotation of the two-way threaded rod 53, the threads drive the two second clamping blocks 54 to slide toward the side close to the collection box 52, and the collection box 52 is clamped and fixed by the two second clamping blocks 54 fitting in the rectangular groove 55, thereby ensuring the stability of the placement position of the collection box 52, thereby ensuring the consistency of the placement position of the finished coil when it falls into the collection box 52 from the conveyor belt assembly 41, and the clamping and release of the collection box 52 can be achieved by screwing the two-way threaded rod 53, which is simple and convenient to operate, allowing the operator to complete the collection work more efficiently.

[0037] Working principle:

[0038] In the first step, the device body 11 includes a PLC controller (i.e., a programmable logic controller, which is an electronic device specially designed for use in an industrial environment and is used for digital computing operations. It is used to control various types of machinery or production processes. The first motor 17, the second motor 23, the cylinder 31, the third motor 35 and the conveyor belt assembly 41 are all connected to the PLC controller and controlled by it). The pay-off reel 15 is sleeved on the outside of the rotating rod 43, and the rotating rod 43 rotates in the first connecting seat 12. Under the traction of external force, the pay-off reel 15 is driven to rotate to convey the raw material wire for the winding machine forward. The raw material wire is wound around the first guide wheel 13 for auxiliary positioning and passes through the coating machine 14 to add a coating to the surface of the raw material wire. The coating machine 14 sprays and adds a coating to the surface of the raw material wire to play a protective role, resist ultraviolet radiation, and delay the aging of the coil material. , and it has the effect of improving the appearance and increasing recognizability. The raw material wire after spraying is guided through the L-shaped winding rod 18 by another set of first guide wheels 13 and two sets of second guide wheels 19. At this time, the L-shaped winding rod 18 rotates around the round rod 26 to form a coil shape. The cylinder 31 is started by the PLC controller. The cylinder 31 drives the two cutting knives 33 to rotate during the sliding process. The two cutting knives 33 rotate to cut off the excess raw material wire of the coil. At this time, the finished coil falls onto the placement table 21, and the third motor 35 starts to drive the push rod 39 to rotate. The push rod 39 rotates to push the finished coil in the placement table 21 from the placement table 21 to the conveyor belt assembly 41. The conveyor belt assembly 41 rotates forward to transport the finished coil to the collection box 52 for storage, so as to automatically complete the production and unloading process of the coil, with a high degree of automation.

[0039] In the second step, when the coil is produced, the raw material wire is passed through the L-shaped winding rod 18 through two sets of second guide wheels 19. At this time, the device body 11 controls the second motor 23 to start, and the output shaft of the second motor 23 drives the first connecting rod 24 to rotate 90 degrees counterclockwise. The first connecting rod 24 rotates to push the sliding seat 25 to slide upward on the surface of the slide 22 (the sliding seat 25 is connected to the surface of the slide 22 through a sliding groove slider, and the sliding seat 25 is limited by the slide 22 so that it can only slide in the vertical direction). The sliding seat 25 drives the round rod 26 to slide upward and extend. At this time, the output shaft of the first motor 17 drives the L-shaped winding rod 18 to rotate, and the rotation of the L-shaped winding rod 18 drives the raw material wire to rotate on the surface of the round rod 26 to be wound The L-shaped winding rod 18 stops working after rotating one circle, and the cylinder 31 is started by the PLC controller in the device body 11. The output shaft of the cylinder 31 drives the U-shaped plate 32 to slide out, and the U-shaped plate 32 drives the two cutting knives 33 to slide, and during the sliding process, the two cutting knives 33 are squeezed and pushed to rotate and fit through the guide groove 29. The two cutting knives 33 rotate while sliding out to cut off the excess raw material wire of the coil, and drive the two cutting knives 33 to rotate and reset when the output shaft of the cylinder 31 retracts. At this time, the second motor 23 rotates ninety degrees clockwise to drive the round rod 26 to slide and reset, and the finished coil falls into the semicircular groove opened in the placement table 21, so as to automatically complete the production of the coil and reduce the time of manual operation. The time and labor intensity are reduced, and the various processes are closely connected, which is conducive to improving the production speed of the coils. The coils produced through automation have more consistent sizes and shapes, avoiding the influence of human factors on product quality, ensuring that each coil meets the quality standards, and reducing the contact between operators and mechanical parts by realizing the automated production of coils, thereby improving the safety of production. After the coils are produced, they are temporarily placed on the placement table 21. At this time, the output shaft of the third motor 35 drives the second connecting rod 36 to rotate, and the push rod 39 passes through the second connecting rod 36 and is sleeved in the O-shaped groove 37. During the rotation of the second connecting rod 36, the push rod 39 is driven to slide along the O-shaped groove 37. When the output shaft of the third motor 35 drives the push rod 39 to rotate counterclockwise , push the finished coil from the placement table 21 to the conveyor belt assembly 41 (the push rod 39 will slide upward at the rounded corner during rotation. At this time, the finished coil loses the limit of the push rod 39 and is pushed onto the conveyor belt assembly 41 under the action of inertia. The push rod 39 returns to the initial position after rotating along the O-shaped groove 37 for one circle to reset). The conveyor belt assembly 41 starts to transport the finished coil to the collection box 52, and the collection box 52 collects and stores it to automatically complete the unloading and collection of the coil, so that the production line can continue to operate in a stable state, and the automated collection operation ensures that the position of the finished coil falling into the collection box 52 remains stable, so that multiple coils are stacked together for subsequent unified handling and packaging.

[0040] In the third step, the pay-off reel 15 is connected to the rotatable rotating rod 43 to perform the pay-off work. When a new pay-off reel 15 needs to be installed and replaced, the screw 47 is held and screwed. During the rotation of the screw 47, the inclined round table 48 is driven to slide toward the side close to the slot 44. At this time, the three second connecting rods 36 lose the extrusion force and slide inward and shrink. At this time, the old pay-off reel 15 can be pulled out, and the new pay-off reel 15 can be sleeved on the outside of the rotating rod 43. The screw 47 is screwed in the opposite direction to reset it. The inclined round table 48 resets and squeezes the three The first clamping block 46 is fitted on the surface of the pay-off reel 15 to clamp and fix it, which is beneficial to ensure the stability of the pay-off reel 15 when it is installed. The extension length of the three first clamping blocks 46 can be controlled by adjusting the screw 47 and the number of rotations, so as to adapt to pay-off reels 15 of different sizes, which is beneficial to improve the flexibility and adaptability of the device. When the winding machine is idle for a long time, the plug rod 45 can be inserted into the slot 44 through the protective cover 42 (the plug rod 45 is tightly connected to the protective cover 42 and will be stably sleeved in the protective cover without external force. 42), the rotating rod 43 is limited to avoid accidental rotation in the idle state, which may cause loose accumulation of raw material lines and affect the quality of the final product. A collecting box 52 is installed at one end of the device body 11 to collect the finished coils. When placing the collecting box 52, it is aligned with the four arc blocks 51 on the fourth connecting seat 49. The four arc blocks 51 are respectively located around the collecting box 52 to assist in positioning. After the collecting box 52 is placed on the fourth connecting seat 49, the two-way threaded rod 53 is screwed. During the rotation of the two-way threaded rod 53, the threads drive the two second clamping blocks 54 to slide toward the side close to the collecting box 52. The collecting box 52 is clamped and fixed by the two second clamping blocks 54 in the rectangular groove 55, thereby ensuring the stability of the placement position of the collecting box 52, thereby ensuring the consistency of the placement position of the finished coil when it falls into the collecting box 52 from the conveyor belt assembly 41, and the clamping and loosening of the collecting box 52 can be achieved by screwing the two-way threaded rod 53. The operation is simple and convenient, so that the operator can complete the collection work more efficiently.

[0041] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A winding machine assembly, comprising a device body (11), wherein the upper end of the device body (11) is fixedly connected to a first connecting seat (12), the upper end of the device body (11) is fixedly connected to two groups of first guide wheels (13), the upper end of the device body (11) is fixedly connected to a coating machine (14), the coating machine (14) is fixedly connected between the two groups of first guide wheels (13), and a side of the first connecting seat (12) close to the coating machine (14) is rotatably connected to a wire unwinding reel (15), characterized in that: The upper end of the device body (11) is fixedly connected to the second connection seat (16) at one end away from the first connection seat (12), the upper end of the second connection seat (16) is fixedly connected to the first motor (17), the outer surface of the first motor (17) is sleeved with an L-shaped winding rod (18), the outer surface of the L-shaped winding rod (18) and the second connection seat (16) are both fixedly connected to a second guide wheel (19), the upper end of the device body (11) is fixedly connected to a placement table (21), and the placement table (21) is fixedly connected to the device. The upper end of the device body (11) is close to one end of the L-shaped winding rod (18), and a slide table (22) is fixedly connected inside the device body (11). A second motor (23) is fixedly connected to the side of the slide table (22) close to the first connecting seat (12). A first connecting rod (24) is sleeved on the outer surface of the second motor (23). A sliding seat (25) is slidably connected to the outer surface of the slide table (22). A round rod (26) is sleeved inside the sliding seat (25), and the round rod (26) is slidably connected inside the placement table (21); The upper end of the device body (11) is fixedly connected with a material discharge mechanism; The material discharge mechanism comprises a support seat (27), and the support seat (27) is fixedly connected to the upper end of the device body (11).

2. The winding machine assembly as claimed in claim 1, characterized in that: The support seat (27) is located inside the second connecting seat (16), and the upper end of the support seat (27) is fixedly connected to a top cover (28); The top cover (28) has two guide grooves (29) formed inside, and the upper end of the support seat (27) is fixedly connected to a cylinder (31).

3. The winding machine assembly as claimed in claim 2, characterized in that: The outer surface of the cylinder (31) is sleeved with a U-shaped plate (32); Therein, two cutting knives (33) are rotatably connected inside the U-shaped plate (32), and the two cutting knives (33) are respectively sleeved inside the two guide grooves (29).

4. The winding machine assembly as claimed in claim 3, characterized in that: A third connection seat (34) is fixedly connected to the upper end of the device body (11), and the third connection seat (34) is located inside the second connection seat (16); Wherein, one end of the third connecting seat (34) away from the L-shaped winding rod (18) is fixedly connected to a third motor (35), and a second connecting rod (36) is sleeved on the outer surface of the third motor (35).

5. The winding machine assembly as claimed in claim 4, characterized in that: An O-shaped groove (37) is provided inside the third connecting seat (34), and a slide rail (38) is slidably connected to the outer surface of the third connecting seat (34); The outer surface of the slide rail (38) is slidably connected with a push rod (39), and the push rod (39) is sleeved inside the second connecting rod (36).

6. The winding machine assembly as claimed in claim 5, characterized in that: The push rod (39) is sleeved inside the O-shaped groove (37); the upper end of the device body (11) is fixedly connected with a conveyor belt assembly (41); the conveyor belt assembly (41) and the push rod (39) are on the same horizontal line; Wherein, a protective cover (42) is fixedly connected to the outer surface of the first connecting seat (12).

7. The winding machine assembly as claimed in claim 6, characterized in that: A rotating rod (43) is rotatably connected inside the first connecting seat (12), and the pay-off reel (15) is sleeved on the outer surface of the rotating rod (43); The rotating rod (43) is provided with a slot (44) inside, the protective sleeve (42) is sleeved with an insertion rod (45), and the insertion rod (45) is sleeved inside the slot (44).

8. The winding machine assembly as claimed in claim 7, characterized in that: Three first clamping blocks (46) are slidably connected inside the rotating rod (43), and a screw rod (47) is rotatably connected inside the rotating rod (43); The outer surface of the screw rod (47) is threadedly connected with an inclined truncated cone (48), and the three first clamping blocks (46) are all in contact with the inclined truncated cone (48).

9. The winding machine assembly as claimed in claim 8, characterized in that: One end of the device body (11) close to the conveyor belt assembly (41) is fixedly connected to a fourth connection seat (49), and the upper end of the fourth connection seat (49) is fixedly connected to four arc-shaped blocks (51); The upper end of the fourth connecting seat (49) is clamped with a collection box (52), and the four arc-shaped blocks (51) are all located on the outer surface of the collection box (52).

10. The winding machine assembly as claimed in claim 9, characterized in that: A bidirectional threaded rod (53) is rotatably connected inside the fourth connecting seat (49), and two second clamping blocks (54) are threadedly connected to the outer surface of the bidirectional threaded rod (53); The collecting box (52) has two rectangular grooves (55) formed inside, and the two second clamping blocks (54) are respectively clamped inside the two rectangular grooves (55).