Assembly detection device for piston machining

Abstract

The invention relates to the technical field of piston assembly, in particular to an assembly detection device for piston machining, which comprises a detection device main body and a visual detection camera, an assembly table is arranged on the detection device main body, the middle part of the assembly table is connected with a piston conveying mechanism, and movable positioning seats are uniformly mounted on the piston conveying mechanism at intervals; a movable positioning seat is arranged on the assembling table, matched positioning sensors are installed between the movable positioning seat and the assembling table, movable adjusting plates are symmetrically and movably installed at the upper end of the movable positioning seat, lifting positioning plates are further arranged on the opposite faces of the movable adjusting plates respectively, and installation seats are installed on the opposite faces of the lifting positioning plates. According to the assembly detection device for piston machining, the visual detection cameras used for quality detection of pistons, piston rings, piston pins and connecting rods are arranged on the assembly line, the pistons can be lifted and rotated, the angles and the positions of the pistons can be adjusted while assembly detection is met, piston assembly operation is facilitated, and the assembly efficiency is improved. And the assembly efficiency is higher.

Description

Technical Field

[0001] The invention relates to the technical field of piston assembly, in particular to an assembly detection device for piston processing. Background Art

[0002] The piston is an important component in the internal combustion engine. It moves up and down in the cylinder and converts the linear motion into the rotational motion of the crankshaft through the connecting rod. Piston assembly is an important step in the engine assembly process, which involves correctly installing the piston, piston rings, piston pin and connecting rod into the cylinder.

[0003] In order to meet the design specifications and performance requirements during the production and assembly process of existing pistons, each component needs to be quality inspected by an assembly inspection device. However, each component is usually inspected separately. Therefore, during the process of assembling the piston, the inspected components need to be loaded one by one, which affects the assembly efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide an assembly inspection device for piston processing to solve the problem raised by the above background technology that in the current piston assembly on the market, quality inspection of each component is carried out by an assembly inspection device, but each component is usually inspected separately. Therefore, in the process of assembling the piston, the inspected components need to be loaded one by one, which affects the assembly efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an assembly inspection device for piston processing, comprising a detection device main body and a visual inspection camera, an assembly table is provided on the detection device main body, and a piston transmission mechanism is connected to the middle of the assembly table, movable positioning seats are evenly installed on the piston transmission mechanism, and a matching positioning sensor is installed between the movable positioning seat and the assembly table, a movable adjustment plate is symmetrically and movably installed on the upper end of the movable positioning seat, and a lifting positioning plate is also provided on the opposite side of the movable adjustment plate, a mounting seat is installed on the opposite side of the lifting positioning plate, and a rotating shaft is connected between the mounting seat and the lifting positioning plate, and piston clamps are respectively installed on the mounting seats, and connecting rod assembly tables and connecting rod inspection conveyor belts, piston ring assembly tables and piston ring inspection conveyor belts, and piston pin assembly tables and piston pin inspection conveyor belts are provided on both sides of the assembly table with corresponding positions.

[0006] Preferably, the positioning sensors on the assembly platform correspond to the positions of the first mounting cover, the piston ring assembly platform, the piston pin assembly platform, the connecting rod assembly platform and the third mounting cover respectively.

[0007] Preferably, a second mounting cover is bolted to the side of the assembly table at positions above the piston ring detection conveyor belt, the piston pin detection conveyor belt and the connecting rod detection conveyor belt.

[0008] Preferably, the length of the piston transmission mechanism is greater than the length of the assembly platform, and the first mounting cover and the third mounting cover are respectively screwed and fixed at both ends of the assembly platform.

[0009] Preferably, the first mounting cover, the second mounting cover and the third mounting cover are all inverted U-shaped structures, and inclined fill lights are symmetrically installed on the upper inner sides of the first mounting cover, the second mounting cover and the third mounting cover.

[0010] Preferably, the visual inspection cameras are respectively installed at the middle of the upper ends of the first mounting cover, the second mounting cover and the third mounting cover.

[0011] Preferably, a rotating shaft limiting hole is provided in the middle of the movable adjustment plate, and the rotating shaft limiting hole is provided longitudinally, and the rotating shaft is arranged in the rotating shaft limiting hole.

[0012] Preferably, the movable adjustment plate is symmetrically provided with lifting limit holes that are movably engaged with the lifting positioning plate, and the lifting limit holes are arranged in parallel with the rotating shaft limit holes.

[0013] Preferably, the mounting seat is an L-shaped structure, and the piston clamping member is rotatably mounted in the mounting seat.

[0014] Preferably, the piston ring assembly platform, the piston pin assembly platform and the connecting rod assembly platform are staggered.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the assembly inspection device for piston processing is provided with visual inspection cameras for quality inspection of pistons, piston rings, piston pins and connecting rods on the assembly line, and can lift and rotate the pistons, so as to meet the assembly inspection requirements and adjust the angle and position of the pistons to facilitate piston assembly operations, thereby making the assembly more efficient. The assembly inspection device for piston processing arranges the piston ring assembly platform, the piston pin assembly platform and the connecting rod assembly platform at intervals and in a staggered manner on both sides of the piston transmission mechanism, so that the pistons, piston rings, piston pins and connecting rods are assembled after being inspected respectively, and then inspected after assembly is completed, thereby ensuring the assembly quality and having sufficient inspection space and assembly space. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A top view of an assembly detection device for piston processing according to the present invention;

[0017] Figure 2 This invention is a piston processing assembly detection device Figure 1 The enlarged structural diagram at A in the middle;

[0018] Figure 3 It is a side view of an assembly detection device for piston processing of the present invention;

[0019] Figure 4 This invention is a piston processing assembly detection device Figure 3 The enlarged structural diagram at B in the middle;

[0020] Figure 5 It is a schematic diagram of the rotation structure of a mounting seat of an assembly detection device for piston processing according to the present invention.

[0021] In the figure: 1. Detection device body; 2. Assembly table; 201. First mounting cover; 202. Second mounting cover; 203. Third mounting cover; 3. Piston transmission mechanism; 301. Movable positioning seat; 302. Movable adjustment plate; 303. Mounting seat; 304. Rotating axis; 305. Lifting positioning plate; 306. Piston clamp; 307. Rotating axis limit hole; 308. Lifting limit hole; 4. Connecting rod assembly table; 401. Connecting rod detection conveyor belt; 5. Piston ring assembly table; 501. Piston ring detection conveyor belt; 6. Piston pin assembly table; 601. Piston pin detection conveyor belt; 7. Positioning sensor; 8. Visual detection camera; 9. Fill light. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-5The present invention provides a technical solution: an assembly detection device for piston processing, comprising a detection device body 1 and a visual detection camera 8, an assembly platform 2 is provided on the detection device body 1, and a piston transmission mechanism 3 is connected to the middle of the assembly platform 2, and movable positioning seats 301 are evenly installed on the piston transmission mechanism 3, and a matching positioning sensor 7 is installed between the movable positioning seat 301 and the assembly platform 2, a movable adjustment plate 302 is symmetrically and movably installed on the upper end of the movable positioning seat 301, and a lifting positioning plate 305 is also provided on the opposite side of the movable adjustment plate 302, and a mounting seat 303 is installed on the opposite side of the lifting positioning plate 305, and the mounting seat 303 is L-shaped, and the piston clamping member 306 is rotatably installed in the mounting seat 303, This structure allows the piston clamping member 306 to be rotated and clamped under the positioning of the mounting seat 303. The piston can be reliably positioned through the clamping cooperation of the piston clamping members 306 on both sides, which facilitates the quality inspection of the piston ends and sides. At the same time, the rotation angle of the piston can be adjusted as needed during the assembly of the piston to facilitate the assembly operation of the piston. A rotating shaft 304 is connected between the mounting seat 303 and the lifting and positioning plate 305. A rotating shaft limiting hole 307 is provided in the middle of the movable adjustment plate 302, and the rotating shaft limiting hole 307 is longitudinally opened, and the rotating shaft 304 is arranged in the rotating shaft limiting hole 307. This structure allows the lifting and positioning plate 305 to allow the rotating shaft 304 to be in the rotating shaft limiting hole 307 during the lifting process. The rotating shaft 304 can move in the hole 307, and the rotating shaft 304 can drive the lifting and positioning plate 305 to rotate through the stepping motor under the positioning of the mounting seat 303, so as to realize the rotation and lifting of the mounting seat 303. The movable adjusting plate 302 is symmetrically provided with lifting limit holes 308 that are movably engaged with the lifting and positioning plate 305, and the lifting limit holes 308 are arranged in parallel with the rotating shaft limit holes 307. This structure drives the lifting and positioning plate 305 to be lifted and lowered by the existing stepping motor, so as to ensure that the piston has enough rotation space and can be firmly placed on the movable positioning seat 301 when assembled. The rotating shaft limit holes 307 play a lifting and lowering limit role for the lifting and positioning plate 305, and the mounting seat 303 is respectively provided with piston clamps 306. , the two sides of the assembly platform 2 are respectively provided with a connecting rod assembly platform 4 and a connecting rod detection conveyor belt 401, a piston ring assembly platform 5 and a piston ring detection conveyor belt 501, and a piston pin assembly platform 6 and a piston pin detection conveyor belt 601, which are in corresponding positions. The positioning sensor 7 on the assembly platform 2 corresponds to the positions of the first mounting cover 201, the piston ring assembly platform 5, the piston pin assembly platform 6, the connecting rod assembly platform 4 and the third mounting cover 203, respectively. This structure adopts the existing proximity sensor as the positioning sensor 7, so that the movable positioning seat 301 can stop respectively when passing through the first mounting cover 201, the piston ring assembly platform 5, the piston pin assembly platform 6, the connecting rod assembly platform 4 and the third mounting cover 203, so as to realize quality inspection and assembly processing of various parts.A second mounting cover 202 is bolted to the side of the assembly platform 2 above the piston ring detection conveyor 501, the piston pin detection conveyor 601 and the connecting rod detection conveyor 401. This structure drives the piston ring detection conveyor 501, the piston pin detection conveyor 601 and the connecting rod detection conveyor 401 through the existing sprocket structure, so that the piston ring, the piston pin and the connecting rod can be sequentially conveyed to the detection position and the assembly position. When loading each component, the quality inspection of each component is realized, the transportation time between the inspection process and the assembly process is shortened, and the assembly efficiency is effectively improved. The length of the piston transmission mechanism 3 is greater than the length of the assembly platform 2, and the first mounting cover 201 and the third mounting cover 203 are respectively screwed and fixed at both ends of the assembly platform 2. This structure allows the piston to move on the assembly platform 2 through the piston transmission mechanism 3, so that the piston can be inspected and assembled. The mounting cover 201, the second mounting cover 202 and the third mounting cover 203 are all inverted U-shaped structures, and the first mounting cover 201, the second mounting cover 202 and the third mounting cover 203 are symmetrically installed with inclined fill lights 9 on the inner upper side. This structure provides sufficient lighting conditions for the visual inspection camera 8 through the fill lights 9 to ensure the accuracy of the quality inspection results. The visual inspection camera 8 is respectively installed in the middle of the upper end of the first mounting cover 201, the second mounting cover 202 and the third mounting cover 203. The visual inspection camera 8 of this structure uses image processing and analysis to realize automatic detection, identification and measurement of each component to ensure that each component meets the quality requirements. The piston ring assembly platform 5, the piston pin assembly platform 6 and the connecting rod assembly platform 4 are staggered. This structure allows the sides of the piston ring assembly platform 5, the piston pin assembly platform 6 and the connecting rod assembly platform 4 to have sufficient assembly space.

[0024] Working principle: When using the assembly inspection device for piston processing, first, the piston is placed on the movable positioning seat 301, and the movable adjustment plate 302 moves on the movable positioning seat 301, so that the piston clamping piece 306 clamps the piston, and then the piston transmission mechanism 3 drives the movable positioning seat 301 to move on the assembly table 2. When the piston moves to the bottom of the first mounting cover 201, the visual inspection camera 8 performs appearance inspection on the piston, and then the lifting and positioning plate 305 rises under the positioning of the movable adjustment plate 302. At the same time, the rotating shaft 304 drives the mounting seat 303 to rotate under the positioning of the lifting and positioning plate 305 through the drive of the stepper motor, and the side of the piston is inspected. After the inspection is completed, the piston is rotated to its original position and lowered and placed on the movable positioning seat 301. The rotating shaft limiting hole 307 is used to limit the rotating shaft 304 when the lifting and positioning plate 305 is lifted and lowered. The lifting and limiting hole 308 plays a role of active limiting for the lifting and positioning plate 305. The piston ring, piston pin and connecting rod are respectively on the piston The piston ring, piston pin and connecting rod are transported on the ring inspection conveyor 501, the piston pin inspection conveyor 601 and the connecting rod inspection conveyor 401. When the piston ring, piston pin and connecting rod arrive at the position below the second mounting cover 202, they are also subjected to quality inspection by the visual inspection camera 8 respectively. The side positioning sensor 7 of the movable positioning seat 301 is used in conjunction with the positioning sensor 7 on the assembly table 2, so that the movable positioning seat 301 stops in sequence below the first mounting cover 201, the side of the piston ring assembly table 5, the side of the piston pin assembly table 6, the side of the connecting rod assembly table 4 and below the third mounting cover 203, so that the piston can be assembled with the piston ring, piston pin and connecting rod in sequence, and after the assembly is completed, the quality inspection is carried out again by the visual inspection camera 8 under the third mounting cover 203 to ensure the assembly quality. The fill light 9 is used for fill light processing during the inspection by the visual inspection camera 8. During the piston assembly process, the quality inspection of each component is carried out through the detection device body 1 to ensure the piston assembly quality and efficiency, thereby completing a series of tasks.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An assembly inspection device for piston processing, comprising an inspection device body (1) and a visual inspection camera (8), characterized in that: The detection device body (1) is provided with an assembly platform (2), and the middle of the assembly platform (2) is connected to a piston transmission mechanism (3), movable positioning seats (301) are evenly spaced on the piston transmission mechanism (3), and a matching positioning sensor (7) is installed between the movable positioning seat (301) and the assembly platform (2), and a movable adjustment plate (302) is symmetrically and movably installed on the upper end of the movable positioning seat (301), and the opposite side of the movable adjustment plate (302) is also provided with a lifting positioning plate (305), and the lifting positioning plate (305) is provided on the upper end of the movable positioning seat (301). A mounting seat (303) is installed on one side opposite to the positioning plate (305), and a rotating shaft (304) is connected between the mounting seat (303) and the lifting positioning plate (305), and piston clamping parts (306) are respectively installed on the mounting seats (303). A connecting rod assembly platform (4) and a connecting rod detection conveyor belt (401), a piston ring assembly platform (5) and a piston ring detection conveyor belt (501), and a piston pin assembly platform (6) and a piston pin detection conveyor belt (601) are respectively provided on both sides of the assembly platform (2) at corresponding positions.

2. The piston processing assembly detection device according to claim 1, characterized in that: The positioning sensors (7) on the assembly platform (2) respectively correspond to the positions of the first mounting cover (201), the piston ring assembly platform (5), the piston pin assembly platform (6), the connecting rod assembly platform (4) and the third mounting cover (203).

3. The piston processing assembly detection device according to claim 1, characterized in that: A second mounting cover (202) is bolted to the side of the assembly platform (2) at positions above the piston ring detection conveyor belt (501), the piston pin detection conveyor belt (601) and the connecting rod detection conveyor belt (401).

4. The piston processing assembly detection device according to claim 2, characterized in that: The length of the piston transmission mechanism (3) is greater than the length of the assembly platform (2), and a first mounting cover (201) and a third mounting cover (203) are respectively screwed and fixed at both ends of the assembly platform (2).

5. A piston processing assembly detection device according to any one of claims 2-3, characterized in that: The first mounting cover (201), the second mounting cover (202) and the third mounting cover (203) are all inverted U-shaped structures, and inclined fill lights (9) are symmetrically installed on the upper inner sides of the first mounting cover (201), the second mounting cover (202) and the third mounting cover (203).

6. The piston processing assembly detection device according to claim 5, characterized in that: The visual inspection cameras (8) are respectively installed at the middle parts of the upper ends of the first installation cover (201), the second installation cover (202) and the third installation cover (203).

7. The piston processing assembly detection device according to claim 1, characterized in that: A rotating shaft limiting hole (307) is provided in the middle of the movable adjustment plate (302), and the rotating shaft limiting hole (307) is longitudinally opened, and the rotating shaft (304) is arranged in the rotating shaft limiting hole (307).

8. The piston processing assembly detection device according to claim 7, characterized in that: The movable adjustment plate (302) is symmetrically provided with lifting limit holes (308) that are movably engaged with the lifting positioning plate (305), and the lifting limit holes (308) are arranged in parallel with the rotating shaft limit holes (307).

9. The piston processing assembly detection device according to claim 1, characterized in that: The mounting seat (303) is an L-shaped structure, and the piston clamping member (306) is rotatably mounted in the mounting seat (303).

10. The piston processing assembly detection device according to claim 1, characterized in that: The piston ring assembly platform (5), the piston pin assembly platform (6) and the connecting rod assembly platform (4) are arranged in a staggered manner.

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