Crystallizer internal oil injection lubricating device for continuous casting machine
By designing an oil-injecting lubrication device for cleaning components and sealing components in the crystallizer of the continuous casting machine, the problem of residue accumulation during cooling is solved, cleaning the bottom of the crystallizer and rapid separation of water and oil are achieved, improving the quality of steel and reducing costs.
Patent Information
- Application Number
- CN202411673126.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-25
AI Technical Summary
During the cooling process of the crystallizer of the continuous casting machine, residues are prone to accumulate on the bottom of the crystallizer, resulting in the formation of debris with the steel to be cooled later, affecting the quality of the steel.
An internal oil filling lubrication device for a continuous casting machine including a cleaning assembly and a sealing assembly is designed. The cleaning assembly consists of a guide rod, a cleaning brush, an internal thread sleeve and a threaded rod. The seal assembly consists of a base plate, a sealing gasket, a threaded rod and an internal thread sleeve. These components are driven by a motor to move, achieving cleaning of the bottom of the crystallizer and rapid disengagement of water and oil.
It effectively avoids the accumulation of debris at the bottom of the crystallizer, ensures the clean state of the bottom of the crystallizer every time it cools, improves the quality of the steel, and reduces production costs by recycling water and oil and debris.
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Figure CN119501000A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of continuous casting machines, and in particular to an internal oil injection lubrication device for a crystallizer of a continuous casting machine. Background Art
[0002] The crystallizer used in the continuous casting machine is a very important component of the continuous casting machine. It is called the "heart" of the continuous casting equipment. The crystallizer is a bottomless steel ingot mold with forced water cooling. It is mainly used to receive the molten steel injected from the intermediate tank and solidify it into a solid billet shell according to the specified cross-sectional shape. Its structure, material and performance parameters play a decisive role in the quality of the ingot and the production capacity of the casting machine. The Chinese invention patent, authorization announcement number "CN114932205A", discloses a crystallizer lubrication device for a continuous casting machine, including: a crystallizer body, a water injection pipe and a shaking sleeve. Graphite plates are movably installed on both sides of the inner wall of the crystallizer body, and a fixed plate extending from the crystallizer body is fixedly installed on the outer side of the graphite plate.
[0003] The above technical solution is provided with a water storage tank, a water seepage hole and a graphite plate that cooperate with each other. When in use, oil is injected into the interior of the crystallizer body. Through the contact between the steel and the graphite plate, since the surface of the graphite plate is relatively smooth, it can conveniently play a lubricating role during use. At the same time, water can seep into the interior of the crystallizer body through the water seepage hole, which can quickly cool the surface of the steel to form steel slag, and it is not easy to stick to the interior of the crystallizer body, making it more convenient during use and increasing the working efficiency of the steel. During the cooling process, a lot of residues are left at the bottom of the crystallizer. If the residues are allowed to accumulate at the bottom of the crystallizer, it is easy for debris to form a whole with the subsequent steel to be cooled, affecting the quality of the subsequent steel. Summary of the invention
[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide an internal oil injection lubrication device for a crystallizer of a continuous casting machine, which can solve the problem that a lot of residues are left at the bottom of the crystallizer during the cooling process. If the residues are allowed to accumulate at the bottom of the crystallizer, it is easy for the debris to form a whole with the subsequent steel to be cooled, thereby affecting the quality of the subsequent steel.
[0005] To achieve the above object, the present invention provides the following technical solution: an internal oil injection lubrication device for a crystallizer for a continuous casting machine, comprising a crystallizer body, a cleaning assembly and a sealing assembly;
[0006] The cleaning assembly is arranged on the crystallizer body, and the cleaning assembly comprises a plurality of guide rods, a cleaning brush, an internal thread sleeve and a threaded rod. The cleaning brush slides along the surface of the crystallizer body, the internal thread sleeve rotates and penetrates the crystallizer body, the inner surface of the internal thread sleeve is threadedly connected with the surface of the threaded rod, the threaded rod is welded to the cleaning brush, the plurality of guide rods slide and penetrate the crystallizer body, and the plurality of guide rods are welded to the cleaning brush.
[0007] The sealing assembly is arranged at the bottom of the crystallizer body, and the sealing assembly includes a bottom plate 1, a sealing gasket, a bottom plate 2, a threaded rod 2, an internal threaded sleeve 2 and a guide rod 2. The internal threaded sleeve 2 rotates and penetrates the crystallizer body, the inner surface of the threaded rod 2 is threadedly connected with the outer surface of the internal threaded sleeve 2, the threaded rod 2 rotates and penetrates the sealing gasket, the internal threaded sleeve 2 rotates and penetrates the bottom plate 1, the crystallizer body is fixedly sleeved on the guide rod 2, the bottom plate 1 slides along the guide rod 2, the sealing gasket is fixedly adhered to the upper end of the bottom plate 1, the sealing gasket is fixedly adhered to the four sides of the bottom plate 2, and the surface of the sealing gasket contacts with the bottom of the crystallizer body.
[0008] Preferably, a collecting hopper is welded to the outside of the crystallizer body, and the collecting hopper is arranged directly below the bottom plate 1.
[0009] Preferably, a motor gear 2 is installed on the surface of the crystallizer body, the output shaft of the motor gear 2 is fixedly sleeved with the motor 2, the surface of the internal thread sleeve 1 is fixedly sleeved with the gear 2, and the surface of the gear 2 is meshed with the surface of the motor 2.
[0010] Preferably, a motor 1 is installed at the upper end of the crystallizer body, the output shaft of the motor 1 is fixedly sleeved with a motor gear 1, the upper end of the internal threaded sleeve 2 is fixedly sleeved with a gear 1, and the surface of the gear 1 is meshed with the surface of the motor gear 1.
[0011] Preferably, two graphite plates are slidably connected inside the crystallizer body, and the back surfaces of the two graphite plates are fixedly connected with connecting plates, and the two connecting plates slide through the front and rear sides of the crystallizer body respectively.
[0012] Preferably, a first rack is welded on the surface of the front connecting plate, and a second rack is welded on the surface of the rear connecting plate.
[0013] Preferably, a motor is installed inside the crystallizer body, and a motor gear is fixedly sleeved on the output shaft of the motor. The motor gear is meshed with rack one, and the motor gear is meshed with rack two.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The internal oil injection lubrication device of the crystallizer for the continuous casting machine is provided with a cleaning component and a sealing component. When it is necessary to clean the debris on the bottom plate 2 at the bottom of the crystallizer body, it is only necessary to start the motor 1 to drive the bottom plate 2 in the sealing component to move downward to a suitable position, and then the cleaning component drives the cleaning brush to move and clean the debris on the bottom plate 2. This can avoid the accumulation of debris that sinks to the bottom plate 2 and affects the quality of subsequent steel, that is, ensure that the bottom of the crystallizer body is clean enough during each cooling, avoid the debris on the bottom plate 2 of the crystallizer body affecting the quality of the steel, that is, ensure the surface quality of the steel after each cooling.
[0016] 2. The internal oil injection lubrication device of the crystallizer for the continuous casting machine is provided with a sealing component. When it is necessary to quickly separate the water-oil mixture inside the crystallizer body and to add water and oil subsequently, it is only necessary to start the motor 1 to drive the bottom plate 2 to move downward and open the bottom of the crystallizer body, so that the water and oil inside the crystallizer body can be quickly separated.
[0017] 3. The internal oil injection lubrication device of the crystallizer of the continuous casting machine can be recycled regardless of water, oil or debris. By setting a collecting hopper, the collecting hopper can cooperate with the cleaning device to collect metal debris, and the collecting hopper can also cooperate with the sealing component to collect water and oil, thereby reducing the cost of cooling steel and the like. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the interior of the crystallizer body of the present invention;
[0021] Figure 3 This is a schematic diagram of the bottom of the crystallizer body of the present invention;
[0022] Figure 4 For the present invention Figure 2 The enlarged schematic diagram at A in the middle;
[0023] Figure 5 For the present invention Figure 3 Enlarged schematic diagram of point B in the middle.
[0024] Figure numerals: 1, graphite plate; 2, crystallizer body; 3, connecting plate; 4, collecting hopper; 5, rack one; 6, motor gear; 7, guide rod one; 8, motor; 9, rack two; 10, motor gear one; 11, gear one; 12, motor one; 13, bottom plate one; 14, sealing gasket; 15, bottom plate two; 16, cleaning brush; 17, internal threaded sleeve one; 18, gear two; 19, threaded rod one; 20, motor two; 21, motor gear two; 22, threaded rod two; 23, internal threaded sleeve two; 24, guide rod two. DETAILED DESCRIPTION
[0025] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0026] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In the description of the present invention, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0029] See also Figure 1-5 , the present invention provides a technical solution: an internal oil injection lubrication device for a continuous casting machine crystallizer, comprising a crystallizer body 2, a cleaning component and a sealing component;
[0030] The cleaning assembly is arranged on the crystallizer body 2, and the cleaning assembly includes a plurality of guide rods 7, a cleaning brush 16, an internal thread sleeve 17 and a threaded rod 19. The cleaning brush 16 slides along the surface of the crystallizer body 2, the internal thread sleeve 17 rotates and penetrates the crystallizer body 2, the inner surface of the internal thread sleeve 17 is threadedly connected with the surface of the threaded rod 19, the threaded rod 19 is welded to the cleaning brush 16, and the plurality of guide rods 7 slide and penetrate the crystallizer body 2, and the plurality of guide rods 7 are welded to the cleaning brush 16;
[0031] The sealing assembly is arranged at the bottom of the crystallizer body 2, and the sealing assembly includes a bottom plate 13, a sealing gasket 14, a bottom plate 15, a threaded rod 22, an internal threaded sleeve 23 and a guide rod 24. The internal threaded sleeve 23 rotates and penetrates the crystallizer body 2, and the inner surface of the threaded rod 22 is threadedly connected with the outer surface of the internal threaded sleeve 23. The threaded rod 22 rotates and penetrates the sealing gasket 14, and the internal threaded sleeve 23 rotates and penetrates the bottom plate 13. The crystallizer body 2 is fixedly sleeved on the guide rod 24, and the bottom plate 13 slides along the guide rod 24. The sealing gasket 14 is fixedly adhered to the upper end of the bottom plate 13, and the sealing gasket 14 is fixedly adhered to the four sides of the bottom plate 15. The surface of the sealing gasket 14 contacts the bottom of the crystallizer body 2.
[0032] A collecting hopper 4 is welded to the outside of the crystallizer body 2 and is arranged directly below the bottom plate 13 .
[0033] A motor gear 21 is installed on the surface of the crystallizer body 2, and the output shaft of the motor gear 21 is fixedly sleeved with a motor 20. A gear 28 is fixedly sleeved on the surface of the internal threaded sleeve 17, and the surface of the gear 28 is meshed with the surface of the motor 20.
[0034] A motor 12 is installed at the upper end of the crystallizer body 2, and the output shaft of the motor 12 is fixedly sleeved with a motor gear 10. The upper end of the internal threaded sleeve 23 is fixedly sleeved with a gear 11, and the surface of the gear 11 is meshed with the surface of the motor gear 10.
[0035] Two graphite plates 1 are slidably connected inside the crystallizer body 2 , and connecting plates 3 are fixedly connected to opposite back surfaces of the two graphite plates 1 . The two connecting plates 3 slide through the front and rear sides of the crystallizer body 2 , respectively.
[0036] A rack 1 5 is welded on the surface of the front connecting plate 3 , and a rack 2 9 is welded on the surface of the rear connecting plate 3 .
[0037] A motor 8 is installed inside the crystallizer body 2, and a motor gear 6 is fixedly sleeved on the output shaft of the motor 8. The motor gear 6 is meshed with the rack 1 5, and the motor gear 6 is meshed with the rack 2 9.
[0038] When it is necessary to drain the oil mixture;
[0039] First, start the motor 12. The start of the motor 12 drives the gear 11 to rotate. The rotation of the gear 11 drives the motor gear 10 to rotate. The rotation of the motor gear 10 drives the motor 12 to rotate. The rotation of the motor 12 drives the internal threaded sleeve 23 to rotate. The rotation of the internal threaded sleeve 23 drives the threaded rod 22 to move. The movement of the threaded rod 22 drives the bottom plate 13 to move downward. The downward movement of the bottom plate 13 drives the bottom plate 2 15 to move downward. The downward movement of the bottom plate 2 15 drives the sealing gasket 14 to move downward and no longer seals the bottom of the crystallizer body 2. The water-oil mixture flows into the interior of the collecting hopper 4 through the gap between the sealing gasket 14 and the bottom of the crystallizer body 2.
[0040] When it is necessary to clean the debris on the bottom plate 2 15;
[0041] First, start the motor 12 to drive the bottom plate 2 15 to move downward to a suitable position, then start the motor gear 21. The start of the motor gear 21 drives the motor 20 to rotate, the rotation of the motor 20 drives the gear 2 18 to rotate, the rotation of the gear 2 18 drives the internal threaded sleeve 17 to rotate, the rotation of the internal threaded sleeve 17 drives the threaded rod 19 to move, and the movement of the threaded rod 19 drives the cleaning brush 16 to move to clean the metal debris on the bottom plate 2 15.
[0042] By setting up a cleaning component and a sealing component, when it is necessary to clean the debris on the bottom plate 15 at the bottom of the crystallizer body 2, it is only necessary to start the motor 12 to drive the bottom plate 15 in the sealing component to move downward to a suitable position, and then the cleaning component drives the cleaning brush 16 to move to clean the debris on the bottom plate 15. This can prevent the debris that sinks to the bottom plate 15 from accumulating and affecting the quality of subsequent steel, that is, ensure that the bottom of the crystallizer body 2 is clean enough during each cooling, and prevent the debris on the bottom plate 15 of the crystallizer body 2 from affecting the quality of the steel, that is, ensure the surface quality of the steel after each cooling.
[0043] By setting up a sealing component, when it is necessary to quickly separate the water-oil mixture inside the crystallizer body 2 from the inside of the crystallizer body 2 and to add subsequent water and oil, it is only necessary to start the motor 12 to drive the bottom plate 2 15 to move downward, open the bottom of the crystallizer body 2, and quickly separate the water and oil inside the crystallizer body 2.
[0044] Since both water, oil and debris can be recycled, by setting up a collecting hopper 4, the collecting hopper 4 can cooperate with the cleaning device to collect metal debris, and the collecting hopper 4 can also cooperate with the sealing component to collect water and oil, thereby reducing the cost of cooling steel and the like.
[0045] Working principle:
[0046] When it is necessary to drain the oil mixture;
[0047] First, start the motor 12. The start of the motor 12 drives the gear 11 to rotate. The rotation of the gear 11 drives the motor gear 10 to rotate. The rotation of the motor gear 10 drives the motor 12 to rotate. The rotation of the motor 12 drives the internal threaded sleeve 23 to rotate. The rotation of the internal threaded sleeve 23 drives the threaded rod 22 to move. The movement of the threaded rod 22 drives the bottom plate 13 to move downward. The downward movement of the bottom plate 13 drives the bottom plate 2 15 to move downward. The downward movement of the bottom plate 2 15 drives the sealing gasket 14 to move downward and no longer seals the bottom of the crystallizer body 2. The water-oil mixture flows into the interior of the collecting hopper 4 through the gap between the sealing gasket 14 and the bottom of the crystallizer body 2.
[0048] When it is necessary to clean the debris on the bottom plate 2 15;
[0049] First, start the motor 12 to drive the bottom plate 2 15 to move downward to a suitable position, then start the motor gear 21. The start of the motor gear 21 drives the motor 20 to rotate, the rotation of the motor 20 drives the gear 2 18 to rotate, the rotation of the gear 2 18 drives the internal threaded sleeve 17 to rotate, the rotation of the internal threaded sleeve 17 drives the threaded rod 19 to move, and the movement of the threaded rod 19 drives the cleaning brush 16 to move to clean the metal debris on the bottom plate 2 15.
[0050] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An internal oil injection lubrication device for a continuous casting machine crystallizer, characterized in that: include: A crystallizer body (2), a cleaning assembly and a sealing assembly; The cleaning assembly is arranged on the crystallizer body (2), and comprises a plurality of guide rods (7), a cleaning brush (16), an internal thread sleeve (17) and a threaded rod (19); the cleaning brush (16) slides along the surface of the crystallizer body (2); the internal thread sleeve (17) rotates and penetrates the crystallizer body (2); the inner surface of the internal thread sleeve (17) is threadedly connected to the surface of the threaded rod (19); the threaded rod (19) is welded to the cleaning brush (16); the plurality of guide rods (7) all slide and penetrate the crystallizer body (2); and the plurality of guide rods (7) are all welded to the cleaning brush (16); The sealing assembly is arranged at the bottom of the crystallizer body (2), and comprises a bottom plate one (13), a sealing pad (14), a bottom plate two (15), a threaded rod two (22), an internal threaded sleeve two (23) and a guide rod two (24); the internal threaded sleeve two (23) rotates and penetrates the crystallizer body (2); the inner surface of the threaded rod two (22) is threadedly connected with the outer surface of the internal threaded sleeve two (23); the threaded rod two (22) rotates and penetrates the sealing pad (14); the internal threaded sleeve two (23) rotates and penetrates the bottom plate one (13); the crystallizer body (2) is fixedly sleeved on the guide rod two (24); the bottom plate one (13) slides along the guide rod two (24); the sealing pad (14) is fixedly adhered to the upper end of the bottom plate one (13); the sealing pad (14) is fixedly adhered to the four sides of the bottom plate two (15); and the surface of the sealing pad (14) contacts the bottom of the crystallizer body (2).
2. The internal oil injection lubrication device for a continuous casting machine crystallizer according to claim 1, characterized in that: A collecting hopper (4) is welded to the outside of the crystallizer body (2), and the collecting hopper (4) is arranged directly below the bottom plate (13).
3. The internal oil injection lubrication device for a continuous casting machine crystallizer according to claim 1, characterized in that: The surface of the crystallizer body (2) is installed with a motor gear 2 (21), the output shaft of the motor gear 2 (21) is fixedly sleeved with a motor 2 (20), the surface of the internal thread sleeve 1 (17) is fixedly sleeved with a gear 2 (18), and the surface of the gear 2 (18) is meshed with the surface of the motor 2 (20).
4. The internal oil injection lubrication device for a continuous casting machine according to claim 1, characterized in that: A motor 1 (12) is installed at the upper end of the crystallizer body (2), and the output shaft of the motor 1 (12) is fixedly sleeved with a motor gear 1 (10). The upper end of the internal thread sleeve 2 (23) is fixedly sleeved with a gear 1 (11), and the surface of the gear 1 (11) is meshed with the surface of the motor gear 1 (10).
5. The internal oil injection lubrication device for a continuous casting machine according to claim 1, characterized in that: Two graphite plates (1) are slidably connected inside the crystallizer body (2), and the back surfaces of the two graphite plates (1) are fixedly connected with connecting plates (3), and the two connecting plates (3) slide through the front and rear sides of the crystallizer body (2) respectively.
6. The internal oil injection lubrication device for a continuous casting machine crystallizer according to claim 5, characterized in that: A rack 1 (5) is welded on the surface of the front connecting plate (3), and a rack 2 (9) is welded on the surface of the rear connecting plate (3).
7. The internal oil injection lubrication device for a continuous casting machine crystallizer according to claim 6, characterized in that: A motor (8) is installed inside the crystallizer body (2); the output shaft of the motor (8) is fixedly sleeved with a motor gear (6); the motor gear (6) is meshed with a rack 1 (5); and the motor gear (6) is meshed with a rack 2 (9).
Citation Information
Patent Citations
A lubrication device for a crystallizer in a continuous casting machine
CN114932205A