Full-automatic cooler assembling device
By designing a fully automatic cooler assembly device, the automatic assembly of the cooler housing and top cover and the automatic screwing of bolts are achieved by using hydraulic transmission components and bolt assembly components, which solves the problems of unfixed assembly and unstable adjustment in the existing assembly devices, and achieves efficient and accurate cooler assembly.
Patent Information
- Application Number
- CN202411663501.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-25
AI Technical Summary
During the assembly process of the existing cooler assembly device, the resistance and fit of each part of the equipment is not fixed enough, resulting in low assembly efficiency and insufficient adjustment, which affects the assembly accuracy.
A fully automatic cooler assembly device is designed, including a processing table, equipment rack, automated assembly mechanism, bolt grab assembly and bolt placement box. Through hydraulic transmission components and bolt assembly components, automatic assembly of the cooler housing and top cover and automatic screwing of bolts are realized to improve assembly efficiency and accuracy.
It realizes efficient automatic assembly of the cooler, improves assembly efficiency and accuracy, reduces the complexity of manual operation and the number of bolts, and improves the stability and reliability of the overall assembly.
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Figure CN119501566A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to cooler assembly, in particular to a full-automatic cooler assembly device. Background Art
[0002] A cooler is a type of heat exchange equipment used to cool fluids. It is generally composed of a shell, cooling pipes and a top cover. When the cooler is produced and processed, the shell and the top cover need to be assembled and connected and fixed with bolts to complete the overall assembly of the cooler. In order to improve the efficiency of cooler assembly, mechanical devices are generally used to complete the assembly automatically.
[0003] The existing Chinese patent with authorization announcement number CN103100848B discloses an EGR cooler core assembly machine, including a frame, a workbench is arranged on the frame, a cylinder seat is arranged on the workbench, and a core clamp is arranged on the linear guide rail of the workbench. The characteristics are: the core clamp includes a slider matched with the linear guide rail, the slider is fixed to the lower end of the base plate, the side plate is fixedly arranged on the upper end surface of the base plate, the upper template is arranged on the upper end of the side plate, and the cylinder is arranged on the side of the upper template; in this invention, the hydraulic cylinder can provide sufficient pressure drop, and the heat dissipation threaded pipe with a flared structure is pressed into the fixed plate; the guide shaft arranged at the lower end of the frame can realize the guidance of the installation of the heat dissipation threaded pipe, the assembly efficiency is high, and the mechanical operation is simple and reliable, easy to use, low in production cost, and easy to maintain.
[0004] However, the assembly device has the following defects when used specifically: When assembling equipment (mainly coolers), the existing assembly device generally uses hydraulic pushing to push the various parts of the equipment together to complete the assembly operation. However, in actual operation, the traditional technical solution cannot complete the assembly and fixation of the various parts because the various parts of the equipment are pushed together. At this time, the staff generally manually screws the bolts used for connection into the inside of the equipment to complete the assembly and fixation of the equipment, which is inconvenient to operate. In addition, there are a large number of bolts used for fixing. When they are screwed in one by one, the overall assembly efficiency is low. When assembling a cooler, the existing assembly device needs to rotate the cooler to adjust the angles of various assembly parts of the cooler in order to ensure the accuracy of the assembly. However, the traditional adjustment method is not stable enough for adjusting the cooler, which can easily affect the accuracy of subsequent assembly. Summary of the invention
[0005] The object of the present invention is to provide a fully automatic cooler assembly device to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: The fully automatic cooler assembly device provided by the present invention comprises a processing table, an equipment frame, an automatic assembly mechanism, a bolt grabbing assembly and a bolt placement box, wherein a support column is installed at the bottom angle of the processing table, an equipment frame is installed on one side of the top of the processing table by screws, a groove portion is opened inside the processing table, and an automatic assembly mechanism is installed inside the groove portion, and A bolt grabbing assembly is installed on the inner side of the equipment frame by screws, a bolt placement box is installed on the side of the bottom of the bolt grabbing assembly, and the bolt placement box is installed on the top of the processing table through a mounting seat, and the bolt placement box is located on the side of the groove part; Wherein, the automatic assembly mechanism includes: A hydraulic transmission component, the hydraulic transmission component is slidably connected to the inner side of the groove portion and is arranged through the groove portion, and the top of the hydraulic transmission component supports a cooler clamping seat; A bolt assembly assembly, the bolt assembly assembly is installed on the side of the equipment rack and is located on the side of the bolt grabbing assembly, the bolt assembly assembly adsorbs the cooler top cover and assembles the bolts to the inside of the cooler; A control panel is also installed on the top of the processing table. The control panel is located on the side of the groove portion and is electrically connected to the bolt grabbing assembly, the hydraulic transmission assembly and the bolt assembling assembly.
[0007] As a preferred embodiment of the present invention, the bolt grabbing assembly comprises: A base, the base is mounted on the inner top of the equipment frame by screws, and a first deflection arm is rotatably connected inside the base, the first deflection arm is connected to a first motor, and the first motor is mounted on one side of the base; An inner concave portion, wherein the inner concave portion is provided at the bottom of the first deflection arm and is rotatably connected to the second deflection arm, wherein the second deflection arm is connected to the output end of the second motor, and the second motor is mounted on one side of the first deflection arm; a telescopic cylinder, the telescopic cylinder being mounted on the top of the second deflection arm, the output end of the telescopic cylinder being arranged through the second deflection arm, and the bottom being rotatably connected to the third deflection arm, and The third deflection arm is connected to the output end of the third motor, and the third motor is installed outside the output end of the telescopic cylinder; A fourth motor is installed on the side of the third deflection arm, and an output end thereof passes through the third deflection arm. The output end of the fourth motor is connected to a connecting frame, and a pneumatic clamp is installed at a port of the connecting frame.
[0008] As a preferred solution of the present invention, the structural shape of the connecting frame is "L"-shaped and is movably connected to the outer side of the third deflection arm, and the pneumatic clamp grabs the bolt; Wherein, the pneumatic clamp is located at the center of the bottom of the third deflection arm.
[0009] As a preferred embodiment of the present invention, the hydraulic transmission component includes: A support plate, wherein an electric slider is installed at a bottom fixture of the support plate by screws, the electric slider is arranged on the top of a slide rail, and the slide rail is installed on the top of the processing table by screws and is located outside the groove portion; A lower frame, the lower frame is installed on the bottom of the support plate by screws, the interior of the lower frame is divided into upper and lower parts by a partition, a hydraulic rotating component is installed inside the lower frame, and a cooler clamping seat is installed on the top of the hydraulic rotating component, and The lower frame is slidably connected to the groove portion and extends to the bottom of the groove portion.
[0010] As a preferred solution of the present invention, a protective frame is installed on the outer side of the top of the support plate by screws, and a mounting portion is opened at the inner center of the protective frame. The mounting portion is arranged directly above the cooler clamping seat, and the cooler is penetrated inside the mounting portion.
[0011] As a preferred embodiment of the present invention, the hydraulic rotating component includes: A first hydraulic cylinder, wherein the first hydraulic cylinder is mounted on the bottom of the lower frame by means of screws, wherein an output end of the first hydraulic cylinder extends to the interior of the lower frame and is provided with a connection plate, wherein the connection plate is located below the partition; A movable rod is rotatably connected to the side of the connecting plate and penetrates the partition and the support plate. A cooler clamping seat is installed on the top of the movable rod. The cooler clamping seat is rotatably connected to the top of the supporting plate.
[0012] As a preferred solution of the present invention, an inner groove is provided at an eccentric position inside the movable rod, the inner groove is slidably connected to a protruding portion inside the first gear, the first gear is rotatably connected to the bottom of the partition and is located outside the movable rod, and The side of the first gear is meshed with a second gear, the second gear is rotatably connected to the bottom of the lower frame, the second gear is connected to the output end of the first motor, and the first motor is installed on the side of the lower frame by screws.
[0013] As a preferred embodiment of the present invention, the bolt assembly assembly comprises: A second hydraulic cylinder, the second hydraulic cylinder is mounted on the top of a support, the support is mounted at the center of the top of the equipment frame, and the output end of the second hydraulic cylinder passes through the equipment frame and the support; A pneumatic suction cup is installed at the bottom of the output end of the second hydraulic cylinder and is located on the inner side of the equipment frame. The bottom of the pneumatic suction cup adsorbs the top cover of the cooler.
[0014] As a preferred solution of the present invention, the outer side of the output end of the second hydraulic cylinder is movably connected with an assembly component, and the assembly component extends to the bottom of the equipment frame. The assembly component is located outside the pneumatic suction cup.
[0015] As a preferred solution of the present invention, the assembly components include: A second motor, the second motor is mounted on the top of the support and is located outside the second hydraulic cylinder, an output end of the second motor is connected to an external gear, and the external gear is rotatably connected to the top of the equipment frame; The inner gear is meshed and connected to the side of the outer gear and is movably connected to the outer side of the output end of the second hydraulic cylinder. The inner gear is rotatably connected to the top of the equipment frame. The internal gear is arranged in a ring shape with a plurality of equal distances; A connecting rod is installed at the bottom of the external gear and extends to the bottom of the equipment frame. A hydraulic clamp is installed at the bottom of the connecting rod through a clamp, and the hydraulic clamp grabs and fixes the bolt.
[0016] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects: 1. In the fully automatic cooler assembly device, the bolts can be grasped by the pneumatic clamp inside the bolt grasping assembly, and the grasped bolts are installed to the bottom of the hydraulic clamp. After that, the pneumatic suction cup and the cooler shell are driven by the second hydraulic cylinder to telescopically move. After the assembly of the cooler shell and the top cover is completed, the second motor can be used to drive the external gear at its output end, and the bottom of the external gear is connected to the hydraulic clamp through a connecting rod to rotate, so as to automatically complete the assembly operation of a group of bolts. At the same time, when the external gear rotates, it will drive the internal gear meshing connected to its outside and several external gears meshing connected to the outside of the internal gear to rotate, driving several groups of bolts to rotate and assemble synchronously, thereby improving the efficiency of cooler assembly. At the same time, the design of gear meshing connection has high precision and is more stable when assembling bolts. The rotation of several external gears and a group of internal gears will not conflict with the operation of the output end of the second hydraulic cylinder, and the two can be carried out synchronously. 2. In the fully automatic cooler assembly device, when the cooler shell is assembled, the cooler shell part to be assembled can be installed inside the cooler clamping seat, and the positioning is completed through the installation part opened inside the protective frame. At the same time, when the cooler top cover is subsequently assembled to the top of the cooler shell, the first hydraulic cylinder can lift the position of the cooler shell by driving its output end connecting plate, the movable rod and the cooler clamping seat to move up and down, so as to make the cooler shell and the top cover contact each other. Moreover, the movable rod that lifts the cooler shell can simultaneously drive the second gear at the output end through the first motor, the second gear drives the meshing first gear, and the first gear is connected through the protruding part and the inner groove of the movable rod to drive the cooler shell to rotate, and the threaded hole parts of the cooler shell and the top cover correspond one by one, so as to realize automatic and more accurate cooler assembly operation; 3. In the fully automatic cooler assembly device, when the cooler is assembled or after assembly, the cooler can be automatically moved to the bottom of the equipment rack for assembly by the electric slider operating in the slide rail, or automatically moved out from the bottom of the equipment rack. After assembly, the cooler is disassembled. At the same time, during the period of disassembly or installation of the cooler, the bolts can be grasped (through the bolt grasping assembly) and the top cover of the cooler can be adsorbed (through the pneumatic suction cup) at the same time, so as to further improve the efficiency of subsequent assembly of the cooler; 4. In the fully automatic cooler assembly device, when grabbing the bolt, the pneumatic clamp that grabs the bolt can complete two-level rotation adjustment in the vertical direction through the rotation of the first deflection arm and the second deflection arm, and can drive the pneumatic clamp to move telescopically through the telescopic cylinder to complete one-level telescopic adjustment in the vertical direction, and can complete two-level rotation adjustment in the horizontal direction through the rotation of the third deflection arm and the connecting frame. At this time, through the above-mentioned adjustment operation, a more precise thread grabbing and moving operation can be achieved, which facilitates the movement of the bolt to the inner side of the hydraulic clamp at various positions, thereby realizing the assembly operation of the cooler bolt. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0018] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the overall side view of the present invention; Figure 3 It is a schematic diagram of the structure of the present invention as a whole when viewed from above; Figure 4 It is a schematic structural diagram of the present invention as a whole viewed from the front; Figure 5 It is a schematic diagram of the structure of the equipment frame and the bolt assembly assembly connected as viewed from above; Figure 6 It is a structural schematic diagram of the bolt grabbing assembly of the present invention; Figure 7 is a schematic structural diagram of a hydraulic transmission assembly of the present invention; Figure 8 It is a structural schematic diagram of the connection between the cooler clamping seat and the lower frame of the present invention; Fig. 9 It is a structural schematic diagram of the connection between the cooler clamping seat and the hydraulic rotating component of the present invention; Fig.10 It is a structural schematic diagram of the bolt assembly assembly of the present invention; Fig.11 The present invention Fig.10 A schematic diagram of the structure of the enlarged area in the middle A; Fig.12 It is a schematic diagram of the structure of the assembly parts of the present invention; In the figure: 10. Processing table; 101. Support column; 102. Groove portion; 20. Equipment rack; 30. Automated assembly mechanism; 40. Bolt grab assembly; 401. Base; 402. First deflection arm; 403. First motor; 404. Inner recess; 405. Second deflection arm; 406. Second motor; 407. Telescopic cylinder; 408. Third deflection arm; 409. Third motor; 4010. Fourth motor; 4011. Connecting frame; 4012. Pneumatic gripper; 50. Bolt placement box; 501. Mounting seat; 60. Hydraulic transmission assembly; 6001. Cooler clamping seat; 601. Support plate; 6011. Protective frame; 6012. Mounting part; 602. Electric slider; 603. Slide rail; 604. Lower frame; 605. Partition plate; 606. Hydraulic rotating component; 6061. First hydraulic cylinder; 6062. Connecting plate; 6063. Movable rod; 6064. Inner groove; 6065. First gear; 6066. Second gear; 6067. First motor; 70. Bolt assembly; 701. Second hydraulic cylinder; 702. Support; 703. Pneumatic suction cup; 704. Assembly component; 7041. Second motor; 7042. External gear; 7043. Internal gear; 7044. Connecting rod; 7045. Hydraulic clamp; 80. Control panel. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] See also Figure 1-Figure 12 The fully automatic cooler assembly device comprises a processing table 10, an equipment frame 20, an automatic assembly mechanism 30, a bolt grabbing assembly 40 and a bolt placement box 50. A support column 101 is installed at the bottom angle of the processing table 10. The equipment frame 20 is installed on one side of the top of the processing table 10 by screws. A groove portion 102 is opened inside the processing table 10, and the automatic assembly mechanism 30 is installed inside the groove portion 102. A bolt grabbing assembly 40 is installed on the inner side of the equipment frame 20 by screws. A bolt placement box 50 is installed on the side of the bottom of the bolt grabbing assembly 40. The bolt placement box 50 is installed on the top of the processing table 10 through a mounting seat 501. The bolt placement box 50 is located on the side of the groove portion 102. Surface; wherein, the automated assembly mechanism 30 includes a hydraulic transmission component 60, which is slidably connected to the inner side of the groove portion 102 and is arranged to pass through the groove portion 102, and the top of the hydraulic transmission component 60 supports a cooler clamping seat 6001; a bolt assembly component 70, the bolt assembly component 70 is installed on the side of the equipment frame 20, and is located on the side of the bolt grabbing component 40, the bolt assembly component 70 adsorbs the cooler top cover and assembles the bolts to the inside of the cooler; a control panel 80 is also installed on the top of the processing table 10, the control panel 80 is located on the side of the groove portion 102, and is electrically connected to the bolt grabbing component 40, the hydraulic transmission component 60 and the bolt assembly component 70.
[0022] The above working principle: when assembling the cooler, the outer shell of the cooler is installed inside the cooler clamping seat 6001, and the cooler outer shell is installed and fixed by the design of the cooler clamping seat 6001. At this time, the hydraulic transmission component 60 is started through the control panel 80 to drive the clamped cooler outer shell to move (move to the bottom of the equipment rack 20). After moving, the bolt assembly component 70 can be started to operate to adsorb the cooler top cover part, and the bolt grabbing component 40 is used to complete the grabbing of the bolts, and several groups of bolts to be assembled are installed at the bottom of the bolt assembly component 70 (located on the outside of the cooler outer shell). When assembling the cooler outer shell and the top cover (the cooler outer shell moves to the top of the cooler top cover), the hydraulic transmission component 60 and the bolt assembly component 70 can drive the cooler outer shell and the top cover part to move (moving in opposite directions) to complete the combination of the two. At the same time, after the assembly is completed, the bolt screwing operation can be automatically completed by the bolt assembly component 70, so that the cooler outer shell and the top cover part can be firmly assembled together to complete the assembly operation of the cooler.
[0023] Specific reference Figure 6 The bolt grab assembly 40 includes a base 401, which is mounted on the inner top of the equipment frame 20 by screws, and is internally rotatably connected to a first deflection arm 402, which is connected to a first motor 403, which is mounted on one side of the base 401; an inner recess 404, which is provided at the bottom of the first deflection arm 402, and is internally rotatably connected to a second deflection arm 405, which is connected to an output end of a second motor 406, which is mounted on one side of the first deflection arm 402; a telescopic cylinder 407, which is 7 is installed on the top of the second deflection arm 405, the output end of the telescopic cylinder 407 penetrates the second deflection arm 405, and the bottom is rotatably connected with the third deflection arm 408, and the third deflection arm 408 is connected with the output end of the third motor 409, and the third motor 409 is installed on the outside of the output end of the telescopic cylinder 407; the fourth motor 4010 is installed on the side of the third deflection arm 408, and the output end penetrates the third deflection arm 408, the output end of the fourth motor 4010 is connected with the connecting frame 4011, and the pneumatic clamp 4012 is installed at the port of the connecting frame 4011.
[0024] In this embodiment, the structural shape of the connecting frame 4011 is "L"-shaped, and is movably connected to the outside of the third deflection arm 408, and the pneumatic clamp 4012 grabs the bolt; wherein, the pneumatic clamp 4012 is located at the center of the bottom of the third deflection arm 408, and the design of the connecting frame 4011 can ensure that the connecting frame 4011 will not conflict with the third deflection arm 408 when rotating.
[0025] In the fully automatic cooler assembly device of the present invention, when grabbing the bolts for assembly, the bolts are first placed inside the bolt placement box 50, and then the first motor 403 controls the first deflection arm 402 to rotate, the second motor 406 controls the second deflection arm 405 to rotate, the telescopic cylinder 407 controls the telescopic movement of the third deflection arm 408, the third motor 409 controls the rotation of the third deflection arm 408, and the fourth motor 4010 controls the connecting frame 4011 and the bolt to rotate, thereby completing the automatic grabbing operation of bolts at different positions, and the grabbed bolts are accurately moved to the bottom of the bolt assembly component 70, and the bolts are installed and fixed through the bolt assembly component 70.
[0026] Specific reference Figure 7 , Figure 8 and Fig. 9 The hydraulic transmission assembly 60 includes a support plate 601, an electric slider 602 is installed at the bottom clamp of the support plate 601 by screws, the electric slider 602 is arranged on the top of the slide rail 603, the slide rail 603 is installed on the top of the processing table 10 by screws, and is located on the outside of the groove portion 102; a lower frame 604, the lower frame 604 is installed on the bottom of the support plate 601 by screws, the interior of the lower frame 604 is divided into an upper and lower part by a partition 605, a hydraulic rotating component 606 is installed inside the lower frame 604, a cooler clamping seat 6001 is installed on the top of the hydraulic rotating component 606, and the lower frame 604 is slidably connected to the groove portion 102 and extends to the bottom of the groove portion 102.
[0027] In this embodiment, a protective frame 6011 is installed on the outer side of the top of the support plate 601 by screws, and a mounting portion 6012 is opened at the inner center of the protective frame 6011. At the same time, the mounting portion 6012 is arranged directly above the cooler clamping seat 6001, and the cooler is penetrated inside the mounting portion 6012. The mounting portion 6012 arranged inside the protective frame 6011 can support the outer shell of the cooler (located on the side outside the cooler clamping seat 6001) to prevent the cooler from falling when moving.
[0028] In the fully automatic cooler assembly device of the present invention, the electric slider 602 can move inside the slide rail 603, driving the support plate 601 supported by the top of the electric slider 602, and the cooler shell installed at the center of the support plate 601 through the cooler clamping seat 6001 to move, and move the cooler shell to the bottom of the equipment rack 20 for assembly operations. The design of the partition 605 supports the operation of the internal parts of the hydraulic rotating component 606, thereby ensuring the stability of the hydraulic rotating component 606 during operation.
[0029] Among them, in the above scheme, the hydraulic rotating component 606 includes a first hydraulic cylinder 6061, which is installed at the bottom of the lower frame 604 by screws, and the output end of the first hydraulic cylinder 6061 extends to the inside of the lower frame 604, and is installed with a connecting disk 6062, and the connecting disk 6062 is located below the partition 605; a movable rod 6063, the movable rod 6063 is rotatably connected to the side of the connecting disk 6062, and passes through the partition 605 and the support plate 601, and a cooler clamping seat 6001 is installed on the top of the movable rod 6063, and the cooler clamping seat 6001 is rotatably connected to the top of the support plate 601.
[0030] Through the above scheme, the first hydraulic cylinder 6061 can drive the movable rod 6063 connected to its output end through the connecting disk 6062 to perform telescopic movement, so that the cooler shell installed on the top of the movable rod 6063 through the cooler clamping seat 6001 can perform telescopic movement, adjust the position and height of the cooler shell, and make the cooler shell and the top cover part contact and fit together, wherein the movable rod 6063 can rotate inside the connecting disk 6062.
[0031] In addition, in the above scheme, an inner groove 6064 is opened at an eccentric position inside the movable rod 6063, and the inner groove 6064 is slidably connected to the protruding part inside the first gear 6065. The first gear 6065 is rotatably connected to the bottom of the partition 605 and is located on the outer side of the movable rod 6063, and the side of the first gear 6065 is meshed with the second gear 6066. The second gear 6066 is rotatably connected to the bottom of the lower frame 604, and the second gear 6066 is connected to the output end of the first motor 6067. The first motor 6067 is mounted on the side of the lower frame 604 by screws.
[0032] Through the above scheme, when the cooler shell and the top cover part need to be assembled, the cooler shell and the top cover part (the position where the bolts are installed) need to be aligned one by one. At this time, the first motor 6067 can operate to drive the second gear 6066 connected to its output end to rotate, and then drive the first gear 6065 engaged with the side of the second gear 6066 to rotate. At the same time, under the design of the protruding part on the inner side of the first gear 6065, when the first gear 6065 rotates, it will drive the movable rod 6063 connected to its outer side through the inner groove 6064 to rotate, and then drive the cooler clamping seat 6001 and the cooler shell installed on the top of the movable rod 6063 to rotate. Among them, the design of the inner groove 6064 is that when the connecting plate 6062 and the movable rod 6063 are telescopically moved, they will be on the outer side of the second gear 6066, and will not drive the second gear 6066 to operate, so that the rotation and extension of the movable rod 6063 will not conflict.
[0033] Specific reference Fig.10 , Fig.11 and Fig.12 The bolt assembly component 70 includes a second hydraulic cylinder 701, which is installed on the top of a support 702, and the support 702 is installed at the center of the top of the equipment frame 20. The output end of the second hydraulic cylinder 701 passes through the equipment frame 20 and the support 702; a pneumatic suction cup 703, which is installed at the bottom of the output end of the second hydraulic cylinder 701 and is located on the inner side of the equipment frame 20, and the cooler top cover is adsorbed on the bottom of the pneumatic suction cup 703.
[0034] In this embodiment, the outer side of the output end of the second hydraulic cylinder 701 is movably connected with an assembly component 704, which extends to the bottom of the equipment frame 20. At the same time, the assembly component 704 is located on the outer side of the pneumatic suction cup 703. The design of the assembly component 704 can automatically complete the bolt screwing operation.
[0035] Among them, in the above scheme, the assembly component 704 includes a second motor 7041, which is installed on the top of the support 702 and is located on the outside of the second hydraulic cylinder 701. The output end of the second motor 7041 is connected to an external gear 7042, and the external gear 7042 is rotatably connected to the top of the equipment frame 20; an internal gear 7043, which is meshed and connected to the side of the external gear 7042 and movably connected to the outside of the output end of the second hydraulic cylinder 701, and the internal gear 7043 is rotatably connected to the top of the equipment frame 20, and at the same time, the internal gear 7043 is arranged in a ring shape with a plurality of equidistant spacing; a connecting rod 7044, which is installed at the bottom of the external gear 7042 and extends to the bottom of the equipment frame 20, and a hydraulic clamp 7045 is installed at the bottom of the connecting rod 7044 through a clamp, and the hydraulic clamp 7045 grabs and fixes the bolts.
[0036] In this solution, the hydraulic clamp 7045 consists of a hydraulic cylinder part at the top and an electric clamp part at the bottom.
[0037] In summary, in the fully automatic cooler assembly device of the present invention, when assembling the cooler top cover, the pneumatic suction cup 703 adsorbs and fixes the cooler top cover, and through the operation of the second hydraulic cylinder 701, the adsorbed cooler top cover is pressed against the cooler outer shell. Afterwards, the bolt grasped by the hydraulic clamp 7045 can be moved into the threaded hole of the cooler top cover and the outer shell through the operation of the hydraulic clamp 7045. When assembling the bolt, the second motor 7041 drives the external gear 7042 connected to its output end to rotate, and then drives the internal gear 7043 meshingly connected to the side of the external gear 7042 to rotate. At this time, when the internal gear 7043 rotates, it will drive several external gears 7042 to rotate in the same direction. Afterwards, when the outer gear 7042 rotates, the hydraulic clamp 7045 and the bolt connected to the bottom through the connecting rod 7044 can rotate, and the hydraulic clamp 7045 drives the bolt to move up and down, and the bolt is screwed into the cooler shell and the top cover to complete the assembly operation of the cooler.
[0038] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic cooler assembly device, comprising a processing table (10), an equipment rack (20), an automatic assembly mechanism (30), a bolt grabbing assembly (40) and a bolt placement box (50), characterized in that: A support column (101) is installed at the bottom angle of the processing table (10), a device frame (20) is installed on one side of the top of the processing table (10) by means of screws, a groove portion (102) is provided inside the processing table (10), and an automated assembly mechanism (30) is installed inside the groove portion (102); and A bolt grabbing assembly (40) is installed on the inner side of the equipment frame (20) by means of screws, a bolt placement box (50) is installed on the side of the bottom of the bolt grabbing assembly (40), the bolt placement box (50) is installed on the top of the processing table (10) by means of a mounting seat (501), and the bolt placement box (50) is located on the side of the groove portion (102); Wherein, the automated assembly mechanism (30) comprises: A hydraulic transmission component (60), the hydraulic transmission component (60) being slidably connected to the inner side of the groove portion (102) and being arranged to penetrate the groove portion (102), and the top of the hydraulic transmission component (60) being supported by a cooler clamping seat (6001); a bolt assembly component (70), the bolt assembly component (70) being mounted on a side of the equipment rack (20) and located on a side of the bolt grabbing component (40), the bolt assembly component (70) being adapted to absorb the cooler top cover and assemble the bolts into the interior of the cooler; A control panel (80) is also installed on the top of the processing table (10); the control panel (80) is located on the side of the groove portion (102) and is electrically connected to the bolt grabbing assembly (40), the hydraulic transmission assembly (60) and the bolt assembly assembly (70).
2. The fully automatic cooler assembly device according to claim 1, characterized in that: The bolt grabbing assembly (40) comprises: A base (401), the base (401) being mounted on the inner top of the equipment rack (20) by means of screws, and having a first deflection arm (402) rotatably connected thereto, the first deflection arm (402) being connected to a first motor (403), and the first motor (403) being mounted on one side of the base (401); an inner concave portion (404), the inner concave portion (404) being provided at the bottom of the first deflection arm (402), and having a second deflection arm (405) rotatably connected thereto, the second deflection arm (405) being connected to an output end of a second motor (406), and the second motor (406) being mounted on one side of the first deflection arm (402); a telescopic cylinder (407), the telescopic cylinder (407) being mounted on the top of the second deflection arm (405), the output end of the telescopic cylinder (407) being arranged to penetrate the second deflection arm (405), and the bottom being rotatably connected to the third deflection arm (408); and The third deflection arm (408) is connected to the output end of the third motor (409), and the third motor (409) is installed outside the output end of the telescopic cylinder (407); A fourth motor (4010), the fourth motor (4010) is mounted on a side of the third deflection arm (408), and an output end is arranged to penetrate the third deflection arm (408), the output end of the fourth motor (4010) is connected to a connecting frame (4011), and a pneumatic clamp (4012) is installed at a port of the connecting frame (4011).
3. The fully automatic cooler assembly device according to claim 2, characterized in that: The connecting frame (4011) has an "L"-shaped structure and is movably connected to the outside of the third deflection arm (408); the pneumatic clamp (4012) grasps the bolt; Wherein, the pneumatic clamp (4012) is located at the center of the bottom of the third deflection arm (408).
4. The fully automatic cooler assembly device according to claim 1, characterized in that: The hydraulic transmission component (60) comprises: A support plate (601), wherein an electric slider (602) is mounted on a bottom fixture of the support plate (601) by means of screws, the electric slider (602) is arranged on the top of a slide rail (603), and the slide rail (603) is mounted on the top of the processing table (10) by means of screws and is located outside the groove portion (102); a lower frame (604), the lower frame (604) being mounted on the bottom of the support plate (601) by means of screws, the interior of the lower frame (604) being divided into an upper and lower part by means of a partition (605), a hydraulic rotating component (606) being mounted inside the lower frame (604), a cooler clamping seat (6001) being mounted on the top of the hydraulic rotating component (606), and The lower frame (604) is slidably connected to the groove portion (102) and extends to below the groove portion (102).
5. The fully automatic cooler assembly device according to claim 4, characterized in that: A protective frame (6011) is installed on the outer side of the top of the support plate (601) by means of screws, and a mounting portion (6012) is provided at the inner center of the protective frame (6011). The mounting portion (6012) is arranged directly above the cooler clamping seat (6001), and a cooler is arranged through the interior of the mounting portion (6012).
6. The fully automatic cooler assembly device according to claim 4, characterized in that: The hydraulic rotating component (606) comprises: a first hydraulic cylinder (6061), the first hydraulic cylinder (6061) being mounted on the bottom of the lower frame (604) by means of screws, the output end of the first hydraulic cylinder (6061) extending into the interior of the lower frame (604) and being mounted with a connection plate (6062), the connection plate (6062) being located below the partition plate (605); A movable rod (6063) is rotatably connected to the side of the connecting plate (6062) and is arranged to penetrate the partition plate (605) and the support plate (601). A cooler clamping seat (6001) is installed on the top of the movable rod (6063). The cooler clamping seat (6001) is rotatably connected to the top of the support plate (601).
7. The fully automatic cooler assembly device according to claim 6, characterized in that: An inner groove (6064) is provided at an eccentric position inside the movable rod (6063), and the inner groove (6064) is slidably connected to a protruding portion inside the first gear (6065), and the first gear (6065) is rotatably connected to the bottom of the partition (605) and is located outside the movable rod (6063); and The side of the first gear (6065) is meshedly connected with a second gear (6066), the second gear (6066) is rotatably connected to the bottom of the lower frame (604), the second gear (6066) is connected to the output end of the first motor (6067), and the first motor (6067) is mounted on the side of the lower frame (604) by means of screws.
8. The fully automatic cooler assembly device according to claim 1, characterized in that: The bolt assembly component (70) comprises: a second hydraulic cylinder (701), the second hydraulic cylinder (701) being mounted on the top of a support (702), the support (702) being mounted at the center of the top of the equipment frame (20), the output end of the second hydraulic cylinder (701) being arranged to penetrate the equipment frame (20) and the support (702); A pneumatic suction cup (703), the pneumatic suction cup (703) is installed at the bottom of the output end of the second hydraulic cylinder (701) and is located on the inner side of the equipment rack (20), and the bottom of the pneumatic suction cup (703) adsorbs the top cover of the cooler.
9. The fully automatic cooler assembly device according to claim 8, characterized in that: The outer side of the output end of the second hydraulic cylinder (701) is movably connected to an assembly component (704), and the assembly component (704) extends to the bottom of the equipment frame (20). The assembly component (704) is located outside the pneumatic suction cup (703).
10. The fully automatic cooler assembly device according to claim 9, characterized in that: The assembly component (704) includes: a second motor (7041), the second motor (7041) being mounted on the top of the support (702) and located outside the second hydraulic cylinder (701), the output end of the second motor (7041) being connected to an external gear (7042), and the external gear (7042) being rotatably connected to the top of the equipment frame (20); An internal gear (7043) is meshedly connected to the side of the external gear (7042) and movably connected to the outside of the output end of the second hydraulic cylinder (701). The internal gear (7043) is rotatably connected to the top of the equipment frame (20). The internal gear (7043) is arranged in a ring shape with a plurality of equal distances; A connecting rod (7044) is installed at the bottom of the external gear (7042) and extends to the bottom of the equipment frame (20). A hydraulic clamp (7045) is installed at the bottom of the connecting rod (7044) through a clamp, and the hydraulic clamp (7045) grabs and fixes the bolt.
Citation Information
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