Modularized middle roof structure provided with atmosphere lamp

By integrating the middle roof panel, grille, secondary skeleton, installation profile, etc., and designing the upper and lower layers of middle roof panels to install the ambient lights, the complex installation problem of the top part of the subway vehicle is solved, and rapid installation and efficient ambient light layout are achieved.

CN119502962APending Publication Date: 2025-02-25CRRC DALIAN CO LTD
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Patent Information

Application Number
CN202411697826.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The interior installation structure of the top part of the existing subway vehicles is complex, and the installation of lamps is difficult to meet the needs of ambient lights, and installation and maintenance are cumbersome.

Method used

Design a modular mid-top structure, integrating mid-top plate, grille, secondary skeleton, installation profile, etc. to achieve rapid installation, and designing the mid-top plate into two layers, with the ambient light installed between the two layers.

Benefits of technology

The installation accuracy of the middle top, side top, lamps and handrails is improved, the installation process is simplified, the loading time is reduced, the installation efficiency is improved, and the installation needs of ambient lights are met.

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Abstract

The invention relates to the technical field of metro vehicles, and discloses a modular middle roof structure provided with atmosphere lamps, which comprises a plurality of cross beams, a middle roof plate, grids, side roof mounting profiles and armrest mounting profiles, the middle roof plate comprises an upper-layer middle roof plate and two groups of lower-layer middle roof plates which are arranged at intervals, the upper-layer middle roof plate is detachably connected to the central cross beam, and the lower-layer middle roof plate is detachably connected to the lower-layer middle roof plate; the two groups of lower-layer middle top plates are symmetrically arranged below the upper-layer middle top plate, and the atmosphere lamps are detachably arranged between the lower-layer middle top plates and the upper-layer middle top plate; a grating, a handrail mounting section bar and a side top mounting section bar are sequentially arranged from the end of the lower-layer middle top plate in an outward extending mode, the handrail mounting section bar and the side top mounting section bar are detachably fixed to the cross beam, and the grating is detachably connected between the handrail mounting section bar and the lower-layer middle top plate. On one hand, structure integration is achieved, rapid installation is achieved, on the other hand, a conventional single-layer middle top plate is designed into the upper layer and the lower layer, and atmosphere lamps are additionally arranged on the middle top plate.
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Description

Technical Field

[0001] The invention relates to the technical field of subway vehicles, and in particular to a modular mid-top structure equipped with an atmosphere lamp. Background Art

[0002] The interior decoration of urban rail subway vehicles is used to cover the body structure and ensure the beauty of the passenger compartment. The middle roof plate is arranged on the top of the body to cover the roof structure. The interior decoration installation structure of the middle roof part of the traditional subway vehicle is to fix the middle roof plate on the secondary frame by screws. The secondary frame is a frame structure that is crisscrossed and connected. The entire frame structure runs through the entire roof and is arranged above the entire ceiling interior decoration. The secondary frame needs to be fixed with hangers at both ends and in the middle. There are a large number of hangers, all of which are connected to the body by welding, and the welding amount is very large. In addition, the middle roof plate, grille, secondary frame, lamp installation profile, etc. are supplied as loose parts, and all need to be installed on site. The installation is cumbersome and the adjustment workload is large. Thirdly, in the prior art, lamps are generally installed in the side roof plate and the middle roof plate, and the installation structure of the lamps is also relatively complicated. The maintenance and replacement of lamps often requires the removal of the middle roof plate or the side roof plate, which makes maintenance and replacement time-consuming and labor-intensive. In addition to traditional lamps, the middle roof plate structure cannot meet the needs of installing atmosphere lights, and cannot meet the needs of personalization and innovation.

[0003] Therefore, there is a need in the prior art for improving the modular mid-roof structure equipped with ambient lights. Summary of the invention

[0004] In view of this, the purpose of an embodiment of the present invention is to propose a modular mid-top structure equipped with an atmosphere light. On the one hand, the mid-top plate, grille, secondary frame, mounting profile, etc. are integrated to achieve quick installation. On the other hand, the conventional single-layer mid-top plate is designed into two layers, upper and lower, to achieve the installation of an atmosphere light on the mid-top plate.

[0005] Based on the above purpose, an embodiment of the present invention provides a modular mid-roof structure with an ambient light installed, comprising a plurality of cross beams, a mid-roof plate, a grille, a side roof mounting profile and a handrail mounting profile, wherein the plurality of cross beams are arranged in parallel. The middle top plate includes an upper middle top plate and two groups of lower middle top plates arranged at intervals, the upper middle top plate is detachably connected to the central crossbeam, the two groups of lower middle top plates are symmetrically arranged below the upper middle top plate, and the atmosphere lamp is detachably arranged between the lower middle top plate and the upper middle top plate; A grille, a handrail mounting profile and a side top mounting profile are sequentially arranged from the end of the lower middle top plate to the locomotive side plate. The handrail mounting profile and the side top mounting profile are detachably fixed on the crossbeam, and the grille is detachably connected between the handrail mounting profile and the lower middle top plate.

[0006] In some embodiments, the top plate in the upper layer has a first top surface and a first frame and a second frame arranged at two ends of the top surface, the first top surface is attached to the cross beam, and the first frame and the second frame are connected between two outer cross beams; The lower middle top plate has a second top surface, and a third frame, a connecting seat, and a fourth frame arranged on the top surface. The lower middle top plate and the upper middle top plate are fixedly connected through the connecting seat. The third frame is provided with a snap-in groove for snapping with the grille, and the fourth frame is provided with a rivet nut.

[0007] In some embodiments, the cross beams include three cross beams, which are spaced apart along the width direction of the vehicle body, and a plurality of slide grooves are provided on the top surface, the bottom surface and the side surfaces of the cross beams.

[0008] In some embodiments, a first handrail mounting seat is disposed at the center of each beam.

[0009] In some embodiments, a groove is further provided at the bottom of the crossbeam to accommodate a lamp connector.

[0010] In some embodiments, the handrail mounting profile and the side top mounting profile are connected to the crossbeam by bolt fastening.

[0011] In some embodiments, the side top mounting profile is a hollow structure, a side top connecting groove is provided at the first end of the side top mounting profile, and a hook structure is provided at the second end to hang the lamp.

[0012] In some embodiments, a second handrail mounting seat is disposed at the center of the handrail mounting profile, and a lamp connecting groove is disposed on a side of the handrail mounting profile close to the side top mounting profile.

[0013] In some embodiments, the handrail mounting profile has a connecting socket, the grille has a top plate and a plurality of guide blades arranged below the top plate, and the guide blades on both sides further extend outward and differentiate to form a slot structure so that the grille can be detachably connected between the handrail mounting profile and the top plate in the lower layer.

[0014] In some embodiments, the central guide vane of the grille is in an inverted Y-shape, and the guide vanes on both sides extend obliquely toward the top plate.

[0015] The present invention has at least the following beneficial technical effects: (1) The center roof interior integrates the side roof mounting profile, lamp mounting profile, handrail mounting profile and the upper and lower center roof panels into one through the crossbeam, which can improve the installation accuracy of the center roof, side roof, lamps and handrails, simplify the installation process of various components of the center roof interior, and the center roof has a high degree of integration; (2) When installing the interior trim of the center ceiling, only two sides need to be installed, and it can be installed by bolts and nuts, which is convenient to install; (3) The center top plate is divided into two layers, the upper and lower layers, which provide installation space for the ambient light. The crossbeam has a groove at the lamp installation position, so that there is no position interference between the lamp connector and the crossbeam in the vehicle length direction. Lamps of the same length and type can be arranged continuously, reducing the number of lamp types. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A front view of an embodiment of a modular mid-top structure with an ambient light installed provided by the present invention; Figure 2 A top view of an embodiment of a modular mid-top structure with an ambient light installed provided by the present invention; Figure 3 Schematic diagram of an embodiment of the middle top plate structure provided by the present invention, wherein Figure A is an upper middle top plate structure, and Figure B is a lower middle top plate structure; Figure 4 A front view of an embodiment of a crossbeam provided by the present invention; Figure 5 A side view of an embodiment of a crossbeam provided by the present invention; Figure 6 A schematic diagram of an embodiment of a side top mounting profile provided by the present invention; Figure 7 A schematic diagram of an embodiment of a handrail mounting profile provided by the present invention; Figure 8 This is a schematic diagram of an embodiment of the middle roof structure provided by the present invention in an installed state.

[0018] Description of reference numerals: 1. Beam; 1.1. Slideway; 1.2. Groove; 1.3. First handrail mounting seat; 1.4. Bolt fasteners; 2. Side top mounting profile; 2.1. Side top connecting slide; 2.2. Hook; 3. Handrail installation profile; 3.1. Lamp connection slide; 3.2. Second handrail mounting seat; 3.3 Socket; 4. Grille; 4.1. Slot; 4.2. Guide vane; 4.3. Connector 5. Top plate in lower layer; 5.1. Second top surface; 5.2. Third frame; 5.3. Fourth frame; 5.4. Rivet nut; 5.5. Connecting seat; 6. Top plate in the upper layer; 6.1. First top surface; 6.2. First frame; 6.3. Second frame; 7. Side top; 8. First lamp; 9. Handrail; 10. Second lamp. DETAILED DESCRIPTION

[0019] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. For example, the directions or positions indicated by the terms "length", "width", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the drawings, which are only for the convenience of description and should not be understood as limitations on the present technical solution.

[0021] The terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions; the terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects rather than to describe a specific order. "Multiple" means two or more, unless otherwise clearly and specifically defined.

[0022] In the specification and claims of the present invention and the above-mentioned drawings, when an element is referred to as being "fixed to" or "mounted on" or "disposed on" or "connected to" another element, it may be directly or indirectly located on the other element. For example, when an element is referred to as being "connected to" another element, it may be directly or indirectly connected to the other element.

[0023] In addition, reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0024] Based on the shortcomings of the prior art, firstly, the middle top plate, grille, secondary frame, lamp installation profiles, etc. are supplied as separate parts, and all need to be installed on site, which is cumbersome to install and requires a lot of adjustment work; secondly, the structure of the middle top plate cannot meet the needs of installing atmosphere lights. The present invention proposes a new structure of the middle top to solve the problem of integrating the middle top plate, grille, secondary frame, installation profiles, etc. on the premise of meeting the middle top height, to achieve rapid installation and solve the problem of large installation and adjustment workload. In addition, the present invention designs the conventional single-layer middle top plate into two layers, and installs an atmosphere light strip between the two layers of the middle top plate to achieve the purpose of installing atmosphere lights on the middle top plate.

[0025] like Figure 1~2 The front view and top view structure of a modular mid-top structure embodiment provided by the present invention with an ambient light installed include a plurality of cross beams, a mid-top plate, a grille, a side top mounting profile and a handrail mounting profile, wherein, Figure 2 As shown, multiple beams 1 are arranged in parallel and fixed on the top of the locomotive. The middle top plate includes an upper middle top plate 5 and two groups of lower middle top plates 6 which are arranged at intervals. The upper middle top plate 5 is detachably connected to the central cross beam 1. The two groups of lower middle top plates 6 are symmetrically arranged below the upper middle top plate 5. The atmosphere lamp is detachably arranged between the lower middle top plate 6 and the upper middle top plate 5. A grille 4, a handrail mounting profile 3 and a side top mounting profile 2 are sequentially arranged from the end of the lower middle top plate 5 to the locomotive side plate. The handrail mounting profile 3 and the side top mounting profile 2 are detachably fixed on the crossbeam 1, and the grille 4 is detachably connected between the handrail mounting profile 3 and the lower middle top plate 5.

[0026] Furthermore, if Figure 3 The schematic diagram of the embodiment of the middle top plate structure provided by the present invention is shown, wherein Figure A is the upper middle top plate structure, and Figure B is the lower middle top plate structure. The upper middle top plate 6 has a first top surface 6.1 and a first frame 6.2 and a second frame 6.3 arranged at both ends of the first top surface 6.1, the first top surface 6.1 is attached to the cross beam 1, and the first frame 6.2 and the second frame 6.3 are connected between the two outer cross beams 1; The lower middle top plate 5 has a second top surface 5.1, and a third frame 5.2, a connecting seat 5.2, and a fourth frame 5.3 arranged on the top surface. The lower middle top plate 5 is fixedly connected with the upper middle top plate 6 through the connecting seat 5.2. Figure 3 -A, a snap-in groove is provided at the left end of the third frame 5.2 for snapping with the grille, and a rivet nut is provided on the rightmost end face of the fourth frame 5.3 to provide an interface for the ambient light.

[0027] Furthermore, the cross beam 1 includes three cross beams, which are spaced apart in the width direction of the vehicle body. Figure 4As shown, the top surface, bottom surface and side surface of the crossbeam 1 are all provided with a plurality of slide grooves 1.1. In some embodiments, a first handrail mounting seat 1.3 is provided at the center of each crossbeam 1 for placing the handrail at the center of the subway locomotive and passing through the top and bottom of the locomotive. A groove 1.2 is also provided at the bottom of the crossbeam 1 to accommodate a lamp connector.

[0028] Furthermore, the handrail mounting profile 3 and the side top mounting profile 2 are connected to the crossbeam 1 by bolt fastening. Figure 6 As shown, in some embodiments, the side top mounting profile 2 is a hollow structure, the first end of the side top mounting profile 2 is provided with a side top connecting groove 2.1, and the second end is provided with a hook 2.2 structure for hanging the lamp. Figure 7 As shown, a second handrail mounting seat 3.2 is arranged at the center of the handrail mounting profile 3, and a lamp connecting slide groove 3.1 is arranged on one side of the handrail mounting profile 3 close to the side top mounting profile 2.

[0029] Furthermore, if Figure 7 As shown, the grille 4 has a top plate and a plurality of guide vanes 4.2 arranged below the top plate. The left guide vane 4.2 further extends outward to differentiate into a slot 4.1 structure. In some embodiments, the handrail mounting profile 3 has a connecting socket 3.3, and the grille 4 is detachably connected to the handrail mounting profile through the plug-in relationship between the socket 3.3 and the slot 4.1. The right guide vane 4.2 further extends outward to form a connector 4.3, which can form a plug-in structure with the top plate in the lower layer and be plugged into the slide groove at the third frame 5.2.

[0030] Furthermore, the central guide vane 4.2 of the grille 4 is in an inverted Y-shape, and the guide vanes 4.2 on both sides are inclined and extended toward the top plate to guide the fresh air in all directions of the locomotive.

[0031] The present invention will be further explained below in conjunction with specific embodiments.

[0032] The cross beam 1, the side top mounting profile 2, the handrail mounting profile 3, and the grille 4 are all profile structures, and the lower middle top plate 5 and the upper middle top plate 6 are aluminum plate bonded profile skeleton structures.

[0033] The crossbeam 1 runs across the entire middle roof, and three crossbeams 1 are arranged longitudinally in each middle roof; the side roof mounting profile 2 and the handrail mounting profile 3 are installed under the crossbeam 1, and are directly fastened to the crossbeam 1 by screws; the lower middle roof plate 5 is installed under the crossbeam 1, and the skeleton 1 of the lower middle roof plate 5 is fastened to the crossbeam 1 by screws, and the skeleton 2 is connected to the crossbeam 1 through a connecting seat; the upper middle roof plate in the upper middle roof plate 6 is attached to the bottom of the crossbeam 1, and the skeleton is installed between the two crossbeams 1, one side is connected to the crossbeam 1 and the lower middle roof plate 5 through the same connecting seat as the lower middle roof plate 5, and the other side is connected to the crossbeam 1 through the connecting seat, and finally the lower middle roof plate 5 and the upper middle roof plate 6 are connected as a whole to form an upper and lower structure; one side of the grille 4 is inserted into the handrail mounting profile 3, and the other side is installed on the skeleton of the lower middle roof plate 5.

[0034] There are slide grooves on the top, bottom, left and right sides of the crossbeam 1. A handrail mounting stud can be installed on the center of the crossbeam 1 according to the needs of the handrail. A 15mm high groove is opened on the crossbeam 1 at the lamp installation position; the left side of the side top mounting profile 2 is a side top mounting slide groove, and the right side is a lamp installation hook; the left side of the handrail mounting profile 3 is a lamp installation slide groove, and the right side is a grille plug-in socket, and the handrail mounting profile 3 comes with a handrail installation stud; the left side of the grille 4 is a plug-in slot, and the right side is a fastening structure; in the lower layer middle top plate 5, the second top surface 5.1 is an aluminum plate, and the third frame 5.2 and the fourth frame 5.3 for installation are bonded to the left and right sides of the upper part of the aluminum plate. One side of the third frame 5.2 is a slide groove to provide an interface for grille installation, and a rivet nut is installed on the outer side of the fourth frame 5.3 to provide an interface for atmosphere lamp installation; the first top surface of the upper layer middle top plate 6 is an aluminum plate, and the left and right sides of the upper part of the aluminum plate are bonded to installation frames.

[0035] like Figure 8 The schematic diagram of the embodiment of the middle top structure provided by the present invention in the installed state, the top of the side top 7 is installed on the side top mounting profile 2 through the side top connecting slot 2.1, and can be further fastened by bolt fasteners; the first lamp 8 is a conventional lamp above the handrail, and its installation method is that one side of the lamp is hung on the side top mounting profile 2, and the other side is fastened to the handrail mounting profile 3 by bolts, and the lamp connector and other equipment are placed in the groove opened in advance on the crossbeam 1. The handrail 9 is fastened to the second handrail mounting seat 3.2 of the handrail mounting profile 3 by threads, and the handrail mounting profile 3 is provided with a matching round hole at the handrail installation position to facilitate the handrail to pass through; the second lamp 10, that is, the crossbeam atmosphere lamp, is divided into two parts: a fixing card and a lamp body. The fixing card is installed on the rivet nut of the fourth frame 5.4 of the lower middle top plate 5 by screws, and then the atmosphere lamp body is connected to the fixing card to complete the quick installation.

[0036] The light source emitted by the atmosphere lamp shines on the middle top plate, producing a diffuse atmosphere effect. The longitudinal shape of the atmosphere lamp can be adjusted according to actual needs. The lower middle top plate 5 and the fourth frame 5.3 change according to the shape of the atmosphere lamp.

[0037] After the solution is applied to the vehicle, the installation effect is good, which greatly improves the grade of the vehicle interior and enriches the design types of the mid-top interior. In addition, the present invention modularizes each structure, and the entire mid-top interior installation has a high degree of integration, convenient installation, and high installation accuracy, which can effectively reduce the loading time and improve the installation efficiency.

[0038] The above are exemplary embodiments disclosed in the present invention, but it should be noted that various changes and modifications may be made without departing from the scope disclosed in the embodiments of the present invention as defined in the claims. The functions, steps and / or actions of the method claims according to the disclosed embodiments described herein do not need to be performed in any particular order. In addition, although the elements disclosed in the embodiments of the present invention may be described or required in individual form, they may also be understood as multiple unless explicitly limited to the singular.

[0039] It should be understood that, as used herein, the singular forms "a", "an" are intended to include the plural forms as well, unless the context clearly supports an exception. It should also be understood that, as used herein, "and / or" refers to any and all possible combinations including one or more of the associated listed items.

[0040] The serial numbers of the embodiments disclosed in the above embodiments of the present invention are only for description and do not represent the advantages or disadvantages of the embodiments.

[0041] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.

Claims

1. A modular mid-roof structure with an ambient light installed, comprising a plurality of cross beams, a mid-roof plate, a grille, a side roof mounting profile and a handrail mounting profile, characterized in that: The multiple beams are arranged in parallel, The middle top plate comprises an upper middle top plate and two groups of lower middle top plates arranged at intervals, the upper middle top plate is detachably connected to the central crossbeam, the two groups of lower middle top plates are symmetrically arranged below the upper middle top plate, and the atmosphere lamp is detachably arranged between the lower middle top plate and the upper middle top plate; A grille, a handrail mounting profile and a side top mounting profile are sequentially arranged from the end of the lower layer middle top plate to the locomotive side plate. The handrail mounting profile and the side top mounting profile are detachably fixed on the crossbeam, and the grille is detachably connected between the handrail mounting profile and the lower layer middle top plate.

2. The modular mid-roof structure with an ambient light installed according to claim 1, characterized in that: The top plate in the upper layer has a first top surface and a first frame and a second frame arranged at two ends of the top surface, the first top surface is attached to the cross beam, and the first frame and the second frame are connected between two outer cross beams; The lower middle top plate has a second top surface, and a third frame, a connecting seat, and a fourth frame arranged on the top surface. The lower middle top plate is fixedly connected to the upper middle top plate through the connecting seat. The third frame is provided with a snap-in groove for snapping with the grille, and the fourth frame is provided with a rivet nut.

3. The modular mid-roof structure with an ambient light installed according to claim 1, characterized in that: There are three cross beams, which are spaced apart in the width direction of the vehicle body, and a plurality of slide grooves are arranged on the top surface, the bottom surface and the side surface of the cross beam.

4. The modular mid-roof structure with an ambient light installed according to claim 3, characterized in that: A first handrail mounting seat is arranged at the center of each crossbeam.

5. The modular mid-roof structure with an ambient light installed according to claim 3, characterized in that: The bottom of each crossbeam is also provided with a groove to accommodate a lamp connector.

6. The modular mid-roof structure with an ambient light installed according to claim 1, characterized in that: The handrail mounting profile and the side top mounting profile are connected to the crossbeam by bolt fastening.

7. The modular mid-roof structure with an ambient light installed according to claim 6, characterized in that: The side top mounting profile is a hollow structure, a first end portion of the side top mounting profile is provided with a side top connecting slide groove, and a second end portion is provided with a hook structure for hanging a lamp.

8. The modular mid-roof structure with an ambient light installed according to claim 6, characterized in that: A second handrail mounting seat is arranged at the center of the handrail mounting profile, and a lamp connecting slide groove is arranged on a side of the handrail mounting profile close to the side top mounting profile.

9. The modular mid-roof structure with an ambient light installed according to claim 1, characterized in that: The handrail mounting profile is provided with a connection socket, the grille has a top plate and a plurality of guide blades arranged below the top plate, and the guide blades on both sides further extend outward and differentiate to form a slot structure, so that the grille can be detachably connected between the handrail mounting profile and the top plate in the lower layer.

10. The modular mid-roof structure with an ambient light installed according to claim 8, characterized in that: The central guide vane of the grille is in an inverted Y shape, and the guide vanes on both sides extend obliquely toward the top plate.

Citation Information

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